A corrugated carton intelligent production equipment

CN118810132BActive Publication Date: 2026-09-25CHONGQING LIXIANG PACKING LTD
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Patent Information

Application Number
CN202411020755.8
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-07-29
Publication Date
2026-09-25
Estimated Expiration
2044-07-29

AI Technical Summary

Technical Problem

然而,传统的生产设备在最终的打包环节存在一些不足之处,主要包括:堆叠高度限制:传统的横置堆叠方式限制了瓦楞纸堆的高度,一旦堆叠过高,不仅机械手夹持变得困难,而且容易导致堆叠不稳甚至倒塌;清洁问题:横置的瓦楞纸板容易在边缘和角落处积累杂质和灰尘,这不仅影响产品质量,还可能对后续的包装过程造成不便;机械手结构复杂:传统设备使用的机械手结构较为复杂,这不仅增加了生产成本,而且降低了设备的经济性和维护效率

Benefits of technology

[0014]本发明通过设置集料部,在传送带末端收集堆叠瓦楞纸箱板,通过传送带将瓦楞纸箱板输送至端部落下,瓦楞纸箱板落在如图3所示的挡板和底板之间,挡板呈斜置状态,挡板和底板之间形成V状的置放空间,随着支撑板的移动,瓦楞纸箱板斜着排列置放在挡板和底板之间,当支撑板移动至末端时,支撑板牵引挡板,牵引杆牵引挡板和底板的两端,使挡板和底板将瓦楞纸箱板竖置后夹紧,此装置相较于传统的瓦楞纸横置叠放,能一次性收集和堆叠更多的瓦楞纸箱板,节省夹持、转移和堆叠用的机械手,并且通过瓦楞纸箱板的竖直落入,可以对瓦楞纸箱板内的边角和灰尘杂质进行抖落,提升瓦楞纸箱板的清洁度。

✦ Generated by Eureka AI based on patent content.

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Abstract

The application discloses a kind of corrugated box intelligent production equipment, belong to corrugated box production technical field, in the end of conveying belt collection stack corrugated box board, corrugated box board is sent to end by conveying belt and falls, corrugated box board falls between the baffle and bottom plate as shown in Figure 3, baffle is inclined state, V-shaped space is formed between baffle and bottom plate, with the movement of support plate, corrugated box board is obliquely arranged and placed between baffle and bottom plate, when support plate moves to end, support plate pulls baffle, pull rod pulls both ends of baffle and bottom plate, so that baffle and bottom plate clamp after vertical placement of corrugated box board, compared with the traditional corrugated paper horizontal placement, more corrugated box board can be collected and stacked at a time, save gripping, transfer and stacking manipulator, and through the vertical fall of corrugated box board, corner and dust impurities in corrugated box board can be shaken off, improve the cleanliness of corrugated box board.
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Description

Technical Field

[0001] This invention belongs to the field of corrugated cardboard box production technology, specifically relating to an intelligent corrugated cardboard box production equipment. Background Technology

[0002] Corrugated cardboard, as a widely used packaging material, plays an important role in both daily life and business. In the production process, the paper is typically transported in a flat state via conveyor belts and stacked and handled by robotic arms in the stacking area. However, traditional production equipment has some shortcomings in the final packaging stage, mainly including: Stacking height limitations: Traditional horizontal stacking methods limit the height of corrugated cardboard stacks. If the stack is too high, not only does it become difficult for the robotic arms to grip it, but it can also easily lead to instability or even collapse; Cleaning issues: Horizontally stacked corrugated cardboard easily accumulates impurities and dust at the edges and corners, which not only affects product quality but may also cause inconvenience to subsequent packaging processes; Complex robotic arm structure: The robotic arm structure used in traditional equipment is relatively complex, which not only increases production costs but also reduces the economic efficiency and maintenance efficiency of the equipment. Summary of the Invention

[0003] In view of this, the purpose of the present invention is to provide an intelligent production equipment for corrugated cardboard boxes, which realizes the stacking and transfer of more corrugated cardboard boxes by vertical stacking.

[0004] To achieve the above objectives, the present invention provides the following technical solution:

[0005] This invention includes a conveyor belt and a collecting unit. The conveyor belt transports corrugated cardboard sheets to the end of the conveyor belt, and the collecting unit stacks and clamps the corrugated cardboard sheets. The collecting unit includes a horizontally movable support plate, a baffle hinged to the end of the support plate, and an inclined plate fixed to the end of the support plate to support the baffle in an inclined state. It also includes a base, on which the support plate is movably mounted. A vertical bottom plate is fixed upward on the base. The baffle and bottom plate are located below the conveyor belt outlet. The baffle moves in the opposite direction of the conveyor belt along with the support plate, so that the corrugated cardboard sheets are arranged obliquely between the baffle and the bottom plate. It also includes traction rods, which are slidably mounted on the upper sides of the baffle and the bottom plate. As the support plate moves, the baffle and the bottom plate vertically clamp the corrugated cardboard sheets into a stack under the traction of the traction rods.

[0006] Furthermore, it also includes a rotating seat and a rotating shaft. The rotating seat is rotatably mounted on the rotating shaft and moves along the rotating shaft. The base is provided with several guide rails laterally. The ends of the guide rails are fixedly connected to the rotating seat. A movable seat is fixedly mounted at the tail end of the support plate and is movably mounted on the guide rails. A baffle plate is coaxially rotatably mounted at the end of the rotating shaft. A follower plate is fixedly mounted on the rotating seat. The rotating seat moves along the rotating shaft, causing the material collection section to move away from the conveyor belt. The follower plate and the baffle plate are in surface contact. The baffle plate is driven to rotate by a motor, causing the rotating seat and the entire material collection section to rotate to a vertical position.

[0007] Furthermore, it also includes a transfer robot. The back of the base plate and the baffle are equipped with electric cylinders. The end of the electric cylinder is equipped with a support bar. When the electric cylinder performs work, the support bar clamps the two sides of the stacked corrugated cardboard boxes. The transfer robot includes a clamping plate that moves up and down. After the material collection part is placed vertically, the support bar clamps the upper and lower ends of the corrugated cardboard boxes. The robot clamps and transfers the stacked corrugated cardboard boxes through the clamping plate.

[0008] Furthermore, several grooves are arranged on the support plate, and the grooves are perpendicular to the conveyor belt's conveying direction.

[0009] Furthermore, the base is located below the support plate, and the base extends upward with a support column, which passes through the groove and is fixedly connected to the baffle.

[0010] Furthermore, it also includes a bottom rib strip, which is perpendicular to the conveyor belt conveying direction. The bottom rib strip is located on the bottom side of the base of the horizontally placed collection section. A sliding groove is formed on the bottom rib strip. A motor-driven roller is provided at the bottom of the base, and the roller is rolled on the sliding groove.

[0011] Furthermore, it also includes an arc panel, which is fixedly connected to the baffle plate. The axis of the arc panel is coaxial with the rotating shaft. One end of the arc panel is provided with several connecting rods. The connecting rods extend to the axis of the arc panel and are fixed with a central column. The central column is driven to rotate by a motor. Under the support of the arc panel, the baffle plate is located above the end of the rotating shaft. As the rotating seat moves, the baffle plate and the follower plate come into surface contact.

[0012] Furthermore, the baffle is provided with several support rollers for supporting the corrugated cardboard box.

[0013] The beneficial effects of this invention are as follows:

[0014] This invention incorporates a material collection unit that gathers stacked corrugated cardboard boxes at the end of a conveyor belt. The conveyor belt then transports the corrugated cardboard boxes to the end where they fall, where they land as... Figure 3As shown, the baffle is placed at an angle, forming a V-shaped placement space between the baffle and the bottom plate. As the support plate moves, the corrugated cardboard boxes are arranged at an angle between the baffle and the bottom plate. When the support plate moves to the end, it pulls the baffle, and the traction rod pulls the two ends of the baffle and the bottom plate, so that the baffle and the bottom plate clamp the corrugated cardboard boxes vertically. Compared with the traditional horizontal stacking of corrugated cardboard, this device can collect and stack more corrugated cardboard boxes at one time, saving the robotic arms used for clamping, transferring and stacking. Furthermore, the vertical drop of the corrugated cardboard boxes can shake off the corners and dust impurities inside the corrugated cardboard boxes, improving the cleanliness of the corrugated cardboard boxes.

[0015] Other advantages, objectives, and features of the invention will be set forth in the following description and will be apparent to those skilled in the art in some respects, or may be learned by practice of the invention. The objectives and other advantages of the invention can be realized and obtained through the following description. Attached Figure Description

[0016] To make the objectives, technical solutions, and beneficial effects of this invention clearer, the following figures are provided for illustration:

[0017] Figure 1 This is a schematic diagram of the overall production equipment according to an embodiment of the present invention;

[0018] Figure 2 This is a schematic diagram showing the details of the material collection section in an embodiment of the present invention;

[0019] Figure 3 This is a schematic diagram of the material collection section horizontally clamping the corrugated cardboard board according to an embodiment of the present invention;

[0020] Figure 4 This is a schematic diagram of the vertical unloading of the material collection section in an embodiment of the present invention.

[0021] The following are the markings in the attached diagram: 1. Conveyor belt; 2. Collecting section; 21. Support plate; 211. Groove; 22. Baffle; 221. Support roller; 23. Inclined plate; 24. Base; 241. Bottom plate; 242. Support column; 243. Roller; 25. Traction rod; 26. Rotating seat; 27. Guide rail; 28. Follower plate; 3. Rotating shaft; 41. Baffle plate; 42. Arc panel; 43. Connecting rod; 44. Central column; 5. Transfer robot; 51. Clamping plate; 61. Electric cylinder; 62. Support bar; 7. Bottom rib; 71. Slide groove. Detailed Implementation

[0022] like Figures 1-4 As shown, this invention discloses an intelligent production equipment for corrugated cardboard boxes, including a conveyor belt 1 and a material collection unit 2. The conveyor belt 1 transports the corrugated cardboard sheets to the end of the box, and the material collection unit 2 stacks and clamps the corrugated cardboard sheets, as shown. Figure 1 , Figure 2 and Figure 3 As shown, the material collection unit 2 includes a horizontally movable support plate 21, with a baffle 22 hinged to the end of the support plate 21. An inclined plate 23 is also fixed to the end of the support plate 21 to support the baffle 22 in an inclined position. It also includes a base 24, on which the support plate 21 is movably mounted. A vertical base plate 241 is fixed upwards on the base 24. The baffle 22 and base plate 241 are located below the outlet of the conveyor belt 1. The baffle 22 moves in the opposite direction of the conveyor belt 1 along with the support plate 21, causing the corrugated cardboard to be arranged obliquely between the baffle 22 and the base plate 241. It also includes a traction rod 25, which is slidably mounted on both sides of the upper end of the baffle 22 and the base plate 241. As the support plate 21 moves, the baffle 22 and the base plate 241, under the traction of the traction rod 25, vertically clamp the corrugated cardboard into a stack.

[0023] This production equipment, by setting up a material collection unit 2, collects stacked corrugated cardboard boxes at the end of the conveyor belt 1, and then transports the corrugated cardboard boxes to the end drop via the conveyor belt 1. The corrugated cardboard boxes fall as... Figure 3 As shown, between the baffle 22 and the base plate 241, the baffle 22 is placed at an angle, forming a V-shaped placement space. As the support plate 21 moves, the corrugated cardboard boxes are placed at an angle between the baffle 22 and the base plate 241. When the support plate 21 moves to the end, the support plate 21 pulls the baffle 22, and the traction rod 25 pulls the two ends of the baffle 22 and the base plate 241, so that the baffle 22 and the base plate 241 clamp the corrugated cardboard boxes vertically. Compared with the traditional horizontal stacking of corrugated cardboard, this device can collect and stack more corrugated cardboard boxes at one time, saving the robotic arms used for clamping, transferring and stacking. Furthermore, by vertically dropping the corrugated cardboard boxes, the corners and dust impurities inside the corrugated cardboard boxes can be shaken off, improving the cleanliness of the corrugated cardboard boxes.

[0024] In further proposals, such as Figure 3 and Figure 4 As shown, it also includes a rotating seat 26 and a rotating shaft 3. The rotating seat 26 is rotatably mounted on the rotating shaft 3 and moves along the rotating shaft 3. The base 24 is provided with two guide rails 27 laterally. The ends of the guide rails 27 are fixedly connected to the rotating seat 26. The tail end of the support plate 21 is fixedly provided with a movable seat, which is movably mounted on the guide rails 27. The end of the rotating shaft 3 is coaxially rotatably provided with a baffle plate 41. A follower plate 28 is fixedly mounted on the rotating seat 26. The rotating seat 26 moves along the rotating shaft 3, causing the collecting part 2 to move away from the conveyor belt 1. The follower plate 28 is in surface contact with the baffle plate 41. The baffle plate 41 is driven to rotate by a motor, causing the rotating seat 26 and the entire collecting part 2 to rotate to a vertical position.

[0025] By setting up the rotating shaft 3 structure, the number of collecting units 2 on the rotating shaft 3 can be increased to two, realizing continuous collection of corrugated cardboard. In this structure, the rotating seat 26 moves along the rotating shaft 3 to the side of the conveyor belt 1, and the other collecting unit 2, which has not yet collected corrugated cardboard, moves directly to the position of the conveyor belt 1 to collect the corrugated cardboard. After the collecting and clamping is completed, the collecting unit 2, through the rotation of the baffle plate 41, drives the follower plate 28 and the entire collecting unit 2 to rotate to a vertical position. (See reference) Figure 4 At this point, the corrugated cardboard is in a horizontal position, which allows for the next step of packing and transferring the horizontally placed corrugated cardboard. This structure can directly transfer the vertically placed corrugated cardboard by placing it horizontally while fully clamping it.

[0026] In further proposals, such as Figure 4 As shown, it also includes a transfer robot 5. The back of the base plate 241 and the baffle 22 are both equipped with electric cylinders 61. The end of the electric cylinder 61 is equipped with a support bar 62. When the electric cylinder 61 performs work, the support bar 62 clamps the two sides of the stacked corrugated cardboard. The transfer robot 5 includes a clamping plate 51 that moves up and down. After the material collection part 2 is placed vertically, the support bar 62 clamps the upper and lower ends of the corrugated cardboard. The robot clamps and transfers the stacked corrugated cardboard through the clamping plate 51.

[0027] By setting up the electric cylinder 61 and the support bar 62, the horizontally stacked corrugated cardboard boxes can be further compacted and clamped, and make way for the robot arm to grip the upper and lower ends of the corrugated cardboard. The upper and lower clamping plates 51 of the robot arm can be inserted into the upper and lower ends of the corrugated cardboard boxes for gripping and transferring the corrugated cardboard boxes.

[0028] In further proposals, such as Figure 2 As shown, a plurality of grooves 211 are arranged on the support plate 21, and the grooves 211 are perpendicular to the conveying direction of the conveyor belt 1. By setting the grooves 211, it is easy for impurities, dust and corners on the corrugated cardboard to fall off.

[0029] In further proposals, such as Figure 2 As shown, the base 24 is located below the support plate 21, and a support column 242 extends upward from the base 24. The support column 242 passes through the groove 211 and is fixedly connected to the baffle 22. With the clearance of the groove 211, the support column 242 connects to the base plate 241, providing more support to the base plate 241.

[0030] In further proposals, such as Figure 1 and Figure 3As shown, it also includes a bottom rib 7, which is perpendicular to the conveying direction of the conveyor belt 1. The bottom rib 7 is located on the bottom side of the base 24 of the horizontally placed collection section 2. A groove 71 is formed on the bottom rib 7, and a motor-driven roller 243 is provided at the bottom of the base 24. The roller 243 is rotatably disposed on the groove 71. By setting the motor-driven roller 243, the base 24 can be driven to move along the bottom rib 7, thereby realizing the transfer of the collection section 2.

[0031] In further proposals, such as Figure 1 As shown, it also includes an arc panel 42, which is fixedly connected to the baffle plate 41. The axis of the arc panel 42 is coaxial with the rotating shaft 3. One end of the arc panel 42 is provided with several connecting rods 43. The connecting rods 43 extend to the axis of the arc panel 42 and are fixed with a central column 44. The central column 44 is driven to rotate by a motor. Supported by the arc panel 42, the baffle plate 41 is located above the end of the rotating shaft 3. As the rotating seat 26 moves, the baffle plate 41 and the follower plate 28 come into surface contact. Through this structure, the rotation axis of the baffle plate 41 is made coaxial with the rotating shaft 3. When the follower plate 28 is inserted into the baffle plate 41, the surface contact between the baffle plate 41 and the follower plate 28 is achieved. The rotation of the baffle plate 41 drives the rotating seat 26 to rotate.

[0032] In further proposals, such as Figure 3 As shown, the baffle 22 is provided with a plurality of support rollers 221 for supporting the corrugated cardboard. By setting the support rollers 221, when the corrugated cardboard in contact with the baffle 22 is clamped, the sliding of the baffle 22 will not rub against the corrugated cardboard, thus protecting the appearance of the corrugated cardboard.

[0033] Finally, it should be noted that the above preferred embodiments are only used to illustrate the technical solutions of the present invention and are not intended to limit it. Although the present invention has been described in detail through the above preferred embodiments, those skilled in the art should understand that various changes can be made to it in form and detail without departing from the scope defined by the claims of the present invention.

Claims

1. A smart production equipment for corrugated cardboard boxes, characterized in that: The system includes a conveyor belt (1) and a collection unit (2). The conveyor belt (1) transports corrugated cardboard boxes to the end of the box, and the collection unit (2) stacks and clamps the corrugated cardboard boxes. The collection unit (2) includes a horizontally movable support plate (21), with a baffle (22) hinged to the end of the support plate (21). The end of the support plate (21) is also fixed with an inclined plate (23) that supports the baffle (22) in an inclined state. The system also includes a base (24), and the support plate (21) is movably mounted on the base. On the base (24), a vertical base plate (241) is fixed upwards. The baffle (22) and the base plate (241) are located below the outlet of the conveyor belt (1). The baffle (22) moves in the opposite direction of the conveyor belt (1) along with the support plate (21), so that the corrugated cardboard is arranged obliquely between the baffle (22) and the base plate (241). It also includes a traction rod (25), which is slidably disposed on both sides of the upper end of the baffle (22) and the base plate (241). The support plate (21) moves, and the baffle (22) and the base plate (241) vertically clamp the corrugated cardboard into a stack under the traction of the traction rod (25); it also includes a rotating seat (26) and a rotating shaft (3), the rotating seat (26) is rotatably mounted on the rotating shaft (3), the rotating seat (26) moves along the rotating shaft (3), the base (24) is provided with several guide rails (27) in the transverse direction, the ends of the guide rails (27) are fixedly connected to the rotating seat (26), and the tail end of the support plate (21) is fixedly provided with The movable seat is movably mounted on the guide rail (27). The end of the rotating shaft (3) is coaxially rotatably provided with a baffle plate (41). The rotating seat (26) is fixedly provided with a follower plate (28). The rotating seat (26) moves along the rotating shaft (3) to move the material collection part (2) away from the conveyor belt (1). The follower plate (28) and the baffle plate (41) are in surface contact. The baffle plate (41) is driven to rotate by the motor, which drives the rotating seat (26) and the entire material collection part (2) to rotate to a vertical position.

2. The intelligent corrugated cardboard box production equipment according to claim 1, characterized in that: It also includes a transfer robot (5). The back of the base plate (241) and the baffle (22) are equipped with electric cylinders (61). The end of the electric cylinder (61) is equipped with a support bar (62). When the electric cylinder (61) does work, the support bar (62) clamps the two sides of the stack of corrugated cardboard. The transfer robot (5) includes a clamping plate (51) that moves up and down. After the material collection part (2) is placed vertically, the support bar (62) clamps the upper and lower ends of the corrugated cardboard. The transfer robot (5) clamps and transfers the stack of corrugated cardboard through the clamping plate (51).

3. The intelligent corrugated cardboard box production equipment according to claim 2, characterized in that: The support plate (21) has several grooves (211) arranged on it, and the grooves (211) are perpendicular to the conveying direction of the conveyor belt (1).

4. The intelligent corrugated cardboard box production equipment according to claim 3, characterized in that: The base (24) is located below the support plate (21), and the base (24) extends upward to support column (242). The support column (242) passes through the groove (211) and is fixedly connected to the baffle (22).

5. The intelligent corrugated cardboard box production equipment according to claim 4, characterized in that: It also includes a bottom rib (7), which is perpendicular to the conveying direction of the conveyor belt (1). The bottom rib (7) is located on the bottom side of the base (24) of the horizontally placed collection part (2). A groove (71) is opened on the bottom rib (7). A motor-driven roller (243) is provided at the bottom of the base (24). The roller (243) is rolled on the groove (71).

6. The intelligent corrugated cardboard box production equipment according to claim 5, characterized in that: It also includes an arc panel (42), which is fixedly connected to the baffle plate (41). The axis of the arc panel (42) is coaxial with the rotating shaft (3). One end of the arc panel (42) is provided with several connecting rods (43). The connecting rods (43) extend to the axis of the arc panel (42) and are fixed with a central column (44). The central column (44) is driven to rotate by a motor. Under the support of the arc panel (42), the baffle plate (41) is located above the end of the rotating shaft (3). As the rotating seat (26) moves, the baffle plate (41) and the follower plate (28) come into contact with each other.

7. The intelligent corrugated cardboard box production equipment according to claim 6, characterized in that: The baffle (22) is provided with a plurality of support rollers (221) for supporting the corrugated cardboard.

Citation Information

Patent Citations

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