A solar flat glass production device and a production method thereof

Abstract

The application discloses a solar flat glass production device and production method, relates to the technical field of solar flat glass equipment, and comprises a bearing chassis, a first outer connecting frame is welded to the rear surface of the bearing chassis, a wiring box is arranged at the top of the first outer connecting frame, a PLC programming controller is fixedly connected in the wiring box, a body adsorption mechanism, a groove surface tunneling mechanism and a target transfer mechanism are arranged at the top of the bearing chassis, the body adsorption mechanism comprises a supporting frame, the groove surface tunneling mechanism comprises a second outer connecting frame, and the target transfer mechanism comprises a third outer connecting frame. The device can complete the fixing, transfer and breakage of the pre-processed glass and other related steps through the cooperation of multiple mechanisms, the steps are closely connected, the glass body is effectively protected, the number of damaged products is reduced, and the output efficiency of high-quality flat glass is improved.

Description

Technical Field

[0001] This invention relates to the field of solar-powered flattened glass equipment technology, specifically to a production apparatus and method for solar-powered flattened glass. Background Technology

[0002] A complete solar panel mainly consists of upper and lower flat glass, photovoltaic cells, and EVA film. The EVA film covers the opposite sides of the upper and lower flat glass, while the photovoltaic cells are located between the upper and lower flat glass. To ensure that the two flat glass panels can fit together perfectly, grooves of appropriate size should be made on the opposite sides of the upper and lower flat glass panels to fully embed a specified number of photovoltaic cells between the upper and lower flat glass panels.

[0003] Flattened glass has the characteristics of good light transmission, good heat absorption and good heat preservation, which can improve the energy conversion efficiency of photovoltaic cells. At the same time, the smooth surface of the glass and its high toughness can effectively protect the built-in photovoltaic cells and improve their service life.

[0004] However, existing flattened glass production equipment has the following shortcomings: The production of flattened glass involves steps such as raw material preparation, roll forming, cutting, inner groove opening, and assembly. The first three steps are relatively mature technologies. The purpose of opening the inner groove is to fully embed the photovoltaic cells. On the one hand, it is used to fix a single set of cells, and on the other hand, it can make the upper and lower flattened glass fit together fully to avoid gaps. However, the existing technology usually uses a step-by-step processing method for this step, and the automation level of the equipment involved is low. The equipment processing requires multiple manual assistance, and the accuracy is poor, resulting in a large number of glass defects.

[0005] Therefore, we propose a production device and method for solar-powered flattened glass to solve the problems mentioned above. Summary of the Invention

[0006] The purpose of this invention is to provide a production apparatus and method for solar-grade flattened glass. By setting up a body adsorption mechanism, a groove surface excavation mechanism and a target transfer mechanism, the mechanism can autonomously perform steps such as positioning, transfer, calibration and breaking of pre-processed glass, thereby solving the problems mentioned in the background art.

[0007] To achieve the above objectives, the present invention provides the following technical solution: a production device for solar flattened glass, comprising a load-bearing base frame, wherein a first external frame is welded to the rear surface of the load-bearing base frame, and a wiring box is provided on the top of the first external frame, wherein a PLC programming controller is fixedly connected inside the wiring box. The top of the load-bearing base frame is respectively equipped with a body adsorption mechanism, a trench excavation mechanism, and a target transfer mechanism; The adsorption mechanism includes a support frame, which is welded to the outer wall of the first outer frame. The front surface of the support frame is provided with two assembly bases. A set of auxiliary arms is fixedly installed on the outer side of the outer wall of each assembly base. Vacuum suction cups are fixedly installed on the opposite side of the two sets of auxiliary arms, and the number of vacuum suction cups in each set is equal to the number of auxiliary arms. A two-stage vacuum generator is fixedly installed on both the front and back sides of each assembly base. A set of air passage pipes is fixedly connected to the output end of each two-stage vacuum generator. The air inlet end of each air passage pipe is connected to the interior of a corresponding vacuum suction cup. The trench excavation mechanism includes a second external frame, which is welded to one side of the inner wall of the load-bearing base frame. The top of the second external frame is provided with a telescopic rod, and a transition frame is welded to the shaft end of the telescopic rod. A U-shaped frame is fixedly installed on the outer wall of the transition frame. A joint is fixedly installed on both sides of the outer wall of the U-shaped frame. A linkage rod is movably inserted between the opposite sides of the two joints. A grinding rod is fixedly sleeved on the outer wall of the linkage rod. A set of positioning frames is welded to both sides of the outer wall of the telescopic rod. A third pneumatic push rod is fixedly inserted between the inner surface walls of each set of positioning frames. Two force-bearing joints are fixedly installed on the outer wall of the shaft end of the telescopic rod. The shaft end of each third pneumatic push rod is fixedly inserted into the inside of the force-bearing joint. The target transfer mechanism includes a third external frame, which is welded to one side of the inner wall of the load-bearing base frame. The top of the third external frame is provided with a grafting plate, and the outer wall of the grafting plate is welded with a merging bracket. The merging bracket has two sets of sliding edges that are movably provided inside, and the outer wall of each sliding edge is welded with a splicing frame.

[0008] Preferably, a central base is fixedly installed at the center of the support frame, and locking sleeves are fixedly installed at the top and bottom of the central base. A first pneumatic push rod is fixedly inserted into the inner wall of each of the two locking sleeves. Two stabilizing frames are fixedly installed on both sides of the inner wall of the support frame. An extension rod is movably inserted into the inner wall of each stabilizing frame. The shaft end of each first pneumatic push rod is connected to a corresponding extension rod.

[0009] Preferably, a set of first slide rails is fixedly installed on both sides of the inner wall of the support frame. A first slide plate is movably provided between the inner surface walls of each set of first slide rails. Each first slide plate is fixedly sleeved on the outer surface wall of a corresponding extension rod. An outer arm is fixedly embedded inside each first slide plate. The opposite sides of the two outer arms are respectively connected to a corresponding assembly base.

[0010] Preferably, a first hollow cylinder is fixedly installed on the outer wall of the second external frame, a first turntable is movably installed inside the first hollow cylinder, a first forward and reverse servo motor is fixedly installed at the bottom of the first hollow cylinder, the shaft end of the first forward and reverse servo motor is fixedly inserted into the interior of the first turntable, a second slide rail is fixedly installed at the top of the first turntable, a second slide plate is movably installed inside the second slide rail, a bracket is welded to the top of the second slide plate, and a set of second pneumatic push rods is fixedly installed at the top of the first turntable, the shaft ends of the set of second pneumatic push rods are all fixedly inserted into the interior of the bracket.

[0011] Preferably, array windows are fixedly installed at the top and bottom of the transition frame, and an energy generator is fixedly connected to the input end of each array window. Receivers are fixedly installed at the top and bottom of the transition frame, and a set of information lines is fixedly connected to the input end of each receiver. The input end of each set of information lines is connected to the output end of a corresponding array window.

[0012] Preferably, a locking frame is fixedly installed on one side of the outer wall of the transition frame, a drive motor is fixedly installed inside the locking frame, a gearbox is provided at one end of the outer wall of the locking frame, and the shaft end of the drive motor is connected to the power input end of the gearbox.

[0013] Preferably, the power shaft of the gearbox is fixedly fitted with a drive roller, one end of the outer wall of the linkage is fixedly fitted with a driven roller, and a set of traction belts is movably fitted between the outer walls of the drive roller and the driven roller.

[0014] Preferably, a second hollow cylinder is fixedly installed on the outer wall of the third outer frame, and a second turntable is movably installed inside the second hollow cylinder. The second turntable is fixedly connected to the grafting plate. A second forward and reverse servo motor is fixedly installed at the bottom of the second hollow cylinder. The shaft end of the second forward and reverse servo motor is fixedly inserted inside the second turntable. A set of fourth pneumatic push rods is fixedly installed on both sides of the outer wall of the merging bracket, and the number of each set of fourth pneumatic push rods is equal to the number of each set of sliding edges. The shaft end of each fourth pneumatic push rod is fixedly inserted inside a corresponding sliding edge.

[0015] Preferably, a built-in horizontal plate is fixedly installed on one side of the outer wall of the wiring box, a protective shell is fixedly installed on one side of the outer wall of the built-in horizontal plate, a viewing screen is provided inside the protective shell, and a control console is fixedly connected to the outer wall of the protective shell.

[0016] A method for producing solar-grade flattened glass using an apparatus includes the following steps: Step 1: Place the flattened glass into the corresponding set of splicing frames. Use the fourth pneumatic push rod to drive each set of splicing frames to close completely. The purpose is to fix the glass inside and protect the outer edge of the glass. Then, the second forward and reverse servo motors transfer the glass in each set of splicing frames to the middle of the equipment.

[0017] Step 2: At this point, each piece of glass is parallel to each set of auxiliary arms. Then, the initial height of each set of auxiliary arms is adjusted by the first pneumatic push rod, so that each set of vacuum suction cups contacts the surface of the corresponding piece of glass. The air in the vacuum suction cups is extracted by the two-pole vacuum generator, so that each piece of glass is tightly adsorbed by the corresponding set of vacuum suction cups, completing the secondary fixation. At this point, the two pieces of glass are completely parallel and their edges and corners overlap.

[0018] Step 3: Subsequently, each splicing frame is detached and restored to its original position. Then, the first forward and reverse servo motors transfer the grinding rod between the two pieces of glass. During this process, the energy generator is powered on, and the rectangular light curtain emitted by each array window can illuminate the corresponding piece of glass. The receiver can receive the light obstruction signal and feed it back to the PLC programming controller in real time. At this time, the PLC programming controller obtains the distance between the array window and the glass according to the formula d=1 / 2ct.

[0019] Step 4: Relevant personnel can fill in the required depth information through the console and store it in the PLC programmable controller. If the flattened glass is processed first, the PLC programmable controller can control the second pneumatic push rod to raise the height of the grinding rod, thereby reducing the distance between the array window and the glass surface. At the same time, the grinding rod rotates at a constant speed under the drive of the drive motor. As the grinding rod continues to rise, a groove of a specified width appears in a part of the glass. When the groove reaches the set depth, the second pneumatic push rod is turned off and the third pneumatic push rod is turned on to slowly push the grinding rod forward to extend the length of the set groove.

[0020] Step 5: After the upper flat glass is processed, the grinding rod can be restored to its original height according to the above method, and then the lower flat glass can be processed. The steps of distance monitoring and direction change are completed in sequence.

[0021] Compared with the prior art, the beneficial effects of the present invention are: 1. This invention, by setting up a main body adsorption mechanism, a groove excavation mechanism, and a target transfer mechanism, allows the equipment to process both upper and lower flattened glass pieces simultaneously in each operation. This ensures that the groove dimensions of the two glass pieces are absolutely uniform. After the glass is placed in the target transfer mechanism, the relevant components can quickly transfer it to the center of the equipment and align it with some components in the main body adsorption mechanism, preventing positional shifts between the two glass pieces. During the glass transfer process, the splicing frame can fully protect the edges and corners. The subsequent main body adsorption mechanism uses a suspended adsorption method and reasonably controls the distance between the glass and some components in the groove excavation mechanism to ensure that the glass is not damaged during multiple transfers and fixations. During the groove opening process, the groove excavation mechanism can reasonably control the speed of the drive components according to the progress to prevent glass damage and cracking due to excessively fast breaking rates. Through the coordinated operation of multiple mechanisms, the equipment can complete the fixation, transfer, and breaking of pre-processed glass. Each step is closely connected and effectively protects the glass body, reducing human interference, minimizing breakage, and improving the production efficiency of high-quality flattened glass.

[0022] 2. In the processing of the flattened glass, the present invention can fix the glass body in stages. The first stage can limit the position of the glass body, providing conditions for the second stage of suspension adsorption. After the outer component of the glass is removed, the two pieces of glass should be absolutely parallel, and each of their corners can overlap. During the processing of each piece of glass, the processing component will perform distance calibration when replacing the object, and the system component will monitor the depth of the groove in real time, thereby improving the processing accuracy of the equipment, reducing the probability of defective products, and ensuring that the photovoltaic cells can be perfectly embedded between each set of flattened glass. Attached Figure Description

[0023] Figure 1 This is a perspective view of the main structure of the production apparatus and method for producing solar-grade flattened glass according to the present invention. Figure 2 This is a side view perspective of the production apparatus and method for producing solar-grade flattened glass according to the present invention. Figure 3 This is an enlarged perspective view of the bottom side structure in the production apparatus and method for producing solar-powered flattened glass according to the present invention. Figure 4 This is an enlarged perspective view of a portion of the structure in the production apparatus and method for producing solar-powered flattened glass according to the present invention. Figure 5 This is an enlarged perspective view of the main body adsorption mechanism structure in the production apparatus and method for producing solar flattened glass according to the present invention. Figure 6 This is an enlarged perspective view of the trench excavation mechanism in the production apparatus and method for producing solar-powered flattened glass according to the present invention. Figure 7This is an enlarged perspective view of the telescopic rod connection structure in a production apparatus and method for producing solar-powered flattened glass according to the present invention. Figure 8 This is an enlarged perspective view of the target transfer mechanism structure in the production apparatus and method for producing solar-powered flattened glass according to the present invention.

[0024] In the diagram: 1. Load-bearing base frame; 2. First external frame; 3. Body adsorption mechanism; 301. Support frame; 302. Central base; 303. Locking sleeve; 304. First pneumatic push rod; 305. Stabilizing frame; 306. First slide rail; 307. First sliding plate; 308. Extension rod; 309. Outer arm; 310. Assembly base; 311. Secondary arm; 312. Vacuum suction cup; 313. Two-stage vacuum generator; 314. Air passage pipe; 4. Wiring box; 5. PLC programmable controller; 6. Trench excavation mechanism; 601. Second external frame; 602. First hollow cylinder; 603. First turntable; 604. First forward and reverse servo motor; 605. Second slide rail; 606. Second sliding plate; 607. Bracket; 608. Telescopic rod; 609. Transition frame; 610. U-shaped frame 611. Connector; 612. Linkage rod; 613. Grinding rod; 614. Array window; 615. Energy generator; 616. Receiver; 617. Locking frame; 618. Drive motor; 619. Gearbox; 620. Active roller; 621. Driven roller; 622. Traction belt; 623. Second pneumatic push rod; 624. Positioning frame; 625. Third pneumatic push rod; 626. Force-bearing connector; 7. Target transfer mechanism; 701. Third external frame; 702. Second hollow cylinder; 703. Second turntable; 704. Grafting plate; 705. Merging bracket; 706. Sliding edge; 707. Splicing frame; 708. Fourth pneumatic push rod; 709. Second forward and reverse servo motor; 8. Built-in horizontal plate; 9. Protective shell; 10. Viewing screen; 11. Control console. Detailed Implementation

[0025] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of the present invention, and not all of them. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0026] Please see the appendix Figure 1 -Appendix Figure 8As shown, the present invention provides a technical solution: a production device for solar flattened glass, including a load-bearing base frame 1, a first external frame 2 welded to the rear surface of the load-bearing base frame 1, a wiring box 4 provided on the top of the first external frame 2, a PLC programming controller 5 fixedly connected inside the wiring box 4, and a body adsorption mechanism 3, a trench surface excavation mechanism 6 and a target transfer mechanism 7 respectively provided on the top of the load-bearing base frame 1.

[0027] according to Figure 1 and Figure 5 As shown, the adsorption mechanism 3 includes a support frame 301, which is welded to the outer wall of the first outer frame 2. The front surface of the support frame 301 is provided with two assembly bases 310. A set of auxiliary arms 311 is fixedly installed on the outer side of the outer wall of each assembly base 310. Vacuum suction cups 312 are fixedly installed on the opposite side of the two sets of auxiliary arms 311, and the number of vacuum suction cups 312 in each set is equal to the number of auxiliary arms 311. Two-pole vacuum generators 313 are fixedly installed on both the front and back sides of each assembly base 310. A set of air passage pipes 314 is fixedly connected to the output end of each two-pole vacuum generator 313. The air inlet end of each air passage pipe 314 is connected to the interior of a corresponding vacuum suction cup 312.

[0028] according to Figure 1 , Figure 6 and Figure 7 As shown, the trench excavation mechanism 6 includes a second external frame 601, which is welded to one side of the inner wall of the load-bearing base frame 1. The top of the second external frame 601 is provided with a telescopic rod 608, and a transition frame 609 is welded to the shaft end of the telescopic rod 608. A U-shaped frame 610 is fixedly installed on the outer wall of the transition frame 609. A joint 611 is fixedly installed on both sides of the outer wall of the U-shaped frame 610. A linkage rod 612 is movably inserted between the opposite sides of the two joints 611. A grinding rod 613 is fixedly sleeved on the outer wall of the linkage rod 612. A set of positioning frames 624 is welded to both sides of the outer wall of the telescopic rod 608. A third pneumatic push rod 625 is fixedly inserted between the inner surface walls of each set of positioning frames 624. Two force-bearing joints 626 are fixedly installed on the outer wall of the shaft end of the telescopic rod 608. The shaft end of each third pneumatic push rod 625 is fixedly inserted into the inside of the force-bearing joint 626.

[0029] according to Figure 3 and Figure 8 As shown, the target transfer mechanism 7 includes a third external frame 701, which is welded to one side of the inner wall of the load-bearing base frame 1. The top of the third external frame 701 is provided with a grafting plate 704, and a merging bracket 705 is welded to the outer wall of the grafting plate 704. The merging bracket 705 has two sets of sliding edges 706 inside, and a splicing frame 707 is welded to the outer wall of each sliding edge 706.

[0030] according to Figure 1 and Figure 5 As shown, a central base 302 is fixedly installed at the center of the support frame 301. Locking sleeves 303 are fixedly installed at the top and bottom of the central base 302. First pneumatic push rods 304 are fixedly inserted into the inner walls of the two locking sleeves 303. Two stabilizing frames 305 are fixedly installed on both sides of the inner wall of the support frame 301. An extension rod 308 is movably inserted into the inner wall of each stabilizing frame 305. The shaft end of each first pneumatic push rod 304 is connected to a corresponding extension rod 308.

[0031] according to Figure 1 and Figure 5 As shown, a set of first slide rails 306 are fixedly installed on both sides of the inner wall of the support frame 301. A first slide plate 307 is movably provided between the inner surface walls of each set of first slide rails 306. Each first slide plate 307 is fixedly sleeved on the outer surface wall of a corresponding extension rod 308. An outer arm 309 is fixedly embedded inside each first slide plate 307. The opposite sides of the two outer arms 309 are respectively connected to a corresponding assembly base 310.

[0032] according to Figure 1 and Figure 6 As shown, a first hollow cylinder 602 is fixedly installed on the outer wall of the second external frame 601. A first turntable 603 is movably installed inside the first hollow cylinder 602. A first forward and reverse servo motor 604 is fixedly installed at the bottom of the first hollow cylinder 602. The shaft end of the first forward and reverse servo motor 604 is fixedly inserted inside the first turntable 603. A second slide rail 605 is fixedly installed at the top of the first turntable 603. A second slide plate 606 is movably installed inside the second slide rail 605. A bracket 607 is welded to the top of the second slide plate 606. A set of second pneumatic push rods 623 is fixedly installed at the top of the first turntable 603. The shaft ends of the set of second pneumatic push rods 623 are all fixedly inserted inside the bracket 607.

[0033] according to Figure 6 and Figure 7 As shown, array windows 614 are fixedly installed on the top and bottom of the transition frame 609. An energy generator 615 is fixedly connected to the input end of each array window 614. Receivers 616 are fixedly installed on the top and bottom of the transition frame 609. A set of information lines is fixedly connected to the input end of each receiver 616, and the input end of each set of information lines is connected to the output end of a corresponding array window 614.

[0034] according to Figure 7As shown, a locking frame 617 is fixedly installed on one side of the outer wall of the transition frame 609. A drive motor 618 is fixedly installed inside the locking frame 617. A gearbox 619 is provided at one end of the outer wall of the locking frame 617. The shaft end of the drive motor 618 is connected to the power input end of the gearbox 619.

[0035] according to Figure 7 As shown, the power shaft of the gearbox 619 is fixedly fitted with a drive roller 620, and one end of the outer wall of the linkage rod 612 is fixedly fitted with a driven roller 621. A set of traction belts 622 is movably fitted between the outer walls of the drive roller 620 and the driven roller 621.

[0036] according to Figure 3 and Figure 8 As shown, a second hollow cylinder 702 is fixedly installed on the outer wall of the third outer frame 701. A second turntable 703 is movably installed inside the second hollow cylinder 702. The second turntable 703 and the grafting plate 704 are fixedly connected. A second forward and reverse servo motor 709 is fixedly installed at the bottom of the second hollow cylinder 702. The shaft end of the second forward and reverse servo motor 709 is fixedly inserted into the interior of the second turntable 703. A set of fourth pneumatic push rods 708 are fixedly installed on both sides of the outer wall of the merging bracket 705. The number of each set of fourth pneumatic push rods 708 is equal to the number of each set of sliding edges 706. The shaft end of each fourth pneumatic push rod 708 is fixedly inserted into the interior of a corresponding sliding edge 706.

[0037] according to Figure 2 and Figure 4 As shown, a built-in horizontal plate 8 is fixedly installed on one side of the outer wall of the wiring box 4, and a protective shell 9 is fixedly installed on one side of the outer wall of the built-in horizontal plate 8. A viewing screen 10 is provided inside the protective shell 9, and a control console 11 is fixedly connected to the outer wall of the protective shell 9.

[0038] The overall mechanism achieves the following effect: First, the equipment is moved to the designated working area, and the bottom of the load-bearing base 1 is fully in contact with the ground. Then, the external line is connected to the equipment to provide power to the multiple electrical components inside. The equipment begins to work. The pre-processed glass is transported between the two sets of splicing frames 707. The fourth pneumatic push rod 708 of each set is activated, synchronously pushing the corresponding splicing frame 707 until the two sets of splicing frames 707 are completely closed, which can fix the built-in glass. Then, the second forward and reverse servo motor 709 is activated. Since the second hollow cylinder 702 and the second turntable 703 are movably connected, the flattened glass can be transferred to the middle of the equipment. The central base 302 is further opened, and the movement of the first slide rail 306 and the first sliding plate 307 is utilized. Regarding connectivity, when the locking sleeve 303 shaft end is retracted, it can drive the outer arm 309 and its connected components to move longitudinally. At this time, one set of vacuum suction cups 312 slowly moves downward, and the other set slowly moves upward, until each set of vacuum suction cups 312 is in close contact with the corresponding flattened glass. Then, each two-stage vacuum generator 313 is activated, and each air passage 314 is used to extract the air trapped in the corresponding vacuum suction cup 312. Since the ends of the vacuum suction cups 312 are made of rubber, after the internal air is extracted, the glass transferred to the middle of the equipment is tightly adsorbed between the corresponding set of vacuum suction cups 312. After the glass is fixed a second time, each set of splicing frames 707 is expanded and gradually detached from the corresponding glass. Then, the first pneumatic push rod 3 is activated in the reverse direction. 04. This causes each piece of glass to move away from each set of splicing frames 707. Each set of splicing frames 707 can be gradually pulled away from the center of the equipment under the action of the second forward and reverse servo motor 709. Subsequently, the outer arm 309 can cause the two pieces of glass to move relative to each other under the action of the first pneumatic push rod 304, reducing the distance between them. After the position is adjusted, the first forward and reverse servo motor 604 is turned on. Utilizing the movable connection between the first hollow cylinder 602 and the first turntable 603, the telescopic rod 608 and its connected components are transferred to the center of the equipment. At this time, the grinding rod 613 can be accurately positioned between the two pieces of glass. At the same time, each energy generator 615 is in an energized state, and the generated energy can be emitted from the array window 614. Each set of rays irradiates the surfaces of the two pieces of glass. The X-ray blocking signal for each group can be fed back to the PLC programming controller 5 via receiver 616. At this time, relevant personnel can use the buttons on the control panel 11 to set the required groove depth, fill in the information according to the interface information displayed on the visual screen 10, and save it to the PLC programming controller 5. Subsequently, the PLC programming controller 5 controls the opening of the second pneumatic push rod 623. Utilizing the movable connection between the second slide rail 605 and the second slide plate 606, the height of the grinding rod 613 is raised, gradually bringing the grinding rod 613 into contact with the bottom surface of the upper flat glass. The drive motor 618 is then turned on, and power is transmitted to the gearbox 619. When the groove is being excavated, the gearbox 619 is in the lowest gear, and thus the rotational speed at the active roller 620 is at its lowest.The traction belt 622 further applies power to the driven roller 621 and the linkage rod 612, driving the grinding rod 613 to rotate synchronously. The receiver 616 can input the changing light reflection signal into the PLC programmable controller 5 in real time, quickly analyzing the actual length of the array window 614 and the corresponding glass surface within a stage. The second pneumatic push rod 623 is then activated again, raising the height of the grinding rod 613 and grinding a corresponding area of ​​the glass to determine the width of the groove. As the height of the grinding rod 613 increases, the preset groove depth also increases. When the grinding rod 613 reaches the specified depth, the PLC programmable controller 5 closes the second pneumatic push rod 623. Because the diameter of the grinding rod 613 is greater than the height of the array window 614, the transition frame 609... The closing of the components will not affect the glass processing. The third pneumatic push rod 625 is then activated and acts on the force-bearing joint 626. The shaft end of the telescopic rod 608 extends outward, pushing the grinding rod 613 forward to extend the length of the groove. After the preset groove is opened, the PLC programmable controller 5 raises the gearbox 619 to increase the speed of the grinding rod 613 and simultaneously accelerates the extension and retraction rate of the third pneumatic push rod 625, causing the grinding rod 613 to reciprocate inside the preset groove to polish the rough edges on the inner wall of the groove. After the upper flattened glass is processed, the grinding rod 613 can be reset according to the above method, and the second pneumatic push rod 623 can be activated in reverse. After detecting the height of the bottom array window 614 of the transition frame 609 and the top of the lower flattened glass, the processing of the preset groove begins.

[0039] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A production apparatus for solar-powered flattened glass, characterized in that: It includes a load-bearing base frame (1), the rear surface of which is welded with a first external frame (2), and a wiring box (4) is provided on the top of the first external frame (2). A PLC programming controller (5) is fixedly connected inside the wiring box (4). The top of the load-bearing base frame (1) is respectively provided with a body adsorption mechanism (3), a trench excavation mechanism (6) and a target transfer mechanism (7). The adsorption mechanism (3) includes a support frame (301), which is welded to the outer wall of the first external frame (2). The front surface of the support frame (301) is provided with two assembly bases (310). A set of auxiliary arms (311) is fixedly installed on the outer side of the outer wall of each assembly base (310). Vacuum suction cups (312) are fixedly installed on the opposite side of the two sets of auxiliary arms (311). The number of vacuum suction cups (312) in each set is equal to the number of auxiliary arms (311). Two-pole vacuum generators (313) are fixedly installed on both the front and back sides of each assembly base (310). A set of air passage pipes (314) is fixedly connected to the output end of each two-pole vacuum generator (313). The air inlet end of each air passage pipe (314) is connected to the interior of a corresponding vacuum suction cup (312). The trench excavation mechanism (6) includes a second external frame (601), which is welded to one side of the inner wall of the load-bearing base frame (1). A telescopic rod (608) is provided on the top of the second external frame (601), and a transition frame (609) is welded to the shaft end of the telescopic rod (608). A U-shaped frame (610) is fixedly installed on the outer wall of the transition frame (609), and joints (611) are fixedly installed on both sides of the outer wall of the U-shaped frame (610). Between the opposite sides of the two joints (611) A linkage rod (612) is inserted movably. A grinding rod (613) is fixedly sleeved on the outer wall of the linkage rod (612). A set of positioning frames (624) is welded on both sides of the outer wall of the telescopic rod (608). A third pneumatic push rod (625) is fixedly inserted between the inner surface walls of each set of positioning frames (624). Two force-bearing joints (626) are fixedly installed on the outer wall of the shaft end of the telescopic rod (608). The shaft end of each third pneumatic push rod (625) is fixedly inserted into the inside of the force-bearing joint (626). The target transfer mechanism (7) includes a third external frame (701), which is welded to one side of the inner wall of the load-bearing base frame (1). The top of the third external frame (701) is provided with a grafting plate (704), and the outer wall of the grafting plate (704) is welded with a merging bracket (705). The merging bracket (705) is provided with two sets of sliding edges (706) inside, and the outer wall of each sliding edge (706) is welded with a splicing frame (707).

2. The production apparatus for solar-powered flattened glass according to claim 1, characterized in that: A central base (302) is fixedly installed at the center of the support frame (301). Locking sleeves (303) are fixedly installed at the top and bottom of the central base (302). A first pneumatic push rod (304) is fixedly inserted into the inner wall of each of the two locking sleeves (303). Two stabilizers (305) are fixedly installed on both sides of the inner wall of the support frame (301). An extension rod (308) is movably inserted into the inner wall of each stabilizer (305). The shaft end of each first pneumatic push rod (304) is connected to a corresponding extension rod (308).

3. The production apparatus for solar-powered flattened glass according to claim 2, characterized in that: A set of first slide rails (306) are fixedly installed on both sides of the inner wall of the support frame (301). A first slide plate (307) is movably provided between the inner surface walls of each set of first slide rails (306). Each first slide plate (307) is fixedly sleeved on the outer surface wall of a corresponding extension rod (308). An outer arm (309) is fixedly embedded inside each first slide plate (307). The opposite sides of the two outer arms (309) are respectively connected to a corresponding assembly base (310).

4. The production apparatus for solar-powered flattened glass according to claim 3, characterized in that: The outer wall of the second external frame (601) is fixedly mounted with a first hollow cylinder (602). The first hollow cylinder (602) is movably provided with a first turntable (603). The bottom of the first hollow cylinder (602) is fixedly mounted with a first forward and reverse servo motor (604). The shaft end of the first forward and reverse servo motor (604) is fixedly inserted into the interior of the first turntable (603). The top of the first turntable (603) is fixedly mounted with a second slide rail (605). The interior of the second slide rail (605) is movably provided with a second slide plate (606). The top of the second slide plate (606) is welded with a bracket (607). The top of the first turntable (603) is fixedly mounted with a set of second pneumatic push rods (623). The shaft ends of the set of second pneumatic push rods (623) are all fixedly inserted into the interior of the bracket (607).

5. The production apparatus for solar-powered flattened glass according to claim 4, characterized in that: The top and bottom of the transition frame (609) are fixedly installed with array windows (614), and the input end of each array window (614) is fixedly connected to an energy generator (615). The top and bottom of the transition frame (609) are fixedly installed with receivers (616), and the input end of each receiver (616) is fixedly connected to a set of information lines, and the input end of each set of information lines is connected to the output end of a corresponding array window (614).

6. The production apparatus for solar-powered flattened glass according to claim 5, characterized in that: A locking frame (617) is fixedly installed on one side of the outer wall of the transition frame (609). A drive motor (618) is fixedly installed inside the locking frame (617). A gearbox (619) is provided at one end of the outer wall of the locking frame (617). The shaft end of the drive motor (618) is connected to the power input end of the gearbox (619).

7. The production apparatus for solar-powered flattened glass according to claim 6, characterized in that: The power shaft of the gearbox (619) is fixedly fitted with a drive roller (620), and one end of the outer wall of the linkage rod (612) is fixedly fitted with a driven roller (621). A set of traction belts (622) is movably fitted between the outer walls of the drive roller (620) and the driven roller (621).

8. The production apparatus for solar-powered flattened glass according to claim 7, characterized in that: The outer wall of the third external frame (701) is fixedly installed with a second hollow cylinder (702). The second hollow cylinder (702) is movably provided with a second turntable (703). The second turntable (703) and the grafting plate (704) are fixedly connected. The bottom of the second hollow cylinder (702) is fixedly installed with a second forward and reverse servo motor (709). The shaft end of the second forward and reverse servo motor (709) is fixedly inserted into the interior of the second turntable (703). A set of fourth pneumatic push rods (708) are fixedly installed on both sides of the outer wall of the merging bracket (705). The number of each set of fourth pneumatic push rods (708) is equal to the number of each set of sliding edges (706). The shaft end of each fourth pneumatic push rod (708) is fixedly inserted into the interior of a corresponding sliding edge (706).

9. The production apparatus for solar-powered flattened glass according to claim 8, characterized in that: An internal horizontal plate (8) is fixedly installed on one side of the outer wall of the wiring box (4), and a protective shell (9) is fixedly installed on one side of the outer wall of the internal horizontal plate (8). A viewing screen (10) is provided inside the protective shell (9), and a control console (11) is fixedly connected to the outer wall of the protective shell (9).

10. A method for producing solar-grade flattened glass using a production apparatus, characterized in that: The production apparatus for solar-grade flattened glass as described in claim 9 includes the following steps: S1: Place the flattened glass into the corresponding set of splicing frames (707) respectively. Use the fourth pneumatic push rod (708) to drive each set of splicing frames (707) to close completely. The purpose is to fix the glass inside and protect the outer edge of the glass. Then, the second forward and reverse servo motor (709) transfers the glass in each set of splicing frames (707) to the middle of the equipment. S2: At this time, each piece of glass is parallel to each set of auxiliary arms (311). Then, the first pneumatic push rod (304) adjusts the initial height of each set of auxiliary arms (311) so that each set of vacuum suction cups (312) contacts the surface of the corresponding piece of glass. The air in the vacuum suction cups (312) is extracted by the two-pole vacuum generator (313), so that each piece of glass is tightly adsorbed by the corresponding set of vacuum suction cups (312) to complete the secondary fixation. At this time, the two pieces of glass are completely parallel and their corners overlap. S3: Subsequently, each splicing frame (707) is pulled apart and restored to its original position. Then, the first forward and reverse servo motor (604) moves the grinding rod (613) between the two pieces of glass. During the process, the energy generator (615) is powered on. The rectangular light curtain emitted by each array window (614) can illuminate the corresponding piece of glass. The receiver (616) can receive the light blocking signal and feed it back to the PLC programming controller (5) in real time. At this time, the PLC programming controller (5) obtains the distance between the array window (614) and the glass according to the formula d=1 / 2ct. S4: Relevant personnel can fill in the required depth information through the console (11) and store it in the PLC programming controller (5). If the upper flat glass is processed first, the PLC programming controller (5) can control the second pneumatic push rod (623) to raise the height of the grinding rod (613), which reduces the distance between the array window (614) and the glass surface. At the same time, the grinding rod (613) rotates at a constant speed under the drive of the drive motor (618). As the grinding rod (613) continues to rise, a groove of a specified width appears in a part of the glass. When the groove digging depth reaches the set condition, the second pneumatic push rod (623) is closed and the third pneumatic push rod (625) is opened to slowly push the grinding rod (613) forward to extend the length of the set groove. S5: After the upper flat glass is processed, the grinding rod (613) can be restored to its original height according to the above method, and then the lower flat glass can be processed in sequence to complete the distance monitoring and direction change steps.

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