Flocked terry towel and weaving process thereof

Abstract

The present application relates to the technical field of textile, and provides a flocked terry towel and a weaving process thereof, at least one side of which is a flocked terry pattern interwoven with a plain ground pattern, and is formed by layered raising; the four-warp raising stitch is used as the basic raising stitch, and is matched with the raising conversion stitch and the ground stitch to form the terry pattern; the terry pattern root warp yarn is interwoven with the terry pattern ground warp yarn and the terry pattern weft yarn to fix the terry pattern; the ground warp yarn forms continuous or discontinuous warp floats on the ground stitch, and the ground weft yarn forms continuous or discontinuous weft floats on the ground stitch; the ground warp and the ground weft are divided into two groups, the upper group and the lower group, and the two ends of the warp floats or the weft floats are interwoven with the terry warp yarn to form the terry and hide in the upper and lower layers. Through the technical scheme of the present application, the terry pattern is three-dimensional and full, and the plain ground pattern is delicate and soft, and the product has better water absorption and warmth retention.

Description

Technical Field

[0001] This invention relates to the field of textile technology, and more specifically, to a flocked terry cloth towel and its weaving process. Background Technology

[0002] To adapt to market demands, towel products have undergone significant innovation and improvement in terms of patterns, colors, and designs. Multi-layered gauze towels, due to their unique structure and comfortable use, are widely used. However, these products are mostly made of layers of gauze, and their absorbency, warmth retention, and aesthetics still need improvement. Summary of the Invention

[0003] The present invention aims to solve at least one of the technical problems existing in the prior art or related art.

[0004] Therefore, one objective of this invention is to provide a flocked terry cloth towel. Through special organizational design and weaving methods, the terry cloth pattern is presented on the surface of the gauze. By using a similar flocking method on the gauze product, the terry cloth is presented as a decorative element on the surface of the fabric, which better reflects its uniqueness. At the same time, the three-dimensional terry cloth design with a plain weave background can also serve as an air cushion function. The product has better water absorption and warmth retention, the terry cloth pattern is three-dimensional and full, and the plain weave pattern is delicate and smooth.

[0005] To achieve the above objectives, the technical solution of the present invention provides a flocked terry cloth towel, at least one side of which is an interwoven pattern of flocked terry cloth pattern and plain weave pattern, formed by layered pile weaving of the base warp yarn, pile loop warp yarn, transition auxiliary weft yarn, base weft yarn, pile loop weft yarn and pile warp yarn, including the terry cloth pattern part and the plain weave pattern part.

[0006] Terry loop pattern: The basic pile structure is a four-weft pile structure, which is combined with pile transition structure and background structure to form a terry loop pattern; the pile warp yarns at the root of the terry loop pattern are interwoven with the pile terry loop pattern ground warp yarns and pile terry loop pattern weft yarns to fix the terry loop pattern.

[0007] Plain weave background section: The warp yarns of the background pattern form continuous or discontinuous warp floats on the background weave structure, and the weft yarns of the background pattern form continuous or discontinuous weft floats on the background weave structure; the warp yarns and weft yarns of the background pattern are divided into upper and lower groups, and the two ends of the warp floats or weft floats interweave with the wool warp yarns to form loops and are hidden in the upper and lower layers, and the upper and lower surfaces present a plain weave background pattern with interwoven warp and weft.

[0008] Preferably, the density of the ground warp yarn in the flocked terry cloth towel is twice the density of the pile warp yarn.

[0009] Preferably, in the plain weave background section, the background warp yarns and background weft yarns interweave on the surface through warp floats and weft floats to form a plain weave pattern.

[0010] Preferably, in the plain weave base section, the base warp yarns and base weft yarns are divided into two groups to form upper and lower support points; the wool warp yarns interweave with the interlacing points of the upper base warp yarns, base warp yarns and base weft yarns, as well as with the interlacing points of the lower base weft yarns, base warp yarns and base weft yarns, respectively forming spiral spring-shaped loops, hidden between the base warp yarns and base weft yarns, forming an air cushion interlayer.

[0011] Preferably, one weave cycle of the plain weave portion includes 2 pile warp yarns, 4 ground warp yarns, and 24 weft yarns, wherein the 4 ground warp yarns include 2 ground weft yarns for the upper surface layer and 2 ground weft yarns for the lower surface layer; the 24 weft yarns include 4 loop weft yarns for the upper surface layer, 8 ground weft yarns for the upper surface layer, 4 loop weft yarns for the lower surface layer, and 8 ground weft yarns for the lower surface layer.

[0012] Preferably, one weave cycle of the plain weave portion includes 2 pile warp yarns, 4 ground warp yarns, and 24 weft yarns, wherein the 4 ground warp yarns include 2 ground weft yarns for the upper surface layer and 2 ground weft yarns for the lower surface layer; the 24 weft yarns include 4 loop weft yarns for the upper surface layer, 8 ground weft yarns for the upper surface layer, 4 loop weft yarns for the lower surface layer, and 8 ground weft yarns for the lower surface layer.

[0013] Preferably, the terry loop pattern includes a front terry loop structure formed by the interweaving of ground terry loop warp yarns, ground terry loop weft yarns, and terry loop warp yarns, and a back terry loop structure formed by the interweaving of background terry loop warp yarns and background terry loop weft yarns. One weft loop includes 2 terry loop warp yarns, 4 ground terry loop warp yarns, and 12 weft yarns. The 4 ground terry loop warp yarns include 2 ground terry loop warp yarns for holding the terry loop warp yarns and 2 background terry loop warp yarns. The 12 weft yarns include 4 ground terry loop weft yarns for holding the terry loop warp yarns, 4 transition auxiliary weft yarns for transition assistance, and 4 background terry loop weft yarns for background interweaving.

[0014] The technical solution of the present invention also provides a flocked terry cloth pattern towel weaving process, including the following steps:

[0015] The base warp yarns, pile loop warp yarns, transition auxiliary weft yarns, base weft yarns, pile loop weft yarns, and wool warp yarns are arranged in sequence according to the weave cycle. Among them, the weave cycle of the pile loop pattern includes 2 wool warp yarns, 2 pile loop warp yarns, and 2 base warp yarns, and the weft cycle includes 4 pile loop weft yarns, 4 transition auxiliary weft yarns, and 4 base weft yarns. The weave cycle of the plain weave pattern includes 2 wool warp yarns, 2 base warp yarns for the upper surface layer, and 2 base warp yarns for the lower surface layer, and the weft cycle includes 8 pile loop weft yarns and 16 base weft yarns.

[0016] Using a towel loom, a layered pile is created to weave a flocked terry towel with at least one side featuring an interwoven pattern of flocked terry loops and a plain weave. The pile is fixed by interweaving the pile ground warp and pile ground weft yarns. Based on a four-weft pile structure, a pile conversion structure and a background structure are added to form the terry loop pattern. The background ground warp and background weft yarns form continuous or discontinuous warp floats or weft floats on the background structure. These warp and weft floats interweave on the surface to form a plain weave pattern. The ends of the warp or weft floats interweave with the pile warp yarns to form loops that are hidden within the upper and lower layers. The upper and lower surfaces present a warp and weft interwoven plain weave pattern.

[0017] Preferably, the weaving method is as follows: one wool warp yarn is threaded into one wool warp heddle, one napped ground warp yarn is threaded into one ground warp heddle, one base pattern ground warp yarn is threaded into one ground warp heddle, and so on, threading into one reed tooth, and so on in a cycle.

[0018] Preferably, during weaving, the torsion value of the warp tension torsion bar is less than the torsion value of the ground warp tension torsion bar; the torsion value of the warp tension torsion bar is 13-16 degrees; the torsion value of the ground warp tension torsion bar is 95-98 degrees; and the speed of the towel loom is 360 rpm to 420 rpm.

[0019] The pile-patterned terry towel and its weaving process proposed in this invention have the following beneficial technical effects:

[0020] (1) The pile-patterned terry towel and its weaving process proposed in this invention are based on a four-weft pile structure, combined with a pile conversion structure, which makes the terry pattern more three-dimensional and full on the surface of the fabric. The background pattern is represented by multiple lines formed by warp floats and / or weft floats. The two ends of the warp floats or weft floats interweave with the hair warp yarns at the root of the interlayer terry loops. The terry loops are spirally inserted into the interlayer, forming a plain weave on the surface and a spiral spring-shaped interlayer terry loop in the middle layer. This can act as an air cushion, ensuring its practical performance such as water absorption and warmth retention. Moreover, the pattern is delicate and smooth.

[0021] (2) In the flocked terry cloth pattern towel and its weaving process proposed in this invention, the density of the ground warp yarn is twice that of the wool warp yarn. When the ground warp yarn, weft yarn and wool warp yarn form a plain weave pattern, the ground warp yarn is divided into upper and lower layers and interwoven with the weft yarn to form a bond to the middle layer of loops. The density of the upper and lower ground warp yarns is the same as that of the wool warp yarn, which is conducive to the softness of the pattern. When the ground warp yarn, weft yarn and wool warp yarn form a flocked terry cloth pattern, the ground warp yarn is divided into two parts, and the density of the two parts is the same as that of the wool warp yarn. One part forms a bond to the patterned terry cloth with the weft yarn, and the other part forms a soft warp float pattern with the weft yarn, which further highlights the three-dimensional effect of the terry cloth pattern and improves the problem of stiff hand feel caused by the large ground warp density.

[0022] (3) The flocked terry cloth towel and its weaving process proposed in this invention adopt a layered raising method, raising the loops in three layers: upper, middle and lower. The positions of the loops in the upper, middle and lower layers of the flocked terry cloth towel are determined by the positions of the ground warp yarn floats and weft yarn floats and the positions of the interlacing points of the pile warp yarns, so that at least one side of the towel has a flocked terry cloth pattern interwoven with a plain weave background pattern, and it is woven in one go. Specifically, the flocked terry cloth towel uses terry cloth to represent the main pattern or other patterns on one or both sides of the towel, while the background pattern or other patterns are represented by plain weave, creating a terry cloth pattern that blends with the plain weave background pattern, and the appearance is similar to flocked embroidered towel products.

[0023] (4) The present invention proposes a pile-type terry cloth patterned towel and its weaving process. In one weaving cycle, the number of surface loops is twice the number of interlayer loops, which highlights the density of the front loops and makes it more beautiful.

[0024] (5) The terry cloth pattern towel and its weaving process proposed in this invention can be designed with a variety of textures, presenting a variety of textures on a plane. Different pattern textures are interwoven by ground warp yarns and weft yarns. The interweaving density of ground warp yarns and weft yarns is greater than that of terry cloth warp yarns and weft yarns, which can make the texture effect of the background pattern more delicate.

[0025] (6) The pile-type terry cloth pattern towel and its weaving process proposed in this invention use a four-weft pile structure with pile conversion structure. The background pattern is composed of multiple lines formed by the warp float and the weft float. The continuous or discontinuous warp or weft pattern is formed by different structures interwoven on the background pattern. The ground warp or weft and the interlayer pile warp interweave to form a spiral spring-shaped loop and hide in the interlayer. The spiral loop fuses the two layers of gauze into one, resulting in a delicate background pattern and a thick structure.

[0026] Additional aspects and advantages of the invention will be set forth in the description which follows, and in part will be obvious from the description or may be learned by practice of the invention. Attached Figure Description

[0027] The above and / or additional aspects and advantages of the present invention will become apparent and readily understood from the description of the embodiments taken in conjunction with the following drawings, in which:

[0028] Figure 1 A schematic diagram of the threading method of the present invention is shown;

[0029] Figure 2 The diagram shows the variation of the warp and ground structures in this invention;

[0030] Figure 3 The diagram shows the variation of the terry loop pattern structure of the present invention;

[0031] Figure 4 The diagram shows the variation of the texture structure of the present invention;

[0032] Figure 5 A front view of the flocked terry cloth towel of the present invention is shown.

[0033] Figure 6 A reverse side view of the flocked terry cloth towel of the present invention is shown;

[0034] Figure 7 A partial plan view of the pattern of the flocked terry cloth towel of the present invention is shown.

[0035] in, Figures 1 to 4 The correspondence between the reference numerals and components in the attached drawings is as follows:

[0036] 102 Wool warp, 104 pile loop warp, 106 ground pattern warp, 108 Wool warp heddles, 110 ground warp heddles, 112 reed teeth, 114 four-weft pile structure, 116 pile conversion structure, 118 ground pattern structure, 120 four-weft sandwich pile structure. Detailed Implementation

[0037] This invention discloses a flocked terry cloth towel and its weaving process. Those skilled in the art can refer to the content of this document and appropriately modify the process parameters to achieve the desired result. It should be particularly noted that all similar substitutions and modifications are obvious to those skilled in the art and are considered to be included in this invention. The methods and applications of this invention have been described through preferred embodiments. Those skilled in the art can clearly modify or appropriately change and combine the methods and applications described herein without departing from the content, spirit, and scope of this invention to realize and apply the technology of this invention.

[0038] The present invention will be further illustrated below with reference to the embodiments:

[0039] A process for weaving pile terry cloth patterned towels includes the following steps:

[0040] Yarn selection: The yarn material is 100% cotton; the warp yarn is 16s untwisted yarn, the ground warp yarn and the looped ground warp yarn are 32s / 2 small twist yarn, the looped weft yarn and the ground weft yarn are 32s / 2 small twist yarn, and the transition auxiliary weft yarn is 16s weak twist yarn; the reed tooth size is 64#, the warp density of the warp yarn is 84 ends / 10cm, the warp density of the ground warp yarn is 168 ends / 10cm, and the weft density is 360 wefts / 1.0cm.

[0041] The base weft, pile loop weft, transition auxiliary weft, base weft, pile loop weft, and wool warp are arranged sequentially according to the weave repeat. In the pile loop pattern, the warp repeat includes 2 wool warp yarns, 2 pile loop weft yarns, and 2 base weft yarns; the weft repeat includes 4 pile loop weft yarns, 4 transition auxiliary weft yarns, and 4 base weft yarns. In the plain weave pattern, the warp repeat includes 2 wool warp yarns, 2 base weft yarns for the upper layer, and 2 base weft yarns for the lower layer; the weft repeat includes 4 pile loop weft yarns for the upper layer, 8 base weft yarns for the upper layer, 4 pile loop weft yarns for the lower layer, and 8 base weft yarns for the lower layer. Using... Figure 1 The threading method shown is as follows: a pile warp yarn 102 is threaded into a pile warp heddle 108, a pile loop ground warp yarn 104 is threaded into a ground warp heddle 110, a base pattern ground warp yarn 106 is threaded into a ground warp heddle 110, and so on, threading into a reed tooth 112, and so on in a cycle.

[0042] The loom used is a Swiss Sulzer G6200 towel rapier loom, with a pile warp tension torsion bar torsion value of 15 degrees and a ground warp tension torsion bar torsion value of 95 degrees; the machine speed is 360 rpm. Figure 2 The weaving process, as shown in the diagram, combines the warp and ground warp structures to create a flocked terry towel with one side featuring a flocked terry pattern interwoven with a plain weave background, and the other side featuring a plain weave background.

[0043] Specifically, the terry loop pattern combined with the changes in texture, such as Figure 3As shown, the warp numbers 1, 2, 3, ..., 24 represent the first, second, third, ..., twenty-fourth wefts in this weave cycle. Among them, the numbers 9, 10, 11, 12 and 21, 22, 23, 24 represent two sets of pile loop weft yarns respectively. ▼ represents the pile warp weave point of the pile loop, ● represents the pile loop transition point; ◆ represents the number of cycles of pile warp loop length and background warp float length; × represents the ground warp weave that fixes and holds the root of the pile loop; a, b, c represent the weave pattern of the pile warp heddles in the pile pattern from left to right, and A, B, C, D, E, F represent the weave pattern of the ground warp heddles in the pile pattern from left to right. Using a four-weft pile fabric 114 as the basic pile fabric, combined with a pile transition fabric 116 and a base weave fabric 118, a terry loop pattern is formed. The pile warp yarns at the root of the terry loop pattern interweave with the ground warp yarns and weft yarns of the terry loop pattern to fix the terry loop pattern. The upper surface of the four-weft pile fabric 114 forms terry loops, while the reverse side presents a plain weave. The pile transition fabric 116 can increase the gripping degree of the terry loops. The base weave fabric 118 features an extended base warp yarn, which is the upper layer of the pile warp yarns and the lower layer of the ground warp yarns.

[0044] The variation in the texture of the background is as follows Figure 4 As shown, the warp numbers 1, 2, 3, ..., 24 represent the first, second, third, ..., twenty-fourth wefts in this weave cycle, with 21, 22, 23, and 24 being the interlayer pile loops; □ represents the pile yarn pile loop weave point, and × represents the ground warp weave point that fixes and holds the root of the pile loops. □ in 9, 10, 11, and 12 represents the interlayer pile loops attached to the bottom layer of the base pattern, while □ in 21, 22, 23, and 24 represents the interlayer pile loops attached to the upper layer of the base pattern; △ represents the warp float point of the base pattern ground warp; ○ represents the weft float point of the base pattern weft. d, e, g, and h represent the weft warp yarn pattern of the base pattern from left to right, respectively, while G, H, I, J, K, L, M, N, O, and P represent the weft warp yarn pattern of the base pattern from left to right. The base pattern warp yarns form continuous or discontinuous warp floats on the base pattern weave, and the base pattern weft yarns form continuous or discontinuous weft floats on the base pattern weave. The base pattern warp and weft yarns are divided into upper and lower groups. The ends of the warp or weft floats interweave with the pile warp yarns, forming loops that are hidden in the upper and lower layers. The upper and lower surfaces present a plain weave pattern. The base pattern warp and weft yarns interweave on the surface through the warp and weft floats to form a plain weave pattern. In the plain weave pattern, the base pattern warp and weft yarns are divided into two groups, forming upper and lower support points. The pile warp yarns interweave with the interlacing points of the upper base pattern warp, base pattern warp, and base pattern weft yarns, as well as with the interlacing points of the lower base pattern weft, base pattern warp, and base pattern weft yarns, forming spiral spring-like loops hidden between the base pattern warp and base pattern weft yarns, forming an air cushion layer, i.e., as... Figure 4The four-weft interlayered napped fabric 120 shown has loops 9, 10, 11, and 12 interwoven with the lower surface plain weave, and loops 21, 22, 23, and 24 interwoven with the upper surface plain weave.

[0045] The woven towels undergo high-temperature dehydration and fiber removal in an overflow machine, followed by loose drying, and then enter the finishing process to obtain... Figures 5 to 7 The flocked terry cloth shown features a soft, low-twist yarn terry on one side and a smooth, delicate warp and weft float pattern on the other. Based on a four-weft pile structure, a pile transition structure is added, making the terry cloth pattern more three-dimensional and full on the fabric surface. The pattern is formed by multiple lines created by warp and / or weft floats. The ends of the warp or weft floats interweave with the warp yarns at the base of the interlayer terry cloth, creating a spiral terry cloth that forms a smooth, textured surface layer and a spiral spring-like interlayer terry cloth in the middle layer. This provides cushioning, ensuring its absorbency and warmth, while maintaining a delicate and smooth pattern. The number of surface terry cloth loops in one weave cycle is twice the number of interlayer terry cloth loops, emphasizing the density of the front terry cloth loops and enhancing its aesthetic appeal.

[0046] The above description is only a preferred embodiment of the present invention. It should be noted that for those skilled in the art, several improvements and modifications can be made without departing from the principle of the present invention, and these improvements and modifications should also be considered within the scope of protection of the present invention.

Claims

1. A flocked terry cloth patterned towel, characterized in that, At least one side is a pattern of flocked terry cloth pattern and plain weave pattern, which is formed by layered pile weaving of the base warp yarn, pile terry cloth warp yarn, transition auxiliary weft yarn, base weft yarn, pile terry cloth weft yarn and pile warp yarn, including the terry cloth pattern part and the plain weave pattern part. Terry loop pattern: The basic pile structure is a four-weft pile structure, which is combined with pile transition structure and background structure to form a terry loop pattern; the pile warp yarns at the root of the terry loop pattern are interwoven with the pile loop ground warp yarns and pile loop weft yarns to fix the terry loop pattern. Plain weave background section: The warp yarns of the background pattern form continuous or discontinuous warp floats on the background weave structure, and the weft yarns of the background pattern form continuous or discontinuous weft floats on the background weave structure; the warp yarns and weft yarns of the background pattern are divided into upper and lower groups, and the two ends of the warp floats or weft floats interweave with the wool warp yarns to form loops and are hidden in the upper and lower layers, and the upper and lower surfaces present a warp and weft interwoven plain weave background pattern; In the plain weave section, the base warp yarns and base weft yarns are divided into two groups to form upper and lower surface support points; the wool warp yarns interweave with the upper surface base warp yarns and upper surface base weft yarns, as well as with the lower surface base warp yarns and lower surface base weft yarns, forming spiral spring-shaped loops that are hidden between the base warp yarns and base weft yarns to form an air cushion interlayer; One weave cycle of the plain weave portion includes 2 pile warp yarns, 4 ground warp yarns, and 24 weft yarns. The 4 ground warp yarns include 2 ground weave yarns for the upper surface layer and 2 ground weave yarns for the lower surface layer. The 24 weft yarns include 4 loop weft yarns for the upper surface layer, 8 ground weft yarns for the upper surface layer, 4 loop weft yarns for the lower surface layer, and 8 ground weft yarns for the lower surface layer. The terry loop pattern includes a front terry loop structure formed by the interweaving of the ground terry loop warp yarn, the ground terry loop weft yarn, and the wool warp yarn, as well as a back terry loop structure formed by the interweaving of the base pattern warp yarn and the base pattern weft yarn. One weave cycle includes 2 wool warp yarns, 4 ground warp yarns, and 12 weft yarns. The 4 ground warp yarns include 2 ground terry loop warp yarns for holding the wool warp yarns and 2 base pattern warp yarns. The 12 weft yarns include 4 ground terry loop weft yarns for holding the wool warp yarns, 4 transition auxiliary weft yarns for transition assistance, and 4 base pattern weft yarns for base pattern interweaving.

2. The flocked terry cloth towel according to claim 1, characterized in that, In flocked terry cloth towels, the density of the ground warp yarn is twice that of the pile warp yarn.

3. The flocked terry cloth towel according to claim 1 or 2, characterized in that, In the plain weave background section, the background warp yarns and background weft yarns interweave on the surface through warp floats and weft floats to form a plain weave pattern.

4. A weaving process for a flocked terry cloth towel according to any one of claims 1 to 3, characterized in that, Includes the following steps: The base warp yarns, pile loop warp yarns, transition auxiliary weft yarns, base weft yarns, pile loop weft yarns, and wool warp yarns are arranged in sequence according to the weave cycle. Among them, the weave cycle of the pile loop pattern includes 2 wool warp yarns, 2 pile loop warp yarns, and 2 base warp yarns, and the weft cycle includes 4 pile loop weft yarns, 4 transition auxiliary weft yarns, and 4 base weft yarns. The weave cycle of the plain weave pattern includes 2 wool warp yarns, 2 base warp yarns for the upper surface layer, and 2 base warp yarns for the lower surface layer, and the weft cycle includes 8 pile loop weft yarns and 16 base weft yarns. Using a towel loom, a layered pile is created to weave a flocked terry towel with at least one side featuring an interwoven pattern of flocked terry loops and a plain weave. The pile is fixed by interweaving the pile ground warp and pile ground weft yarns. Based on a four-weft pile structure, a pile conversion structure and a base pattern structure are added to form the terry loop pattern. The base pattern warp and weft yarns form continuous or discontinuous warp and weft floats on the base pattern structure. These floats interweave on the surface to form a plain weave pattern. The ends of the warp or weft floats interweave with the pile warp yarns to form loops that are hidden within the upper and lower layers. The upper and lower surfaces present a warp and weft interwoven plain weave pattern.

5. The weaving process of the flocked terry cloth patterned towel according to claim 4, characterized in that, The weaving process involves threading one wool warp yarn into one wool warp heddle, one loop ground warp yarn into one ground warp heddle, one pattern ground warp yarn into one ground warp heddle, and so on, until a reed tooth is inserted. This process is repeated in sequence.

6. The weaving process of the flocked terry cloth patterned towel according to claim 4 or 5, characterized in that, During weaving, the torsion value of the warp tension torsion bar is less than that of the ground warp tension torsion bar; The torsion value of the warp tension torsion bar is 13-16 degrees; the torsion value of the ground warp tension torsion bar is 95-98 degrees. The speed of the towel loom is 360 rpm to 420 rpm.

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