An operating system based on an information terminal

Abstract

This invention discloses an operating system based on an information terminal, comprising a conveyor belt and a detection information terminal operating system. Robotic arm one and robotic arm two are respectively arranged on the upper and lower sides of the conveyor belt. A push drive is provided on one side of the vertical plate. Robotic arm one and robotic arm two are positioned above the conveyor belt one, with robotic arm one positioned to the left of robotic arm two. A waste area is provided on one side of the vertical plate. The detection information terminal operating system includes a detection module, an analysis module, and an operation module. The detection module includes a visual scanning module and a manual re-inspection recording submodule. The visual scanning module is mounted on robotic arm one and robotic arm two and is used to photograph the products on the conveyor belt one. The manual re-inspection recording submodule is used to record the quality of the re-inspected products. This invention can analyze product quality while also determining whether there are problems with the detection device, thus improving the detection quality.

Description

Technical Field

[0001] This invention is applied to the field of finished product inspection operation technology on production lines, and is named an operating system based on an information terminal. Background Technology

[0002] In modern large-scale industrial production, many emerging industries have placed higher demands on inspection. Examples include the inspection of components on industrial production lines, the inspection of product packaging and printing, real-time image monitoring, semiconductor chip packaging inspection, and printed circuit board positioning. In these applications, traditional manual inspection methods are no longer sufficient to meet the needs of production and daily life, thus hindering the development and improvement of productivity.

[0003] Therefore, modern industrial production urgently needs intelligent inspection to replace human visual inspection of parts quality. In finished product conveyor lines, robotic arms are used to intelligently scan and inspect product quality, transmitting signals to a signal terminal to record the measured values, allowing workers to know the product's compliance status in real time.

[0004] However, existing intelligent inspection devices are prone to malfunction, leading to inaccurate product quality testing. Therefore, it is necessary to provide an operating system based on an information terminal. This system can utilize multiple robotic arms for inspection, transmitting the inspection signals to the information terminal. Simultaneously, it can analyze product quality and determine if the inspection device itself is faulty, thereby improving the overall inspection quality. Summary of the Invention

[0005] The purpose of this invention is to provide an operating system based on an information terminal to solve the problems mentioned in the background art.

[0006] To solve the above-mentioned technical problems, the present invention provides the following technical solution: an operating system based on an information terminal, comprising a conveyor belt and a detection information terminal operating system, wherein the conveyor belt is used to move products from left to right, and a robotic arm one and a robotic arm two are respectively arranged on the upper and lower sides of the conveyor belt, a vertical plate is arranged on the right side of the conveyor belt, the conveying direction of the vertical plate is longitudinal, a push drive is arranged on one side of the vertical plate, the robotic arm one and the robotic arm two are arranged above the transmission belt one, the robotic arm one is arranged to the left of the robotic arm two, and a waste area is arranged on one side of the vertical plate;

[0007] The detection information terminal operating system includes a detection module, an analysis module, and an operation module. The detection module includes a visual scanning module and a manual re-inspection recording sub-module. The visual scanning module is installed on robotic arm one and robotic arm two and is used to photograph the products on the transmission belt one. The manual re-inspection recording sub-module is used to record the quality of the re-inspected products.

[0008] In one embodiment, the analysis module includes a comparison submodule, an information terminal storage submodule, and a marking submodule. The comparison submodule is used to determine the quality of the product, the information terminal storage submodule is used to transmit the product quality signal to the information terminal, and the marking submodule is used to mark problematic products.

[0009] In one embodiment, the marking submodule includes an interval recognition unit for recognizing the interval distance between the marked products.

[0010] In one embodiment, the operation module includes a push submodule, a speed control submodule, and an alarm submodule. The push submodule is electrically connected to the push driver and is used to start the push driver to work. The speed control submodule is electrically connected to the push driver and is used to control the working speed of the push driver. The alarm submodule is used for alarm function.

[0011] The push submodule includes a counting unit for recording the quality of the pushed product.

[0012] In one embodiment, the detection information terminal operating system includes the following specific operation steps:

[0013] Step 1: Start the conveyor belt to transport the products when inspection is required;

[0014] Step 2: When conveying products, activate the vision scanning modules on robotic arm 1 and robotic arm 2 to scan the products and determine whether the products are up to standard.

[0015] Step 3: When a product fails to meet quality standards, the defective product is marked using the marking submodule;

[0016] Step 4: When the marked defective product moves to the vertical plate, the push drive is activated by starting the push submodule, pushing the defective product off the conveyor belt and into the scrap area.

[0017] In one embodiment, step two includes the following specific operational steps:

[0018] Step 2-a: When the product passes through the robotic arm, the scanned image is first transmitted to the comparison submodule to analyze the quality of the product's first inspection and mark the unqualified products.

[0019] Step 2-b: When the marked unqualified product is moved under the second robotic arm, it is inspected again to further determine the quality of the product that failed the first inspection. If the product passes the second inspection, it is removed for manual re-inspection to ensure the quality of the inspected product.

[0020] Step 2-c: After further confirming the product quality through manual re-inspection, determine whether there is a problem with robotic arm 1 or robotic arm 2 that caused the quality inspection error.

[0021] Compared with the prior art, the beneficial effects achieved by the present invention are: by setting up a detection information terminal operating system and a robotic arm, the present invention can use multiple robotic arms to detect and transmit the detection signals to the information terminal, thereby analyzing product quality and determining whether there are any problems with the detection device, thus improving the detection quality. Attached Figure Description

[0022] The technical solution and other beneficial effects of this application will become apparent from the following detailed description of specific embodiments in conjunction with the accompanying drawings.

[0023] In the attached diagram:

[0024] Figure 1 This is a two-dimensional schematic diagram of the conveyor belt of the present invention;

[0025] Figure 2 This is a schematic diagram of the detection information terminal operating system of the present invention;

[0026] In the diagram: 1. Conveyor belt; 2. Robotic arm two; 3. Robotic arm three; 4. Vertical plate; 5. Push drive. Detailed Implementation

[0027] The following disclosure provides many different embodiments or examples for implementing different structures of this application. To simplify the disclosure, specific examples of components and arrangements are described below. Of course, these are merely examples and are not intended to limit the scope of this application. Furthermore, reference numerals and / or letters may be repeated in different examples; such repetition is for simplification and clarity and does not in itself indicate a relationship between the various embodiments and / or arrangements discussed. In addition, examples of various specific processes and materials are provided in this application, but those skilled in the art will recognize the application of other processes and / or the use of other materials.

[0028] Please see Figure 1-2 The present invention provides a technical solution: an operating system based on an information terminal, comprising a conveyor belt 1 and a detection information terminal operating system. The conveyor belt 1 is used to move products from left to right. Robotic arm 1 3 and robotic arm 2 are respectively arranged on the upper and lower sides of the conveyor belt 1. A vertical plate 4 is arranged on the right side of the conveyor belt 1. The conveying direction of the vertical plate 4 is longitudinal. A push drive 5 is arranged on one side of the vertical plate 4. Robotic arm 1 3 and robotic arm 2 2 are arranged above the conveyor belt 1. Robotic arm 1 3 is arranged to the left of robotic arm 2 2. A waste area is arranged on one side of the vertical plate 4.

[0029] The testing information terminal operating system includes a testing module, an analysis module, and an operation module. The testing module includes a visual scanning module and a manual re-inspection recording sub-module. The visual scanning module is set on robotic arm 3 and robotic arm 2 and is used to photograph the products on the transmission belt 1. The manual re-inspection recording sub-module is used to record the quality of the re-inspected products.

[0030] The analysis module includes a comparison submodule, an information terminal storage submodule, and a marking submodule. The comparison submodule is used to determine the quality of the product, the information terminal storage submodule is used to transmit the product quality signal to the information terminal, and the marking submodule is used to mark the problematic products.

[0031] The marking submodule includes an interval recognition unit, which is used to identify the interval distance between the marked products.

[0032] The operation module includes a push submodule, a speed control submodule, and an alarm submodule. The push submodule is electrically connected to the push driver 5 and is used to start the push driver 5. The speed control submodule is electrically connected to the push driver 5 and is used to control the working speed of the push driver 5. The alarm submodule is used for alarm function.

[0033] The push submodule includes a counting unit for recording the quality of the pushed product.

[0034] The detection information terminal operating system includes the following specific operating steps:

[0035] Step 1: When products need to be inspected, start conveyor belt 1 to transport the products;

[0036] Step 2: When conveying products, activate the vision scanning modules on robotic arm 3 and robotic arm 2 to scan the products and determine whether the products are of acceptable quality.

[0037] Step 3: When a product fails to meet quality standards, the defective product is marked using the marking submodule;

[0038] Step 4: When the marked defective product moves to the vertical plate 4, the push drive 5 is started by pushing the sub-module to push the defective product out of the conveyor belt 1 and into the scrap area.

[0039] Step two includes the following specific operational steps:

[0040] Step 2-a: When the product passes through robotic arm 3, the scanned image is first transmitted to the comparison submodule to analyze the quality of the product's first inspection, and unqualified products are marked.

[0041] Specifically, staff set up images of each product in the comparison submodule and compared the real-time scanned images with the set images. If the comparison is successful, it means that the product has passed the initial inspection. When the product passes the inspection, it continues to pass through the robotic arm 2 and the product image is scanned again and transmitted to the comparison submodule to continue to judge the quality of the product. When the product quality is fine in the second inspection, the product is directly transported to the end of the conveyor belt 1 for packaging.

[0042] If the comparison fails, the non-conforming product can be marked using the marking submodule.

[0043] Step 2-b: When the marked unqualified product is moved under the robotic arm 2, it is inspected again to further determine the quality of the product that failed the first inspection. If the product passes the second inspection, it is removed for manual re-inspection to ensure the quality of the inspected product.

[0044] Specifically, if the product quality is found to be problematic again, the marked product will continue to be transported to the end of the conveyor belt 1. The push drive 5, controlled by the push submodule, will push the marked problematic product out of the conveyor belt 1 and onto the vertical plate 4, so that it enters the scrap area.

[0045] If the product quality is found to be unsatisfactory upon re-inspection, a signal is transmitted to the alarm submodule. The alarm submodule then alerts the staff that there is a problem with the marked product. The staff can then remove the product for manual re-inspection to further assess its quality.

[0046] Step 2-c: After further confirming the quality of the product through manual re-inspection, determine whether there are problems with robotic arms 1-3 and 2-2 that led to errors in quality inspection;

[0047] Specifically, when manual re-inspection determines that the product quality is fine, the value is uploaded to the manual re-inspection record submodule for recording, and the quality products that have problems in manual re-inspection are placed directly in the scrap area;

[0048] Furthermore, the manual re-inspection record submodule records that when the number reaches value a within a certain period of time (this value is the number of products that have passed the re-inspection), it indicates that robotic arms 1-3 and 2-2 are always making detection errors within a certain period of time. At this time, the signal is transmitted to the information terminal storage submodule, the signal is recorded, and an alarm is triggered through the alarm submodule, which can inform the staff to inspect robotic arms 1-3 and 2-2.

[0049] It should be added that, in this invention, if the product fails the first inspection but passes the second inspection, a manual re-inspection is still required to further determine the product quality and to re-evaluate whether there is a problem with the robotic arm.

[0050] Step four includes the following specific operational steps:

[0051] Step 4-a: Identify the distance between the marked products using the interval recognition unit, classifying them as large or small distances;

[0052] Step 4-b: The distance signal between the marked products is transmitted to the speed control submodule to adjust the speed of the push driver 5 in real time;

[0053] Specifically, when the distance between the marked products is large, the speed of the push drive 5 can be controlled to slow down; when the distance between the marked products is small, the speed of the push drive 5 can be controlled to speed up. The specific speed is adjusted according to the actual situation to ensure that the push drive can push the marked products out of the conveyor belt 1 each time.

[0054] Step 4-c: When push driver 5 is working, the counting unit determines the number of times push driver 5 has worked, and thus the overall defect rate of the product is determined.

[0055] Specifically, a specified time is set as t. When the counting unit detects that the number of times the push drive 5 works within the time t is greater than n (i.e., the number of unqualified products), it indicates that there is a problem with the overall product quality and the pass rate is low. At this time, the signal is transmitted to the information terminal storage submodule to record the value, so that the staff can know the pass status of the manufactured products in real time.

[0056] In the description of this application, it should be noted that, unless otherwise expressly specified and limited, the terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection, an electrical connection, or a connection that allows communication between them; they can refer to a direct connection, the internal communication between two components, or the interaction between two components. Those skilled in the art can understand the meaning of the above terms in this application according to the specific circumstances.

[0057] The above provides a detailed description of an operating system based on an information terminal provided by the embodiments of this application. Specific examples have been used to illustrate the principles and implementation methods of this application. The description of the above embodiments is only for the purpose of helping to understand the technical solutions and core ideas of this application. Those skilled in the art should understand that they can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. These modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of this application.

Claims

1. An operating system based on an information terminal, comprising a conveyor belt (1) and a detection information terminal operating system, characterized in that: The conveyor belt (1) is used to move the product from left to right. The upper and lower sides of the conveyor belt (1) are respectively provided with a robotic arm 1 (3) and a robotic arm 2 (2). The right side of the conveyor belt (1) is provided with a vertical plate (4). The conveying direction of the vertical plate (4) is longitudinal. A push drive (5) is provided on one side of the vertical plate (4). The robotic arm 1 (3) and the robotic arm 2 (2) are located above the conveyor belt 1 (1). The robotic arm 1 (3) is located to the left of the robotic arm 2 (2). A waste area is provided on one side of the vertical plate (4). The detection information terminal operating system includes a detection module, an analysis module, and an operation module. The detection module includes a visual scanning module and a manual re-inspection recording submodule. The visual scanning module is mounted on robotic arm one (3) and robotic arm two (2) and is used to photograph the products on transmission belt one (1). The manual re-inspection recording submodule is used to record the quality of the re-inspected products. The analysis module includes a comparison submodule, an information terminal storage submodule, and a marking submodule. The comparison submodule is used to determine the quality of the product, the information terminal storage submodule is used to transmit the product quality signal to the information terminal, and the marking submodule is used to mark problematic products. The marking submodule includes an interval recognition unit, which is used to identify the interval distance between the marked products; The operation module includes a push submodule, a speed control submodule and an alarm submodule. The push submodule is electrically connected to the push driver (5) and is used to start the push driver (5) to work. The speed control submodule is electrically connected to the push driver (5) and is used to control the working speed of the push driver (5). The alarm submodule is used for alarm function. The pushing submodule includes a counting unit for recording the quality of the pushed product; The detection information terminal operating system includes the following specific operation steps: Step 1: When products need to be inspected, start the conveyor belt (1) to transport the products; Step 2: When conveying products, start the vision scanning module on robotic arm 1 (3) and robotic arm 2 (2) to scan the products and determine whether the quality of the products is qualified; Step 3: When a product fails to meet quality standards, the defective product is marked using the marking submodule; Step 4: When the marked unqualified product moves to the vertical plate (4), the push drive (5) is started by pushing the sub-module to push the unqualified product out of the conveyor belt (1) and into the scrap area. Step two The specific operating steps include the following: Step 2-a: When the product passes through the robotic arm (3), the scanned image is first transmitted to the comparison submodule to analyze the quality of the first inspection of the product and mark the unqualified products; Staff set up images of each product in the comparison submodule and compared the real-time scanned images with the set images. If the comparison is successful, it means that the product has passed the first test. When the product passes the test, it continues to pass through the robotic arm (2) and scans the product image again to transmit it to the comparison submodule to continue to judge the quality of the product. When the product quality is fine in the second test, the product is directly transported to the end of the conveyor belt (1) for packaging. If the comparison fails, the non-conforming product can be marked using the marking submodule. Step 2-b: When the marked unqualified product is moved under the robotic arm 2 (2), it is inspected again to further determine the quality of the unqualified product in the first inspection. If the product is qualified in the second inspection, it is removed for manual re-inspection to ensure the quality of the inspected product. If the product quality is found to be problematic again, the marked product will continue to be transported to the end of the conveyor belt (1). The push drive (5) controlled by the push submodule will push the marked problematic product out of the conveyor belt (1) and push it onto the vertical plate (4) so ​​that it enters the scrap area. If the product quality is found to be unsatisfactory upon re-inspection, a signal is transmitted to the alarm submodule. The alarm submodule then alerts the staff that there is a problem with the marked product. The staff can then remove the product for manual re-inspection to further assess its quality. Step 2-c: After further confirming the quality of the product through manual re-inspection, determine whether there is a problem with robotic arm 1 (3) and robotic arm 2 (2) that caused the quality inspection error; When manual re-inspection determines that the product quality is fine, the value is uploaded to the manual re-inspection record submodule for recording. Products with quality problems in manual re-inspection are placed directly in the scrap area. Furthermore, when the number of records in the manual re-inspection record submodule reaches the value a within a certain period of time, it indicates that robotic arm 1 (3) and robotic arm 2 (2) always make detection errors within a certain period of time. At this time, the signal is transmitted to the information terminal storage submodule, the signal is recorded, and an alarm is triggered through the alarm submodule, which can inform the staff to inspect robotic arm 1 (3) and robotic arm 2 (2). Step four includes the following specific operational steps: Step 4-a: Identify the distance between the marked products using the interval recognition unit, classifying them as large or small distances; When the distance between the marked products is large, the speed of the push drive (5) can be slowed down; when the distance between the marked products is small, the speed of the push drive (5) can be fastened. The specific speed is adjusted according to the actual situation to ensure that the push drive can push the marked products out of the conveyor belt (1) each time. Step 4-b: The distance signal between the marked products is transmitted to the speed control submodule to adjust the speed of the push drive (5) in real time; Step 4-c: When the push drive (5) is working, the number of times the push drive (5) works is determined by the counting unit to determine the overall defect rate of the product; If the specified time is set to t, and the counting unit detects that the number of times the push drive (5) works is greater than n within the time t, it indicates that there is a problem with the overall product quality and the pass rate is low. At this time, the signal is transmitted to the information terminal storage submodule to record the value, so that the staff can know the pass status of the manufactured products in real time.

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