A cooling tower reinforcement repair method and repair system

Abstract

The application provides a cooling tower reinforcing repair method and a repair system, and relates to the technical field of cooling towers. The cooling tower reinforcing repair method and the repair system comprise a basket device, a plurality of anchoring pieces, a limiting rope and a limiting assembly; the basket device is used for being connected with the cooling tower; the anchoring pieces are connected with the outer surface of the cooling tower; the limiting rope is arranged through the anchoring pieces; the limiting assembly comprises a limiting lock, a connecting rope, an adjusting pipe and an adjusting lock; the adjusting pipe is provided with an adjusting hole; one end of the connecting rope is fixedly connected with the basket device, the connecting rope passes through the adjusting hole from one end of the adjusting pipe and passes out from the other end of the adjusting pipe, and the adjusting lock is detachably connected with the adjusting pipe; the limiting lock is fixedly connected with the connecting rope and is detachably connected with the limiting rope. The cooling tower reinforcing repair method and the repair system solve the technical problem that when the curved outer wall of the cooling tower is reinforced and repaired, the operation of the operator is difficult, and the reinforcing and repairing quality is affected.

Description

Technical Field

[0001] This invention relates to the technical field of cooling towers, and in particular to a method and system for reinforcing and repairing cooling towers. Background Technology

[0002] Cooling towers are devices that use water as a circulating coolant to absorb heat from a system and release it into the atmosphere in order to lower the water temperature. They are widely used in industrial manufacturing and power plants.

[0003] Due to long-term use and environmental factors (such as high temperature, humidity, and corrosion), the structural components of cooling towers will experience aging, corrosion, and wear, leading to a decrease in structural strength. This not only affects the stability and safety of the cooling tower but also reduces its cooling efficiency. Therefore, regular reinforcement and repair of cooling towers are necessary. Current methods involve installing a suspended platform on the cooling tower, where workers apply cement mortar and anti-corrosion coating to reinforce the parts requiring repair. However, the outer surface of the cooling tower is curved, and the suspended platform is some distance from the outer wall, making the reinforcement and repair operation difficult for workers.

[0004] In the process of implementing this embodiment, the inventors discovered at least the following problems:

[0005] When reinforcing and repairing the curved outer wall of the cooling tower, the workers face difficulties in operation, which affects the quality of the reinforcement and repair. Summary of the Invention

[0006] The purpose of this invention is to provide a method and system for reinforcing and repairing cooling towers, which solves the technical problem that makes it difficult for operators to carry out the reinforcement and repair of the curved outer wall of a cooling tower, thus affecting the quality of the reinforcement and repair.

[0007] Invention solution:

[0008] This invention provides a cooling tower reinforcement and repair system, including a suspended platform device, several anchors, a limiting rope, and a limiting component; the suspended platform device is used to connect to the cooling tower; the anchors are connected to the outer surface of the cooling tower; the limiting rope is threaded through the anchors; the limiting component includes a limiting lock, a connecting rope, an adjusting pipe, and an adjusting lock; the adjusting pipe has an adjusting hole; one end of the connecting rope is fixedly connected to the suspended platform device, passes through the adjusting hole from one end of the adjusting pipe, and exits from the other end of the adjusting pipe; the adjusting lock is detachably connected to the adjusting pipe; the limiting lock is fixedly connected to the connecting rope, and is detachably connected to the limiting rope.

[0009] Furthermore, the suspended platform device includes a suspension mechanism, a suspended platform, a hoist, a safety lock, and an electrical control box; the suspension mechanism is installed at the top of the cooling tower; the suspended platform is drivenly connected to the suspension mechanism, the hoist is fixedly connected to the suspended platform, the safety lock is fixedly connected to the suspended platform, and the electrical control box is fixedly connected to the suspended platform and electrically connected to the hoist.

[0010] Furthermore, the suspended platform is provided with a connecting roller assembly, which is tangent to the limiting rope; the connecting roller assembly includes a first connecting roller and a second connecting roller, the first connecting roller being located at the upper part of the suspended platform, and the second connecting roller being located at the lower part of the suspended platform.

[0011] Furthermore, the adjustment hole is provided in two parts, the adjustment tube is provided with an external thread, and the adjustment lock is provided with an internal thread, the external thread being adapted to the internal thread.

[0012] Furthermore, the external thread portion is provided with several through grooves.

[0013] Furthermore, the suspended platform is equipped with metal fasteners; the metal fasteners include a first metal plate and a second metal plate; the first metal plate and the second metal plate are hinged together; the first metal plate and the second metal plate are respectively provided with a plurality of grooves.

[0014] Furthermore, the first metal plate and the second metal plate are respectively provided with arc-shaped grooves.

[0015] A method for repairing a cooling tower reinforcement system includes the following steps: Step 1: The suspension mechanism is installed on the top of the cooling tower; Step 2: The anchors are installed on the top, middle, and bottom of the cooling tower respectively, and the limiting rope is threaded onto the anchors, with both ends of the limiting rope fixed to the anchors respectively; Step 3: The suspended platform is connected to the suspension mechanism via a steel wire rope, and the connecting rope is installed on the first connecting roller and the second connecting roller, with the connecting rope set to its longest position, and the adjusting lock is installed on the limiting rope; Step 4: When the construction surface of the cooling tower is tilted downwards, the operator rotates the limiting rope installed on the first connecting roller... Step 5: When the construction surface of the cooling tower is tilted upwards, the operator rotates the adjusting lock installed on the second connecting roller, pulls the connecting rope, and positions the suspended platform perpendicular to the horizontal plane. Then, the operator rotates the adjusting lock in the opposite direction to lock the connecting rope. Step 6: When reinforcing and repairing the cooling tower, clean the impurities on the surface of the cooling tower, insert the first metal plate into the gap of the cooling tower, rotate the second metal plate to fit it against the cleaned surface of the cooling tower, and repair it with cement mortar.

[0016] Beneficial Effects: This cooling tower reinforcement and repair method and system involves anchoring a limiting rope along the outer surface of the cooling tower, connecting the suspended platform to the limiting rope via a connecting rope and a limiting lock, adjusting the distance between the suspended platform and the cooling tower using an adjusting lock and adjusting pipe to position the cable appropriately, cleaning impurities from the cooling tower surface, inserting a first metal plate into the gaps in the cooling tower, rotating a second metal plate to fit it against the cleaned surface, and then repairing with cement mortar. This method and system is convenient for operators and produces good reinforcement and repair quality when used to reinforce and repair the curved outer wall of a cooling tower. Attached Figure Description

[0017] To more clearly illustrate the specific embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the specific embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of the present invention. For those skilled in the art, other drawings can be obtained from these drawings without creative effort.

[0018] Figure 1 This is a schematic diagram of the cooling tower reinforcement and repair system provided in this embodiment;

[0019] Figure 2This is a schematic diagram of the structure of the cooling tower reinforcement and repair system provided in this embodiment;

[0020] Figure 3 This is a schematic diagram of the structure of the cooling tower reinforcement and repair system provided in this embodiment;

[0021] Figure 4 This is a structural schematic diagram of the cooling tower reinforcement and repair system provided in this embodiment.

[0022] icon:

[0023] 100 - Suspended platform device; 110 - Suspension mechanism; 120 - Suspended platform; 121 - Connecting roller group; 122 - First connecting roller; 123 - Second connecting roller; 130 - Hoist; 140 - Safety lock; 150 - Electrical control box;

[0024] 200-Anchor;

[0025] 300-Limiting rope;

[0026] 400 - Limiting component; 410 - Limiting lock; 420 - Connecting rope; 430 - Adjusting tube; 431 - Adjusting hole; 432 - External thread; 433 - Through groove; 440 - Adjusting lock; 441 - Internal thread;

[0027] 500 - Metal fastener; 510 - First metal plate; 520 - Second metal plate; 530 - Arc groove; 540 - Groove;

[0028] 600 - Cooling Tower. Detailed Implementation

[0029] To make the objectives, technical solutions, and advantages of the embodiments of the present invention clearer, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. The components of the embodiments of the present invention described and shown in the accompanying drawings can generally be arranged and designed in various different configurations.

[0030] Therefore, the following detailed description of the embodiments of the invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely to illustrate selected embodiments of the invention. All other embodiments obtained by those skilled in the art based on the embodiments of the invention without inventive effort are within the scope of protection of the invention.

[0031] It should be noted that similar labels and letters in the following figures indicate similar items. Therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures.

[0032] In the description of this invention, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship commonly used when the product of this invention is in use. They are only for the convenience of describing this invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this invention. In addition, the terms "first," "second," "third," etc., are only used to distinguish descriptions and should not be construed as indicating or implying relative importance.

[0033] Furthermore, terms such as "horizontal" and "vertical" do not imply that components must be absolutely horizontal or suspended, but rather that they can be slightly tilted. For example, "horizontal" simply means that its direction is more horizontal than "vertical," not that the structure must be completely horizontal, but can be slightly tilted.

[0034] In the description of this invention, it should also be noted that, unless otherwise explicitly specified and limited, the terms "set," "install," "connect," and "link" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this invention based on the specific circumstances.

[0035] The following detailed description of some embodiments of the present invention is provided in conjunction with the accompanying drawings. Unless otherwise specified, the following embodiments and features can be combined with each other.

[0036] This embodiment provides a cooling tower 600 reinforcement and repair system. Please refer to [link / reference]. Figure 1-4 As shown, the device includes a suspended platform 100, several anchors 200, a limiting rope 300, and a limiting assembly 400. The suspended platform 100 is used to connect to a cooling tower 600. The anchors 200 are connected to the outer surface of the cooling tower 600. The limiting rope 300 passes through the anchors 200. The limiting assembly 400 includes a limiting lock 410, a connecting rope 420, an adjusting pipe 430, and an adjusting lock 440. The adjusting pipe 430 is provided with an adjusting hole 431. One end of the connecting rope 420 is fixedly connected to the suspended platform 100, passes through the adjusting hole 431 from one end of the adjusting pipe 430, and exits from the other end of the adjusting pipe 430. The adjusting lock 440 is detachably connected to the adjusting pipe 430. The limiting lock 410 is fixedly connected to the connecting rope 420 and is detachably connected to the limiting rope 300.

[0037] Specifically, the suspended platform device 100 is used to allow workers to carry out construction on the surface of the cooling tower 600, the anchor 200 is used to keep the limiting rope 300 close to the outer surface of the cooling tower 600, the limiting component 400 is used to adjust the position of the hoisting device from the cooling tower 600, and the limiting lock 410 is used to connect the limiting rope 300. When the limiting lock 410 falls onto the anchor 200, the limiting lock 410 is removed and reinstalled onto the limiting rope 300 below the anchor 200. Workers can adjust the relative distance between the suspended platform device 100 and the cooling tower 600 by loosening the adjusting lock 440 and pulling the connecting rope 420. The setting of the adjusting hole 431 makes it more convenient to thread the connecting rope 420 through the adjusting pipe 430.

[0038] In this embodiment, the suspended platform device 100 includes a suspension mechanism 110, a suspended platform 120, a hoist 130, a safety lock 140, and an electrical control box 150. The suspension mechanism 110 is installed on the top of the cooling tower 600. The suspended platform 120 is connected to the suspension mechanism 110 via a transmission connection, the hoist 130 is fixedly connected to the suspended platform 120, the safety lock 140 is fixedly connected to the suspended platform 120, and the electrical control box 150 is fixedly connected to the suspended platform 120 and electrically connected to the hoist 130.

[0039] Specifically, the suspension mechanism 110 is responsible for suspending the suspended platform 120 via steel wire rope, the hoist 130 is used to adjust the height of the suspended platform 120, the suspended platform 120 is the work area for the workers, and the safety lock 140 is used to ensure the safety of the workers. When the working steel wire rope breaks or the suspension mechanism 110 tilts to a certain angle, the safety lock 140 can automatically lock the safety steel wire rope to prevent the suspended platform 120 from falling.

[0040] In this embodiment, the suspended platform 120 is provided with a connecting roller group 121, which is tangent to the limiting rope 300. The connecting roller group 121 includes a first connecting roller 122 and a second connecting roller 123. The first connecting roller 122 is located at the upper part of the suspended platform 120, and the second connecting roller 123 is located at the lower part of the suspended platform 120.

[0041] Specifically, the arrangement of the first connecting roller 122 and the second connecting roller 123 allows the connecting rope 420 to move laterally, and at the same time, when the first connecting roller 122 and the second connecting roller 123 come into contact with the cooling tower 600, it is not easy to damage its surface.

[0042] In this embodiment, there are two adjustment holes 431, the adjustment tube 430 is provided with an external thread 432, and the adjustment lock 440 is provided with an internal thread 441. The external thread 432 is adapted to the internal thread 441.

[0043] Specifically, the adjustment hole 431 is provided with two parts that allow the external thread 432 to squeeze the connecting rope 420 more tightly. The external thread 432 and the internal thread 441 work together to make the adjustment lock 440 easier to screw into the adjustment tube 430.

[0044] In this embodiment, the external thread portion 432 is provided with several through grooves 433.

[0045] Specifically, the through groove 433 allows the external thread 432 to clamp the connecting rope 420, and also makes the adjustment lock 440 rotate more easily.

[0046] In this embodiment, the suspended platform 120 is provided with a metal fastener 500; the metal fastener 500 includes a first metal plate 510 and a second metal plate 520; the first metal plate 510 and the second metal plate 520 are hinged together; the first metal plate 510 and the second metal plate 520 are respectively provided with a plurality of grooves 540.

[0047] Specifically, the first metal plate 510 is inserted into the crack of the cooling tower 600, and the second metal plate 520 is attached to the surface of the cooling tower 600. When cement mortar is poured, the cement mortar enters the groove 540, enhancing the reinforcement and repair strength of the cooling tower 600. The first metal plate 510 and the second metal plate 520 are hinged together, which can adapt to various working surfaces of the cooling tower 600 cracks.

[0048] In this embodiment, the first metal plate 510 and the second metal plate 520 are respectively provided with arc-shaped grooves 530.

[0049] Specifically, when the working surface of the cooling tower 600 that needs repair exposes the reinforcing steel, the arc-shaped surface of the first metal plate 510 or the second metal plate 520 can be overlapped with the reinforcing steel and welded to enhance the quality of the reinforcement and repair of the cooling tower 600.

[0050] This embodiment provides a repair method for a cooling tower reinforcement and repair system. Please refer to [reference needed]. Figure 1-4As shown, the procedure includes the following steps: Step 1: The suspension mechanism 110 is installed on the top of the cooling tower 600; Step 2: Anchors 200 are installed on the top, middle, and bottom of the cooling tower 600 respectively, and the limiting rope 300 is threaded onto the anchors 200, with both ends of the limiting rope 300 fixed to the anchors 200 respectively; Step 3: The suspended platform 120 is connected to the suspension mechanism 110 via a wire rope, and the connecting rope 420 is installed on the first connecting roller 122 and the second connecting roller 123, with the connecting rope 420 set to its longest position, and the adjusting lock 440 is installed on the limiting rope 300; Step 4: When the construction surface of the cooling tower 600 is tilted downwards, the operator rotates the adjusting lock 440 installed on the first connecting roller 122 to pull... Step 5: When the construction surface of the cooling tower 600 is tilted upward, the operator rotates the adjusting lock 440 installed on the second connecting roller 123 to pull the connecting rope 420, so that the construction platform 120 is in a construction position perpendicular to the horizontal plane. Then, the adjusting lock 440 is rotated in the opposite direction to lock the connecting rope 420. Step 6: When reinforcing and repairing the cooling tower 600, the impurities on the surface of the cooling tower 600 are cleaned, the first metal plate 510 is inserted into the gap of the cooling tower 600, the second metal plate 520 is rotated to fit together with the cleaned surface of the cooling tower 600, and repair is carried out with cement mortar.

[0051] Specifically, the suspension mechanism 110 is installed on the top of the cooling tower 600, and the anchors 200 are respectively installed on the top, middle and bottom of the cooling tower 600, which allows the limiting rope 300 to better conform to the outer surface curve of the cooling tower 600. The anchors 200 are also provided with rings to facilitate the fitting of the limiting rope 300. The anchors 200 can remain on the surface of the cooling tower 600. The suspended platform 120 is installed on the suspended platform 120 by steel wire ropes, and the connecting rope 420 is installed on the first connecting roller 122 and the second connecting roller 123, which can be adjusted by rotation. Lock 440 pulls the connecting rope 420 to adjust the distance between the suspended platform 120 and the surface of the cooling tower 600. When there are cracks on the surface of the cooling tower 600, clean the concrete near the cracks, insert the first metal plate 510 into the crack, and weld the first metal plate 510 or the second metal plate 520 to the steel bars of the cooling tower 600. Then, apply cement mortar and embed the first metal plate 510 and the second metal plate 520 into the cooling tower 600 to enhance the quality of the reinforcement and repair of the cooling tower 600.

[0052] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, and not to limit them; although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some or all of the technical features; and these modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of the present invention.

Claims

1. A repair method for a cooling tower reinforcement and repair system, characterized in that, The cooling tower reinforcement and repair system includes a suspended platform device (100), several anchors (200), a limiting rope (300), and a limiting component (400). The suspended platform device (100) is used to connect to the cooling tower (600); The anchor (200) is connected to the outer surface of the cooling tower (600); The limiting rope (300) is threaded through the anchor (200); The limiting assembly (400) includes a limiting lock (410), a connecting rope (420), an adjusting tube (430), and an adjusting lock (440). The regulating tube (430) is provided with an regulating hole (431); One end of the connecting rope (420) is fixedly connected to the suspended basket device (100), and it passes through the adjusting hole (431) from one end of the adjusting tube (430) and out from the other end of the adjusting tube (430). The adjusting lock (440) is detachably connected to the adjusting tube (430). The limiting lock (410) is fixedly connected to the connecting rope (420), and it is detachably connected to the limiting rope (300); The suspended platform device (100) includes a suspension mechanism (110), a suspended platform (120), a hoist (130), a safety lock (140), and an electrical control box (150). The suspension mechanism (110) is installed at the top of the cooling tower (600); The suspended platform (120) is connected to the suspension mechanism (110) via a transmission connection, the hoist (130) is fixedly connected to the suspended platform (120), the safety lock (140) is fixedly connected to the suspended platform (120), and the electrical control box (150) is fixedly connected to the suspended platform (120) and electrically connected to the hoist (130). The suspended platform (120) is provided with a connecting roller group (121), which is tangent to the limiting rope (300); The connecting roller group (121) includes a first connecting roller (122) and a second connecting roller (123), wherein the first connecting roller (122) is located at the upper part of the suspended platform (120) and the second connecting roller (123) is located at the lower part of the suspended platform (120); The adjustment hole (431) is provided in two parts, the adjustment tube (430) is provided with an external thread (432), and the adjustment lock (440) is provided with an internal thread (441). The external thread (432) is threaded and the internal thread (441) are adapted to each other. The external threaded portion (432) is provided with several through slots (433); The suspended platform (120) is equipped with metal fasteners (500); The metal fastener (500) includes a first metal plate (510) and a second metal plate (520); The first metal plate (510) is hinged to the second metal plate (520); The first metal plate (510) and the second metal plate (520) are respectively provided with a plurality of grooves (540); The first metal plate (510) and the second metal plate (520) are respectively provided with arc-shaped grooves (530); The repair method includes the following steps: Step 1: The suspension mechanism (110) is installed on the top of the cooling tower (600); Step 2: The anchors (200) are installed on the top, middle and bottom of the cooling tower (600) respectively, and the limiting rope (300) is threaded through the anchors (200), and the two ends of the limiting rope (300) are fixed to the anchors (200) respectively. Step 3: Connect the suspended platform (120) to the suspension mechanism (110) via a steel wire rope, install the connecting rope (420) onto the first connecting roller (122) and the second connecting roller (123), set the connecting rope (420) to its longest state, and install the adjusting lock (440) onto the limiting rope (300); Step 4: When the construction surface of the cooling tower (600) is tilted downward, the operator rotates the adjusting lock (440) installed on the first connecting roller (122) and pulls the connecting rope (420) so that the suspended platform (120) is in a construction position perpendicular to the horizontal plane. Then, the adjusting lock (440) is rotated in the opposite direction to lock the connecting rope (420). Step 5: When the construction surface of the cooling tower (600) is tilted upward, the operator rotates the adjusting lock (440) installed on the second connecting roller (123) and pulls the connecting rope (420) so that the suspended platform (120) is in a construction position perpendicular to the horizontal plane. Then, the adjusting lock (440) is rotated in the opposite direction to lock the connecting rope (420). Step 6: When reinforcing and repairing the cooling tower (600), clean the impurities on the surface of the cooling tower (600), insert the first metal plate (510) into the gap of the cooling tower (600), rotate the second metal plate (520) to fit together with the cleaned surface of the cooling tower (600), and repair it with cement mortar.

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