A finished product conveying device for mask production
By designing a mask counting and collection mechanism and a mask base folding mechanism for a finished product conveying device used in mask production, the problems of automatic ear folding and counting in mask production were solved, realizing automatic ear folding and accurate counting of masks during the conveying process and improving the extraction efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- JIANGSU HANDE SANITARY MATERIALS TECH CO LTD
- Filing Date
- 2024-08-07
- Publication Date
- 2026-07-17
AI Technical Summary
In existing technologies, masks cannot be automatically folded after production, and there are errors in counting, which makes the masks easy to become messy during transportation and affects the efficiency of taking them out.
A finished product conveying device for mask production was designed, including a mask counting and collection mechanism and a mask base folding mechanism. The device achieves automatic ear folding and counting collection of masks through a worm gear transmission driven by a motor and a synchronous motor driving a pulley.
It enables automatic ear folding during mask delivery, avoiding mutual obstruction and disorder of ear loops, and ensuring accurate counting and efficient retrieval.
Smart Images

Figure CN118833483B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to a mask conveying device, and more particularly to a finished product conveying device for mask production. Background Technology
[0002] A face mask is a hygiene protective product used to protect the respiratory system from harmful substances such as smog, exhaust fumes, dust, and germs. It is generally worn over the mouth and nose to filter the air entering the mouth and nose, blocking harmful gases, odors, and droplets from entering or exiting the wearer's mouth and nose. Face masks have a certain filtering effect on the air entering the lungs, and are very effective during respiratory infectious disease outbreaks or when working in dusty or polluted environments.
[0003] After the masks are produced, the next step is to count and package them. Currently, most mask counting is done manually, but manual counting is prone to errors. In addition, if the conveying equipment does not fold the ear loops during the conveying process, multiple ear loops will obstruct each other when the masks are taken out, resulting in the remaining masks being carried out or becoming messy and inconvenient to take out. Summary of the Invention
[0004] In order to overcome the shortcomings of transportation equipment that cannot fold the ear loops of masks during transportation and cannot automatically count them, the present invention aims to provide a finished product conveying device for mask production that can fold the ear loops of masks and count them during the mask transportation process.
[0005] To address the aforementioned technical problems, this invention provides a finished product conveying device for mask production, comprising a housing, inside which a mask counting and collecting mechanism is installed. The mask counting and collecting mechanism includes a support column. A bottom wall support column is fixedly connected inside the housing. A rotating base is fixedly connected above the bottom wall support column. A circular groove is formed above the rotating base, and a rotating seat is rotatably connected inside the groove. Two collecting boxes are fixedly connected above the rotating seat. A connecting column is fixedly connected to the lower surface of the rotating seat, passing through the rotating base and rotatably connected to it. A central shaft is fixedly connected to the bottom surface of the connecting column. A spur gear is fixedly connected to the outer side of the central shaft. A first transmission shaft is rotatably connected to the lower surface of the rotating base. A first pulley is fixedly connected to the outer side of the first transmission shaft. A first transmission plate is fixedly connected to one end of the first transmission shaft. A rotating shaft is fixedly connected to the other end of the first transmission plate. A sliding rod is rotatably connected to the other end of the rotating shaft. A first slider is rotatably connected to the end of the sliding rod away from the rotating shaft via a rotating shaft. Several teeth are fixedly connected to the side of the first slider. A fixing rod is fixedly connected to the end of the rotating base. The lower end of the fixed rod is fixedly connected to a sliding support frame, and a sliding groove is opened inside the sliding support frame, in which the first slider is slidably connected.
[0006] Preferably, a mask base folding ear mechanism is provided inside the housing and on the right side of the bottom wall support column. The mask base folding ear mechanism includes several support rods, which are fixedly connected inside the housing. A frame is fixedly connected to the upper surface of the support rods, and a fixed seat is fixedly connected to the lower surface of one end of the frame. A second drive shaft is rotatably connected inside the fixed seat. A limit plate is rotatably connected to the middle of the second drive shaft. The two sides of the limit plate are fixedly connected to the two inner sides of the fixed seat. A second pulley is fixedly connected to the end of the second drive shaft, and a first drive belt is sleeved between the second pulley and the first pulley.
[0007] Preferably, a worm gear is fixedly connected to the other end of the second drive shaft, and a worm is rotatably connected to the side of the frame near the fixed seat. The two ends of the worm pass through the frame, and the worm gear and the worm are meshed together.
[0008] Preferably, the worm gear is rotatably connected to sleeves at both ends outside the frame, the two ends of the worm gear pass through the sleeves and are respectively fixedly connected to the ends of the sleeves, the other side of the two second transmission plates is rotatably connected to transmission rods via a rotating shaft, and the bottom surface of the middle of the two transmission rods is fixedly connected to a lifting plate.
[0009] Preferably, a belt shaft is rotatably connected to the end of the frame away from the worm, with both ends of the belt shaft passing through the frame. The ends of the two transmission rods away from the worm are also rotatably connected to the second transmission plate via a rotating shaft. The other end of the second transmission plate is fixedly connected to the belt shaft. The sleeves are rotatably connected to both ends of the belt shaft, and both ends of the belt shaft pass through the sleeves.
[0010] Preferably, a motor base is fixedly connected to the upper right side surface of the housing on the support rod, a synchronous motor is installed inside the motor base, a third pulley is fixedly connected to one end of the belt shaft between the sleeve and the second transmission plate, and a second transmission belt is sleeved between the third pulley and the output shaft of the synchronous motor.
[0011] Preferably, a portal frame is fixedly connected to the middle of the frame, a claw-shaped support frame is fixedly connected to one side of the portal frame, the other end of the claw-shaped support frame away from the portal frame is fixedly connected to the frame, an inclined plate is fixedly connected to one side of the claw-shaped support frame, a sliding groove is provided at the lower end of the claw-shaped support frame, a push plate is slidably connected inside the sliding groove, and springs are fixedly connected between the two ends of the push plate near the frame and the claw-shaped support frame.
[0012] Preferably, a limiting groove is provided in the middle of the frame, and a second slider is slidably connected inside the groove. The lower surface of the second slider contacts the upper surface of the lifting plate, and an arc-shaped inclined block is fixedly connected to the side of the second slider.
[0013] Preferably, the collection box has a through groove on one side and a limiting groove on the other side, with a lever slidably connected inside the limiting groove.
[0014] Preferably, a material conveying plate is fixedly connected to one end of the frame near the fixed base.
[0015] This invention provides a finished product conveying device for mask production. The device uses a motor to drive the ear-folding mechanism at the base of the mask to fold the ear, avoiding the problems of multiple ear loops obstructing each other when taking out the mask, and the remaining mask being pulled out or becoming messy and inconvenient to take out. At the same time, the rotating seat of the mask counting and collecting mechanism drives the collecting box to rotate 180 degrees bidirectionally in a periodic manner, realizing the counting and stacking of masks and the alternation between the two collecting boxes, avoiding the problem of errors that are easy to occur in manual counting. Attached Figure Description
[0016] Figure 1 This is a schematic diagram of the overall structure of the invention;
[0017] Figure 2 This is a schematic diagram of the internal structure of the invention;
[0018] Figure 3 This is a bottom view of the overall structure of the invention;
[0019] Figure 4 Side view of the mask counting and collection mechanism of the invention;
[0020] Figure 5 This is a bottom view of the mask counting and collection mechanism of the invention;
[0021] Figure 6 A side view of the ear-folding mechanism at the base of the invented face mask;
[0022] Figure 7 A schematic diagram of the main structure of the ear-folding mechanism at the base of the invented face mask;
[0023] Figure 8 This is a schematic diagram of the internal structure of the ear-folding mechanism at the base of the invented face mask.
[0024] The labels in the attached diagram are as follows: 1-Mask housing, 2-Mask counting and collecting mechanism, 201-Bottom wall support column, 202-Rotating base, 203-Rotating seat, 204-Collection box, 205-Connecting column, 206-Central shaft, 207-First transmission belt, 208-First pulley, 209-First transmission shaft, 210-First transmission plate, 211-Slide rod, 212-First slider, 213-Side gear, 214-Sliding support frame, 215-Fixing rod, 216-Rotating shaft, 217-Pulley plate, 3-Mask base folding ear mechanism, 301-Support rod, 302-Frame 303-Gate-type bracket, 304-Fixed seat, 305-Transmission rod, 306-Lifting plate, 307-Second transmission plate, 308-Sleeve, 309-Third pulley, 310-Worm gear, 311-Second transmission shaft, 312-Second pulley, 313-Claw-shaped support frame, 314-Second slider, 315-Arc-shaped inclined block, 316-Push plate, 317-Worm wheel, 318-Belt shaft, 319-Inclined plate, 320-Feeding plate, 321-Limiting support plate, 4-Mask production equipment, 401-Synchronous motor, 402-Second transmission belt, 403-Motor base. Detailed Implementation
[0025] The present invention will be further described below with reference to the accompanying drawings and embodiments.
[0026] A finished product conveying device for mask production, such as Figures 1-5As shown, the device includes a housing 1, which is a hollow box with a frustum-shaped support frame at the bottom. Inside the housing 1 is a mask counting and collection mechanism 2, which includes a support column 201. A bottom wall support column 201 is fixedly connected inside the housing 1, and a rotating base 202 is fixedly connected above the bottom wall support column 201. A circular groove is formed above the rotating base 202, and a rotating seat 203 is rotatably connected inside the groove. Two collection boxes 204 are fixedly connected above the rotating seat 203. One side of each collection box 204 has a through groove, and the other side has a limiting groove. A lever 217 is slidably connected within the limiting groove. Moving the lever 217 upwards allows for easy removal of masks from the collection boxes. A connecting column 205 is fixedly connected to the lower surface of the rotating seat 203. 5 passes through and is rotatably connected to the rotating base 202. A central shaft 206 is fixedly connected to the bottom surface of the connecting column 205. A spur gear 213 is fixedly connected to the outside of the central shaft 206. A first transmission shaft 209 is rotatably connected to the lower surface of the rotating base 202. A first pulley 208 is fixedly connected to the outside of the first transmission shaft 209. A first transmission plate 210 is fixedly connected to the end of the first transmission shaft 209. A rotating shaft 216 is fixedly connected to the other end of the first transmission plate 210. A slide rod 211 is rotatably connected to the other end of the rotating shaft 216. A first slider 212 is rotatably connected to the end of the slide rod 211 away from the rotating shaft 216 through a rotating shaft. Several teeth are fixedly connected to the side of the first slider 212. Two fixed rods 215 are fixedly connected to the end of the rotating base 202. A sliding support frame 214 is fixedly connected to the lower end of the fixed rods 215. A sliding groove is opened inside the sliding support frame 214. The first slider 212 is slidably connected in the sliding groove.
[0027] like Figure 6As shown, a mask base folding mechanism 3 is provided inside the housing 1 and on the right side of the bottom support column 201. The mask base folding mechanism 3 includes several support rods 301, which are fixedly connected inside the housing 1. Each support rod 301 is a cuboid with one end protruding. A frame 302 is fixedly connected to the upper surface of the support rod 301. A fixed seat 304 is fixedly connected to the lower surface of one end of the frame 302. A feeding plate 320 is fixedly connected to the end of the frame 302 near the fixed seat 304. A second drive shaft 311 is rotatably connected inside the fixed seat 304. A limit support plate 321 is rotatably connected to the middle of the second drive shaft 311. The two sides of the limit support plate 321 are connected to the fixed seat 304. Two inner sides are fixedly connected. A second pulley 312 is fixedly connected to the end of the second drive shaft 311. A first drive belt 207 is sleeved between the second pulley 312 and the first pulley 208. The diameter of the first pulley 208 is larger than that of the second pulley 312. When the drive is in progress, the mask root ear folding mechanism and the mask counting and collecting mechanism can be decelerated and linked. A worm gear 317 is fixedly connected to the other end of the second drive shaft 311. A worm 310 is rotatably connected to the side of the frame 302 near the fixed seat 304. The worm 310 has helical teeth between the two conveyor belts and smooth round rods at both ends. The two ends of the worm 310 pass through the frame 302. The worm gear 317 and the worm 310 are meshed and connected.
[0028] like Figure 7 As shown, sleeves 308 are rotatably connected to both ends of the worm gear 310 outside the frame 302. The sleeves 308 fix and support the worm gear 310. Both ends of the worm gear 310 pass through the sleeves 308 and are respectively fixedly connected to the ends of the sleeves 308. The other side of the two second transmission plates 307 is rotatably connected to the transmission rods 305 via a rotating shaft. The bottom surface of the middle part of the two transmission rods 305 is fixedly connected to the lifting plate 306. The other end of the frame 302 away from the worm gear 310 is rotatably connected to the belt shaft 318. Both ends of the belt shaft 318 pass through the frame 302. The ends of the two transmission rods 305 away from the worm gear 310 are also rotatably connected to the second transmission plates 307 via a rotating shaft. The other end of the second transmission plates 307 is fixedly connected to the belt shaft 318. The two ends of the belt shaft 318 are rotatably connected to the sleeves 308 and both ends of the belt shaft 318 pass through the sleeves 308. Two conveyor belts are sleeved between the belt shaft 318 and the worm gear 310. The conveyor belts are used to transport the finished masks.
[0029] A motor base 403 is fixedly connected to the upper right side of the housing 1 on the support rod 301. A synchronous motor 401 is installed inside the motor base 403. The motor base 403 serves to fix and support the synchronous motor 401. One end of the belt shaft 318 is fixedly connected to a third pulley 309 between the sleeve 308 and the second transmission plate 307. A second transmission belt 402 is sleeved between the third pulley 309 and the output shaft of the synchronous motor 401.
[0030] like Figure 7 , Figure 8 As shown, a portal frame 303 is fixedly connected to the middle of the frame 302. A claw-shaped support frame 313 is fixedly connected to one side of the portal frame 303. The four claws of the claw-shaped support frame 313 are located at one end close to the frame. The other end of the claw-shaped support frame 313 away from the portal frame 303 is fixedly connected to the frame 302. An inclined plate 319 is fixedly connected to one side of the claw-shaped support frame 313. The inclined plate 319 makes it easier for the mask ear loops to enter a state completely perpendicular to the mask. A sliding groove is opened at the lower end of the claw-shaped support frame 313. A push plate 316 is slidably connected inside the sliding groove. Springs are fixedly connected between the two ends of the push plate 316 near the frame 302 and the claw-shaped support frame 313. A limiting sliding groove is opened in the middle of the frame 302. A second slider 314 is slidably connected inside the sliding groove. The lower surface of the second slider 314 contacts the upper surface of the lifting plate 306. An arc-shaped inclined block 315 is fixedly connected to the side of the second slider 314.
[0031] First, the mask production equipment 4 is started. The mask production equipment 4 produces finished masks and conveys them onto the conveyor belt of the ear-folding mechanism 3 at the base of the mask. Then, the synchronous motor 401 is started, driving the belt shaft 318 to rotate. The belt shaft 318, through the attached conveyor belt, drives the worm gear 310 to rotate, achieving horizontal conveying of the masks. After the mask moves along the conveyor belt to the edge of the inclined plate 319, the ear loops rise continuously along the inclined surface of the inclined plate 319. When the mask reaches the rectangular surface of the claw-shaped support frame 313, the ear loops are in a completely vertical state. The belt shaft 318 and the worm gear 310 drive the second transmission plate 307 to rotate, which in turn drives the transmission rod 305 to rotate. The lifting plate 306 rotates, and the up-and-down reciprocating motion of the lifting plate 306 drives the second slider 314 to reciprocate up and down. When the second slider 314 moves upward, it drives the arc-shaped inclined block 315 to rise while squeezing the push plate 316 out of the groove and stretching the spring between the push plate 316 and the claw-shaped support frame 313. The push plate 316 pushes the ear loops to fold towards the middle of the upper surface of the mask and covers the mask. When the lifting plate 306 drives the second slider 314 to fall, the second slider 314 drives the arc-shaped inclined block 315 to fall. When the arc-shaped inclined block 315 falls, the spring pulls the push plate 316 to retract. After the push plate 316 retracts, the pressure on the mask disappears, and the mask continues to move forward with the conveyor belt.
[0032] The worm gear 310 drives the worm wheel 317 to rotate, and the worm wheel 317 drives the second pulley 312 to rotate via the second transmission shaft 311. The second pulley 312 drives the first pulley 208 to rotate via the first transmission belt 207, and the first pulley 208 drives the first transmission shaft 209 to rotate at a reduced speed, thus realizing the speed reduction linkage between the two mechanisms. The first transmission shaft 209 drives the first transmission plate 210 to rotate, and the first transmission plate 210 drives the slide rod 211 to rotate via the rotating shaft. The slide rod 211 drives the first slider 212 to slide horizontally in the sliding groove inside the sliding support frame 214.
[0033] The first slider 212 drives the teeth fixedly connected to the surface to move horizontally. According to the calculated transmission ratio, the teeth mesh and slide with the spur gear 213. After the meshing ends, the spur gear 213 will rotate 180 degrees. The spur gear 213 drives the connecting column 205 to rotate, the connecting column 205 drives the rotating seat 203 to rotate, and the rotating seat 203 drives the collection box 204 to rotate below the conveying plate 320. Then, the teeth of the first slider 212 disengage from the spur gear 213, the collection box 204 stops rotating and begins to collect masks. After enough masks are collected in the collection box 204, the first slider 212 drives the teeth to retract to the meshing position with the spur gear 213. The teeth continue to retract, driving the spur gear 213 to rotate 180 degrees in the opposite direction, rotating the full collection box 204 to the other end, realizing the alternation of empty and full collection boxes. The lever 217 on one side of the collection box 204 with full masks is lifted upward, and the masks rise with the lever 217, realizing the quick removal of quantitative masks.
[0034] The embodiments described above are merely preferred embodiments of the present invention, and while the descriptions are specific and detailed, they should not be construed as limiting the scope of the present invention. It should be noted that those skilled in the art can make various modifications, improvements, and substitutions without departing from the concept of the present invention, and these all fall within the scope of protection of the present invention. Therefore, the scope of protection of this patent should be determined by the appended claims.
Claims
1. A finished product conveying device for mask production, characterized in that, Includes a housing (1), inside which is a mask counting and collection mechanism (2), the mask counting and collection mechanism (2) includes a bottom wall support column (201), the bottom wall support column (201) is fixedly connected inside the housing (1), a rotating base (202) is fixedly connected above the bottom wall support column (201), a circular groove is opened above the rotating base (202), a rotating seat (203) is rotatably connected inside the circular groove, two collection boxes (204) are fixedly connected above the rotating seat (203), a connecting column (205) is fixedly connected to the lower surface of the rotating seat (203), the connecting column (205) passes through the rotating base (202) and is rotatably connected to the rotating base (202), a central shaft (206) is fixedly connected to the bottom surface of the connecting column (205), a flat gear (213) is fixedly connected to the outer side of the central shaft (206), the rotating base... A first drive shaft (209) is rotatably connected to the lower surface of the base (202). A first pulley (208) is fixedly connected to the outer side of the first drive shaft (209). A first drive plate (210) is fixedly connected to the end of the first drive shaft (209). A rotating shaft (216) is fixedly connected to the other end of the first drive plate (210). A slide rod (211) is rotatably connected to the other end of the rotating shaft (216). A first slider (212) is rotatably connected to the end of the slide rod (211) away from the rotating shaft (216) through a rotating shaft. Several teeth are fixedly connected to the side of the first slider (212). A fixed rod (215) is fixedly connected to the end of the rotating base (202). A sliding support frame (214) is fixedly connected to the lower end of the fixed rod (215). A sliding groove is opened inside the sliding support frame (214). The first slider (212) is slidably connected in the sliding groove. Inside the housing (1) and to the right of the bottom support column (201), a mask root folding ear mechanism (3) is provided. The mask root folding ear mechanism (3) includes several support rods (301). The support rods (301) are fixedly connected inside the housing (1). A frame (302) is fixedly connected to the upper surface of the support rods (301). A fixed seat (304) is fixedly connected to the lower surface of one end of the frame (302). A second drive shaft (311) is rotatably connected inside the fixed seat (304). A limit plate (321) is rotatably connected to the middle of the second drive shaft (311). The two sides of the limit plate (321) are fixedly connected to the two inner sides of the fixed seat (304). A second pulley (312) is fixedly connected to the end of the second drive shaft (311). A first drive belt (207) is sleeved between the second pulley (312) and the first pulley (208). The other end of the second drive shaft (311) is fixedly connected to a worm gear (317), and the frame (302) is rotatably connected to a worm (310) on the side near the fixed seat (304). The two ends of the worm (310) pass through the frame (302), and the worm gear (317) and the worm (310) are meshed together. The worm gear (310) is rotatably connected to sleeves (308) at both ends outside the frame (302). The two ends of the worm gear (310) pass through the sleeves (308) and are respectively fixedly connected to the ends of the sleeves (308). The other side of the two second transmission plates (307) is rotatably connected to transmission rods (305) via a rotating shaft. The bottom surface of the middle part of the two transmission rods (305) is fixedly connected to a lifting plate (306). The frame (302) is rotatably connected to a belt shaft (318) at the other end away from the worm (310). Both ends of the belt shaft (318) pass through the frame (302). The two transmission rods (305) are also rotatably connected to the second transmission plate (307) at the ends away from the worm (310) via a rotating shaft. The other end of the second transmission plate (307) is fixedly connected to the belt shaft (318). Both ends of the belt shaft (318) are rotatably connected to the sleeve (308), and both ends of the belt shaft (318) pass through the sleeve (308). A portal frame (303) is fixedly connected to the middle of the frame (302). A claw-shaped support frame (313) is fixedly connected to one side of the portal frame (303). The other end of the claw-shaped support frame (313) away from the portal frame (303) is fixedly connected to the frame (302). An inclined plate (319) is fixedly connected to one side of the claw-shaped support frame (313). A sliding groove is provided at the lower end of the claw-shaped support frame (313). A push plate (316) is slidably connected inside the sliding groove. Springs are fixedly connected between the two ends of the push plate (316) near the frame (302) and the claw-shaped support frame (313). The frame (302) has a limiting groove in the middle, and a second slider (314) is slidably connected inside the groove. The lower surface of the second slider (314) contacts the upper surface of the lifting plate (306), and an arc-shaped inclined block (315) is fixedly connected to the side of the second slider (314).
2. The finished product conveying device for mask production according to claim 1, characterized in that, The housing (1) has a motor base (403) fixedly connected to the upper right surface of the support rod (301). A synchronous motor (401) is installed inside the motor base (403). One end of the belt shaft (318) is fixedly connected to a third pulley (309) between the sleeve (308) and the second transmission plate (307). A second transmission belt (402) is sleeved between the third pulley (309) and the output shaft of the synchronous motor (401).
3. The finished product conveying device for mask production according to claim 2, characterized in that, The collection box (204) has a through groove on one side and a limiting groove on the other side, with a lever (217) slidably connected inside the limiting groove.
4. The finished product conveying device for mask production according to claim 3, characterized in that, A feed plate (320) is fixedly connected to one end of the frame (302) near the fixed base (304).