An uninterrupted power supply insulation filling device

Abstract

The application discloses a non-power-off insulation filling device. The device comprises a shaping box, a spraying module, an image acquisition module and a control module. The shaping box comprises a main box and a sub-box which are detachably connected. The spraying module comprises a mixing unit, a conveying unit, at least one storage tank and at least two nozzles. The storage tank is used for storing insulation paint. The mixing unit is used for mixing the insulation paint in the storage tank to form mixed paint. The conveying unit is used for conveying the mixed paint in the mixing unit to each nozzle. At least one nozzle is arranged on the main box and the sub-box. The nozzle is used for spraying the mixed paint to the object to be painted. The control module is used for controlling the image acquisition module to acquire a spraying object image of the object to be painted, and controlling the spraying module to complete the spraying of the object to be painted according to the spraying object image and a set parameter value. The application can spray the insulation material to the damaged object to be painted without power-off, and can ensure the spraying effect of the object to be painted.

Description

Technical Field

[0001] This invention relates to the field of power technology, and in particular to an uninterrupted power supply insulation filling device. Background Technology

[0002] In modern society, electricity supply is a crucial foundation for the operation of the social economy, and the safe and stable operation of power lines is vital to social production and people's lives. However, traditional power line insulation materials have several key problems. For example, corrosion and animal erosion accelerate the aging of insulation materials, weakening their insulation performance and potentially causing short circuits and grounding problems, threatening power stability. Furthermore, the insulation wrapping process requires power outages, resulting in significant economic losses. These issues present considerable challenges to power supply and maintenance. Summary of the Invention

[0003] This invention provides an uninterrupted power supply insulation filling device, which can spray insulating materials onto damaged objects without interrupting power supply, while also ensuring the coating effect on the objects.

[0004] The present invention provides a non-power-off insulation filling device, which includes: a molding box, a spraying module, an image acquisition module, and a control module;

[0005] The molding box includes a main box and a secondary box that can be detachably connected;

[0006] The spraying module includes a mixing unit, a conveying unit, at least one storage tank, and at least two nozzles; the storage tank is used to store insulating coating; the mixing unit is used to mix the insulating coating in the storage tank to form a mixed coating; the conveying unit is used to transport the mixed coating in the mixing unit to each of the nozzles; both the main box and the auxiliary box are provided with at least one nozzle; the nozzles are used to spray the mixed coating onto the object to be coated;

[0007] The control module is electrically connected to the image acquisition module and the spraying module. The control module is used to control the image acquisition module to acquire the spraying object image of the object to be coated, and to control the spraying module to complete the spraying of the object to be coated according to the spraying object image and the set parameter values.

[0008] Optionally, the set parameter value includes setting gloss level;

[0009] The control module is specifically used to acquire the actual gloss in the image of the object to be coated, and to determine that the coating of the object is completed when the difference between the actual gloss and the set gloss is less than a first set value.

[0010] Optionally, the set parameter values ​​include set gloss and set chromaticity values;

[0011] The control module is specifically used to acquire the actual gloss and actual chromaticity values ​​in the image of the object to be coated, and when the difference between the actual gloss and the set gloss is less than a first set value, detect the difference between the actual chromaticity value and the set chromaticity value, and when the difference between the actual chromaticity value and the set chromaticity value is less than a second set value, determine that the coating of the object has been completed.

[0012] Optionally, the uninterruptible insulation filling device provided in this embodiment also includes an alarm module;

[0013] The control module is electrically connected to the alarm module. The control module is used to acquire an image of the object to be coated after the spraying module has been continuously spraying the object for a set time, and to acquire the actual parameter value of the object to be coated from the image. When the difference between the actual parameter value and the set parameter value exceeds a third set value, the control module is controlled to issue an alarm prompt.

[0014] Optionally, the control module is electrically connected to the conveying unit, and the control module is also used to control the spraying pressure of the nozzle to output the mixed coating according to the image of the object to be sprayed and the set parameter value.

[0015] Optionally, the spraying module includes at least two storage tanks;

[0016] The control module is electrically connected to the mixing unit, and the control module is also used to control the mixing unit to obtain the corresponding set proportion of insulating coating from each of the storage tanks.

[0017] Optionally, the control module is used to control the image acquisition module to acquire an image of the object before spraying when a spraying signal is detected;

[0018] The control module is also used to determine whether the object to be coated needs to continue spraying based on the image of the object to be coated and the image of the object before spraying.

[0019] Optionally, the main box includes at least two recesses and a number of lenses equal to the number of recesses;

[0020] The grooves correspond one-to-one with the lenses;

[0021] The image acquisition module includes image acquisition units equal to the number of grooves;

[0022] The image acquisition unit corresponds one-to-one with the groove, the image acquisition unit is disposed in the corresponding groove, and the lens is located on the side of the image acquisition unit away from the bottom of the groove;

[0023] The first surface of the main box is provided with at least one groove, and the second surface of the main box is provided with at least one groove, with the first surface and the second surface being disposed opposite to each other;

[0024] The nozzle is disposed on the third surface of the main box, and the third surface is adjacent to the first surface.

[0025] Optionally, the uninterrupted power supply insulation filling device provided in this embodiment also includes multiple sets of brush plates of various specifications;

[0026] The brush plate is detachably connected to the main box;

[0027] The brush plate is provided with brushes;

[0028] The vertical projection of the brush on the groove does not overlap with the vertical projection of the image acquisition unit on the groove.

[0029] Optionally, the uninterrupted power supply insulation filling device provided in this embodiment also includes a main frame, a universal joint, and an insulating operating rod;

[0030] The insulating operating rod is connected to the main frame via the universal joint;

[0031] The shaping box is located on the side of the main frame away from the universal head, and the spraying module is located inside the main frame.

[0032] This embodiment provides a non-power-on insulation filling device, which includes a molding box, a spraying module, an image acquisition module, and a control module. The molding box includes a detachably connected main box and a secondary box. This embodiment features a detachably connected main box and secondary box, allowing spraying of various objects. The spraying module includes a mixing unit, a conveying unit, at least one storage tank, and at least two nozzles. The mixing unit mixes the insulating coating stored in the storage tank to form a mixed coating. The conveying unit transfers the mixed coating from the mixing unit to each nozzle, which sprays the mixed coating onto the object. The control module controls the image acquisition module to acquire an image of the object to be coated, and controls the spraying module to complete the spraying of the object based on the image and set parameter values. This embodiment uses an image acquisition module and a control module to detect the spraying effect on the object being coated. If the coating is not yet complete, the control module controls the spraying module to continue spraying, ensuring the coating is finished and improving reliability. Furthermore, both the main and auxiliary boxes that connect to the object are made of insulating material, allowing for coating without power interruption. In summary, the uninterrupted power insulation filling device provided in this embodiment can spray insulating material onto damaged objects without power interruption, while also ensuring the coating effect.

[0033] It should be understood that the description in this section is not intended to identify key or essential features of the embodiments of the present invention, nor is it intended to limit the scope of the invention. Other features of the invention will become readily apparent from the following description. Attached Figure Description

[0034] To more clearly illustrate the technical solutions in the embodiments of the present invention, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0035] Figure 1 This is a three-dimensional structural schematic diagram of an uninterrupted power supply insulation filling device according to an embodiment of the present invention;

[0036] Figure 2 This is a schematic diagram of the main structure of an uninterruptible insulation filling device according to an embodiment of the present invention;

[0037] Figure 3 This is a top view of a non-power-off insulation filling device according to an embodiment of the present invention;

[0038] Figure 4 This is a left-side structural schematic diagram of an uninterrupted power supply insulation filling device according to an embodiment of the present invention;

[0039] Figure 5 This is a schematic diagram of the structure when the main box and the sub-box are connected according to an embodiment of the present invention;

[0040] Figure 6 For along Figure 2 The structural schematic diagram obtained by the section line AA in the diagram. Detailed Implementation

[0041] To enable those skilled in the art to better understand the present invention, the technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort should fall within the scope of protection of the present invention.

[0042] It should be noted that the terms "first," "second," etc., in the specification, claims, and accompanying drawings of this invention are used to distinguish similar objects and are not necessarily used to describe a specific order or sequence. It should be understood that such data can be interchanged where appropriate so that the embodiments of the invention described herein can be implemented in orders other than those illustrated or described herein. Furthermore, the terms "comprising" and "having," and any variations thereof, are intended to cover a non-exclusive inclusion; for example, a process, method, system, product, or apparatus that comprises a series of steps or units is not necessarily limited to those steps or units explicitly listed, but may include other steps or units not explicitly listed or inherent to such processes, methods, products, or apparatus.

[0043] Figure 1 This is a three-dimensional structural schematic diagram of an uninterrupted power supply insulation filling device according to an embodiment of the present invention. Figure 2 This is a front view structural schematic diagram of an uninterrupted power supply insulation filling device according to an embodiment of the present invention. Figure 3 This is a top view schematic diagram of an uninterrupted power supply insulation filling device according to an embodiment of the present invention. Figure 4 This is a left-side structural schematic diagram of an uninterrupted power supply insulation filling device according to an embodiment of the present invention, with reference to... Figures 1-4 , Figures 1-3 The structure shown does not include the sub-box 12. Figure 4 The structure shown includes a main box 11 and a secondary box 12. The non-power-off insulation filling device provided in this embodiment includes: a molding box 1, a spraying module, an image acquisition module, and a control module. The molding box 1 includes a detachably connected main box 11 and a secondary box 12. The spraying module includes a mixing unit 5, a conveying unit, at least one storage tank 4, and at least two nozzles 2. The storage tank 4 is used to store insulating coating. The mixing unit 5 is used to mix the insulating coating in the storage tank 4 to form a mixed coating. The conveying unit is used to transfer the mixed coating in the mixing unit 5 to each nozzle 2. At least one nozzle 2 is provided on both the main box 11 and the secondary box 12. The nozzle 2 is used to spray the mixed coating onto the object to be coated. The control module is electrically connected to the image acquisition module and the spraying module. The control module is used to control the image acquisition module to acquire the image of the object to be coated and to control the spraying module to complete the spraying of the object to be coated according to the image of the object to be coated and the set parameter values.

[0044] Specifically, the object to be coated can be a wire, porcelain insulator, or crossarm, etc. The mixing unit 5, conveying unit, and storage tank 4 are located inside the main frame. The storage tank 4 can store a single insulating coating. For example, the spraying module includes two storage tanks 4: one for storing polyurethane foam coating and the other for storing insulating oil. The mixing unit 5 ensures that the insulating coatings in each storage tank 4 are mixed uniformly in a predetermined ratio to form a mixed coating with good insulating properties. The nozzle 2 can evenly spray the mixed coating onto the surface of the object to be coated, ensuring uniform filling and meeting insulation performance standards. Both the main box 11 and the auxiliary box 12 can be made of durable PVC plastic and have a one-piece molding characteristic. The main box 11 is mounted on the main frame, and the auxiliary box 12 includes a connecting rod 10 (see reference). Figure 4 The pipeline is installed on the connecting rod 10, which can be connected to the connecting port 9 in the main frame. The pipeline can be inserted into the mixing unit 5 along with the connecting rod 10. The mixing unit 5 can be equipped with a one-way connecting valve. During the filling process, the main box 11 of the molding box 1 is first fitted onto the object to be coated, with the nozzle 2 facing the object. If only one side needs to be sprayed, the spraying can be completed by using only the device with the main box 11. If the porcelain bottle, crossbeam, etc., need to be completely covered with paint, after the main box 11 is fitted onto the object, the auxiliary box 12 can be installed, and the connecting rod 10 of the auxiliary box 12 is inserted into the main frame. At this time, the nozzle 2 of the main box 11 and the nozzle 2 of the auxiliary box 12 can be on opposite sides of the porcelain bottle or crossbeam (see reference). Figure 5 This allows for simultaneous spraying and filling of the porcelain bottle or crossbeam, ensuring even coverage of the mixed paint on both sides and around the bottle. After filling, the secondary box 12 is disassembled and the main box 11 is removed, allowing for easy detachment from the object being coated.

[0045] The image acquisition module can photograph the object to be coated to obtain an image of the object being coated. The control module can control when the image acquisition module acquires the image of the object being coated. For example, the control module can control the image acquisition module to acquire the image of the object being coated before spraying, or it can control the image acquisition module to acquire the image of the object being coated at set intervals. The image of the object being coated includes the gloss and color of the surface of the object being coated. The control module can determine whether the object being coated has been properly coated based on the changes in gloss and color. The set parameter values ​​can include set gloss and / or set chromaticity values. The set gloss represents the gloss of the object being coated when it is properly coated, and the set chromaticity value represents the chromaticity value of the object being coated when it is properly coated. The control module can acquire the actual gloss in the image of the object being coated, and can determine that the object being coated is complete when the difference between the actual gloss and the set gloss is within a set range. If the control module determines that the object being coated is not properly coated, it can control the spraying module to continue spraying the mixed paint onto the object until the object being coated is completely coated. In this embodiment, a control module is set up to analyze the image of the object to be sprayed obtained by the image acquisition module, observe the surface condition of the object after the mixed coating is sprayed, and ensure that the mixed coating covers the object evenly and has a good insulation effect.

[0046] This embodiment provides a non-power-on insulation filling device, which includes a molding box, a spraying module, an image acquisition module, and a control module. The molding box includes a detachably connected main box and a secondary box. This embodiment features a detachably connected main box and secondary box, allowing spraying of various objects. The spraying module includes a mixing unit, a conveying unit, at least one storage tank, and at least two nozzles. The mixing unit mixes the insulating coating stored in the storage tank to form a mixed coating. The conveying unit transfers the mixed coating from the mixing unit to each nozzle, which sprays the mixed coating onto the object. The control module controls the image acquisition module to acquire an image of the object to be coated, and controls the spraying module to complete the spraying of the object based on the image and set parameter values. This embodiment uses an image acquisition module and a control module to detect the spraying effect on the object being coated. If the coating is not yet complete, the control module controls the spraying module to continue spraying, ensuring the coating is finished and improving reliability. Furthermore, both the main and auxiliary boxes that connect to the object are made of insulating material, allowing for coating without power interruption. In summary, the uninterrupted power insulation filling device provided in this embodiment can spray insulating material onto damaged objects without power interruption, while also ensuring the coating effect.

[0047] Optionally, the parameter values ​​can include setting a gloss level; the control module is specifically used to acquire the actual gloss level in the image of the object to be coated, and to determine that the object to be coated is coated when the difference between the actual gloss level and the set gloss level is less than a first set value.

[0048] Specifically, the actual gloss of the object being coated changes before and after spraying. This embodiment uses the actual gloss and a preset gloss level to verify whether the coating is complete, thus improving the accuracy of the verification. The control module controls the image acquisition module to acquire an image of the coated object at regular intervals (e.g., 0.5-1 second). The actual gloss parameter corresponding to the image is compared with the preset gloss level. If the difference is large, the control module controls the spraying module to continue outputting mixed paint to spray the object. If the difference is less than a first preset value, it indicates that the coating is complete, and spraying stops.

[0049] Optionally, the parameter values ​​include setting gloss and setting chromaticity values; the control module is specifically used to acquire the actual gloss and actual chromaticity values ​​in the image of the object to be coated, and when the difference between the actual gloss and the set gloss is less than a first set value, it detects the difference between the actual chromaticity value and the set chromaticity value, and when the difference between the actual chromaticity value and the set chromaticity value is less than a second set value, it determines that the object to be coated has been coated.

[0050] Specifically, to improve the accuracy of detecting the completion of coating on the object, the chromaticity value of the coated object image can be compared. Typically, mixed paint is dark gray or even black, while uncoated porcelain vases and crossbeams are light-colored. If the difference between the actual chromaticity value of the coated object image acquired by the image acquisition module and a preset chromaticity value is less than a second preset value (the actual chromaticity value is calculated using the RGB values ​​in the coated object image; for example, the absolute value of each of the three RGB values ​​must differ from the second preset value by less than 10%), then it can be determined that the object has been coated with a sufficiently thick layer of paint and is considered to have completed the coating process. In this embodiment, the actual chromaticity value is used for judgment only when the actual gloss of the coated object meets the requirements, improving the reliability of detecting the completion of coating and avoiding judgment failures.

[0051] Optionally, the uninterrupted insulation filling device provided in this embodiment also includes an alarm module; the control module is electrically connected to the alarm module, and the control module is used to obtain an image of the object to be coated after the spraying module has continuously sprayed the object for a set time, and to obtain the actual parameter value of the object to be coated from the image of the object to be coated, and to control the alarm module to issue an alarm prompt when the difference between the actual parameter value and the set parameter value exceeds a third set value.

[0052] Specifically, actual parameter values ​​include actual gloss and actual chromaticity values, while set parameter values ​​include set gloss and set chromaticity values. A difference exceeding a third set value indicates that the difference between the actual and set parameter values ​​exceeds the third set value, as does the difference between the actual and set chromaticity values. This difference indicates that even after prolonged spraying, the actual parameter values ​​corresponding to the image of the sprayed object still differ significantly from the set parameter values. This may result in the spraying module being unable to spray the mixed paint. In this case, spraying should be stopped, and the alarm module should issue an alarm notification. The alarm can be triggered by sound or by sending an error message, allowing workers to identify the problem and promptly maintain the non-power-on insulation filling device to prevent nozzle blockage and subsequent spraying failure.

[0053] Optionally, the control module is electrically connected to the delivery unit, and the control module is also used to control the spraying pressure of the nozzle to output the mixed coating according to the image of the object to be sprayed and the set parameter values.

[0054] Specifically, the delivery unit includes an electrically controlled valve. The control module can increase the nozzle spraying pressure and accelerate the spraying speed when it determines that the actual gloss or color value differs significantly from the set parameter value. Conversely, it can reduce the nozzle spraying pressure and decrease the spraying speed when the actual gloss or color value is relatively small compared to the set parameter value. This control module's manipulation of the electrically controlled valve not only increases the spraying speed but also prevents over-spraying, ensuring the accuracy and controllability of the mixed paint filling process.

[0055] Optionally, the spraying module includes at least two storage tanks; the control module is electrically connected to the mixing unit, and the control module is also used to control the mixing unit to obtain the corresponding set proportion of insulating coating from each storage tank.

[0056] Specifically, the composition and proportion of the mixed coating may vary for different objects. In this embodiment, a control module is set up to control the mixing unit to obtain the corresponding proportion of insulating coating from different storage tanks. This enables the spraying of insulating materials on various objects with different needs without the need for manual mixing of insulating coating, reducing the workload of workers and improving the applicability of the uninterrupted power supply insulation filling device.

[0057] Optionally, the control module is used to control the image acquisition module to acquire an image of the object to be coated before spraying when a spraying signal is detected; the control module is also used to determine whether the object to be coated needs to continue spraying based on the image of the object to be coated and the image of the object before spraying.

[0058] Specifically, the spraying signal can be sent manually via a switch or by a distance sensor to detect if an object is fitted into the molded box. If an object is detected fitting into the molded box, the spraying signal is triggered. After detecting the spraying signal, the control module controls the image acquisition module to acquire an image of the object before spraying, recording the gloss parameters and chromaticity values ​​at that time. After spraying, the control module determines whether the object needs to continue spraying based on the actual parameter values ​​in the image before spraying and the actual parameter values ​​in the image after spraying. For example, the control module compares the actual gloss after spraying with the actual gloss corresponding to the image before spraying. If the difference in actual gloss is less than a certain value (e.g., 5%-10%), spraying continues.

[0059] Optional, Figure 6 For along Figure 2 The schematic diagram of the structure obtained by section line AA in the diagram. Figure 6 This includes an enlarged view of a portion of the main box (box 11), for reference. Figure 6 The main box 11 includes at least two grooves 13 and an equal number of lenses 14; the grooves 13 and lenses 14 correspond one-to-one; the image acquisition module includes an equal number of image acquisition units 15 as the grooves 13; the image acquisition units 15 correspond one-to-one with the grooves 13, the image acquisition units 15 are disposed in the corresponding grooves 13, and the lenses 14 are located on the side of the image acquisition units 15 away from the bottom of the grooves 13; the first surface of the main box 11 is provided with at least one groove 13, the second surface of the main box 11 is provided with at least one groove 13, and the first surface and the second surface are disposed opposite to each other; the nozzle 2 is disposed on the third surface of the main box 11, and the third surface is adjacent to the first surface.

[0060] Specifically, to prevent the image acquisition unit 15 from being affected, a groove 13 and a lens 14 can be provided on the molding box. The image acquisition unit 15 is installed in the groove 13 and isolated by the lens 14. The lens 14 has a certain magnification capability, which can more accurately judge the changes in gloss and color difference on the coated object, prevent damage to the image acquisition unit 15, and facilitate cleaning. The image acquisition unit 15 can be an image sensor.

[0061] When spraying the object, the nozzle 2 is aimed at the left and right sides of the object. If the nozzle 2 is not set on the upper and lower surfaces of the object, uneven spraying is likely to occur. In this embodiment, the image acquisition unit 15 is set on the upper and lower sides of the main box 11, which can effectively solve the problem of uneven spraying. At the same time, it can realize timely feedback of spraying effect and more precise spraying control.

[0062] Optional, continue to refer to Figure 2 , Figure 3 and Figure 6The uninterrupted insulation filling device provided in this embodiment also includes multiple sets of brush plates 3 of various specifications; the brush plates 3 are detachably connected to the main box 11; brushes are provided on the brush plates 3; the vertical projection of the brushes on the groove 13 does not overlap with the vertical projection of the image acquisition unit 15 on the groove 13.

[0063] Specifically, multiple sets of brush plates 3 of various specifications can be used to spray various objects. The brush plate 3 is detachably connected to the main box 11, and a suitable brush plate 3 can be replaced according to actual needs. The brush plate 3 has fine nylon bristles to ensure that the mixed paint can evenly cover all parts of the object being coated. The brush plate 3 also has mounting holes 8. The vertical projection of the brush on the groove 13 does not overlap with the vertical projection of the image acquisition unit 15 on the groove 13, that is, the brush can avoid gaps at the image acquisition unit, thereby avoiding interference with the use of the image acquisition unit.

[0064] Optional, continue to refer to Figure 2 The non-electric insulating filling device provided in this embodiment also includes a main frame, a universal joint 6, and an insulating operating rod 7; the insulating operating rod 7 is connected to the main frame through the universal joint 6; the molding box is located on the side of the main frame away from the universal joint 6, and the spraying module is located inside the main frame.

[0065] Specifically, the universal head 6 can control the direction of the molding box, and the user can move the position of the molding box by holding the insulated operating rod 7.

[0066] Next, we will introduce a method for using a non-power-off insulation filling device, taking the object to be coated as a wire as an example. The specific steps are as follows:

[0067] S110. Preparatory work:

[0068] Ensure that the uninterruptible insulation filling device is installed and ready, and that materials and equipment are in place. For the conductors, prepare the conductor sections that require insulation filling.

[0069] S120, Device Installation:

[0070] Secure the molding box of the uninterruptible insulation filling device near the conductor section requiring insulation filling to ensure device stability. Connect the paint nozzle to the delivery unit to ensure a normal supply of mixed paint.

[0071] S130, Brush Board Preparation:

[0072] Select a nylon brush plate suitable for the wire size, ensuring the brushes cover the entire wire surface. Insert the nylon brush plate into the brush plate mounting holes on the molding box to secure the brush plate.

[0073] S140, Paint Spraying:

[0074] Start the electrically controlled valve of the uninterruptible insulation filling device to control the spraying of the mixed coating. Use the electrically controlled valve to control the spraying time and pressure of the mixed coating to ensure that the surface of the conductor is uniformly covered with the mixed coating.

[0075] S150, Fill effect verification:

[0076] By analyzing the image of the object to be coated obtained by the image acquisition unit, the surface of the conductor after the mixed coating is sprayed is observed to ensure that the mixed coating covers the surface evenly and has a good insulation effect.

[0077] S160, Maintenance and Cleaning:

[0078] Stop spraying the mixed paint and close the electronic control valve. Remove the nylon brush plate, clean the brush plate and molding box, and ensure the device is clean.

[0079] It should be understood that the various forms of processes shown above can be used, with steps reordered, added, or deleted. For example, the steps described in this invention can be executed in parallel, sequentially, or in different orders, as long as the desired result of the technical solution of this invention can be achieved, and no limitation is imposed herein.

[0080] The specific embodiments described above do not constitute a limitation on the scope of protection of this invention. Those skilled in the art should understand that various modifications, combinations, sub-combinations, and substitutions can be made according to design requirements and other factors. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of this invention should be included within the scope of protection of this invention.

Claims

1. A non-power-off insulation filling device, characterized in that, include: Shaping box, spraying module, image acquisition module, and control module; The molding box includes a main box and a secondary box that can be detachably connected; The spraying module includes a mixing unit, a conveying unit, at least one storage tank, and at least two nozzles. The storage tank stores insulating coating. The mixing unit mixes the insulating coating in the storage tank to form a mixed coating. The conveying unit transfers the mixed coating from the mixing unit to each nozzle. At least one nozzle is provided on both the main box and the auxiliary box. The nozzles spray the mixed coating onto the object to be coated. The control module is electrically connected to the image acquisition module and the spraying module. The control module controls the image acquisition module to acquire an image of the object to be coated and controls the spraying module to complete the spraying of the object based on the image and set parameter values. The image of the object to be coated includes the gloss and color of the surface of the object to be coated. The control module determines whether the object to be coated has been coated in place based on the changes in the gloss and color of the object to be coated. If the control module determines that the object to be coated has not been coated, it controls the spraying module to continue spraying the mixed coating onto the object to be coated until the object to be coated is coated. The main box includes at least two grooves and an equal number of lenses; each groove corresponds to a lens; the image acquisition module includes an equal number of image acquisition units; each image acquisition unit corresponds to a groove and is disposed within the corresponding groove, with the lens located on the side of the image acquisition unit away from the bottom of the groove; a first surface of the main box has at least one groove, a second surface of the main box has at least one groove, and the first surface and the second surface are disposed opposite each other; the nozzle is disposed on a third surface of the main box, and the third surface is adjacent to the first surface.

2. The uninterrupted power supply insulation filling device according to claim 1, characterized in that, The set parameter values ​​include the set gloss level; The control module is specifically used to acquire the actual gloss in the image of the object to be coated, and to determine that the coating of the object is completed when the difference between the actual gloss and the set gloss is less than a first set value.

3. The uninterrupted power supply insulation filling device according to claim 1, characterized in that, The set parameter values ​​include set gloss and set chromaticity values; The control module is specifically used to acquire the actual gloss and actual chromaticity values ​​in the image of the object to be coated, and when the difference between the actual gloss and the set gloss is less than a first set value, detect the difference between the actual chromaticity value and the set chromaticity value, and when the difference between the actual chromaticity value and the set chromaticity value is less than a second set value, determine that the coating of the object has been completed.

4. The uninterrupted power supply insulation filling device according to claim 1, characterized in that, It also includes an alarm module; The control module is electrically connected to the alarm module. The control module is used to acquire an image of the object to be coated after the spraying module has been continuously spraying the object for a set time, and to acquire the actual parameter value of the object to be coated from the image. When the difference between the actual parameter value and the set parameter value exceeds a third set value, the control module is controlled to issue an alarm prompt.

5. The uninterrupted power supply insulation filling device according to claim 1, characterized in that, The control module is electrically connected to the conveying unit, and the control module is also used to control the spraying pressure of the nozzle to output mixed coating according to the image of the object to be sprayed and the set parameter value.

6. The uninterrupted power supply insulation filling device according to claim 1, characterized in that, The spraying module includes at least two storage tanks; The control module is electrically connected to the mixing unit, and the control module is also used to control the mixing unit to obtain the corresponding set proportion of insulating coating from each of the storage tanks.

7. The uninterrupted power supply insulation filling device according to claim 1, characterized in that, The control module is used to control the image acquisition module to acquire an image of the object before spraying when a spraying signal is detected; The control module is also used to determine whether the object to be coated needs to continue spraying based on the image of the object to be coated and the image of the object before spraying.

8. The uninterrupted power supply insulation filling device according to claim 1, characterized in that, It also includes multiple sets of brush boards of various specifications; The brush plate is detachably connected to the main box; The brush plate is provided with brushes; The vertical projection of the brush on the groove does not overlap with the vertical projection of the image acquisition unit on the groove.

9. The uninterrupted power supply insulation filling device according to any one of claims 1-8, characterized in that, It also includes the main frame, universal joint, and insulated operating rod; The insulating operating rod is connected to the main frame via the universal joint; The shaping box is located on the side of the main frame away from the universal head, and the spraying module is located inside the main frame.

Images