A new energy pipeline multi-station forming, chamfering and cutting all-in-one machine

Abstract

The application discloses a multi-station forming, chamfering and cutting integrated machine for new energy pipeline, which comprises a supporting base, a direction adjusting structure, a bending supporting structure, a pipeline input structure, a pipeline chamfering structure and a preprocessed pipeline, and the supporting base is fixedly installed on the ground; the direction adjusting structure is fixedly installed above the supporting base; the bending supporting structure is fixedly installed on one side of the direction adjusting structure, and the pipeline input structure is fixedly installed on the ground; and the pipeline chamfering structure is fixedly installed on the ground. The direction adjusting structure, the bending supporting structure, the pipeline input structure and the pipeline chamfering structure are arranged, so that the problems that the existing new energy pipeline processing equipment still does not have multi-station processing capacity, cannot simultaneously perform cutting, bending and chamfering work and has a slow processing rate are solved.

Description

Technical Field

[0001] This invention relates to the field of air conditioning management processing, specifically to a multi-station forming, chamfering, and cutting integrated machine for new energy pipelines. Background Technology

[0002] With the rapid development of the new energy industry, the importance of pipeline systems in energy transmission and distribution is becoming increasingly prominent. New energy pipelines not only need to meet the requirements of high-efficiency transmission capacity, but also need to have good sealing and corrosion resistance. Therefore, the processing quality of pipelines directly affects the safety and reliability of the system.

[0003] Traditional pipe processing methods often suffer from numerous procedures and low efficiency. Generally, pipe processing involves multiple steps such as cutting, bending, and chamfering, and each step usually requires independent equipment. This not only increases production costs but may also lead to a reduction in processing accuracy.

[0004] To improve the efficiency and quality of pipe processing, the industry has begun to explore solutions that integrate multiple processing steps into one machine. Multi-station forming, chamfering and cutting integrated machines have emerged to address this issue. They aim to simplify the processing flow, shorten the production cycle and improve the overall processing accuracy of pipes through integrated design. However, existing air conditioning pipe processing equipment still has the problem of not having multi-station processing capabilities, being unable to perform cutting, bending and chamfering work at the same time, and having a slow processing speed.

[0005] Therefore, it is essential to invent a multi-station forming, chamfering, and cutting integrated machine for new energy pipelines. Summary of the Invention

[0006] The purpose of this invention is to provide a multi-station forming, chamfering, and cutting integrated machine for new energy pipelines. By setting up a direction adjustment structure, a bending support structure, a pipeline input structure, and a pipeline chamfering structure, it solves the problems that existing new energy pipeline processing equipment still lacks multi-station processing capabilities, cannot perform cutting, bending, and chamfering work simultaneously, and has a slow processing speed.

[0007] To achieve the above objectives, the present invention provides the following technical solution: including a supporting base, a direction adjustment structure, a bending support structure, a pipe input structure, a pipe chamfering structure, and a pre-processed pipe, wherein the supporting base is fixedly installed on the ground, and the direction adjustment structure is fixedly installed above the supporting base; the bending support structure is fixedly installed on one side of the direction adjustment structure, and the pipe input structure is fixedly installed on the ground, and the pipe chamfering structure is fixedly installed on the ground.

[0008] The orientation adjustment structure includes a rotating base, a support base, a bending equipment support base, a motor support base, a bending equipment, and a bending motor. The rotating base is fixedly installed above the support base, and the bending equipment support base is fixedly installed above the support base. The motor support base is fixedly installed on one side of the bending equipment support base, and the bending equipment is fixedly installed on the surface of the bending equipment support base. The bending motor is fixedly installed on the surface of the motor support base. The bending motor is connected to the bending equipment via a coupling.

[0009] The bending support structure includes a bending support frame, a support crossbar, a positioning support seat, and a pressing and fixing structure. One end of the support crossbar is fixedly installed on one side of the bending device inside the direction adjustment structure, and the other end of the support crossbar is connected and fixed to the bending support frame. The positioning support seat is fixedly installed on the support crossbar, and the pressing and fixing structure is installed on the positioning support seat. A pre-processed pipe is sandwiched between the pressing and fixing structure and the positioning support seat.

[0010] The pipeline input structure includes a load-bearing support frame, a load-bearing crossbar, a load-bearing base, and a conveying roller. The load-bearing support frame is fixedly installed on the ground, and the load-bearing crossbar is fixedly installed on the top of the load-bearing support frame. The load-bearing base is fixedly installed on the load-bearing crossbar, and the conveying roller is rotatably installed on the load-bearing base. The pre-processed pipeline is supported above the conveying roller.

[0011] The pipe chamfering structure includes a chamfering support frame, a counterweight base, a sliding crossbar, a sliding base, a drive push rod, and a chamfering motor. The chamfering support frame is fixedly installed on the ground, and the counterweight base is fixedly installed on the top of the chamfering support frame. The sliding crossbar is fixedly installed at one end of the counterweight base, and the sliding base is slidably installed on the sliding crossbar. The drive push rod is fixedly installed between the counterweight base and the sliding base. The chamfering motor is fixedly installed on the surface of the sliding base.

[0012] The rotating platform inside the direction adjustment structure is a rotating platform with a servo motor as its core. The rotating platform can drive other structures on its surface to reciprocate 90 degrees. The bending equipment uses a set of pipe bending machines. The operation of the bending equipment is driven by the bending motor and has the following functions: ① Position adjustment: The direction adjustment structure can rotate the bending support structure closer to the pipe input structure to ensure accurate positioning of the pre-processed pipe before entering the bending process; ② Process connection: Through the rotation function of the direction adjustment structure, a smooth connection between the pipe input structure and the bending support structure can be achieved, facilitating the smooth transfer of the pre-processed pipe to the bending station; ③ Second position adjustment: The direction adjustment structure can rotate the bending support structure closer to the pipe chamfering structure to ensure that the pipe after bending can be smoothly transferred to the chamfering station; ④ Steel pipe bending: The bending motor can drive the bending equipment to perform steel pipe bending.

[0013] The bending support structure has casters installed underneath the bending support frame, and the entire bending support structure can rotate through the direction adjustment structure and with the support of the casters. The bending support structure can rotate to approach the pipe input structure or the pipe chamfering structure. The positioning support seat and the pressing and fixing structure use a set of clamps to clamp the pre-processed pipe inside, serving the following functions: ① Providing stable support: The bending support frame and support crossbar provide a stable support framework, preventing the pipe from shifting position during bending; ② Positioning and fixing the pipe: The positioning support seat and the pressing and fixing structure can clamp the pre-processed pipe, ensuring it remains fixed during bending; ③ Moving and adjusting: The casters installed underneath the bending support frame allow the bending support structure to rotate and move under the direction adjustment structure, facilitating adjustment to a suitable position for cutting and chamfering; ④ Adapting to multi-station operation: Through cooperation with the direction adjustment structure, the bending support structure can approach the pipe input structure or the pipe chamfering structure, meeting the needs of integrated multi-station forming, chamfering, and cutting.

[0014] A gap is provided between the pipe input structure and the bending support structure for installing a cutting machine. The conveyor rollers are made of multiple sets of steel metal wheels, with grooves inside to support the pre-processed pipe. The conveyor rollers are covered with a rubber layer, which serves the following functions: ① Supporting the pipe: The support frame and crossbar provide a stable support framework, keeping the pre-processed pipe stable during transport and preventing tilting or rolling; ② Transporting the pipe: The rotating motion of the conveyor rollers transports the pre-processed pipe from the pipe input end to the processing area. The rotation of these rollers ensures the pipe enters the equipment at a stable speed; ③ Maintaining pipe position: The groove design on the load-bearing base and conveyor rollers ensures the pipe's position remains fixed during transport, preventing displacement and ensuring processing accuracy; ④ Adapting to different workstations: The gap between the pipe input structure and the bending support structure allows for easy switching between pipe input and bending / chamfering operations, improving work efficiency.

[0015] The chamfering motor inside the pipe chamfering structure uses a set of motors, the output end of which is equipped with a mold for chamfering the pre-processed pipe. The chamfering motor is supported by a sliding base below it, and the chamfering motor moves by moving the sliding base. The sliding base reciprocates on the sliding crossbar by being pushed by a drive rod, which has the following functions: ① Chamfering: The chamfering motor and matching mold chamfer the edge of the pipe, reducing sharp edges and lowering safety risks; ② Improving connection quality: Chamfering can increase the contact area at the pipe connection, thereby improving the quality of welding or connection and ensuring sealing and firmness; ③ Achieving flexible movement: The design of the sliding crossbar and sliding base allows the chamfering motor to move flexibly to adapt to the chamfering requirements of different pipes; ④ Integrating the process flow: It works closely with the pipe input structure and bending support structure to achieve an integrated processing flow and improve work efficiency.

[0016] Compared with the prior art, the beneficial effects of the present invention are as follows:

[0017] 1. The orientation adjustment structure of this invention has the following functions: ① Position adjustment: The orientation adjustment structure can rotate the bending support structure closer to the pipe input structure, ensuring accurate positioning of the pre-processed pipe before entering the bending process; ② Process connection: Through the rotation function of the orientation adjustment structure, a smooth connection between the pipe input structure and the bending support structure can be achieved, facilitating the smooth transfer of the pre-processed pipe to the bending station; ③ Second position adjustment: The orientation adjustment structure can rotate the bending support structure closer to the pipe chamfering structure, ensuring that the pipe after bending can be smoothly transferred to the chamfering station; ④ Steel pipe bending: Enables the bending motor to drive the bending equipment to perform steel pipe bending.

[0018] 2. The bending support structure of this invention has the following functions: ① Providing stable support: The bending support frame and support crossbar provide a stable support framework, preventing the pipe from shifting position during bending; ② Positioning and fixing the pipe: The positioning support seat and the downward pressing and fixing structure can clamp the pre-processed pipe, ensuring that the pipe remains fixed during bending; ③ Moving and adjusting: Universal wheels are installed under the bending support frame, allowing the bending support structure to rotate and move under the drive of the direction adjustment structure, facilitating adjustment to an appropriate position for cutting and chamfering work; ④ Adapting to multi-station operation: Through cooperation with the direction adjustment structure, the bending support structure can be placed close to the pipe input structure or pipe chamfering structure, meeting the needs of multi-station forming, chamfering, and cutting integration.

[0019] 3. The pipe input structure of this invention has the following functions: ① Supporting the pipe: The support frame and crossbar provide a stable support framework, keeping the pre-processed pipe stable during transportation and preventing the pipe from tilting or rolling; ② Transporting the pipe: The transport rollers, through their rotational movement, transport the pre-processed pipe from the pipe input end to the processing area. The rotation of these rollers ensures that the pipe enters the equipment at a smooth speed; ③ Maintaining the pipe position:

[0020] The groove design on the load-bearing base and conveying rollers ensures that the position of the pipe is fixed during the conveying process and will not shift, thus ensuring the accuracy of processing; ④ Adaptable to different workstation operations: A gap is left between the pipe input structure and the bending support structure for installing a cutting machine, which facilitates switching between multiple workstations such as pipe input, bending, and chamfering, improving work efficiency.

[0021] 4. The chamfered pipe structure of this invention has the following functions: ① Chamfering: By using a chamfering motor and matching mold, the pipe edges are chamfered, reducing sharp edges and lowering safety risks; ② Improving connection quality: Chamfering increases the contact area at pipe connections, thereby improving the quality of welding or connection and ensuring sealing and firmness; ③ Achieving flexible movement:

[0022] The design of the sliding crossbar and sliding base allows the chamfering motor to move flexibly to adapt to the chamfering requirements of different pipes; ④ Integrating the process flow: It works closely with the pipe input structure and bending support structure to achieve an integrated processing flow and improve work efficiency. Attached Figure Description

[0023] Figure 1 This is a front structural diagram of the present invention.

[0024] Figure 2 This is a schematic diagram of the orientation adjustment structure of the present invention.

[0025] Figure 3 This is a schematic diagram of the bending support structure of the present invention.

[0026] Figure 4 This is a schematic diagram of the pipe input structure of the present invention.

[0027] Figure 5 This is a schematic diagram of the pipe chamfer structure of the present invention.

[0028] In the picture:

[0029] Support base 1, direction adjustment structure 2, rotating base 21, support seat 22, bending equipment support seat 23, motor support seat 24, bending equipment 25, bending motor 26, bending support structure 3, bending support frame 31, support crossbar 32, positioning support seat 33, downward pressing and fixing structure 34, pipe input structure 4, load-bearing support frame 41, load-bearing crossbar 42, force-bearing base 43, conveying roller 44, pipe chamfering structure 5, chamfering support frame 51, counterweight base 52, sliding crossbar 53, sliding base 54, drive push rod 55, chamfering motor 56, pre-processed pipe 6. Detailed Implementation

[0030] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0031] As attached Figure 1-5 As shown:

[0032] This invention provides a multi-station forming, chamfering, and cutting integrated machine for new energy pipelines, comprising a support base 1, a direction adjustment structure 2, a bending support structure 3, a pipe input structure 4, a pipe chamfering structure 5, and a pre-processed pipe 6. The support base 1 is fixedly installed on the ground, and the direction adjustment structure 2 is fixedly installed above the support base 1. The bending support structure 3 is fixedly installed on one side of the direction adjustment structure 2, and the pipe input structure 4 and the pipe chamfering structure 5 are fixedly installed on the ground.

[0033] The direction adjustment structure 2 includes a rotating base 21, a support base 22, a bending device support base 23, a motor support base 24, a bending device 25, and a bending motor 26. The rotating base 21 is fixedly installed above the support base 1, and the bending device support base 23 is fixedly installed above the support base 22. The motor support base 24 is fixedly installed on one side of the bending device support base 23, and the bending device 25 is fixedly installed on the surface of the bending device support base 23. The bending motor 26 is fixedly installed on the surface of the motor support base 24. The bending motor 26 is connected to the bending device 25 through a coupling.

[0034] The bending support structure 3 includes a bending support frame 31, a support crossbar 32, a positioning support seat 33, and a pressing and fixing structure 34. One end of the support crossbar 32 is fixedly installed on one side of the bending device 25 inside the direction adjustment structure 2, and the other end of the support crossbar 32 is connected and fixed to the bending support frame 31. The positioning support seat 33 is fixedly installed on the support crossbar 32, and the pressing and fixing structure 34 is installed on the positioning support seat 33. A pre-processed pipe 6 is sandwiched between the pressing and fixing structure 34 and the positioning support seat 33.

[0035] The pipeline input structure 4 includes a support frame 41, a support crossbar 42, a load-bearing base 43, and a conveying roller 44. The support frame 41 is fixedly installed on the ground, and the support crossbar 42 is fixedly installed on the top of the support frame 41. The load-bearing base 43 is fixedly installed on the support crossbar 42, and the conveying roller 44 is rotatably installed on the load-bearing base 43. The pre-processed pipeline 6 is supported above the conveying roller 44.

[0036] The pipe chamfering structure 5 includes a chamfering support frame 51, a counterweight base 52, a sliding crossbar 53, a sliding base 54, a drive push rod 55, and a chamfering motor 56. The chamfering support frame 51 is fixedly installed on the ground, and the counterweight base 52 is fixedly installed on the top of the chamfering support frame 51. The sliding crossbar 53 is fixedly installed at one end of the counterweight base 52, and the sliding base 54 is slidably installed on the sliding crossbar 53. The drive push rod 55 is fixedly installed between the counterweight base 52 and the sliding base 54. The chamfering motor 56 is fixedly installed on the surface of the sliding base 54.

[0037] The multi-station forming, chamfering, and cutting machine for new energy pipelines integrates multiple functions such as pipe input, cutting, bending, and chamfering to improve processing efficiency and accuracy. Its working principle is as follows:

[0038] 1. Pipeline input: The pre-processed pipeline 6 first enters the equipment through the pipeline input structure 4. The support frame 41 and the support crossbar 42 provide stable support for the pipeline, and the rotation of the conveyor roller 44 ensures that the pipeline is smoothly fed into the processing area.

[0039] 2. Cutting operation: The pipe is cut within the gap between the input structure 4 and the bending support structure 3. This design ensures that the pipe is fully supported and stable during the cutting process, avoiding any positional displacement.

[0040] 3. Direction Adjustment: After cutting, the direction adjustment structure 2 drives the bending support structure 3 to rotate through the rotating base 21, accurately moving the cut pipe to the chamfering structure 5, preparing for subsequent chamfering processing.

[0041] 4. Bending process: The pipe is held in the bending support structure 3 and bent by the bending equipment 25. The bending motor 26 provides power to ensure that the pipe is bent at the set angle and to ensure processing accuracy.

[0042] 5. Chamfering: After bending, the pipe is rotated to chamfering structure 5. Here, chamfering motor 56 drives the relevant equipment to chamfer the pipe, ensuring that the pipe edge is smooth and enhancing the tightness of subsequent connections.

[0043] 6. Discharge: After all processing steps are completed, the final pipe is smoothly removed from the equipment for subsequent processing or use.

[0044] In summary, this multi-station forming, chamfering, and cutting integrated machine for new energy pipelines solves the problems of existing new energy pipeline processing equipment lacking multi-station processing capabilities, being unable to perform cutting, bending, and chamfering simultaneously, and having a slow processing speed by setting up a direction adjustment structure 2, a bending support structure 3, a pipe input structure 4, and a pipe chamfering structure 5.

[0045] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A multi-station forming, chamfering, and cutting integrated machine for new energy pipelines, comprising a support base (1), a direction adjustment structure (2), a bending support structure (3), a pipe input structure (4), a pipe chamfering structure (5), and a pre-processed pipe (6), wherein the support base (1), the pipe input structure (4), and the pipe chamfering structure (5) are fixedly installed on the ground, and the direction adjustment structure (2) is fixedly installed above the support base (1); the bending support structure (3) is fixedly installed on one side of the direction adjustment structure (2); The orientation adjustment structure (2) includes a rotating base (21), a support base (22), a bending device support base (23), a motor support base (24), a bending device (25), and a bending motor (26). The rotating base (21) is fixedly installed above the support base (1), and the bending device support base (23) is fixedly installed above the support base (22). The motor support base (24) is fixedly installed on one side of the bending device support base (23), and the bending device (25) is fixedly installed on the surface of the bending device support base (23). The bending motor (26) is fixedly installed on the surface of the motor support base (24). The bending motor (26) is connected to the bending device (25) via a coupling. The bending support structure (3) includes a bending support frame (31), a support crossbar (32), a positioning support seat (33), and a downward pressing and fixing structure (34). One end of the support crossbar (32) is fixedly installed on one side of the bending device (25) inside the direction adjustment structure (2), and the other end of the support crossbar (32) is connected and fixed to the bending support frame (31). The positioning support seat (33) is fixedly installed on the support crossbar (32), and the downward pressing and fixing structure (34) is installed on the positioning support seat (33). A pre-processed pipe (6) is sandwiched between the downward pressing and fixing structure (34) and the positioning support seat (33). The pipe chamfering structure (5) includes a chamfering support frame (51), a counterweight base (52), a sliding crossbar (53), a sliding base (54), a drive push rod (55), and a chamfering motor (56). The chamfering support frame (51) is fixedly installed on the ground, and the counterweight base (52) is fixedly installed on the top of the chamfering support frame (51). The sliding crossbar (53) is fixedly installed at one end of the counterweight base (52), and the sliding base (54) is slidably installed on the sliding crossbar (53). The drive push rod (55) is fixedly installed between the counterweight base (52) and the sliding base (54). The chamfering motor (56) is fixedly installed on the surface of the sliding base (54). The bending support frame (31) is equipped with casters at the bottom, and the bending support structure (3) as a whole can rotate by the direction adjustment structure (2) and the casters. The bending support structure (3) can rotate to approach the pipe input structure (4) or the pipe chamfer structure (5). The positioning support seat (33) and the pressing and fixing structure (34) adopt a set of clamps to clamp the pre-processed pipe (6) inside.

2. The multi-station forming, chamfering, and cutting integrated machine for new energy pipelines as described in claim 1, characterized in that: The pipeline input structure (4) includes a bearing support frame (41), a bearing crossbar (42), a force-bearing base (43), and a conveying roller (44). The bearing support frame (41) is fixedly installed on the ground, and the bearing crossbar (42) is fixedly installed on the top of the bearing support frame (41). The force-bearing base (43) is fixedly installed on the bearing crossbar (42), and the conveying roller (44) is rotatably installed on the force-bearing base (43). The pre-processed pipeline (6) is supported above the conveying roller (44).

3. The multi-station forming, chamfering, and cutting integrated machine for new energy pipelines as described in claim 1, characterized in that: The rotating base (21) is a rotating platform with a servo motor as its core, and the rotating base (21) can drive other structures on its surface to reciprocate 90 degrees. The bending device (25) is a set of pipe bending machines. The operation of the bending device (25) is driven by the bending motor (26).

4. The multi-station forming, chamfering, and cutting integrated machine for new energy pipelines as described in claim 2, characterized in that: A gap is left between the pipe input structure (4) and the bending support structure (3) for installing a cutting machine, and the conveying roller (44) adopts multiple sets of steel metal wheels. The inside of the conveying roller (44) is provided with a groove to support the pre-processed pipe (6); the outside of the conveying roller (44) is wrapped with a layer of rubber.

5. The multi-station forming, chamfering, and cutting integrated machine for new energy pipelines as described in claim 1, characterized in that: The chamfering motor (56) is a set of motors, and its output end is provided with a grinding tool for chamfering the pre-processed pipe (6); the chamfering motor (56) is supported by a sliding base (54), and the chamfering motor (56) moves by the movement of the sliding base (54), which reciprocates on the sliding crossbar (53) by the push of the drive push rod (55).

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