An electric control feeding and discharging device applied to cable winding
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- FAR EAST COMMUNICATIONS CO LTD
- Filing Date
- 2024-06-25
- Publication Date
- 2026-08-07
AI Technical Summary
[0003]本发明要解决的技术问题是:传统的收缆方式都需要人工操作,将缠绕完毕的卷筒拆卸移出后再将空筒装入,整个切换过程耗时很多,同时还需要预先将电缆与卷筒分离和固定,费时费力,连贯性不强
[0015] (1) The present invention provides an electrically controlled loading and unloading device for cable winding, which is movably assembled with a combined bottom support drive roller on the bottom surface of the main frame. An electrically controlled transverse guiding mechanism is installed on the bottom surface of the main frame inside the combined bottom support drive roller, which can quickly and efficiently rotate and translate the cable winding sleeve, facilitating loading and unloading operations.
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Figure CN118701876B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of cable winding equipment technology, and in particular to an electrically controlled loading and unloading device for cable winding. Background Technology
[0002] Cables are used to connect electrical appliances and transmit signals. Because cables are typically long and come in many varieties, they can easily become a mess during storage and transportation. Therefore, cable winding is necessary. Traditional cable winding involves simply winding the cable onto a winding drum. Loading and unloading the drum requires manual operation, and the entire process of removing the wound drum and then loading an empty one is time-consuming. Furthermore, the cable must be separated and secured from the drum beforehand, making it labor-intensive and lacking in consistency. Summary of the Invention
[0003] The technical problem that this invention aims to solve is that traditional cable winding methods all require manual operation. The wound drum needs to be disassembled and removed before the empty drum is put in. The entire switching process is time-consuming. At the same time, the cable needs to be separated and fixed from the drum in advance, which is time-consuming, labor-intensive, and lacks continuity.
[0004] The technical solution adopted by the present invention to solve its technical problem is: an electrically controlled loading and unloading device for cable winding, including a main frame, a combined bottom support drive roller movably mounted on the inner bottom surface of the main frame, an electrically controlled transverse guiding mechanism installed on the inner bottom surface of the main frame inside the combined bottom support drive roller, an electrically controlled top guiding bracket mounted on the inner top surface of the main frame, a reciprocating cable guiding mechanism installed inside the main frame, and a cable winding sleeve for winding and storing cables movably supported on the combined bottom support drive roller.
[0005] The main frame has bottom mounting frames fixedly installed on both sides and in the middle of the inner bottom surface for mounting the combined bottom support drive roller.
[0006] The combined bottom support drive roller includes a first bottom support drive roller and a second bottom support drive roller with two shafts connected inside the bottom mounting frame.
[0007] Both the first bottom support drive roller and the second bottom support drive roller include a front drive roller, a rear drive roller, a bottom drive motor and a chain drive assembly that are axially installed inside the bottom mounting frame.
[0008] Inside the bottom mounting frame, between the front drive roller and the rear drive roller, is a horizontal mounting frame for installing an electrically controlled transverse material guiding mechanism.
[0009] The electrically controlled transverse material guiding mechanism includes a first electric drive wheel, a lateral tension wheel, a lateral support wheel, a flexible drive belt, a lateral linkage frame fixed to the outside of the flexible drive belt, and a pressure control switch fixed to the side wall of the lateral linkage frame.
[0010] The electrically controlled top-mounted guide bracket includes a top assembly frame fixed to the top surface of the main frame, a top electric drive wheel installed inside the top assembly frame, a top limiting wheel installed on the top electric drive wheel, an elastic guide frame movably installed on the outside of the top assembly frame, and an internal guide wheel assembly installed inside the elastic guide frame.
[0011] The reciprocating cable guiding mechanism includes a horizontal adjusting frame installed inside the main frame via two fixed frames on both sides, an internal thread adjusting frame installed on the horizontal electric control screw and threaded onto the horizontal electric control screw, an annular adjusting frame movably installed inside the internal thread adjusting frame, and a central guide wheel movably installed inside the annular adjusting frame.
[0012] The chain drive assembly includes a chain driven gear axially fixed on the outer shafts of the front drive roller and the rear drive roller, a chain driving gear axially fixed on the drive shaft of the bottom drive motor, and a transmission chain.
[0013] Lateral limiting notches are provided on both sides of the outer wall of the cable reel sleeve.
[0014] The beneficial effects of this invention are:
[0015] (1) The present invention provides an electrically controlled loading and unloading device for cable winding, which is movably assembled with a combined bottom support drive roller on the bottom surface of the main frame. An electrically controlled transverse guiding mechanism is installed on the bottom surface of the main frame inside the combined bottom support drive roller, which can quickly and efficiently rotate and translate the cable winding sleeve, facilitating loading and unloading operations.
[0016] (2) The cable sleeve is placed in a bottom support manner and a multi-stage drive is adopted. The rotation speed of the cable sleeve for loading and unloading can be freely adjusted, and loading, unloading and synchronous operation can be carried out quickly as needed.
[0017] (3) Lateral limiting notches are provided on both sides of the outer wall of the cable reel sleeve. The cables are connected and limited by the lateral limiting notches of the adjacent cable reel sleeves, which greatly facilitates the fixing of the cables. The whole operation process is fast and convenient.
[0018] (4) An electrically controlled transverse material guiding mechanism is installed inside the combined bottom support drive roller. The combined bottom support drive roller drives the cable sleeve to rotate while controlling its translation, which can greatly reduce the translation resistance of the cable sleeve and improve the loading and unloading efficiency.
[0019] (5) An electrically controlled top-mounted guide bracket and a reciprocating cable guide mechanism are installed on the top surface of the main frame, which can be used to wind the cable around the rotating cable sleeve, improve the cable winding efficiency, and improve the winding uniformity and accuracy.
[0020] (6) The first bottom support drive roller and the second bottom support drive roller are independently controlled, which can independently control the rotation speed of the cable winding sleeve for loading and unloading, reduce the energy consumption of loading, and facilitate independent control of loading and unloading.
[0021] (7) The power units of the first bottom support drive roller and the second bottom support drive roller are respectively set on both sides, and the electronically controlled transverse material guiding mechanism is set in the middle, which can greatly improve the utilization rate of the internal space. Attached Figure Description
[0022] The present invention will be further described below with reference to the accompanying drawings and embodiments.
[0023] Figure 1 This is a schematic diagram of the structure of the present invention.
[0024] Figure 2 This is a schematic diagram of the structure in the idle state of this invention.
[0025] Figure 3 This is a schematic diagram of the electrically controlled transverse material guiding mechanism in this invention.
[0026] Figure 4 This is a side view of the combined bottom support drive roller in this invention.
[0027] Figure 5 This is a schematic diagram of the internal structure of the electrically controlled top-mounted material guide bracket in this invention.
[0028] Figure 6 This is a schematic diagram of the structure of the cable reel sleeve in this invention. Detailed Implementation
[0029] The present invention will now be described in further detail with reference to the accompanying drawings. These drawings are simplified schematic diagrams, illustrating only the basic structure of the invention, and therefore only show the components relevant to the invention.
[0030] In the description of this invention, it should be noted that, unless otherwise explicitly specified and limited, the terms "connected" and "linked" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium. Those skilled in the art can understand the specific meaning of the above terms in this invention based on the specific circumstances.
[0031] Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 and Figure 6 The device shown is an electrically controlled loading and unloading device for cable winding. It includes a main frame 1, a combined bottom support drive roller 2 movably mounted on the bottom surface of the main frame 1, an electrically controlled transverse guiding mechanism 3 installed on the bottom surface of the main frame 1 inside the combined bottom support drive roller, an electrically controlled top guiding bracket 4 mounted on the top surface of the main frame 1, a reciprocating cable guiding mechanism 5 installed inside the main frame 1, and a cable winding sleeve 6 for winding and storing cables movably supported on the combined bottom support drive roller 2.
[0032] Working principle: The cable is guided into the reciprocating cable guiding mechanism 5 through the electrically controlled top guide bracket 4. Then, the combined bottom support drive roller 2 drives the cable winding sleeve 6 to rotate. The cable is wound through the cable winding sleeve 6. After winding, the bottom electrically controlled transverse guide mechanism 3 is used for translation adjustment.
[0033] To facilitate bottom assembly, bottom mounting frames 7 for mounting the combined bottom support drive roller 2 are fixedly mounted on both sides and the middle of the inner bottom surface of the main frame 1.
[0034] To facilitate bottom support and drive rotation, the combined bottom support drive roller 2 includes a first bottom support drive roller 21 and a second bottom support drive roller 22 with two shafts connected inside the bottom mounting frame 7.
[0035] To facilitate bottom support and rotation adjustment, both the first bottom support drive roller 21 and the second bottom support drive roller 22 include a front drive roller 121 and a rear drive roller 122 axially mounted inside the bottom mounting frame 7, a bottom drive motor 123 fixed on the inner side of the bottom mounting frame 7, and a chain drive assembly 124.
[0036] The bottom-mounted drive motor 123 synchronously drives the front drive roller 121 and the rear drive roller 122 to rotate through the chain transmission assembly 124 at the outer end.
[0037] To facilitate internal assembly, a horizontal assembly frame 8 for mounting the electrically controlled transverse material guiding mechanism 3 is fixedly mounted inside the bottom mounting frame 7 between the front drive roller 121 and the rear drive roller 122.
[0038] To facilitate drive control, the electrically controlled transverse material guiding mechanism 3 includes a first electric drive wheel 31, a lateral tension wheel 32, a lateral support wheel 33, a flexible drive belt 34, a lateral linkage frame 35 fixed to the outside of the flexible drive belt 34, and a pressure control switch 36 fixed to the side wall of the lateral linkage frame 35.
[0039] The first electric drive wheel 31 drives the flexible drive belt 34 to move by rotating, and then drives the lateral tension wheel 32 to rotate. At this time, the flexible drive belt 34 drives the lateral linkage frame 35 to control the cable winding sleeve 6 on its upper surface to move and adjust. In this way, the pressure control switch 36 squeezes the side wall of the cable winding sleeve 6, which can drive the cable winding sleeve 6 to move and adjust on the combined bottom support drive roller 2.
[0040] To facilitate the top material guide, the electrically controlled top material guide bracket 4 includes a top assembly frame 41 fixed to the top surface of the main frame 1, a top electric drive wheel 42 installed inside the top assembly frame 41, a top limiting wheel 43 installed on the upper end of the top electric drive wheel 42, an elastic guide frame 44 movably installed on the outside of the top assembly frame 41, and an internal guide wheel assembly 45 installed inside the elastic guide frame 44.
[0041] The cable passes between the top electric drive wheel 42 and the top limit wheel 43, and then is inserted into the inner guide wheel assembly 45. When the reciprocating cable guide mechanism 5 moves, the elastic guide frame 44 will flip accordingly, so that the inner guide wheel assembly 45 will always be aligned with the reciprocating cable guide mechanism 5.
[0042] To facilitate reciprocating adjustment and guidance, the reciprocating cable guide mechanism 5 includes a horizontal adjustment frame 51 installed inside the main frame 1 via two fixed frames on both sides, an internal thread adjustment frame 53 installed on the horizontal electric control screw 52 and threaded onto the horizontal electric control screw 52, an annular adjustment frame 54 movably installed inside the internal thread adjustment frame 53, and a central guide wheel 55 movably installed inside the annular adjustment frame 54.
[0043] The horizontally positioned electric control screw 52 rotates electrically, thereby controlling the internal thread adjustment frame 53 to move and adjust inside the horizontally positioned adjustment frame 51. This allows the cable to move and adjust on the cable winding sleeve 6, ensuring the cable is evenly wound onto the cable winding sleeve 6. An optical recognition module is fixed at the lower end of the internal thread adjustment frame 53. By adjusting the position of the cable winding sleeve 6, the horizontally positioned electric control screw 52 can be easily controlled to rotate in both directions. The design of the annular adjustment frame 54 ensures that the guiding performance of the central guide wheel 55 can always maintain the stability of the cable feeding.
[0044] To facilitate transmission control, the chain drive assembly 124 includes a chain driven gear axially fixed on the outer shafts of the front drive roller 121 and the rear drive roller 122, a chain drive gear axially fixed on the drive shaft of the bottom drive motor 123, and a transmission chain.
[0045] The bottom-mounted drive motor 123 drives the chain drive gear to rotate, and the chain drive gear drives the transmission chain to control the chain driven gear, synchronously controlling the front drive roller 121 and the rear drive roller 122 to rotate synchronously and in the same direction.
[0046] To facilitate cable assembly and positioning, lateral positioning notches 61 are provided on both sides of the outer wall of the cable reel sleeve 6.
[0047] When the cable reel 6 is fed from the first bottom support drive roller 21, the cable is inserted into the lateral limiting notch 61 through the reciprocating cable guide mechanism 5. At this time, the cable reel 6 starts to rotate and winds the cable around its outer side. After winding, the electrically controlled transverse guiding mechanism 3 drives the second cable reel 6 to be guided onto the first bottom support drive roller 21. The wound cable reel 6 then moves to the second bottom support drive roller 22. After the wound cable reel 6 leaves the first bottom support drive roller 21, the first bottom support drive roller 21 and... When the rotation speed of the second bottom support drive roller 22 becomes inconsistent, the lateral limiting notches on the two adjacent cable sleeves will be adjusted to be consistent, and the rotation speed of the first bottom support drive roller 21 and the second bottom support drive roller 22 will become consistent. The reciprocating cable guide mechanism 5 guides the cable from the lateral limiting notch on the wound cable sleeve to the lateral limiting notch on the unwound cable sleeve. At this time, the cable will be wound onto the new cable sleeve, and the two cable sleeves will move to the right to unwound the wound cable sleeve, while the unwound cable sleeve will move onto the second bottom support drive roller 22.
[0048] Based on the above-described preferred embodiments of the present invention, and through the foregoing description, those skilled in the art can make various changes and modifications without departing from the inventive concept. The technical scope of this invention is not limited to the contents of the specification, but must be determined according to the scope of the claims.
Claims
1. An electrically controlled loading and unloading device for cable winding, comprising a main frame (1), characterized in that: A combined bottom support drive roller (2) is movably mounted on the inner bottom surface of the main frame (1). An electrically controlled transverse material guiding mechanism (3) is installed on the inner bottom surface of the main frame (1) inside the combined bottom support drive roller (2). An electrically controlled top material guiding bracket (4) is mounted on the inner top surface of the main frame (1). A reciprocating cable guiding mechanism (5) is installed inside the main frame (1). A cable winding sleeve (6) for winding and storing cables is movably supported on the combined bottom support drive roller (2). The main frame (1) has a bottom mounting frame (7) fixedly assembled on both sides and in the middle of the inner bottom surface for mounting the combined bottom support drive roller (2). The combined bottom support drive roller (2) includes a first bottom support drive roller (21) and a second bottom support drive roller (22) with two shafts connected inside the bottom mounting frame (7). The first bottom support drive roller (21) and the second bottom support drive roller (22) both include a front drive roller (121) and a rear drive roller (122) axially installed inside the bottom mounting frame (7), a bottom drive motor (123) fixed on the inner side of the bottom mounting frame (7), and a chain drive assembly (124). The electrically controlled top-mounted guide bracket (4) includes a top assembly frame (41) fixed on the top surface of the main frame (1), a top electric drive wheel (42) installed inside the top assembly frame (41), a top limiting wheel (43) installed on the upper end of the top electric drive wheel (42), an elastic guide frame (44) movably installed on the outside of the top assembly frame (41), and an internal guide wheel assembly (45) installed inside the elastic guide frame (44). Lateral limiting notches (61) are provided on both sides of the outer wall of the cable sleeve (6).
2. The electrically controlled loading and unloading equipment for cable winding according to claim 1, characterized in that: The bottom mounting frame (7) is fixedly fitted with a horizontal mounting frame (8) for mounting the electrically controlled transverse material guiding mechanism (3) between the front drive roller (121) and the rear drive roller (122).
3. The electrically controlled loading and unloading equipment for cable winding according to claim 2, characterized in that: The electrically controlled transverse material guiding mechanism (3) includes a first electric drive wheel (31), a lateral tension wheel (32), a lateral support wheel (33), a flexible drive belt (34), a lateral linkage frame (35) fixed on the outside of the flexible drive belt (34), and a pressure control switch (36) fixed on the side wall of the lateral linkage frame (35).
4. The electrically controlled loading and unloading equipment for cable winding according to claim 1, characterized in that: The reciprocating cable guide mechanism (5) includes a horizontal adjustment frame (51) installed inside the main frame (1) via two fixed frames on both sides, an internal thread adjustment frame (53) installed on the horizontal electric control screw (52) and threaded onto the horizontal electric control screw (52), an annular adjustment frame (54) movably installed inside the internal thread adjustment frame (53), and a central guide wheel (55) movably installed inside the annular adjustment frame (54).
5. The electrically controlled loading and unloading equipment for cable winding according to claim 1, characterized in that: The chain drive assembly (124) includes a chain driven gear axially fixed on the outer shafts of the front drive roller (121) and the rear drive roller (122), a chain drive gear axially fixed on the drive shaft of the bottom drive motor (123), and a transmission chain.
Citation Information
Patent Citations
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