A silt removal system and removal device
Patent Information
- Application Number
- CN202410907334.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-08
- Publication Date
- 2026-09-15
- Estimated Expiration
- 2044-07-08
AI Technical Summary
[0004]上述现有技术中在使用时,螺旋板一将淤泥输送至槽体的内部,淤泥可能在槽体的某一位置过度堆积,使得造成槽体内部堵塞,导致淤泥通过量下降,从而造成对淤泥的清理效率下降的问题
[0021] 1. The sludge removal system and device of the present invention comprises a first rotating rod, a rotating plate, and a moving plate. The first rotating rod drives multiple rotating plates to rotate inside a collection frame, and the rotating plates drive the moving plate to rotate synchronously. The rotating plates and the moving plate contact the sludge at the bottom of the sedimentation tank and push some of the sludge into the collection frame. The sludge enters the collection frame and is pushed to the discharge port by the rotating plates. It falls into the conveying frame through the inclined discharge port and is then conveyed upwards to the discharge pipe by the auger in the conveying frame, and finally discharged through the discharge pipe. Because the distance between the rotating plates is fixed, the amount of sludge cleaned each time is also fixed, avoiding excessive accumulation of a large amount of sludge in a certain position, which would cause sludge blockage at the discharge point and reduce the efficiency of subsequent sludge conveying, thus causing a decrease in sludge cleaning efficiency.
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Figure CN118774199B_ABST
Abstract
Description
Technical Field
[0001] This invention belongs to the technical field of sludge removal devices, specifically a sludge removal system and removal device. Background Technology
[0002] With social development, the volume of sewage and wastewater treatment has increased significantly. Sedimentation tanks, as important pretreatment units, require sludge removal, which has become a crucial step in water treatment processes. In recent years, supported by the rapid development of computer vision and sensors, intelligent sedimentation tank sludge removal systems have emerged. This system combines sludge detection with intelligent sludge removal control, enabling targeted removal of sludge from the tank bottom. This achieves efficient and low-cost automated sludge removal, significantly reducing manpower and resource consumption.
[0003] A patent application with publication number CN111945813B discloses a river silt cleaning device, including a base plate. The device is characterized in that: the shell is fixedly connected to a vertical plate, the shell is fixedly connected to a vertical rod, the vertical rod is fixedly connected to a cleaning mechanism, and the device cleans the silt by setting a spiral plate, which drives the silt in the river into the tank, and the spiral plate drives the silt out.
[0004] In the aforementioned prior art, when the spiral plate transports the sludge into the interior of the tank, the sludge may accumulate excessively at a certain location in the tank, causing blockage inside the tank and reducing the sludge throughput, thus resulting in a decrease in the efficiency of sludge removal.
[0005] Therefore, the present invention provides a sludge removal system and removal device. Summary of the Invention
[0006] In order to overcome the shortcomings of the prior art, at least one technical problem raised in the background art is solved.
[0007] The technical solution adopted by the present invention to solve its technical problem is as follows: A sludge removal device of the present invention includes a conveying frame, an auger rotatably connected inside the conveying frame, a collection frame fixedly connected to one side of the conveying frame, a first rotating rod rotatably connected inside the collection frame, a plurality of rotating plates fixedly connected to the surface of the first rotating rod, a movable plate slidably connected inside each rotating plate, a protruding plate symmetrically fixedly connected to one side of each movable plate, a limiting rod fixedly connected to one end of each protruding plate, a first spring fixedly connected between one side of each protruding plate and the inner wall of the first rotating rod, a roller rotatably connected to one end of each limiting rod, a fixed disc rotatably connected inside the first rotating rod, and the surface of the fixed disc and the surface of the roller are in contact, the fixed disc is fixedly connected between the collection frames, a protrusion is fixedly connected to the surface of the fixed disc, a discharge port is provided between the collection frame and the conveying frame, a discharge pipe is fixedly connected to the surface of the conveying frame, a connecting valve is fixedly provided on the back of the conveying frame, and a filter screen is provided inside the connecting valve.
[0008] Preferably, a motor is fixedly connected to the upper surface of the conveyor frame, the output end of the motor is fixedly connected to one end of the auger, a connecting rod is fixedly connected to one side of the conveyor frame, a worm is fixedly connected to one end of the connecting rod, a worm wheel is fixedly connected to one end of the first rotating rod, and the worm wheel and the worm mesh with each other, and pulleys are fixedly connected to the other output end of the motor and one end of the connecting rod, and the two pulleys are connected by belt drive.
[0009] Preferably, a vibrating plate is slidably connected inside the collection rack, and a pressing plate is fixedly connected to the lower surface of the vibrating plate. One end of the pressing plate is in contact with the upper surface of the convex plate, and a second spring is fixedly connected between the lower surface of the pressing plate and the inner lower surface of the collection rack.
[0010] Preferably, one side of the protrusion is provided with a plurality of teeth, and one end of the plurality of teeth is fixedly connected to the surface of the fixing disk.
[0011] Preferably, a second rotating rod is symmetrically rotatably connected inside the vibrating plate, and a conveyor belt is symmetrically connected between the two second rotating rods. A plurality of cutting ropes are fixedly connected between the two conveyor belts, and the surface of the cutting ropes is in contact with the upper surface of the vibrating plate. A transmission rod is slidably connected to one end of the second rotating rod, and a third spring is fixedly connected between the interior of the transmission rod and the interior of the second rotating rod. A gear is rotatably connected to one end of the transmission rod, and a rack is meshed on one side of the gear. One end of the rack is fixedly connected to the inner wall of the collecting rack.
[0012] Preferably, a limiting frame is symmetrically fixedly connected to one side of the rack, and one side of the limiting frame is fixedly connected to the inner wall of the collecting frame. A limiting groove is formed inside the limiting frame, and a slider is slidably connected inside the limiting groove. The inside of the slider is rotatably connected to one end of the transmission rod.
[0013] Preferably, the limiting groove includes an ascending section, a switching section is provided on one side of the ascending section and one end of the switching section is connected to the ascending section, a descending section is provided on one side of the switching section and one end of the descending section is connected to the other end of the switching section, a reset section is provided on one side of the descending section and one end of the reset section is connected to the other end of the descending section, and the other end of the reset section is connected to the other end of the ascending section.
[0014] A sludge removal system, used in the aforementioned sludge removal device, includes a temperature sensing module, a monitoring module, and a central processing unit;
[0015] The temperature sensing module is used to sense the temperature information of the bottom of the pool in real time.
[0016] The monitoring module is used to periodically monitor and collect temperature information from the water tank and generate temperature distribution data.
[0017] The central processing unit generates a temperature distribution map of the pool bottom based on the temperature distribution data and the color of the temperature sensing device, determines the sludge accumulation area, and controls the sludge removal device to clean the sludge accumulation area.
[0018] Preferably, the temperature sensing module includes a sensing material and a protective layer, wherein the sensing material is a thermal liquid crystal panel and the protective layer is a water-resistant thermally conductive film.
[0019] Preferably, the monitoring module includes a monitoring camera.
[0020] The beneficial effects of this invention are as follows:
[0021] 1. The sludge removal system and device of the present invention comprises a first rotating rod, a rotating plate, and a moving plate. The first rotating rod drives multiple rotating plates to rotate inside a collection frame, and the rotating plates drive the moving plate to rotate synchronously. The rotating plates and the moving plate contact the sludge at the bottom of the sedimentation tank and push some of the sludge into the collection frame. The sludge enters the collection frame and is pushed to the discharge port by the rotating plates. It falls into the conveying frame through the inclined discharge port and is then conveyed upwards to the discharge pipe by the auger in the conveying frame, and finally discharged through the discharge pipe. Because the distance between the rotating plates is fixed, the amount of sludge cleaned each time is also fixed, avoiding excessive accumulation of a large amount of sludge in a certain position, which would cause sludge blockage at the discharge point and reduce the efficiency of subsequent sludge conveying, thus causing a decrease in sludge cleaning efficiency.
[0022] 2. The sludge removal system and device of the present invention includes a vibrating plate. When the roller moves to the toothed area, the roller slides back and forth on the toothed surface. The roller drives the toothed plate to slide back and forth through a limiting rod. The toothed plate drives the extrusion plate to slide up and down. The extrusion plate drives the vibrating plate to move up and down. The vibration generated by the vibrating plate can quickly shake off the sludge on its surface, while avoiding the problem of sludge adhering to the surface of the vibrating plate and being unable to be discharged.
[0023] 3. The sludge removal system and device of the present invention, by being equipped with cutting ropes, can drive the conveyor belt to rotate when the vibrating plate moves up and down. The conveyor belt drives multiple cutting ropes to move. The cutting ropes can separate the sludge with strong adhesion on the surface of the vibrating plate. At the same time, larger pieces of sludge can be cut into smaller pieces by the cutting ropes, so as to facilitate the vibration to quickly discharge the surface sludge and avoid the problem of large pieces of sludge clogging the discharge port.
[0024] 4. The sludge removal system and device of the present invention can monitor temperature changes caused by sludge accumulation in real time. Based on the color changes of various temperature sensing devices monitored by the camera, the sludge accumulation area can be determined, and the sludge removal device can be controlled to remove key areas. It can accurately determine the location of the sludge accumulation area at the bottom of the sludge pool, avoid blind removal, reduce maintenance and labor costs, and can be automatically controlled without manual operation, avoiding the inefficiency of traditional comprehensive suction. Attached Figure Description
[0025] The invention will now be further described with reference to the accompanying drawings.
[0026] Figure 1 This is a perspective view of the overall structure of the present invention;
[0027] Figure 2 This is a partial structural cross-sectional view of the present invention;
[0028] Figure 3 This is a cross-sectional view of the overall structure of the present invention;
[0029] Figure 4 This is a schematic diagram of the structure of the collection rack of the present invention;
[0030] Figure 5 This is a cross-sectional view of the internal structure of the collection rack of the present invention;
[0031] Figure 6 This is a schematic diagram of the structure of the rotating plate of the present invention;
[0032] Figure 7 This is a cross-sectional view of the internal structure of the rotating plate of the present invention;
[0033] Figure 8 This is a schematic diagram of the structure of the vibrating plate of the present invention;
[0034] Figure 9 This is a schematic diagram of the conveyor belt structure of the present invention;
[0035] Figure 10 This is a schematic diagram of the structure of the gear and rack of the present invention;
[0036] Figure 11 This is a schematic diagram of the structure of the limiting frame and slider of the present invention;
[0037] Figure 12 This is a flowchart of the system of the present invention;
[0038] In the diagram: 1. Conveyor frame; 11. Discharge pipe; 12. Motor; 13. Pulley; 14. Connecting rod; 15. Worm gear; 16. Screwdriver; 17. Connecting valve; 2. Collecting frame; 21. First rotating rod; 22. Worm gear; 23. Rotating plate; 24. Moving plate; 25. Protruding plate; 26. Limiting rod; 27. First spring; 28. Roller; 29. Discharge port; 3. Vibrating plate; 31. Extrusion plate; 32. Second spring; 33. Second rotating rod; 34. Transmission rod; 35. Gear; 36. Conveyor belt; 37. Cutting rope; 38. Third spring; 4. Limiting frame; 41. Limiting groove; 411. Rising section; 412. Switching section; 413. Falling section; 414. Reset section; 42. Rack; 43. Slider; 5. Fixed plate; 51. Tooth; 52. Protrusion. Detailed Implementation
[0039] To make the technical means, creative features, objectives and effects of this invention easier to understand, the invention will be further described below in conjunction with specific embodiments.
[0040] Example 1: As Figures 1 to 5 and Figure 7As shown in the embodiment of the present invention, a sludge removal device includes a conveying frame 1, an auger 16 rotatably connected inside the conveying frame 1, a collection frame 2 fixedly connected to one side of the conveying frame 1, a first rotating rod 21 rotatably connected inside the collection frame 2, a plurality of rotating plates 23 fixedly connected to the surface of the first rotating rod 21, a movable plate 24 slidably connected inside each rotating plate 23, a protruding plate 25 symmetrically fixedly connected to one side of each movable plate 24, a limit rod 26 fixedly connected to one end of each protruding plate 25, and one side of each protruding plate 25 being connected to the first rotating rod 21. A first spring 27 is fixedly connected between the inner walls of 1. A roller 28 is rotatably connected to one end of each limiting rod 26. A fixed plate 5 is rotatably connected inside the first rotating rod 21, and the surface of the fixed plate 5 is in contact with the surface of the roller 28. The fixed plate 5 is fixedly connected between the collecting racks 2. A protrusion 52 is fixedly connected to the surface of the fixed plate 5. A discharge port 29 is provided between the collecting rack 2 and the conveying rack 1. A discharge pipe 11 is fixedly connected to the surface of the conveying rack 1. A connecting valve 17 is fixedly provided on the back of the conveying rack 1. A filter screen is provided inside the connecting valve 17.
[0041] Specifically, when cleaning the sludge at the bottom of the sedimentation tank, the existing technology uses a horizontal screw to transport the sludge into the tank, where the sludge is stored. Then, a vertical screw is used to discharge the sludge from the tank for cleaning.
[0042] However, when the above-mentioned existing technology is used, a large amount of sludge is transported into the inside of the tank. When the sludge is highly viscous, it may adhere to and accumulate excessively at a certain position in the tank, causing blockage inside the tank. This leads to a decrease in the amount of sludge transported by the subsequent longitudinal screw, resulting in a decrease in the efficiency of sludge cleaning.
[0043] To solve the above problems, this embodiment works as follows: When the sedimentation tank is empty of water, the conveyor frame 1 and the collection frame 2 are moved to a location with more sludge in the sedimentation tank. At this time, the conveyor frame 1 and the collection frame 2 are driven to move at the bottom of the sedimentation tank, while simultaneously driving the first rotating rod 21 and the auger 16 to rotate synchronously. The first rotating rod 21 drives the rotating plate 23 to rotate, and the rotating plate 23 drives the moving plate 24 inside it to rotate synchronously. The moving plate 24 drives the limiting rod 26 at one end of the toothed plate to rotate synchronously. The limiting rod 26 drives the roller 28 to rotate on the surface of the fixed plate 5. When the roller 28 moves to the protrusion 52, the roller 28 drives the limiting rod 26 to compress the first spring 27. The limiting rod 26 drives the movable plate 24 at one end of the convex plate 25 to rotate outward of the fixed plate 5. The movable plate 24 and the rotating plate 23 can push the sludge at the bottom of the sedimentation tank into the inside of the collection rack 2. When the rotating plate 23 rotates to the collection rack 2, the roller 28 disengages from the convex plate 52. The first spring 27 drives the convex plate 25 and the movable plate 24 to reset. The rotating plate 23 is then in contact with the inner wall of the collection rack 2. The rotating plate 23 pushes the sludge to the discharge port 29. Through the inclined discharge port 29, the sludge slides downward into the inside of the conveying rack 1 under gravity. Then, the auger 16 drives the sludge to rise in the conveying rack 1 and finally discharges it through the discharge pipe 11.
[0044] A connecting valve 17 is fixedly installed on the back of the conveyor frame 1. A filter screen is installed inside the connecting valve 17. When the sedimentation tank contains water, a pump can be connected to one end of the connecting valve 17. The pump pumps water, causing the sludge inside the discharge port 29 to slide into the conveyor frame 1 under force and be blocked by the filter screen. Then the auger 16 can transport the sludge again, and at the same time the water pumped by the pump is discharged back into the sedimentation tank.
[0045] In this embodiment, since the distance between the rotating plates 23 is fixed, the amount of sludge cleaned each time is also fixed. The rotating plates 23 drive the sludge to rotate in the collection rack 2, which avoids excessive accumulation of a large amount of sludge in a certain position, which would cause sludge discharge blockage and reduce the efficiency of subsequent sludge transportation, thus causing the problem of reduced sludge cleaning efficiency.
[0046] like Figure 2 and Figure 3 As shown, a motor 12 is fixedly connected to the upper surface of the conveyor frame 1. The output end of the motor 12 is fixedly connected to one end of the auger 16. A connecting rod 14 is fixedly connected to one side of the conveyor frame 1. A worm gear 15 is fixedly connected to one end of the connecting rod 14. A worm wheel 22 is fixedly connected to one end of the first rotating rod 21, and the worm wheel 22 and the worm gear 15 mesh with each other. A pulley 13 is fixedly connected to the other output end of the motor 12 and one end of the connecting rod 14, and the two pulleys 13 are connected by a belt drive.
[0047] Specifically, when motor 12 is turned on, one output end of motor 12 drives auger 16 to rotate. The rotation of auger 16 can transport the sludge that falls inside the conveyor frame 1 upward. After the sludge is transported to a certain height, it can be discharged through discharge port 29. At the same time, the other output end of motor 12 drives the pulley 13 on its surface to rotate. The pulley 13 drives the pulley 13 at one end of connecting rod 14 to rotate synchronously through the belt. The pulley 13 drives the connecting rod 14 to rotate, and the connecting rod 14 drives the worm gear 15 to rotate. The worm gear 15 meshes with the worm wheel 22, so that the worm wheel 22 drives the first rotating rod 21, and the first rotating rod 21 drives the rotating plate 23 to rotate synchronously.
[0048] like Figure 6 and Figure 8 As shown, a vibrating plate 3 is slidably connected inside the collection rack 2, and a pressing plate 31 is fixedly connected to the lower surface of the vibrating plate 3. One end of the pressing plate 31 is in contact with the upper surface of the protrusion plate 25, and a second spring 32 is fixedly connected between the lower surface of the pressing plate 31 and the inner lower surface of the collection rack 2.
[0049] like Figure 6 and Figure 8 As shown, a plurality of teeth 51 are provided on one side of the protrusion 52, and one end of the plurality of teeth 51 is fixedly connected to the surface of the fixing disk 5.
[0050] Specifically, when the rotating plate 23 drives the moving plate 24 to rotate inside the collection rack 2, and the moving plate 24 is housed inside the rotating plate 23, with one side of the rotating plate 23 in contact with the inner wall of the collection rack 2, the rotating plate 23 continues to drive the moving plate 24 to rotate, and the roller 28 continues to rotate on the surface of the fixed plate 5. When the roller 28 rotates to the tooth 51 of the fixed plate 5, the second spring 32 pushes the limiting rod 26 to slide inward towards the rotating rod, and the roller 28 slides inward towards the fixed plate 5, causing the roller 28 to drive the protruding plate 25 at one end of the limiting rod 26 to slide inward towards the rotating plate 23. The protruding plate 25 slides and pushes upward to squeeze. Plate 31, the extrusion plate 31 moves upward and drives the vibrating plate 3 to move upward. Then, the roller 28 slides on the surface of the tooth 51, so that the roller 28 gradually pushes the limit rod 26 to reset. The limit rod 26 drives the protrusion plate 25 to reset, so that the extrusion plate 31 resets downward and drives the vibrating plate 3 to slide downward. Then, the roller 28 moves between several teeth 51, so that the vibrating plate 3 can move up and down and generate vibration. The vibration of the vibrating plate 3 can accelerate the sliding speed of the silt on the surface, and at the same time reduce the adhesion between the silt and the vibrating plate 3, so as to prevent the silt from adhering to the surface of the vibrating plate 3.
[0051] Example 2: Figures 9 to 11As shown in the comparative embodiment one, another embodiment of the present invention is as follows: a second rotating rod 33 is symmetrically rotatably connected inside the vibrating plate 3, a conveyor belt 36 is symmetrically connected between the two second rotating rods 33, a plurality of cutting ropes 37 are fixedly connected between the two conveyor belts, and the surface of the cutting ropes 37 is in contact with the upper surface of the vibrating plate 3, a transmission rod 34 is slidably connected to one end of the second rotating rod 33, a third spring 38 is fixedly connected between the interior of the transmission rod 34 and the interior of the second rotating rod 33, a gear 35 is rotatably connected to one end of the transmission rod 34, a rack 42 is meshed on one side of the gear 35, and one end of the rack 42 is fixedly connected to the inner wall of the collecting rack 2.
[0052] like Figure 10 As shown, a limiting frame 4 is symmetrically fixedly connected to one side of the rack 42, and one side of the limiting frame 4 is fixedly connected to the inner wall of the collection rack 2. A limiting groove 41 is opened inside the limiting frame 4, and a slider 43 is slidably connected inside the limiting groove 41. The inside of the slider 43 is rotatably connected to one end of the transmission rod 34.
[0053] like Figure 11 As shown, the limiting groove 41 includes an ascending section 411, a switching section 412 is provided on one side of the ascending section 411, and one end of the switching section 412 is connected to the ascending section 411. A descending section 413 is provided on one side of the switching section 412, and one end of the descending section 413 is connected to the other end of the switching section 412. A reset section 414 is provided on one side of the descending section 413, and one end of the reset section 414 is connected to the other end of the descending section 413. The other end of the reset section 414 is also connected to the ascending section 411 and the other end of the descending section 411.
[0054] Specifically, some silt has a very strong adhesion to the surface of the vibrating plate 3 due to its water content, sticky substances or other reasons. Vibration alone may not be able to remove the silt, and the silt may not be completely shaken off. Therefore, the vibrating plate 3 may not be able to effectively remove the silt during the dredging process, resulting in poor dredging effect.
[0055] To solve the above problems, the working principle of this embodiment is as follows: When the vibrating plate 3 moves upward, the vibrating plate 3 drives the second rotating rod 33 to move upward. The second rotating rod 33 drives the gear 35 at one end of the transmission rod 34 to move upward. At the same time, the transmission rod 34 drives the slider 43 to slide in the limiting groove 41. At this time, the slider 43 slides in the rising section 411 in the limiting groove 41. Subsequently, the gear 35 and the rack 42 mesh with each other. The gear 35 drives the transmission rod 34 to rotate inside the slider 43. The transmission rod 34 drives the second rotating rod... Rotating rod 33 drives conveyor belt 36 to rotate, and conveyor belt 36 drives multiple cutting ropes 37 to move. The cutting ropes 37 move on the upper surface of vibrating plate 3. At this time, slider 43 moves to the junction of rising section 411 and switching section 412, which can effectively separate and cut the sludge adhering to the surface of vibrating plate 3, destroy the adhesion between sludge and vibrating plate 3, and make it easier for sludge to detach from vibrating plate 3. At the same time, the cutting ropes 37 can cut large pieces of sludge into small pieces to avoid clogging problems.
[0056] Subsequently, slider 43 slides in switching section 412, and when slider 43 slides from switching section 412 to the junction with descending section 413, slider 43 drives transmission rod 34 to slide inside second rotating rod 33 and stretch third spring 38. At this time, gear 35 disengages from rack 42.
[0057] When the vibrating plate 3 moves downward, the slider 43 slides during the descending segment 413, at which time the gear 35 does not mesh with the rack 42.
[0058] When the slider 43 slides from the descending section 413 to the reset section 414, and from the reset section 414 to the ascending section 411, the slider 43 drives the transmission rod 34 and the gear 35 to reset to the inside of the second rotating rod 33 and squeeze the third spring 38. Then the vibrating plate 3 rises and repeats the above operation to clean the sludge.
[0059] When the vibrating plate 3 descends, the gear 35 does not mesh with the rack 42, which ensures that the conveyor belt 36 drives the cutting rope 37 to rotate in one direction. This allows the cutting rope 37 to not only effectively separate and cut the sludge adhering to the surface of the vibrating plate 3, but also to drive the sludge to slide towards the inner wall of the collection frame 2. This facilitates the rapid discharge of subsequent sludge into the conveyor frame 1, thereby increasing the efficiency of sludge cleaning.
[0060] like Figure 12 As shown, a sludge removal system is used in the sludge removal device, including a temperature sensing module, a monitoring module, and a central processing unit;
[0061] The temperature sensing module is used to sense the temperature information of the bottom of the pool in real time.
[0062] The monitoring module is used to periodically monitor and collect temperature information from the water tank and generate temperature distribution data.
[0063] The central processing unit generates a temperature distribution map of the pool bottom based on the temperature distribution data and the color of the temperature sensing device, determines the sludge accumulation area, and controls the sludge removal device to clean the sludge accumulation area.
[0064] Specifically, the temperature sensing module includes a sensing material and a protective layer. The sensing material is a thermal liquid crystal panel, and the protective layer is a water-resistant and thermally conductive film.
[0065] Specifically, the monitoring module includes a monitoring camera.
[0066] The working principle involves installing and debugging a temperature sensing module and a monitoring module at the bottom of the sedimentation tank, which are connected to the central processing unit (CPU). The temperature sensing module monitors the bottom temperature of the tank in real time, while the monitoring module periodically collects and monitors the temperature distribution data of the tank and uploads it to the data processing center. When there is a large amount of sludge above the temperature sensing module, the surface temperature of the temperature sensing module changes. Based on the data signal transmitted by the monitoring module, the CPU generates a temperature distribution map of the bottom of the tank to determine the sludge accumulation area. The CPU then issues a suction command to the sludge removal device in the corresponding sludge accumulation area, and continues to work. The suction device starts to remove the sludge from the designated area. After suction, the CPU re-analyzes the temperature distribution map to determine whether the suction effect has been achieved. If the effect is achieved, the suction device stops working; otherwise, the suction device continues to work until all sludge removal tasks are completed.
[0067] The sludge removal process of the sludge removal device is as follows: The motor 12 is turned on, and one output end of the motor 12 drives the auger 16 to rotate. The rotation of the auger 16 can transport the sludge that has fallen inside the conveyor frame 1 upwards. After the sludge is transported to a certain height, it can be discharged through the discharge port 29. At the same time, the other output end of the motor 12 drives the pulley 13 on its surface to rotate. The pulley 13, under the action of the belt, drives the pulley 13 at one end of the connecting rod 14 to rotate synchronously. The pulley 13 drives the connecting rod 14 to rotate, and the connecting rod 14 drives the worm gear 15 to rotate. The worm gear 15 meshes with the worm wheel 22, so that the worm wheel 22 drives the first rotating rod 21. The first rotating rod 21 then drives the rotating plate 23 to rotate synchronously. The movable plate 24 inside the plate rotates synchronously, and the movable plate 24 drives the limiting rod 26 at one end of the toothed plate to rotate synchronously. The limiting rod 26 drives the roller 28 to rotate on the surface of the fixed plate 5. When the roller 28 moves to the protrusion 52, the roller 28 drives the limiting rod 26 to squeeze the first spring 27. The limiting rod 26 drives the movable plate 24 at one end of the protrusion 25 to rotate outward of the fixed plate 5. The sludge at the bottom of the sedimentation tank can be pushed into the inside of the collection rack 2 through the movable plate 24 and the rotating plate 23. When the rotating plate 23 rotates to the collection rack 2, the roller 28 disengages from the protrusion 52. The first spring 27 drives the protrusion 25 and the movable plate 24 to reset. At this time, the rotating plate 23 is in contact with the inner wall of the collection rack 2.
[0068] Roller 28 continues to rotate on the surface of fixed disk 5. When roller 28 rotates to the tooth 51 of fixed disk 5, second spring 32 pushes limit rod 26 to slide inward to the inside of rotating rod. Roller 28 slides inward to the inside of fixed disk 5, causing roller 28 to drive the protrusion 25 at one end of limit rod 26 to slide inward to the inside of rotating plate 23. Protrusion 25 slides and pushes extrusion plate 31 upward. Extrusion plate 31 moves upward and drives vibration plate 3 to move upward. Then roller 28 slides on the surface of tooth 51, causing roller 28 to gradually push limit rod 26 to reset. Limit rod 26 drives protrusion 25 to reset, causing extrusion plate 31 to reset downward and drive vibration plate 3 to slide downward. Then roller 28 moves between several teeth 51, so that vibration plate 3 can move up and down and generate vibration.
[0069] When the vibrating plate 3 moves upward, it drives the second rotating rod 33 to move upward. The second rotating rod 33 drives the gear 35 at one end of the transmission rod 34 to move upward. At the same time, the transmission rod 34 drives the slider 43 to slide in the limiting groove 41. At this time, the slider 43 slides in the rising section 411 in the limiting groove 41. Then, the gear 35 and the rack 42 mesh with each other. The gear 35 drives the transmission rod 34 to rotate inside the slider 43. The transmission rod 34 drives the second rotating rod 33 to rotate. The second rotating rod 33 drives the conveyor belt 36 to rotate. The conveyor belt 36 drives multiple cutting ropes 37 to move. The cutting ropes 37 move on the upper surface of the vibrating plate 3. At this time, the slider 43 moves to the junction of the rising section 411 and the switching section 412. It can effectively separate and cut the sludge adhering to the surface of the vibrating plate 3, destroy the adhesion between the sludge and the vibrating plate 3, and make the sludge easier to detach from the vibrating plate 3. At the same time, the cutting ropes 37 can cut large pieces of sludge into smaller pieces to avoid clogging problems.
[0070] Subsequently, slider 43 slides in switching section 412, and when slider 43 slides from switching section 412 to the junction with descending section 413, slider 43 drives transmission rod 34 to slide inside second rotating rod 33 and stretch third spring 38. At this time, gear 35 disengages from rack 42.
[0071] When the vibrating plate 3 moves downward, the slider 43 slides during the descending segment 413, at which time the gear 35 does not mesh with the rack 42.
[0072] When the slider 43 slides from the descending section 413 to the reset section 414, and then from the reset section 414 to the ascending section 411, the slider 43 drives the transmission rod 34 and the gear 35 to reset to the inside of the second rotating rod 33 and squeeze the third spring 38. Then the vibrating plate 3 rises and repeats the above operation to clean the sludge.
[0073] The foregoing has shown and described the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of the invention. Various changes and modifications can be made to the invention without departing from its spirit and scope, and all such changes and modifications fall within the scope of the present invention as claimed. The scope of protection of the present invention is defined by the appended claims and their equivalents.
Claims
1. A sludge removal device, characterized in that: The system includes a conveyor frame (1), an auger (16) rotatably connected inside the conveyor frame (1), a collection frame (2) fixedly connected to one side of the conveyor frame (1), a first rotating rod (21) rotatably connected inside the collection frame (2), a plurality of rotating plates (23) fixedly connected to the surface of the first rotating rod (21), a movable plate (24) slidably connected inside each of the rotating plates (23), a protruding plate (25) symmetrically fixedly connected to one side of each movable plate (24), a limit rod (26) fixedly connected to one end of each protruding plate (25), and a first... Spring (27), one end of each of the limiting rods (26) is rotatably connected to a roller (28), the first rotating rod (21) is rotatably connected to a fixed plate (5), and the surface of the fixed plate (5) and the surface of the roller (28) are in contact. The fixed plate (5) is fixedly connected between the collection racks (2), and the surface of the fixed plate (5) is fixedly connected to a protrusion (52). A discharge port (29) is provided between the collection rack (2) and the conveying rack (1). A discharge pipe (11) is fixedly connected to the surface of the conveying rack (1). A connecting valve (17) is fixedly provided on the back of the conveying rack (1), and a filter screen is provided inside the connecting valve (17). A motor (12) is fixedly connected to the upper surface of the conveyor frame (1). The output end of the motor (12) is fixedly connected to one end of the auger (16). A connecting rod (14) is fixedly connected to one side of the conveyor frame (1). A worm (15) is fixedly connected to one end of the connecting rod (14). A worm wheel (22) is fixedly connected to one end of the first rotating rod (21). The worm wheel (22) and the worm (15) mesh with each other. A pulley (13) is fixedly connected to the other output end of the motor (12) and one end of the connecting rod (14). The two pulleys (13) are connected by belt drive. The collection rack (2) is slidably connected to a vibrating plate (3), and a pressing plate (31) is fixedly connected to the lower surface of the vibrating plate (3). One end of the pressing plate (31) is in contact with the upper surface of the protrusion plate (25), and a second spring (32) is fixedly connected between the lower surface of the pressing plate (31) and the inner lower surface of the collection rack (2). A plurality of teeth (51) are provided on one side of the protrusion (52), and one end of the plurality of teeth (51) is fixedly connected to the surface of the fixing plate (5).
2. The sludge removal device according to claim 1, characterized in that: The vibrating plate (3) is symmetrically rotatably connected to a second rotating rod (33). A conveyor belt (36) is symmetrically connected between the two second rotating rods (33). Several cutting ropes (37) are fixedly connected between the two conveyor belts (36), and the surface of the cutting ropes (37) is in contact with the upper surface of the vibrating plate (3). A transmission rod (34) is slidably connected to one end of the second rotating rod (33). A third spring (38) is fixedly connected between the interior of the transmission rod (34) and the interior of the second rotating rod (33). A gear (35) is rotatably connected to one end of the transmission rod (34). A rack (42) is meshed with one side of the gear (35). One end of the rack (42) is fixedly connected to the inner wall of the collection rack (2).
3. The sludge removal device according to claim 2, characterized in that: A limiting frame (4) is symmetrically fixedly connected to one side of the rack (42). One side of the limiting frame (4) is fixedly connected to the inner wall of the collection rack (2). A limiting groove (41) is opened inside the limiting frame (4). A slider (43) is slidably connected inside the limiting groove (41). The inside of the slider (43) is rotatably connected to one end of the transmission rod (34).
4. The sludge removal device according to claim 3, characterized in that: The limiting groove (41) includes an ascending section (411), a switching section (412) is provided on one side of the ascending section (411), and one end of the switching section (412) is connected to the ascending section (411). A descending section (413) is provided on one side of the switching section (412), and one end of the descending section (413) is connected to the other end of the switching section (412). A reset section (414) is provided on one side of the descending section (413), and one end of the reset section (414) is connected to the other end of the descending section (413), and the other end of the reset section (414) is connected to the ascending section (411) and the other end.
5. A sludge removal system, used in any one of the sludge removal devices according to claims 1-4, characterized in that: Includes a temperature sensing module, a monitoring module, and a central processing unit; The temperature sensing module is used to sense the temperature information of the bottom of the pool in real time. The monitoring module is used to periodically monitor and collect temperature information from the water tank and generate temperature distribution data. The central processing unit generates a temperature distribution map of the pool bottom based on the temperature distribution data and the color of the temperature sensing device, determines the sludge accumulation area, and controls the sludge removal device to clean the sludge accumulation area.
6. A sludge removal system according to claim 5, characterized in that: The temperature sensing module includes a sensing material and a protective layer. The sensing material is a thermistor liquid crystal panel, and the protective layer is a water-resistant and thermally conductive film.
7. A sludge removal system according to claim 6, characterized in that: The monitoring module includes a monitoring camera.
Citation Information
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