A jet separation type mixed dosing device
By designing a jet-separation mixing dosing device, the problems of large size and inconvenient installation of dosing equipment have been solved, achieving miniaturization, ease of installation and maintenance, and improving water treatment efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- TAIAN MINGDE NEW MATERIALS CO LTD
- Filing Date
- 2024-07-05
- Publication Date
- 2026-07-21
AI Technical Summary
Existing dosing equipment is bulky, inconvenient to install, and has insufficient installation distance in confined spaces, making disassembly and maintenance difficult, resulting in low water treatment efficiency.
A jet-separation mixing and dosing device is designed, which adopts a structure of two parallel vertical flanges and a horizontal straight pipe. Combining the vertical straight pipe, the dosing pipe and the dosing nozzle, it achieves installation without the need for diameter expansion, low operating resistance, suitability for small space environments, and disassembly and maintenance.
This technology achieves small equipment size, easy installation, suitability for confined spaces, simple disassembly and maintenance, uniform mixing, low operating resistance, and improved water treatment efficiency.
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Figure CN118791059B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of industrial water treatment technology, specifically to a jet-separation type mixing and dosing device. Background Technology
[0002] Industrial water treatment refers to the process of treating water used in industrial production to meet production quality standards. This process encompasses multiple aspects, including physical, chemical, and biological treatment, aiming to ensure product quality, improve production efficiency, protect equipment safety, and reduce environmental pollution. Specific methods of industrial water treatment include the following:
[0003] ① Physical methods: These mainly include sedimentation, filtration, adsorption, and centrifugation. These methods remove suspended solids and impurities from water through physical action. They have the advantages of simple operation and low cost, but the treatment effect is limited, and they are generally used as pretreatment methods.
[0004] ② Chemical methods: These methods involve adding chemical agents to react with impurities in the water, thereby removing them. Commonly used chemical methods include coagulation, sedimentation, oxidation-reduction, and neutralization. Chemical methods are effective but costly and may introduce new chemical substances.
[0005] ③ Biological methods: These methods utilize the metabolic processes of microorganisms to convert organic matter in water into harmless substances. Commonly used biological methods include activated sludge processes and biofilm processes. Biological methods offer good treatment results and lower costs, but they require high-quality water and have a longer treatment time.
[0006] ④ Membrane separation technology: A novel water treatment technology, mainly including reverse osmosis, nanofiltration, and ultrafiltration. Membrane separation technology has advantages such as high efficiency, energy saving, and environmental friendliness, but the membrane has a relatively short lifespan and needs to be replaced regularly.
[0007] In industrial water treatment equipment, chemical dosing devices are frequently used. The main function of these devices is to inject liquid chemicals into the pipeline using a pulse pump, with the two processes achieved through a chemical mixer. Common chemical mixers often have enlarged inlet and outlet diameters, making them relatively bulky and inconvenient to operate. In confined installation environments, this can lead to insufficient installation distance.
[0008] Therefore, how to design a small and easy-to-install dosing device, achieve low dosing resistance and easy disassembly and maintenance, and improve water treatment efficiency is a technical problem that urgently needs to be solved. Summary of the Invention
[0009] The technical objective of this invention is to provide a jet-separation mixing dosing device to address the problem of how to design a small and easy-to-install dosing device that achieves low dosing resistance and convenient disassembly and maintenance, while simultaneously improving water treatment efficiency.
[0010] The technical objective of this invention is achieved as follows: a jet-separation type mixing and dosing device, comprising two parallel vertical flanges, a horizontal straight pipe disposed between the two vertical flanges, both ends of the horizontal straight pipe being welded to the two vertical flanges respectively, a vertical straight pipe disposed at the center of the upper side wall of the horizontal straight pipe, the lower end of the vertical straight pipe being connected to the horizontal straight pipe, a dosing pipe disposed at the upper end of the vertical straight pipe, the lower end of the dosing pipe extending to the middle of the horizontal straight pipe and a dosing elbow disposed at the lower end of the dosing pipe, and a dosing nozzle disposed on the dosing elbow.
[0011] Preferably, a horizontal flange is provided on the upper end face of the vertical straight pipe, and a blind flange is provided on the upper side of the horizontal flange. The dosing pipe passes through the horizontal flange and the blind flange.
[0012] More preferably, a second blind flange is provided above the first blind flange, and a second transverse flange is provided on the upper side of the second blind flange, with the dosing pipe passing through the second transverse flange and the second blind flange.
[0013] Preferably, the dosing tube is provided with a reinforcing rib assembly on its outer side, which is a T-shaped structure composed of horizontal and vertical reinforcing ribs.
[0014] More preferably, one end of the transverse reinforcing rib is welded to the outer wall of the dosing tube, and the other end of the transverse reinforcing rib is provided with a gap between it and the inner wall of the vertical tube. One side of the lower side of the transverse reinforcing rib is welded to the inner wall of the vertical tube.
[0015] More preferably, the upper end face of the vertical reinforcing rib is welded to the center position of the lower end face of the horizontal reinforcing rib, and the lower end face of the vertical reinforcing rib is located at the connection between the dosing elbow and the dosing nozzle.
[0016] Preferably, the dosing nozzle has a plurality of spray holes evenly arranged thereon.
[0017] Preferably, the second blind flange, the first blind flange, the transverse reinforcing rib, the vertical reinforcing rib, the dosing nozzle, and the dosing elbow are integrally formed structural components, and the transverse projection length of the integrally formed structural component is less than the inner diameter of the vertical straight pipe.
[0018] Preferably, one of the vertical flanges has a water inlet located in the middle, which is connected to one end of the horizontal straight pipe, and the other vertical flange has a water outlet located in the middle, which is connected to the other end of the horizontal straight pipe.
[0019] Preferably, the ratio of the diameter of the dosing pipe to the maximum diameter of the dosing nozzle is 1:1.5.
[0020] The jet-separation type mixing and dosing device of the present invention has the following advantages:
[0021] (i) This invention does not require diameter expansion, has a short installation distance, is lightweight and convenient, and can solve the problem of insufficient installation distance in narrow spaces. The equipment is small in size and easy to install.
[0022] (ii) This invention does not require baffles or swirl plates, resulting in low operating resistance;
[0023] (iii) This invention is suitable for installation environments with smaller spaces and shorter straight pipe sections. It is detachable and easy to disassemble and maintain.
[0024] (iv) This invention achieves pulse jetting, and sprays the liquid medicine around the pipe diameter to mix with the fluid, and then injects it into the medium through evenly distributed fine jets for mixing, resulting in more uniform mixing and a more direct effect;
[0025] (v) The dosing tube of the present invention is provided with a T-shaped reinforcing rib composed of a horizontal reinforcing rib and a vertical reinforcing rib to prevent impact deformation;
[0026] (vi) The detachable nozzle of the present invention is easy to maintain, has no long screws or complex baffles, is simple to process, and has very little resistance.
[0027] (vii) This invention can manufacture pipe mixers with a diameter of DN80 or less. Other types of pipe mixers with small pipe diameters are difficult to manufacture and have high manufacturing costs.
[0028] Therefore, this invention has the characteristics of reasonable design, simple structure, easy processing, small size, convenient use, and multiple uses, and thus has great value for promotion and use. Attached Figure Description
[0029] The invention will be further described below with reference to the accompanying drawings.
[0030] Appendix Figure 1 This is a schematic diagram of a jet-separation type mixing and dosing device;
[0031] Appendix Figure 2 This is a structural diagram of a one-piece molded component.
[0032] In the diagram: 1. Vertical flange, 2. Horizontal straight pipe, 3. Vertical straight pipe, 4. Dosing pipe, 5. Dosing elbow, 6. Dosing nozzle, 7. Horizontal flange one, 8. Blind flange one, 9. Blind flange two, 10. Horizontal flange two, 11. Horizontal reinforcing rib, 12. Vertical reinforcing rib, 13. Spray hole, 14. Inlet, 15. Outlet. Detailed Implementation
[0033] The following detailed description of a jet-separation type mixing and dosing device of the present invention is based on the accompanying drawings and specific embodiments.
[0034] In the description of this invention, it should be understood that the terms "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing the invention and simplifying the description. They do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0035] In the description of this invention, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this invention based on the specific circumstances.
[0036] Example:
[0037] As attached Figure 1 and 2 As shown, the spray-separation mixing dosing device of the present invention includes two parallel vertical flanges 1, with a horizontal straight pipe 2 installed between the two vertical flanges 1. One vertical flange 1 has an inlet 14 at its center, connected to one end of the horizontal straight pipe 2. The other vertical flange 1 has an outlet 15 at its center, connected to the other end of the horizontal straight pipe 2. The two ends of the horizontal straight pipe 2 are welded to the two vertical flanges 1 respectively. A vertical straight pipe 3 is installed at the center of the upper side wall of the horizontal straight pipe 2, with its lower end connected to the horizontal straight pipe 2. A dosing pipe 4 is installed at the upper end of the vertical straight pipe 3, extending its lower end to the center of the horizontal straight pipe 2. A dosing elbow 5 is installed at the lower end of the dosing pipe 4, and a dosing nozzle 6 is installed on the dosing elbow 5.
[0038] In this embodiment, a horizontal flange 7 is installed on the upper end face of the vertical straight pipe 3, and a blind flange 8 is installed on the upper side of the horizontal flange 7. The dosing pipe 4 passes through the horizontal flange 7 and the blind flange 8.
[0039] In this embodiment, a second blind flange 9 is installed above the first blind flange 8, and a second transverse flange 10 is installed on the upper side of the second blind flange 9. The dosing pipe 4 passes through the second transverse flange 10 and the second blind flange 9.
[0040] In this embodiment, a reinforcing rib assembly is installed on the outer side of the dosing pipe 4. The reinforcing rib assembly is a T-shaped structure composed of a horizontal reinforcing rib 11 and a vertical reinforcing rib 12. One end of the horizontal reinforcing rib 11 is welded to the outer wall of the dosing pipe 4, and the other end of the horizontal reinforcing rib 11 has a gap with the inner wall of the vertical straight pipe 3. One side of the lower side of the horizontal reinforcing rib 11 is welded to the inner wall of the vertical straight pipe 3. The upper end face of the vertical reinforcing rib 12 is welded to the center of the lower end face of the horizontal reinforcing rib 11, and the lower end face of the vertical reinforcing rib 12 is located at the connection between the dosing elbow 5 and the dosing nozzle 6.
[0041] In this embodiment, the dosing nozzle 6 has several nozzles 13 evenly arranged on it.
[0042] In this embodiment, the blind flange 2 9, blind flange 1 8, transverse reinforcing rib 11, vertical reinforcing rib 12, dosing nozzle 6 and dosing elbow 5 are integrally formed structural components, and the transverse projection length of the integrally formed structural components is less than the inner diameter of the vertical straight pipe 3.
[0043] In this embodiment, the ratio of the diameter of the dosing pipe 4 to the maximum diameter of the dosing nozzle 6 is 1:1.5.
[0044] In this embodiment, the device is installed on the main water treatment pipeline. The inlet 14 and outlet 15 are connected to the horizontal straight pipe 2 by a vertical flange 1. The inlet pressure must be less than the inlet pressure. It can be used as a pipeline mixer in the water treatment device.
[0045] The specific materials and methods used in this embodiment are as follows:
[0046] (1) The material of the equipment is selected according to the characteristics of the liquid and the medicine, namely carbon steel, carbon steel lined with plastic or stainless steel;
[0047] (2) Two vertical flanges 1 and one horizontal straight pipe 2 are welded together.
[0048] (3) One vertical straight pipe 3 and one horizontal flange 7. The inner diameter of the vertical straight pipe 3 is not greater than 100mm. The vertical straight pipe 3 is welded to the horizontal flange 7, and the vertical straight pipe 3 is welded to the horizontal straight pipe 2 with an opening.
[0049] (4) One blind flange 1, one transverse flange 2, one dosing pipe 4, one transverse reinforcing rib 11, one vertical reinforcing rib 12, one dosing elbow 5, one dosing nozzle 6, and welding between the components.
[0050] (5) Drill a hole in the center of the blind flange 18, insert the dosing pipe 4, weld the inside and outside, and then weld it into the transverse flange 20 normally.
[0051] (6) The horizontal reinforcing rib 11 is welded to the dosing pipe 4, and a 1-3mm gap is left between it and the vertical straight pipe 3 to prevent deformation caused by water flow impact. The horizontal reinforcing rib 11 is welded to the vertical reinforcing rib 12, and welded to the dosing elbow 5 and the dosing nozzle 6 to provide support and reinforcement.
[0052] (7) The transverse flange 17 is bolted to the blind flange 18, and the transverse flange 20 is bolted to the blind flange 29.
[0053] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, and not to limit them; although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some or all of the technical features; and these modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of the present invention.
Claims
1. A jet-separation type mixing and dosing device, characterized in that, The device includes two parallel vertical flanges, a horizontal straight pipe between the two vertical flanges, and the two ends of the horizontal straight pipe are welded to the two vertical flanges respectively. A vertical straight pipe is installed at the center of the upper side wall of the horizontal straight pipe. The lower end of the vertical straight pipe is connected to the horizontal straight pipe. A dosing pipe is installed at the upper end of the vertical straight pipe. The lower end of the dosing pipe extends to the middle of the horizontal straight pipe and a dosing elbow is installed at the lower end of the dosing pipe. A dosing nozzle is installed on the dosing elbow. The dosing pipe is equipped with a reinforcing rib assembly on its outer side. The reinforcing rib assembly is a T-shaped structure composed of horizontal and vertical reinforcing ribs. One end of the horizontal reinforcing rib is welded to the outer wall of the dosing pipe, and the other end of the horizontal reinforcing rib has a gap with the inner wall of the vertical straight pipe. One side of the lower side of the horizontal reinforcing rib is welded to the inner wall of the vertical straight pipe. The upper end face of the vertical reinforcing rib is welded to the center of the lower end face of the horizontal reinforcing rib, and the lower end face of the vertical reinforcing rib is located at the connection between the dosing elbow and the dosing nozzle. A horizontal flange is provided on the upper end face of the vertical straight pipe, and a blind flange is provided on the upper side of the horizontal flange. The dosing pipe passes through the horizontal flange and the blind flange. A second blind flange is installed above the first blind flange, and a second transverse flange is installed on the upper side of the second blind flange. The dosing pipe passes through the second transverse flange and the second blind flange. One of the vertical flanges has a water inlet located in the middle, which is connected to one end of the horizontal straight pipe. The other vertical flange has a water outlet located in the middle, which is connected to the other end of the horizontal straight pipe.
2. The jet-separation mixing and dosing device according to claim 1, characterized in that, The dosing nozzle has several spray holes evenly arranged on it.
3. The jet-separation mixing and dosing device according to claim 1, characterized in that, The ratio of the diameter of the dosing pipe to the maximum diameter of the dosing nozzle is 1:1.5.