An automated device for cleaning, stem trimming, drying, and grading shiitake mushrooms.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-05
- Publication Date
- 2026-08-14
AI Technical Summary
[0004]针对现有技术的不足,本发明提供了一种香菇清洗、剪柄、吹干及分级的自动化设备,解决了现如今在对香菇进行加工操作时需要使用到清洗、剪柄、吹干和分级设备分批操作,同时需要大量的人力配合,使得香菇的加工效率较低,同时费事费力,其次在对香菇进行清洗后香菇外壁依附的泥土会沉积在清洗装置的内部,难以清理,随着长时间的工作会使得清洗用的水对香菇的清洗效果降低,其次由于在香菇剪柄时,大多需要工人对香菇进行摆放定位,工人摆放定位增加了操作的繁琐性的问题
清洗机构、将香菇放置在钢丝网传送带的上方,打开第一驱动电机带动钢丝网传送带进行传输操作,打开水泵使得水流通过连接管进入固定水管的内部,同时水流通过喷头的出水口的底端喷出,进而对香菇进行清洗,通过钢丝网传送带的传输使得清理后的香菇传输至分级传输带的上方,通过分级传输带的传输使得菇柄插入菇柄口的香菇通过剪柄刀架进行剪柄操作,打开第三驱动电机带动输送带进行传输操作,使得香菇传输至吹干架的下方,打开第四驱动电机带动吹风扇进行转动,进而产生风力,打开加热丝使得加热丝产生热量,风吹向吹风嘴被加热丝加热,加热后的风吹向香菇,对香菇进行风干,通过清洗架、分级架和固定架的配合,避免了香菇进行加工操作时需要使用到清洗、剪柄、吹干和分级设备分批操作的繁琐性,增加了加工的效率。
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Figure CN118697063B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of shiitake mushroom processing technology, specifically to an automated device for cleaning, stem trimming, drying, and grading shiitake mushrooms. Background Technology
[0002] Shiitake mushrooms belong to the class Basidiomycetes, order Agaricales, family Tricholomataceae, and genus Lentinus. Originating in China, they are the world's second largest mushroom and a renowned and precious edible fungus in China. The processing of shiitake mushrooms first requires cleaning, stem trimming, drying, and grading.
[0003] Currently, processing shiitake mushrooms requires batch operations involving washing, stem trimming, drying, and grading equipment, along with a significant amount of manpower. This results in low processing efficiency and is time-consuming and labor-intensive. Furthermore, after washing, the dirt adhering to the outer wall of the shiitake mushrooms accumulates inside the washing equipment, making it difficult to clean. Over time, the cleaning effect of the water used for washing the mushrooms diminishes. Additionally, the stem trimming process often requires workers to position the mushrooms, which adds to the complexity of the operation. Summary of the Invention
[0004] To address the shortcomings of existing technologies, this invention provides an automated device for cleaning, stem trimming, drying, and grading shiitake mushrooms. This solves the problem that current shiitake mushroom processing requires batch operations of cleaning, stem trimming, drying, and grading equipment, necessitating significant manpower and resulting in low processing efficiency. Furthermore, after cleaning, dirt adhering to the outer walls of the mushrooms accumulates inside the cleaning device, making it difficult to remove. Over time, the cleaning effectiveness of the water decreases. Additionally, the stem trimming process often requires manual placement of the mushrooms, increasing the complexity of the operation.
[0005] To achieve the above objectives, the present invention provides the following technical solution: an automated device for cleaning, stem trimming, drying, and grading shiitake mushrooms, comprising a cleaning mechanism, wherein the top end of the cleaning mechanism is fixedly connected to the bottom end of a water spraying mechanism, the inner wall of the cleaning mechanism is movably connected to the outer wall of an impurity collection mechanism, and the inner wall of the cleaning mechanism is fixedly connected to the bottom end of a squeezing mechanism.
[0006] One side of the cleaning mechanism is fixedly connected to one side of the grading mechanism, the inner wall of the grading mechanism is fixedly connected to the bottom end of the vibration mechanism, one side of the vibration mechanism is fixedly connected to one side of the shear mechanism, the inner wall of the grading mechanism is movably connected to the outer wall of the shear mechanism, the bottom end of the extrusion mechanism is movably abutting against the top end of the shear mechanism, one side of the grading mechanism is fixedly connected to one side of the drying and conveying mechanism, and the top end of the drying and conveying mechanism is fixedly connected to the bottom end of the drying mechanism.
[0007] Preferably, the cleaning mechanism includes a cleaning frame, a first drive motor, a wire mesh conveyor belt, and a filter plate. One side of the cleaning frame is fixedly connected to one end of the first drive motor, and one end of the first drive motor is fixedly connected to one end of the wire mesh conveyor belt via a coupling. The cleaning frame has a transmission groove inside, and a water collection groove is formed below the transmission groove. The inner wall of the water collection groove is fixedly connected to the outer wall of the filter plate. The filter plate has a water outlet inside, and a squeezing groove is formed inside one side of the cleaning frame. A through opening is formed at the bottom of the squeezing groove, and a positioning groove is formed on the inner wall of the water collection groove. A brush is provided on the outer wall of the wire mesh conveyor belt, and the cleaning surface of the brush is movably connected to the top of the filter plate.
[0008] Preferably, the water spraying mechanism consists of a fixed water pipe, a nozzle, a connecting pipe, and a water pump. The bottom end of the fixed water pipe is fixedly connected to the top end of the cleaning frame, the outer wall of the fixed water pipe is fixedly connected to the inner wall of the nozzle, one end of the fixed water pipe is fixedly connected to the outer wall of the fixed water pipe, and the input end of the connecting pipe is fixedly connected to the output end of the water pump.
[0009] Preferably, the impurity collection mechanism includes a positioning slider, a collection frame, a fixing rod, and a pulling block. The outer wall of the positioning slider is movably connected to the inner wall of the positioning groove. The bottom end of the positioning slider is fixedly connected to the top end of the collection frame. The collection frame has a collection groove inside, and the inner wall of the collection groove has a filter opening. The top end of the positioning slider is fixedly connected to the bottom end of the fixing rod, and the top end of the fixing rod is fixedly connected to the bottom end of the pulling block.
[0010] Preferably, the extrusion mechanism consists of an extrusion spring, an extrusion block, and an extension rod. The bottom end of the extrusion spring is fixedly connected to the bottom end of the extrusion groove, the top end of the extrusion spring is fixedly connected to the bottom end of the extrusion block, and the bottom end of the extrusion block is fixedly connected to the bottom end of the extension rod. The outer wall of the extrusion block is movably connected to the inner wall of the extrusion groove, and the outer wall of the extension rod is movably connected to the inner wall of the through-hole. The outer wall of the wire mesh conveyor belt is movably abutting against the top end of the extrusion block.
[0011] Preferably, the grading mechanism includes a grading frame, a baffle plate, and a second collection rack. One side of the grading frame is fixedly connected to one side of the cleaning frame. The grading frame has a hollow groove inside. The top inner wall of the hollow groove is fixedly connected to one end of the baffle plate. The bottom inner wall of the hollow groove is fixedly connected to one side of the second collection rack. The second collection rack has a grading collection groove inside. The inner wall of the hollow groove has a vibration groove.
[0012] Preferably, the vibration mechanism consists of a limiting rod, a moving block, and a vibration spring. The bottom end of the limiting rod is fixedly connected to the inner wall of the vibration groove. A limiting port is opened inside the moving block, and the inner wall of the limiting port is movably connected to the outer wall of the limiting rod. The bottom end of the moving block is fixedly connected to the top end of the vibration spring, and the bottom end of the vibration spring is fixedly connected to the inner wall of the vibration groove.
[0013] Preferably, the scissor mechanism includes a scissor frame, a fixed plate, a pressure rod, a second drive motor, a grading conveyor belt, and a scissor blade holder. One side of the scissor frame is fixedly connected to one side of the moving block. The outer wall of the scissor frame is movably connected to the inner wall of the hollow groove. One inner wall of the scissor frame is fixedly connected to one side of the fixed plate. The top end of the fixed plate is fixedly connected to the bottom end of the pressure rod, and the top end of the pressure rod movably abuts against the bottom end of the extension rod. One side of the scissor frame is fixedly connected to one end of the second drive motor, and the output end of the second drive motor is fixedly connected to one end of the grading conveyor belt. The inner wall of the scissor frame is fixedly connected to one side of the scissor blade holder. The grading conveyor belt has a mushroom stem opening inside, and the cutting surface of the scissor blade holder is movably connected to the inner wall of the grading conveyor belt.
[0014] Preferably, the drying and conveying mechanism consists of a fixed frame, a third drive motor, and a conveyor belt. One side of the fixed frame is fixedly connected to one side of the grading frame, and one side of the fixed frame is fixedly connected to one end of the third drive motor. The output end of the third drive motor is fixedly connected to one end of the conveyor belt through a coupling.
[0015] Preferably, the drying mechanism includes a drying rack, a fourth drive motor, a fan, a nozzle, and a heating wire. The bottom end of the drying rack is fixedly connected to the top end of the fixed frame. The drying rack has an air duct inside. The top end of the drying rack is fixedly connected to the bottom end of the fourth drive motor. The output end of the fourth drive motor is fixedly connected to the top end of the fan via a coupling. An air outlet is provided at the bottom of the air duct. The bottom end of the drying rack is fixedly connected to the top end of the nozzle. An air outlet communicating with the air vent is provided inside the nozzle. The inner wall of the air outlet is fixedly connected to the inner wall of the heating wire. Beneficial effects
[0016] This invention provides an automated device for cleaning, stem trimming, drying, and grading shiitake mushrooms. Compared with existing technologies, it has the following advantages: The cleaning mechanism places shiitake mushrooms above a wire mesh conveyor belt. The first drive motor is activated to move the conveyor belt, and a water pump is turned on to allow water to flow through a connecting pipe into a fixed water pipe. Simultaneously, water is sprayed from the bottom of the nozzles to clean the mushrooms. The cleaned mushrooms are then transported by the wire mesh conveyor belt to a grading conveyor belt. Mushrooms with stems inserted are then trimmed by a stem-cutting blade holder. A third drive motor is activated to move the conveyor belt, transporting the mushrooms to a drying rack below. A fourth drive motor is activated to rotate a fan, generating airflow. A heating wire is activated to generate heat, which is then blown onto the nozzles and heated by the heating wire. This heated airflow then dries the mushrooms. The coordinated use of the cleaning rack, grading rack, and fixed rack eliminates the need for separate batches of cleaning, stem trimming, drying, and grading equipment during mushroom processing, increasing processing efficiency.
[0017] The water spray mechanism and the brushes above the wire mesh conveyor belt clean the mud and impurities blocked on the top of the filter plate. As the wire mesh conveyor belt transports the mud and impurities, they move towards the first collection rack and are collected there. When it is necessary to clean the mud and impurities inside the first collection rack, the upward pulling block moves the fixed rod, which in turn moves the positioning slider upward, which in turn moves the first collection rack upward, thus removing it. This facilitates the cleaning and collection of the mud and impurities by the staff, reduces the impact of mud on the water flow, and minimizes the impact of mud on the cleaning effect.
[0018] The impurity collection mechanism and the outer wall of the wire mesh conveyor belt compress the top of the extrusion block. This compression compresses the extrusion block and its compression spring, causing the extension rod to move downwards. The downward movement of the extension rod compresses the top of the pressure rod, which in turn compresses the pressure rod. This pressure rod, through a fixed plate, causes the shear handle frame to move downwards. The downward movement of the shear handle frame causes the moving block to move downwards along the outer wall of the limit rod, simultaneously compressing the vibration spring. When the outer wall of the wire mesh conveyor belt is no longer in contact with the top of the extrusion block, the compression spring resets the extension rod, preventing it from contacting the pressure rod. The reset of the vibration spring then causes the moving block to move upwards. The continuous transmission of the wire mesh conveyor belt causes the shear handle frame to reciprocate up and down, thereby driving... The grading conveyor belt generates vibration, causing the shiitake mushrooms to bounce on its outer wall. Unqualified small shiitake mushrooms fall through the stem openings inside the conveyor belt into the second collection rack, while the stems of qualified shiitake mushrooms are inserted into the stem openings. The second drive motor is activated, driving the grading conveyor belt to transport the mushrooms. The mushrooms with stems inserted into the stem openings are then cut by a stem-cutting blade. Mushrooms with stems not inserted are blocked by a baffle plate until the stems are inserted. The cut stems fall into the second collection rack, and the mushrooms then fall onto the top of the conveyor belt. This convenient device positions the shiitake mushrooms, eliminating the need for manual positioning and increasing the efficiency of shiitake mushroom processing. Attached Figure Description
[0019] Figure 1 This is a schematic diagram of the overall structure of the present invention; Figure 2 This is a cross-sectional view of the overall structure of the present invention; Figure 3 This is an exploded view of the overall structure of the present invention; Figure 4 This is an exploded view of the water spray mechanism of the present invention; Figure 5 This is an exploded view of the impurity collection mechanism of the present invention; Figure 6 This is an exploded view of the extrusion mechanism of the present invention; Figure 7 This is an exploded view of the grading mechanism of the present invention; Figure 8 This is an exploded view of the vibration mechanism of the present invention; Figure 9 This is an exploded view of the shear mechanism of the present invention; Figure 10 This is an exploded view of the drying and conveying mechanism of the present invention; Figure 11 This is an exploded view of the drying mechanism of the present invention.
[0020] In the diagram: 1. Cleaning mechanism; 101. Cleaning frame; 102. First drive motor; 103. Wire mesh conveyor belt; 104. Filter plate; 2. Spraying mechanism; 201. Fixed water pipe; 202. Spray nozzle; 203. Connecting pipe; 204. Water pump; 3. Impurity collection mechanism; 301. Positioning slider; 302. Collection frame one; 303. Fixed rod; 304. Pulling block; 4. Squeezing mechanism; 401. Squeezing spring; 402. Squeezing block; 403. Extension rod; 5. Grading mechanism; 501. Grading frame; 502. Baffle plate; 50 3. Collection rack 2; 6. Vibration mechanism; 601. Limiting rod; 602. Moving block; 603. Vibration spring; 7. Scissor mechanism; 701. Scissor frame; 702. Fixing plate; 703. Pressure rod; 704. Second drive motor; 705. Grading conveyor belt; 706. Scissor holder; 8. Drying conveyor mechanism; 801. Fixing frame; 802. Third drive motor; 803. Conveyor belt; 9. Drying mechanism; 901. Drying rack; 902. Fourth drive motor; 903. Fan; 904. Nozzle; 905. Heating wire. Detailed Implementation
[0021] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0022] Please see Figure 1-11 An automated device for cleaning, stem trimming, drying and grading shiitake mushrooms includes a cleaning mechanism 1, the top of which is fixedly connected to the bottom of a water spraying mechanism 2, the inner wall of the cleaning mechanism 1 is movably connected to the outer wall of an impurity collection mechanism 3, and the inner wall of the cleaning mechanism 1 is fixedly connected to the bottom of a squeezing mechanism 4.
[0023] One side of the cleaning mechanism 1 is fixedly connected to one side of the grading mechanism 5. The inner wall of the grading mechanism 5 is fixedly connected to the bottom end of the vibration mechanism 6. One side of the vibration mechanism 6 is fixedly connected to one side of the shear mechanism 7. The inner wall of the grading mechanism 5 is movably connected to the outer wall of the shear mechanism 7. The bottom end of the extrusion mechanism 4 is movably abutted against the top end of the shear mechanism 7. One side of the grading mechanism 5 is fixedly connected to one side of the drying transmission mechanism 8. The top end of the drying transmission mechanism 8 is fixedly connected to the bottom end of the drying mechanism 9.
[0024] In this invention, the cleaning mechanism 1 includes a cleaning frame 101, a first drive motor 102, a wire mesh conveyor belt 103, and a filter plate 104. One side of the cleaning frame 101 is fixedly connected to one end of the first drive motor 102, and one end of the first drive motor 102 is fixedly connected to one end of the wire mesh conveyor belt 103 via a coupling. A transmission groove is provided inside the cleaning frame 101, and a water collection groove is provided below the transmission groove. The inner wall of the water collection groove is fixedly connected to the outer wall of the filter plate 104. The filter plate 104 has an internal opening... The washing rack 101 is equipped with a water filter and a squeezing groove is provided inside one side. A through opening is provided at the bottom of the squeezing groove and a positioning groove is provided on the inner wall of the water collection tank. A brush is provided on the outer wall of the wire mesh conveyor belt 103 and the cleaning surface of the brush is movably connected to the top of the filter plate 104. The shiitake mushrooms are placed on the wire mesh conveyor belt 103 and the first drive motor 102 is turned on to drive the wire mesh conveyor belt 103 to perform the transmission operation. The rinsed water flows through the filter plate 104 and re-enters the interior of the washing rack 101.
[0025] In this invention, the water spraying mechanism 2 consists of a fixed water pipe 201, a nozzle 202, a connecting pipe 203, and a water pump 204. The bottom end of the fixed water pipe 201 is fixedly connected to the top end of the cleaning rack 101, the outer wall of the fixed water pipe 201 is fixedly connected to the inner wall of the nozzle 202, and one end of the fixed water pipe 201 is fixedly connected to the outer wall of the fixed water pipe 201. The input end of the connecting pipe 203 is fixedly connected to the output end of the water pump 204. When the water pump 204 is turned on, water flows through the connecting pipe 203 into the interior of the fixed water pipe 201, and at the same time, water flows out through the bottom end of the outlet of the nozzle 202, thereby cleaning the mushrooms.
[0026] In this invention, the impurity collection mechanism 3 includes a positioning slider 301, a collection frame 302, a fixing rod 303, and a pulling block 304. The outer wall of the positioning slider 301 is movably connected to the inner wall of the positioning groove, the bottom end of the positioning slider 301 is fixedly connected to the top end of the collection frame 302, and the collection frame 302 has a collection groove inside, with a filter opening on the inner wall of the collection groove. The top end of the positioning slider 301 is fixedly connected to the bottom end of the fixing rod 303, and the top end of the fixing rod 303 is fixedly connected to the pulling block 304. The bottom of 4 is fixedly connected. As the wire mesh conveyor belt 103 transmits the soil and impurities, they move towards the collection frame 302, where they are collected. When it is necessary to clean the soil and impurities inside the collection frame 302, the upward pulling block 304 drives the fixed rod 303 to move. The movement of the fixed rod 303 drives the positioning slider 301 to move upward, which in turn drives the collection frame 302 to move upward, thus removing the collection frame 302.
[0027] In this invention, the extrusion mechanism 4 consists of an extrusion spring 401, an extrusion block 402, and an extension rod 403. The bottom end of the extrusion spring 401 is fixedly connected to the bottom end of the extrusion groove, the top end of the extrusion spring 401 is fixedly connected to the bottom end of the extrusion block 402, and the bottom end of the extrusion block 402 is fixedly connected to the bottom end of the extension rod 403. The outer wall of the extrusion block 402 is movably connected to the inner wall of the extrusion groove, and the outer wall of the extension rod 403 is movably connected to the inner wall of the through-hole. The outer wall of the wire mesh conveyor belt 103 is movably abutting against the top end of the extrusion block 402. When the outer wall of the wire mesh conveyor belt 103 is not in contact with the top end of the extrusion block 402, the extension rod 403 is reset by the reset of the extrusion spring 401. The force is transmitted to the wire mesh conveyor belt 103 through the extrusion block 402 and the extension rod 403.
[0028] In this invention, the grading mechanism 5 includes a grading frame 501, a baffle plate 502, and a collection rack 503. One side of the grading frame 501 is fixedly connected to one side of the washing rack 101. The grading frame 501 has a hollow groove inside, and the top inner wall of the hollow groove is fixedly connected to one end of the baffle plate 502. The bottom inner wall of the hollow groove is fixedly connected to one side of the collection rack 503. The collection rack 503 has a grading collection groove inside, and the inner wall of the hollow groove has a vibration groove. Mushroom stems that are not inserted into the mushroom stem opening are blocked by the baffle plate 502 until the mushroom stem is inserted into the mushroom stem opening. The cut mushroom stems fall into the inside of the collection rack 503.
[0029] In this invention, the vibration mechanism 6 consists of a limiting rod 601, a moving block 602, and a vibration spring 603. The bottom end of the limiting rod 601 is fixedly connected to the inner wall of the vibration groove. The moving block 602 has a limiting port inside, and the inner wall of the limiting port is movably connected to the outer wall of the limiting rod 601. The bottom end of the moving block 602 is fixedly connected to the top end of the vibration spring 603, and the bottom end of the vibration spring 603 is fixedly connected to the inner wall of the vibration groove. Thus, the moving block 602 is driven upward by the reset of the vibration spring 603, and the moving block 602 can vibrate continuously by the setting of the vibration spring 603.
[0030] In this invention, the shear handle mechanism 7 includes a shear handle frame 701, a fixing plate 702, a pressure rod 703, a second drive motor 704, a graded conveyor belt 705, and a shear handle holder 706. One side of the shear handle frame 701 is fixedly connected to one side of the moving block 602. The outer wall of the shear handle frame 701 is movably connected to the inner wall of the hollow groove. One inner wall of the shear handle frame 701 is fixedly connected to one side of the fixing plate 702. The top end of the fixing plate 702 is fixedly connected to the bottom end of the pressure rod 703. The top end of the pressure rod 703 movably abuts against the bottom end of the extension rod 403. One side of the shear handle frame 701... The side is fixedly connected to one end of the second drive motor 704, and the output end of the second drive motor 704 is fixedly connected to one end of the grading conveyor belt 705. The inner wall of the scissor holder 701 is fixedly connected to one side of the scissor holder 706, and the grading conveyor belt 705 has a mushroom stem opening inside. The cutting surface of the scissor holder 706 is movably connected to the inner wall of the grading conveyor belt 705. When the second drive motor 704 is turned on, the grading conveyor belt 705 is driven to perform a transmission operation. Through the transmission of the grading conveyor belt 705, the mushroom stems inserted into the mushroom stem openings are cut off by the scissor holder 706.
[0031] In this invention, the drying and conveying mechanism 8 consists of a fixed frame 801, a third drive motor 802, and a conveyor belt 803. One side of the fixed frame 801 is fixedly connected to one side of the grading frame 501, and one side of the fixed frame 801 is fixedly connected to one end of the third drive motor 802. The output end of the third drive motor 802 is fixedly connected to one end of the conveyor belt 803 through a coupling. After the stems are cut off, the shiitake mushrooms fall above the conveyor belt 803. The third drive motor 802 is turned on to drive the conveyor belt 803 to perform the conveying operation.
[0032] In this invention, the drying mechanism 9 includes a drying rack 901, a fourth drive motor 902, a blower fan 903, a blower nozzle 904, and a heating wire 905. The bottom end of the drying rack 901 is fixedly connected to the top end of the fixing frame 801. A blower groove is formed inside the drying rack 901. The top end of the drying rack 901 is fixedly connected to the bottom end of the fourth drive motor 902. The output end of the fourth drive motor 902 is fixedly connected to the top end of the blower fan 903 via a coupling. A heating wire 905 is formed at the bottom of the blower groove. The bottom of the air vent and the drying rack 901 are fixedly connected to the top of the air nozzle 904. The air nozzle 904 has an air outlet that communicates with the inside of the air vent, and the inner wall of the air outlet is fixedly connected to the inner wall of the heating wire 905. When the fourth drive motor 902 is turned on, the fan 903 is driven to rotate, thereby generating wind. When the heating wire 905 is turned on, the heating wire 905 generates heat. The air blown towards the air nozzle 904 is heated by the heating wire 905, and the heated air is blown towards the shiitake mushrooms to air dry them.
[0033] The method of use and advantages of this invention: The automated equipment for cleaning, stem trimming, drying and grading shiitake mushrooms operates as follows: like Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 , Figure 7 , Figure 8 , Figure 9 , Figure 10 and Figure 11As shown, shiitake mushrooms are placed above the wire mesh conveyor belt 103. The first drive motor 102 is turned on to drive the wire mesh conveyor belt 103 for transmission. The water pump 204 is turned on so that water flows through the connecting pipe 203 into the fixed water pipe 201. At the same time, water is sprayed out from the bottom of the nozzle 202 to wash the shiitake mushrooms. The rinsed water flows through the filter plate 104 and re-enters the washing rack 101. While the wire mesh conveyor belt 103 is transmitting, the brush set above the wire mesh conveyor belt 103 cleans the dirt and impurities blocked on the top of the filter plate 104. As the wire mesh conveyor belt 103 is transmitting, the dirt and impurities move towards the collection rack 302, where they are collected. 02. When it is necessary to clean the soil and impurities inside the collection rack 302, pull the upward pulling block 304 to move the fixed rod 303. The movement of the fixed rod 303 moves the positioning slider 301 upward, which in turn moves the collection rack 302 upward, thus removing the collection rack 302. The cleaned mushrooms are then transported to the top of the grading conveyor belt 705 via the wire mesh conveyor belt 103. During the transmission operation of the wire mesh conveyor belt 103, the outer wall of the wire mesh conveyor belt 103 presses against the top of the extrusion block 402. The extrusion block 402 is pressed against the extrusion spring 401, which in turn moves the extension rod 403 downward. The downward movement of the extension rod 403 presses against the extrusion spring 401. The top of the lever 703 is compressed, and the compression of the lever 703 causes the shear handle frame 701 to move downward through the fixing plate 702. The downward movement of the shear handle frame 701 causes the moving block 602 to move downward along the outer wall of the limiting rod 601, while simultaneously compressing the vibration spring 603. When the outer wall of the wire mesh conveyor belt 103 is no longer in contact with the top of the compression block 402, the return of the compression spring 401 causes the extension rod 403 to return to its original position, preventing the extension rod 403 from contacting the lever 703. The return of the vibration spring 603 then causes the moving block 602 to move upward. Through the continuous transmission operation of the wire mesh conveyor belt 103, the shear handle frame 701 moves up and down reciprocally, thereby causing the grading conveyor belt 705 to generate a vibration force. The vibration at 05 causes the shiitake mushrooms to bounce on the outer wall of the grading conveyor belt 705. Unqualified small shiitake mushrooms fall through the stem openings inside the grading conveyor belt 705 into the collection rack 503. Simultaneously, the stems of qualified shiitake mushrooms are inserted into the stem openings. The second drive motor 704 is activated, driving the grading conveyor belt 705 for transport. Through the transport of the grading conveyor belt 705, shiitake mushrooms with stems inserted into the stem openings are trimmed by the stem-cutting blade holder 706. Shiitake mushrooms with stems not inserted into the stem openings are blocked by the baffle plate 502. The trimmed stems fall into the collection rack 503, and the trimmed shiitake mushrooms fall above the conveyor belt 803. The third drive motor 802 is activated, driving the conveyor belt 803 for transport.The mushrooms are transferred to the bottom of the drying rack 901. The fourth drive motor 902 is activated, driving the fan 903 to rotate, generating airflow. The heating wire 905 is then activated, generating heat. The airflow blown onto the nozzle 904 is heated by the heating wire 905, and the heated air is then blown onto the mushrooms to dry them.
[0034] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0035] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. An automated device for cleaning, stem trimming, drying, and grading shiitake mushrooms, characterized in that: It includes a cleaning mechanism (1), the top of which is fixedly connected to the bottom of a water spraying mechanism (2), the inner wall of which is movably connected to the outer wall of an impurity collection mechanism (3), and the inner wall of which is fixedly connected to the bottom of a squeezing mechanism (4). One side of the cleaning mechanism (1) is fixedly connected to one side of the grading mechanism (5), the inner wall of the grading mechanism (5) is fixedly connected to the bottom end of the vibration mechanism (6), one side of the vibration mechanism (6) is fixedly connected to one side of the scissor mechanism (7), the inner wall of the grading mechanism (5) is movably connected to the outer wall of the scissor mechanism (7), the bottom end of the squeezing mechanism (4) is movably abutting against the top end of the scissor mechanism (7), one side of the grading mechanism (5) is fixedly connected to one side of the drying transmission mechanism (8), and the top end of the drying transmission mechanism (8) is fixedly connected to the bottom end of the drying mechanism (9). The cleaning mechanism (1) includes a cleaning frame (101), a first drive motor (102), a wire mesh conveyor belt (103), and a filter plate (104). The outer wall of the wire mesh conveyor belt (103) is provided with a brush, and the cleaning surface of the brush is movably connected to the top of the filter plate (104). The extrusion mechanism (4) consists of an extrusion spring (401), an extrusion block (402), and an extension rod (403). The top of the extrusion block (402) is in contact with the outer wall of the wire mesh conveyor belt (103). The vibration mechanism (6) consists of a limiting rod (601), a moving block (602), and a vibration spring (603); The shearing mechanism (7) includes a shearing frame (701), a fixing plate (702), a pressure rod (703), a second drive motor (704), a grading conveyor belt (705), and a shearing blade holder (706). The grading conveyor belt (705) has a mushroom stem opening inside, and the cutting surface of the shearing blade holder (706) is movably connected to the inner wall of the grading conveyor belt (705). One side of the shear handle holder (701) is fixedly connected to one side of the moving block (602), the top of the fixed plate (702) is fixedly connected to the bottom of the pressure rod (703), and the top of the pressure rod (703) is movably abutting against the bottom of the extension rod (403).
2. The automated equipment for cleaning, stem trimming, drying, and grading shiitake mushrooms according to claim 1, characterized in that: The water spraying mechanism (2) consists of a fixed water pipe (201), a nozzle (202), a connecting pipe (203) and a water pump (204), and the bottom end of the fixed water pipe (201) is fixedly connected to the top end of the cleaning rack (101).
3. The automated equipment for cleaning, stem trimming, drying, and grading shiitake mushrooms according to claim 1, characterized in that: The impurity collection mechanism (3) includes a positioning slider (301), a collection rack (302), a fixing rod (303), and a pulling block (304), and the outer wall of the positioning slider (301) is movably connected to the inner wall of the positioning groove.
4. The automated equipment for cleaning, stem trimming, drying, and grading shiitake mushrooms according to claim 1, characterized in that: The grading mechanism (5) includes a grading frame (501), a baffle plate (502) and a collection rack (503), and one side of the grading frame (501) is fixedly connected to one side of the cleaning rack (101).
5. The automated equipment for cleaning, stem trimming, drying, and grading shiitake mushrooms according to claim 1, characterized in that: The drying and conveying mechanism (8) consists of a fixed frame (801), a third drive motor (802) and a conveyor belt (803), and one side of the fixed frame (801) is fixedly connected to one side of the grading frame (501).
6. The automated equipment for cleaning, stem trimming, drying, and grading shiitake mushrooms according to claim 1, characterized in that: The drying mechanism (9) includes a drying rack (901), a fourth drive motor (902), a blower (903), a blower nozzle (904), and a heating wire (905), and the bottom end of the drying rack (901) is fixedly connected to the top end of the fixed frame (801).
Citation Information
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