Composite ship ballast water treatment device and treatment method thereof
Patent Information
- Application Number
- CN202411103827.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-13
- Publication Date
- 2026-10-20
- Estimated Expiration
- 2044-08-13
AI Technical Summary
[0004]然而,上述现有技术中的船舶压载水处理装置在实际的使用过程中,我们发现依然还存在着些许不足,比如说,处理箱内部第一过滤板和第二过滤板在对压载水进行多级过滤的过程中,一旦出现堵塞,那么必须工作人员第一时间到现场对其进行维护处理后才能进行继续排水,因此在一定程度上会影响到压载水的处理效率
[0023]其一,本发明中,通过在处理箱的内侧安装直角杆,而直角杆通过第一弹簧和滤网斜板连接,可以通过滤网斜板下端的振动电机,在振动效果下使得滤网斜板上的杂质沿着斜面,经过排渣孔进入到收集盒中进行收集,而收集盒挂接在处理箱上倾倒处理比较方便;
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Figure CN118767535B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of ballast water treatment technology, and in particular to a composite ship ballast water treatment device and its treatment method. Background Technology
[0002] Ballast water refers to the water and suspended matter added to a ship to control its heel, trim, draft, stability, or stress. Ballast water contains a large amount of fixed debris, suspended particles, bacteria, and microorganisms. Untreated ballast water can cause biological invasion and endanger the safety of the water area and environment. Therefore, ballast water must be treated before being discharged.
[0003] Chinese Patent CN219635473U discloses a ship ballast water treatment device, including a treatment tank, a filter tank, a filter assembly, a stirring assembly, a disinfectant addition assembly, and a water guide valve. The filter tank is mounted on top of the treatment tank via a bracket. The filter assembly is located inside the filter tank. The stirring assembly is located inside the treatment tank. The disinfectant addition assembly is located on one side of the treatment tank. The water guide valve connects the treatment tank and the filter tank. The filter assembly includes a filter screen inclined plate, a sewage discharge chamber, a telescopic spring, a first filter plate, and a second filter plate. The filter screen inclined plate is slidably disposed inside the filter tank. The sewage discharge chamber is symmetrically disposed on both sides of the filter tank. A connecting groove is provided at the connection between the filter tank and the sewage discharge chamber.
[0004] However, in actual use, we have found that the ship ballast water treatment devices in the above-mentioned prior art still have some shortcomings. For example, if the first and second filter plates inside the treatment tank become clogged during the multi-stage filtration of ballast water, staff must go to the site immediately to maintain and treat them before drainage can continue. Therefore, this will affect the ballast water treatment efficiency to some extent. Summary of the Invention
[0005] The purpose of this invention is to provide a composite ship ballast water treatment device and treatment method to solve the problems mentioned in the background art.
[0006] To achieve the above objectives, the present invention provides a composite ship ballast water treatment device, comprising a treatment tank, an inlet pipe at the upper end of the treatment tank, a screening mechanism on the inner side of the treatment tank, a slag discharge hole on the left side of the treatment tank, a collection box attached to the left side of the treatment tank, a first water collecting hopper fixedly installed on the inner side of the treatment tank, a connecting pipe fixedly installed at the lower end of the first water collecting hopper, a conveying mechanism on the inner side of the treatment tank, a fixing mechanism on the front of the conveying mechanism, the lower end of the connecting pipe located inside the fixing mechanism, a partition fixedly installed on the inner side of the treatment tank, and symmetrically fixed installations between the partition and opposite sides of the inner wall of the treatment tank. The guide rail has a filter plate inserted into its inner side. The front of the partition plate is provided with a connecting mechanism. The outer side of the filter plate is symmetrically provided with slots. The partition plate is engaged with one of the slots on the outer side of the filter plate through the connecting mechanism. A second water collection hopper is fixedly installed inside the treatment box. A second drain pipe is fixedly installed at the lower end of the second water collection hopper. A flow rate sensor is fixedly installed on the inner front side of the second drain pipe. The lower end of the second drain pipe is fixedly installed with the same first drain pipe. A pipe joint is provided at the right end of the first drain pipe. Support rods are symmetrically fixedly installed between the first drain pipe and the bottom of the treatment box. A control module is fixedly installed on the right side of the treatment box.
[0007] The filtration mechanism includes a right-angle rod, which is fixedly installed on the left and right side walls inside the processing box. A first spring is symmetrically fixedly installed on the upper end of the right-angle rod. The upper end of the first spring and the lower end of the same filter screen inclined plate are fixedly installed. The left end of the filter screen inclined plate movably passes through the slag discharge hole. The left end of the filter screen inclined plate is located directly above the opening of the collection box. A vibration motor is fixedly installed on the lower end of the filter screen inclined plate.
[0008] The conveying mechanism includes a U-shaped frame, a first screw is rotatably connected to the inner side of the front of the U-shaped frame, a drive motor is fixedly installed at the right end of the processing box, the right end of the first screw is fixedly installed through the box wall of the processing box and the output end of the drive motor, a moving rod is threadedly connected to the outer side of the first screw, a connecting mechanism is provided on the front of the moving rod, the rear end of the moving rod is slidably connected to the inner side of the U-shaped frame, and the lower end of the connecting pipe is provided with the inner side of the fixing mechanism.
[0009] The fixing mechanism includes a fixing block, a fixing hole is provided on the inner side of the fixing block, a clamping plate is slidably connected to the inner side of the fixing hole, a second screw is threaded to the front of the fixing block, a rotating block is fixedly installed on the front end of the second screw, the other end of the second screw away from the rotating block is threaded into the inner side of the fixing hole and rotatably connected to one side of the clamping plate, a clamping groove is provided between the side of the clamping plate away from the second screw and the opposite side of the fixing hole, and the fixing block clamps the lower end of the connecting pipe in the inner side of the fixing hole through the clamping plate;
[0010] The connecting mechanism includes rectangular grooves symmetrically opened on the front of the partition. Guide rods are symmetrically fixedly installed on the inner side of the rectangular grooves. The same protrusion is slidably connected to the outer side of the guide rods. A second spring is sleeved on the end of the guide rod near the protrusion. A locking block is fixedly installed on the side of the protrusion away from the second spring. The locking end of the locking block extends movably into the inner side of the guide rail near the partition. The locking end of the locking block extends into one of the locking slots on the outer side of the guide rail and the filter plate and engages. The front of the locking end of the locking block is beveled.
[0011] Furthermore, a baffle frame is fixedly installed at the upper end of the filter screen inclined plate. The baffle frame is U-shaped. An mounting plate is fixedly installed at the lower end of the filter screen inclined plate. The vibration motor is fixedly installed at the lower end of the mounting plate.
[0012] Furthermore, a first threaded sleeve is fixedly installed on the inner side of the rear end of the movable rod, and one end of the movable rod is threadedly connected to the outer side of the first screw through the first threaded sleeve. Slide rods are symmetrically fixedly installed on the inner side of the U-shaped frame, and the rear end of the movable rod is slidably connected to the outer side of the slide rod.
[0013] Furthermore, a second threaded sleeve is fixedly installed on the inner side of the front of the fixing block, and one end of the second screw threaded through the second threaded sleeve. A first sliding groove is symmetrically opened on the inner side of the fixing hole. The end of the clamping plate is slidably connected to the inner side of the first sliding groove. A connecting block is symmetrically fixedly connected on the outer side of the fixing block. A connecting hole is opened on the inner side of the connecting block. The connecting block is fixedly installed by a screw passing through the connecting hole and the front end of the moving rod.
[0014] Furthermore, a second sliding groove is symmetrically provided on the inner side of the rectangular groove, and the end of the protrusion is slidably connected to the inner side of the second sliding groove.
[0015] A composite method for treating ship ballast water includes the following steps:
[0016] S1. When filtering ballast water, the ballast water is first introduced into the treatment tank through the inlet pipe. The water discharged into the treatment tank through the inlet pipe can filter out larger particles of impurities in the ballast water through the filter screen inclined plate in the filtration mechanism. At the same time, the impurities are collected in the collection box through the slag discharge hole along the inclined surface of the filter screen inclined plate under the action of vibration.
[0017] S2. Then, the ballast water after preliminary filtration is collected through the first water collection hopper in the treatment tank and discharged to the filter plate through the connecting pipe at the lower end of the first water collection hopper. Smaller impurity particles can be further filtered. After the filtered ballast water is collected through the second water collection hopper at the lower end, it is discharged through the second drain pipe at the lower end to the first drain pipe and then discharged to the next treatment stage.
[0018] S3. When the water flows through the second drain pipe below the corresponding filter plate, the flow velocity sensor in the second drain pipe can monitor the flow velocity of the ballast water discharged after filtration. When the corresponding filter plate is blocked and needs maintenance, the flow velocity of the water through the second drain pipe will also decrease, and then the flow velocity sensor will send a signal to the external control module.
[0019] S4. When the control module receives a signal from the flow rate sensor that reaches a certain set parameter index, the control module will control the operation of the conveying mechanism.
[0020] S5. When the conveying mechanism is running, the output end of the drive motor outside the treatment box drives the first screw to rotate inside the U-shaped frame, causing the moving rod connected to the thread on the outside of the first screw to slide. The moving rod moves from above the filter plate on one side of the partition in the treatment box to above the filter plate on the other side through the connecting pipe clamped by the external fixing mechanism. At this time, the ballast water can continue to be filtered through the unused filter plate.
[0021] S6. After the conveying mechanism transfers the connecting pipe to the corresponding filter plate, the control module outside the processing box will simultaneously issue an alarm signal and a signal indicator light, which can notify maintenance personnel to perform maintenance on the filter plate that needs maintenance.
[0022] Compared with the prior art, the beneficial effects of the present invention are:
[0023] Firstly, in this invention, by installing a right-angle rod on the inside of the processing box, and the right-angle rod being connected to the filter screen inclined plate via a first spring, the impurities on the filter screen inclined plate can be collected along the inclined surface and through the slag discharge hole by the vibration motor at the lower end of the filter screen inclined plate under the vibration effect. The collection box is hung on the processing box, making it convenient to pour out the waste.
[0024] Secondly, in this invention, the lower end of the connecting pipe is inserted into the fixing hole of the fixing block, and then the second screw is rotated by the rotating block to extend and retract on the fixing block, so that the second screw rotates and pushes the clamping plate to slide. The clamping plate can clamp and fix the lower end of the connecting pipe through the clamping groove corresponding to the fixing hole. When adjusting the drainage position of the connecting pipe, the output end of the drive motor drives the second screw to rotate on the U-shaped frame inside the treatment box, so that the moving rod connected to the outer side of the second screw slides. At the same time, the front end of the moving rod can drive the connecting pipe through the fixing block to move from above the filter plate in one place of the treatment box to above the filter plate in another place. This makes it convenient to filter ballast water and avoid the situation where the staff cannot arrive on site in time to deal with the ballast water treatment, and the filtration efficiency of the ballast water is reduced due to blockage.
[0025] Thirdly, in this invention, the filter plate is inserted between the corresponding guide rails. During the insertion process, one side of the filter plate presses against the inserting end of the locking block extending from the inner side of the guide rail, causing the protrusion connected to the locking block to slide in the rectangular groove of the partition. At the same time, the protrusion compresses the second spring until the inserting end of the locking block corresponds to the slot on the outer side of the filter plate. Then, the second spring resets and pushes the locking block connected to the protrusion to lock and fix the filter plate in the guide rail. This can prevent the instability of the filter plate caused by the swaying of the hull. When disassembling, the protrusion of the protrusion is pushed towards the side of the second spring in the rectangular groove, which can separate the locking block on the protrusion from the slot of the filter plate, thus facilitating quick disassembly and maintenance of the filter plate. Attached Figure Description
[0026] Figure 1 This is a schematic diagram of the structure of the present invention;
[0027] Figure 2 This is a side view of the processing box in this invention;
[0028] Figure 3 This is a schematic diagram of the internal structure of the processing box in this invention;
[0029] Figure 4 For the present invention Figure 3 Enlarged view of point A in the middle;
[0030] Figure 5 This is a schematic diagram of the connection mechanism structure in this invention;
[0031] Figure 6 For the present invention Figure 5 Enlarged view at point B in the middle;
[0032] Figure 7 This is a schematic diagram of the card slot structure in this invention;
[0033] Figure 8 This is a schematic diagram of the fixing mechanism in this invention.
[0034] In the diagram: 1. Processing tank; 2. Inlet pipe; 3. Collection box; 4. First drain pipe; 5. Second drain pipe; 6. Flow sensor; 7. Pipe connector; 8. Support rod; 9. Control module; 10. Slag discharge hole; 11. Screening mechanism; 111. Filter screen inclined plate; 112. First spring; 113. Right angle rod; 114. Vibration motor; 12. Mounting plate; 13. Baffle frame; 14. First water collection hopper; 15. Connecting pipe; 16. Conveying mechanism; 161. U-shaped frame; 162. Drive motor; 163. First screw; 164. Moving rod; 17. Slide rod; 18. Fixing mechanism; 181. Fixing block; 182. Fixing hole; 183. Clamping groove; 184. Clamping plate; 185. Rotating block; 186. Second screw; 19. Filter plate; 20. Guide rail; 21. Partition plate; 22. Second water collecting hopper; 23. First threaded sleeve; 24. Connecting mechanism; 241. Locking block; 242. Rectangular groove; 243. Protrusion; 244. Guide rod; 245. Second spring; 25. First sliding groove; 26. Locking groove; 27. Second threaded sleeve; 28. Second sliding groove; 29. Connecting hole; 30. Connecting block. Detailed Implementation
[0035] Example
[0036] Please see Figures 1-8In this embodiment of the invention, a composite ship ballast water treatment device includes a treatment tank 1, an inlet pipe 2 at the upper end of the treatment tank 1, a screening mechanism 11 inside the treatment tank 1, a slag discharge hole 10 on the left side of the treatment tank 1, a collection box 3 hanging on the left side of the treatment tank 1, a first water collecting hopper 14 fixedly installed inside the treatment tank 1, a connecting pipe 15 fixedly installed at the lower end of the first water collecting hopper 14, a conveying mechanism 16 inside the treatment tank 1, a fixing mechanism 18 on the front of the conveying mechanism 16, and the lower end of the connecting pipe 15 located inside the fixing mechanism 18. A partition 21 is fixedly installed on the inner side of the treatment box 1. Guide rails 20 are symmetrically fixedly installed between the partition 21 and the opposite side of the inner wall of the treatment box 1. Filter plates 19 are inserted into the inner side of the guide rails 20. A connecting mechanism 24 is provided on the front of the partition 21. Slots 26 are symmetrically opened on the outer side of the filter plates 19. The partition 21 is engaged with one of the slots 26 on the outer side of the filter plates 19 through the connecting mechanism 24. Two second water collection hoppers 22 are fixedly installed on the inner side of the treatment box 1, corresponding to the filter plates 19 on both sides of the partition 21. A second drain pipe 5 is fixedly installed at the lower end of the second water collection hopper 22. A flow rate sensor 6 is fixedly installed on the inner side of the front of the second drain pipe 5. The lower end of the second drain pipe 5 is fixedly installed with the same first drain pipe 4. The right end of the first drain pipe 4 is provided with a pipe connector 7. Support rods 8 are symmetrically fixedly installed between the first drain pipe 4 and the bottom of the treatment box 1. A control module 9 is fixedly installed on the right side of the treatment box 1. The outer protective shell of the vibration motor 114 has a waterproof and anti-corrosion layer, which can ensure the service life of the vibration motor 114. The vibration motor 114 and the drive motor 162 are electrically connected to the control module 9 through wires. The filter screen inclined plate 111 Larger impurities can be filtered, and smaller impurities can be filtered. The treatment box 1 has two sets of filter plates 19 on each side of the partition 21, and the filter plate 19 near the upper end of the partition 21 has larger pores than the filter plate 19 near the lower end, so that it can better filter out smaller impurities in the ballast water. The pipe joint 7 of the first drain pipe 4 can be used to connect to external sterilization and disinfection equipment for further treatment of the ballast water. The screening mechanism 11, the first water collection hopper 14, the filter plates 19 on both sides of the partition 21, and the second water collection hopper 22 are all arranged sequentially from top to bottom.
[0037] The filtration mechanism 11 includes a right-angle rod 113, which is fixedly installed on the left and right side walls inside the processing box 1. A first spring 112 is symmetrically fixedly installed on the upper end of the right-angle rod 113. The upper end of the first spring 112 is fixedly installed on the lower end of the same filter screen inclined plate 111. The left end of the filter screen inclined plate 111 moves through the slag discharge hole 10. The left end of the filter screen inclined plate 111 is located directly above the opening of the collection box 3. A vibration motor 114 is fixedly installed on the lower end of the filter screen inclined plate 111. By installing the right-angle rod 113 inside the processing box 1, and connecting the right-angle rod 113 to the filter screen inclined plate 111 through the first spring 112, the vibration motor 114 at the lower end of the filter screen inclined plate 111 can cause the impurities on the filter screen inclined plate 111 to enter the collection box 3 for collection along the inclined surface and through the slag discharge hole 10. The collection box 3 is hung on the processing box 1, making it convenient to pour out the waste.
[0038] The conveying mechanism 16 includes a U-shaped frame 161. A first screw 163 is rotatably connected to the inner side of the front of the U-shaped frame 161. A drive motor 162 is fixedly installed at the right end of the processing box 1. The right end of the first screw 163 is fixedly installed through the box wall of the processing box 1 and the output end of the drive motor 162. A moving rod 164 is threadedly connected to the outer side of the first screw 163. A connecting mechanism 24 is provided on the front of the moving rod 164. The rear end of the moving rod 164 is slidably connected to the inner side of the U-shaped frame 161. A fixing mechanism 1 is provided at the lower end of the connecting pipe 15. Inside the 8th layer, the fixing mechanism 18 includes a fixing block 181. A fixing hole 182 is formed on the inner side of the fixing block 181. A clamping plate 184 is slidably connected to the inner side of the fixing hole 182. A second screw 186 is threadedly connected to the front side of the fixing block 181. A rotating block 185 is fixedly installed at the front end of the second screw 186. The other end of the second screw 186, away from the rotating block 185, is threaded into the inner side of the fixing hole 182 and rotatably connected to one side of the clamping plate 184. The side of the clamping plate 184 away from the second screw 186 is rotatably connected to the opposite surface of the fixing hole 182. Each component is provided with a clamping groove 183. The fixing block 181 clamps the lower end of the connecting pipe 15 inside the fixing hole 182 via the clamping plate 184. When fixing the pipe head of the connecting pipe 15 at the lower end of the first water collecting hopper 14, the lower end of the connecting pipe 15 is inserted into the fixing hole 182 of the fixing block 181. Then, the second screw 186 is rotated by the rotating block 185 to extend and retract on the fixing block 181, causing the second screw 186 to rotate and push the clamping plate 184 to slide. The clamping plate 184, through the clamping groove 183 corresponding to the fixing hole 182, can... The lower end of the connecting pipe 15 is clamped and fixed. When adjusting the drainage position of the connecting pipe 15, the output end of the drive motor 162 drives the second screw 186 to rotate on the U-shaped frame 161 inside the treatment box 1, so that the moving rod 164 threaded on the outer side of the second screw 186 slides. At the same time, the front end of the moving rod 164 can drive the connecting pipe 15 through the fixing block 181 to move from above the filter plate 19 in one place of the treatment box 1 to above the filter plate 19 in another place, so that the ballast water can be easily filtered.
[0039] The connecting mechanism 24 includes a rectangular groove 242, which is symmetrically opened on the front of the partition 21. Guide rods 244 are symmetrically fixedly installed on the inner side of the rectangular groove 242. A protrusion 243 is slidably connected to the outer side of the guide rods 244. A second spring 245 is sleeved on one end of the guide rod 244 near the protrusion 243. A locking block 241 is fixedly installed on the side of the protrusion 243 away from the second spring 245. The locking end of the locking block 241 extends movably into the inner side of the guide rail 20 near the partition 21. The locking end of the locking block 241 extends into one of the locking slots 26 on the outer side of the guide rail 20 and engages with it. The front of the locking end of the locking block 241 is beveled. When installing the filter plate 19, the filter plate 19 is inserted between the corresponding guide rails 20. During insertion, the filter plate 19... The locking end of the locking block 241 extending from the inner side of the guide rail 20 is pressed, causing the protrusion 243 connected to the locking block 241 to slide in the rectangular groove 242 of the partition plate 21. At the same time, the protrusion 243 compresses the second spring 245 until the locking end of the locking block 241 corresponds to the position of the slot 26 on the outer side of the filter plate 19. Then, the second spring 245 resets and pushes the locking block 241 connected to the protrusion 243 to lock and fix the filter plate 19 in the guide rail 20. This can prevent the hull from shaking and causing instability of the filter plate 19. When disassembling, the protrusion of the protrusion 243 is pushed towards the side of the second spring 245 in the rectangular groove 242 to separate the locking block 241 on the protrusion 243 from the slot 26 of the filter plate 19, so that the filter plate 19 can be quickly disassembled and maintained.
[0040] Please see Figure 3 A baffle 13 is fixedly installed at the upper end of the filter screen inclined plate 111. The baffle 13 is U-shaped. An installation plate 12 is fixedly installed at the lower end of the filter screen inclined plate 111. A vibration motor 114 is fixedly installed at the lower end of the installation plate 12. The baffle 13 on the filter screen inclined plate can prevent ballast water from splashing into the filter screen inclined plate 111.
[0041] Please see Figure 4 A first threaded sleeve 23 is fixedly installed on the inner side of the rear end of the movable rod 164. One end of the movable rod 164 is threadedly connected to the outside of the first screw rod 163 through the first threaded sleeve 23. A sliding rod 17 is symmetrically fixedly installed on the inner side of the U-shaped frame 161. The rear end of the movable rod 164 is slidably connected to the outside of the sliding rod 17. By using the threaded connection between one end of the movable rod 164 with the first threaded sleeve 23 and the first screw rod 163, the movable rod 164 can slide at the sliding rod 17 on the U-shaped frame 161. A sliding hole is also provided on the movable rod 164 to facilitate the stable sliding of the movable rod 164.
[0042] Please see Figure 8A second threaded sleeve 27 is fixedly installed on the inner side of the front of the fixing block 181. One end of the second screw 186 is threaded through the second threaded sleeve 27. A first sliding groove 25 is symmetrically opened on the inner side of the fixing hole 182. The end of the clamping plate 184 is slidably connected to the inner side of the first sliding groove 25. By using the fixing block 181 with the second threaded sleeve 27 and the second screw 186 threadedly connected, the second screw 186 can be threaded into the fixing hole 182 and rotate to push the clamping plate 184 to slide stably in the first sliding groove 25. A connecting block 30 is symmetrically fixed to the outer side of the connecting block 30. A connecting hole 29 is opened on the inner side of the connecting block 30. The connecting block 30 is fixedly installed to the front end of the moving rod 164 by screws passing through the connecting hole 29. The connecting block 30 with the connecting hole 29 can be used to easily install and fix the fixing block 181 at the front end of the moving rod 164. The inner side of the clamping groove 183 opposite to the fixing hole 182 of the clamping plate 184 is also provided with a rubber layer, which can play a role in increasing friction and preventing slippage, and improve the stability of clamping and fixing the connecting tube 15.
[0043] Please see Figure 6 The inner side of the rectangular groove 242 is symmetrically provided with a second sliding groove 28. The end of the protrusion 243 is slidably connected to the inner side of the second sliding groove 28. By sliding the protrusion 243 in the second sliding groove 28 of the rectangular groove 242, the stability of the protrusion 243 can be improved. The protrusion of the protrusion of the protrusion 243 extends out of the rectangular groove 242, which makes it convenient to operate and use the protrusion 243.
[0044] A composite method for treating ship ballast water includes the following steps:
[0045] S1. When filtering ballast water, the ballast water is first introduced into the treatment tank 1 through the inlet pipe 2. The water discharged into the treatment tank 1 through the inlet pipe 2 can filter out larger particles of impurities in the ballast water through the filter screen inclined plate 111 in the sieve mechanism 11. At the same time, the impurities are collected in the collection box 3 through the slag discharge hole 10 along the inclined surface of the filter screen inclined plate 111 under the action of vibration.
[0046] S2. Then, the ballast water after preliminary filtration is collected through the first water collection bucket 14 in the treatment tank 1 and discharged to the filter plate 19 through the connecting pipe 15 at the lower end of the first water collection bucket 14. Smaller impurity particles can be further filtered. The filtered ballast water is collected through the second water collection bucket 22 at the lower end and then discharged to the first drain pipe 4 through the second drain pipe 5 at the lower end and discharged to the next treatment stage.
[0047] S3. When the water flows through the second drain pipe 5 below the corresponding filter plate 19, the flow rate sensor 6 in the second drain pipe 5 can monitor the flow rate of the ballast water discharged after filtration. When the corresponding filter plate 19 is blocked and needs maintenance, the flow rate of the water through the second drain pipe 5 will also decrease, and then the flow rate sensor 6 will send a signal to the external control module 9.
[0048] S4. When the control module 9 receives a signal from the flow rate sensor 6 that reaches a certain set parameter index, the control module 9 will control the operation of the conveying mechanism 16.
[0049] S5. When the conveying mechanism 16 is running, the output end of the drive motor 162 outside the treatment box 1 drives the first screw 163 to rotate inside the U-shaped frame 161, causing the moving rod 164 threadedly connected to the outside of the first screw 163 to slide. The moving rod 164 moves from above the filter plate 19 on one side of the partition 21 in the treatment box 1 to above the filter plate 19 on the other side through the connecting pipe 15 clamped by the external fixing mechanism 18. At this time, the ballast water can continue to be filtered through the unused filter plate 19.
[0050] S6. After the conveying mechanism 16 transfers the connecting pipe 15 above the corresponding filter plate 19, at the same time, the control module 9 outside the processing box 1 will issue an alarm signal and a signal indicator light, which can notify the maintenance personnel to perform maintenance on the filter plate 19 that needs maintenance.
[0051] The working principle of this invention is as follows: During use, ballast water is first introduced into the treatment tank 1 through the inlet pipe 2. The water discharged into the treatment tank 1 through the inlet pipe 2 passes through the filter screen inclined plate 111 in the filtration mechanism 11, which can filter out larger particles of impurities in the ballast water. At the same time, under the action of vibration, the impurities enter the collection box 3 through the slag discharge hole 10 along the inclined surface of the filter screen inclined plate 111 for collection. Then, the ballast water after preliminary filtration is collected through the first water collection hopper 14 in the treatment tank 1 and discharged through the connecting pipe 15 at the lower end of the first water collection hopper 14 onto the filter plate 19, which can further filter smaller particles of impurities. The filtered ballast water is collected through the second water collection hopper 22 at the lower end and then discharged through the second drain pipe 5 at the lower end to the first drain pipe 4 and discharged to the next treatment stage. When the water flows through the second drain pipe 5 below the corresponding filter plate 19, the flow rate sensor in the second drain pipe 5... Device 6 can monitor the flow rate of the ballast water discharged after filtration. When the corresponding filter plate 19 is clogged and needs maintenance, the flow rate of water through the second drain pipe 5 will also decrease. Then, the flow rate sensor 6 sends a signal to the external control module 9. When the control module 9 receives the signal fed back by the flow rate sensor 6 and it reaches a certain set parameter index, the control module 9 will control the operation of the conveying mechanism 16. When the conveying mechanism 16 is running, the output end of the drive motor 162 outside the treatment box 1 drives the first screw 163 to rotate inside the U-shaped frame 161, so that the moving rod 164 threadedly connected to the outside of the first screw 163 slides. The moving rod 164 moves from above the filter plate 19 on one side of the partition 21 in the treatment box 1 to above the filter plate 19 on the other side through the connecting pipe 15 clamped by the external fixing mechanism 18. At this time, the ballast water can continue to be filtered through the unused filter plate 19.
[0052] When fixing the lower end of the connecting pipe 15 at the first water collection hopper 14, the lower end of the connecting pipe 15 is inserted into the fixing hole 182 of the fixing block 181. Then, the second screw 186 is rotated by the screw block 185 to extend and retract on the fixing block 181, so that the second screw 186 rotates and pushes the clamping plate 184 to slide. The clamping plate 184 can clamp and fix the lower end of the connecting pipe 15 through the clamping groove 183 corresponding to the fixing hole 182. When installing the filter plate 19, the filter plate 19 is inserted between the corresponding guide rails 20. During the insertion process, one side of the filter plate 19 presses against the insertion end of the locking block 241 extending from the inside of the guide rail 20, so that the locking block 241... The protrusion 243 connected to the partition 21 slides in the rectangular groove 242, while the protrusion 243 compresses the second spring 245 until the snap-in end of the locking block 241 corresponds to the position of the locking groove 26 on the outside of the filter plate 19. Then the second spring 245 resets and pushes the locking block 241 connected to the protrusion 243 to lock and fix the filter plate 19 in the guide rail 20. This can prevent the hull from shaking and causing instability of the filter plate 19. When disassembling, the protrusion of the protrusion 243 is pushed towards the side of the second spring 245 in the rectangular groove 242, so that the locking block 241 on the protrusion 243 can be separated from the locking groove 26 of the filter plate 19, and the filter plate 19 can be quickly disassembled and maintained.
Claims
1. A composite ship ballast water treatment device, characterized in that, The system includes a treatment tank (1), an inlet pipe (2) at the upper end of the treatment tank (1), a sieve (11) on the inner side of the treatment tank (1), a slag discharge hole (10) on the left side of the treatment tank (1), a collection box (3) attached to the left side of the treatment tank (1), a first water collection hopper (14) fixedly installed on the inner side of the treatment tank (1), a connecting pipe (15) fixedly installed at the lower end of the first water collection hopper (14), and a conveying mechanism on the inner side of the treatment tank (1). 16), the front of the conveying mechanism (16) is provided with a fixing mechanism (18), the lower end of the connecting pipe (15) is located inside the fixing mechanism (18), a partition (21) is fixedly installed on the inner side of the processing box (1), and guide rails (20) are symmetrically fixedly installed between the partition (21) and the opposite side of the inner wall of the processing box (1). A filter plate (19) is inserted into the inner side of the guide rail (20), and a connecting mechanism (24) is provided on the front of the partition (21). The filter plate (19) The outer side of the partition (21) is symmetrically provided with slots (26). The partition (21) is connected to one of the slots (26) on the outer side of the filter plate (19) through the connecting mechanism (24). The inner side of the processing box (1) is fixedly installed with two second water collection buckets (22) corresponding to the filter plates (19) on both sides of the partition (21). The lower end of the second water collection bucket (22) is fixedly installed with a second drain pipe (5). The inner side of the front of the second drain pipe (5) is fixedly installed with a flow rate sensor (6). The lower end of the second drain pipe (5) is fixedly installed with the same first drain pipe (4). The right end of the first drain pipe (4) is provided with a pipe joint (7). The first drain pipe (4) and the bottom of the processing box (1) are symmetrically fixedly installed with support rods (8). The right side of the processing box (1) is fixedly installed with a control module (9). The sieve mechanism (11), the first water collection bucket (14), the filter plates (19) on both sides of the partition (21), and the second water collection bucket (22) are all arranged sequentially from top to bottom. The conveying mechanism (16) includes a U-shaped frame (161), a first screw (163) is rotatably connected to the inner side of the front of the U-shaped frame (161), a drive motor (162) is fixedly installed at the right end of the processing box (1), the right end of the first screw (163) is fixedly installed through the box wall of the processing box (1) and the output end of the drive motor (162), a moving rod (164) is threadedly connected to the outer side of the first screw (163), the rear end of the moving rod (164) is slidably connected to the inner side of the U-shaped frame (161), a first threaded sleeve (23) is fixedly installed on the inner side of the rear end of the moving rod (164), one end of the moving rod (164) is threadedly connected to the outer side of the first screw (163) through the first threaded sleeve (23), a slide rod (17) is symmetrically fixedly installed on the inner side of the U-shaped frame (161), and the rear end of the moving rod (164) is slidably connected to the outer side of the slide rod (17).
2. The composite ship ballast water treatment device according to claim 1, characterized in that, The filtration mechanism (11) includes a right-angle rod (113), which is fixedly installed on the left and right side walls inside the processing box (1). A first spring (112) is symmetrically fixedly installed on the upper end of the right-angle rod (113). The upper end of the first spring (112) and the lower end of the same filter screen inclined plate (111) are fixedly installed. The left end of the filter screen inclined plate (111) movably passes through the slag discharge hole (10). The left end of the filter screen inclined plate (111) is located directly above the opening of the collection box (3). A vibration motor (114) is fixedly installed on the lower end of the filter screen inclined plate (111).
3. The composite ship ballast water treatment device according to claim 2, characterized in that, A baffle (13) is fixedly installed at the upper end of the filter screen inclined plate (111), the baffle (13) is U-shaped, and an mounting plate (12) is fixedly installed at the lower end of the filter screen inclined plate (111), and the vibration motor (114) is fixedly installed at the lower end of the mounting plate (12).
4. The composite ship ballast water treatment device according to claim 1, characterized in that, The fixing mechanism (18) includes a fixing block (181), a fixing hole (182) is provided on the inner side of the fixing block (181), a clamping plate (184) is slidably connected to the inner side of the fixing hole (182), a second screw (186) is threadedly connected to the front side of the fixing block (181), a rotating block (185) is fixedly installed on the front end of the second screw (186), the other end of the second screw (186) away from the rotating block (185) is threaded into the inner side of the fixing hole (182) and rotatedly connected to one side of the clamping plate (184), a clamping groove (183) is provided between the side of the clamping plate (184) away from the second screw (186) and the opposite side of the fixing hole (182), and the fixing block (181) clamps the lower end of the connecting pipe (15) in the inner side of the fixing hole (182) through the clamping plate (184).
5. A composite ship ballast water treatment device according to claim 4, characterized in that, A second threaded sleeve (27) is fixedly installed on the inner side of the front of the fixing block (181). One end of the second screw (186) is threaded through the second threaded sleeve (27). A first sliding groove (25) is symmetrically opened on the inner side of the fixing hole (182). The end of the clamping plate (184) is slidably connected to the inner side of the first sliding groove (25). A connecting block (30) is symmetrically fixedly connected on the outer side of the fixing block (181). A connecting hole (29) is opened on the inner side of the connecting block (30). The connecting block (30) is fixedly installed by screws passing through the connecting hole (29) and the front end of the moving rod (164).
6. A composite ship ballast water treatment device according to claim 1, characterized in that, The connecting mechanism (24) includes a rectangular groove (242), which is symmetrically opened on the front of the partition (21). A guide rod (244) is symmetrically fixedly installed on the inner side of the rectangular groove (242). The same protrusion (243) is slidably connected to the outer side of the guide rod (244). A second spring (245) is sleeved on one end of the guide rod (244) near the protrusion (243). A locking block (241) is fixedly installed on the side of the protrusion (243) away from the second spring (245). The locking end of the locking block (241) extends into the inner side of the guide rail (20) near the partition (21). The locking end of the locking block (241) extends into one of the locking slots (26) on the outer side of the guide rail (20) and the filter plate (19) and engages. The front of the locking end of the locking block (241) is beveled.
7. A composite ship ballast water treatment device according to claim 6, characterized in that, The inner side of the rectangular groove (242) is symmetrically provided with a second sliding groove (28), and the end of the protrusion (243) is slidably connected to the inner side of the second sliding groove (28).
8. A composite ship ballast water treatment method, employing the composite ship ballast water treatment device according to any one of claims 2-7, characterized in that, Includes the following steps: S1. When filtering ballast water, the ballast water is first introduced into the treatment tank (1) through the inlet pipe (2). The water discharged into the treatment tank (1) through the inlet pipe (2) can filter out larger particles of impurities in the ballast water through the filter screen inclined plate (111) in the sieve mechanism (11). At the same time, the impurities are collected in the collection box (3) through the slag discharge hole (10) along the inclined surface of the filter screen inclined plate (111) under the action of vibration. S2. Then the ballast water after preliminary filtration is collected through the first water collection bucket (14) in the treatment tank (1) and discharged to the filter plate (19) through the connecting pipe (15) at the lower end of the first water collection bucket (14). Smaller impurity particles can be further filtered. After the ballast water is collected through the second water collection bucket (22) at the lower end, it is discharged to the first drain pipe (4) through the second drain pipe (5) at the lower end and discharged to the next treatment stage. S3. When the water flows through the second drain pipe (5) below the corresponding filter plate (19), the flow rate sensor (6) in the second drain pipe (5) can monitor the flow rate of the ballast water discharged after filtration. When the corresponding filter plate (19) is blocked and needs maintenance, the flow rate of the water flowing through the second drain pipe (5) will also decrease, and then the flow rate sensor (6) will send a signal to the external control module (9). S4. When the control module (9) receives the signal fed back by the flow rate sensor (6) and it reaches a certain set parameter index, the control module (9) will control the operation of the conveying mechanism (16). S5. When the conveying mechanism (16) is running, the output end of the drive motor (162) outside the treatment box (1) drives the first screw (163) to rotate inside the U-shaped frame (161), so that the moving rod (164) threaded on the outside of the first screw (163) slides, and the moving rod (164) drives the connecting pipe (15) clamped by the external fixing mechanism (18) to move from above the filter plate (19) on one side of the partition (21) in the treatment box (1) to above the filter plate (19) on the other side. At this time, the ballast water can continue to be filtered through the unused filter plate (19). S6. After the conveying mechanism (16) transfers the connecting pipe (15) above the corresponding filter plate (19), at the same time, the control module (9) outside the processing box (1) will issue an alarm signal and a signal indicator light, which can notify the maintenance personnel to perform maintenance on the filter plate (19) that needs maintenance.
Citation Information
Patent Citations
Antiblocking water treatment device
CN213623556U
Ship ballast water treatment device
CN219635473U