一种管桩电杆布料填充控制方法及系统

By calculating the amount of concrete and calibrating the encoder, combined with the real-time control of the weighing sensor and the frequency converter, the problems of uneven concrete distribution and high scrap rate of pipe piles or poles were solved, and an efficient and safe production process was achieved.

CN118849183BActive Publication Date: 2026-07-17SHANDONG BOSURE AUTOMATION TECH CO LTD +1

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
SHANDONG BOSURE AUTOMATION TECH CO LTD
Filing Date
2024-06-28
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

In existing technologies, the weight and uniformity of the filling process for pipe piles or utility poles are difficult to control, resulting in high scrap rates, low production efficiency, significant safety hazards, and high labor costs.

Method used

By calculating the amount of concrete required for the pole or pipe pile, calibrating the encoder code and the actual lateral distance, calculating the compensation weight based on the positional pressure change when the mold is carried by the mold transport vehicle, controlling the concrete filling process in real time, and optimizing the frequency adjustment of the mold transport vehicle using weighing sensors and frequency converters to achieve precise control.

Benefits of technology

This achieved uniformity and consistency in the placement of pipe piles and poles, reduced scrap rates, improved production efficiency, reduced manual labor, lowered labor intensity, and enhanced safety.

✦ Generated by Eureka AI based on patent content.

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Abstract

本发明涉及布料技术领域,具体涉及一种管桩电杆布料填充控制方法及系统,方法包括如下步骤:步骤一:计算电杆或管桩所需混凝土量;步骤二:进行编码器码数与实际横移距离标定;步骤三:基于运模车承载模具时对应的位置压力变化,计算补偿重量消除泵管施压影响;步骤四:进行混凝土填充并进行实时控制,最终完成填充作业,实现了对运模车、对应桩型与杆型混凝土布料的精准控制和优化。
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