Wireless multi-functional hydraulic coiling machine

Abstract

The application discloses a wireless multifunctional hydraulic tape winding machine, which comprises a base, an inclined frame, a first hydraulic motor, a rotating frame and an adjusting frame, the base is symmetrically fixed with the inclined frame on the front and back of the right side, the base is fixed with the first hydraulic motor, the output end of the first hydraulic motor is fixed with the rotating frame, the rotating frame is rotationally connected with the adjusting frame, and the adjusting frame is bearing-connected with a positioning assembly. The wireless multifunctional hydraulic tape winding machine adopts a lever type self-balancing mechanism, when the conveying belt is wound, the position of the counterweight can be automatically adjusted along with the increase of the diameter of the conveying belt roll and the increase of the gravity, the gravity of the conveying belt roll is balanced through the counterweight, thereby avoiding problems such as liquid leakage and damage caused by the fact that the hydraulic rod bears large pressure, and effectively prolonging the service life of the hydraulic rod. In combination with the cleaning mechanism, the conveying belt working surface can be double cleaned, and the cleanliness of the conveying belt working surface is ensured.

Description

Technical Field

[0001] This invention relates to the field of hydraulic tape winding machine technology, specifically a wireless multi-functional hydraulic tape winding machine. Background Technology

[0002] During the mining process, belt conveyors are used to transport the mined coal. After the belt conveyor is used, a wirelessly remote-controlled hydraulic belt winding machine (that is, the hydraulic belt winding machine is operated wirelessly through existing wireless remote control technology) is used to wind up the conveyor belt. The hydraulic belt winding machine can quickly and efficiently wind the conveyor belt onto the winding device's reel, effectively reducing the labor intensity of workers and improving work efficiency. In practical use, existing hydraulic tape winding machines mainly rely on hydraulic rods to support the winding mechanism. As the diameter of the conveyor belt roll increases, the gravity also increases, requiring the hydraulic rods to withstand greater pressure. When the pressure is too high, it can lead to problems such as leakage or damage to the hydraulic rods. To address these issues, a wireless multi-functional hydraulic tape winding machine is designed to better meet practical needs. Summary of the Invention

[0003] The purpose of this invention is to provide a wireless multi-functional hydraulic tape winding machine to solve the problems mentioned in the background art.

[0004] To achieve the above objectives, the present invention provides the following technical solution: a wireless multi-functional hydraulic winding machine, comprising a base, an inclined frame, a first hydraulic motor, a rotating frame, and an adjusting frame. The inclined frame is symmetrically fixed to the front and rear of the right side of the base. The first hydraulic motor is fixed to the base, and the rotating frame is fixed to the output end of the first hydraulic motor. The adjusting frame is rotatably connected to the rotating frame. A positioning component is connected to the adjusting frame via a bearing. The positioning component is driven by a second hydraulic motor fixed to the adjusting frame. A winding core is mounted on the positioning component. A cleaning mechanism is mounted on the right side of the base. A counterweight balancing mechanism is mounted on the adjusting frame. The counterweight balancing mechanism includes a horizontal plate, a movable frame, a pressure roller, a slide bar, a second spring, a buffer block, a fixed plate, and a counterweight block. The horizontal plate is fixed to the adjusting frame, and the horizontal plate and the rotating frame are connected by a bearing. A movable frame is provided on the right side, and a pressure roller is connected to the movable frame by a bearing. The pressure roller contacts the core. A slide rod is fixed on the left side of the movable frame, and the slide rod is slidably connected to the cross plate. One end of a second spring is also fixed on the movable frame, and the other end of the second spring is fixed to the cross plate. A buffer block is fixed on the slide rod, and the buffer block contacts the cross plate to provide a buffering and protective function. A fixed plate is fixed to the left end of the slide rod, and a counterweight is fixed on the fixed plate. The conveyor belt is wound up by the rotation of the core. With the action of the pressure roller, the conveyor belt wound on the core is flattened. As the diameter of the conveyor belt roll on the core increases, the weight of the conveyor belt roll increases. At this time, the pressure roller moves under force, thereby driving the movable frame, slide rod, fixed plate and counterweight to move. Through the movement of the counterweight, the weight of the conveyor belt roll is automatically balanced by lever principle.

[0005] Preferably, one end of the hydraulic rod is rotatably connected to the rotating frame, and the other end of the hydraulic rod is rotatably connected to the adjusting frame. Through the action of the hydraulic rod, a basic force can be provided for the vertical rotation of the adjusting frame, thereby providing a basic guarantee for the height adjustment of the core.

[0006] Preferably, the positioning assembly includes a ferrule, an air inlet pipe, an air outlet pipe, a piston, and a positioning rod. The ferrule is bearing-connected to the adjusting frame, and the ferrule has an air inlet pipe and an air outlet pipe. A piston is slidably connected inside the ferrule. Through the action of the air inlet pipe and the air outlet pipe, the piston can be driven to move under air pressure.

[0007] Preferably, a positioning rod is fixed on the piston, and the positioning rod is slidably connected to the sleeve. When the piston moves, it simultaneously drives the positioning rod to move, thereby ensuring the normal operation of the device.

[0008] Preferably, the core is symmetrically fixed with locking blocks at the front and back, and the locking blocks and the sleeves are nested together, and the locking blocks and the positioning rods are engaged. Through the nesting action between the locking blocks and the sleeves, the core can be positioned and installed. With the engagement action between the locking blocks and the positioning rods, the core can be locked, ensuring the stability of the core installation.

[0009] Preferably, the cleaning mechanism includes a guide roller, a drive wheel, a cam, a brush roller, a driven wheel, a connecting plate, a vertical rod, a mounting plate, a first spring, and a hammer ball. The guide roller is bearing-connected to the inclined frame, and the drive wheel is symmetrically fixed on the guide roller. The cam is also symmetrically fixed on the guide roller. The guide roller contacts the conveyor belt, and the friction between the guide roller and the conveyor belt provides a basic force for the rotation of the drive wheel and the cam.

[0010] Preferably, the brush roller bearing is connected to the inclined frame, and the brush roller is in contact with the working surface of the conveyor belt. The brush roller is symmetrically fixed with driven wheels at the front and rear. At the same time, the driven wheels are connected to the driving wheel through the belt. Through the transmission between the driven wheel and the driving wheel, a force can be provided for the rotation of the brush roller. The brush roller can achieve the cleaning function of the working surface of the conveyor belt.

[0011] Preferably, the connecting plate is fixed on the inclined frame, and a vertical rod is slidably connected to the connecting plate. The vertical rod and the cam are slidably connected. The sliding action between the vertical rod and the cam can provide a basic force for the movement of the vertical rod.

[0012] Preferably, a mounting plate is also fixed on the vertical rod, and one end of a first spring is fixed on the mounting plate, while the other end of the first spring is fixed on the connecting plate. Through the elastic action of the first spring, a basic force can be provided for the automatic reset of the vertical rod and the mounting plate, ensuring the normal operation of the device.

[0013] Preferably, the mounting plate is uniformly fixed with hammer balls, and the hammer balls can achieve a striking effect when they come into contact with the working surface of the conveyor belt. The striking effect of the hammer balls on the working surface of the conveyor belt can cause the conveyor belt to vibrate, and the vibration of the conveyor belt can shake off foreign objects such as sand and slag from the surface of the conveyor belt.

[0014] Compared with the prior art, the beneficial effects of this invention are as follows: This wireless multi-functional hydraulic belt winding machine adopts a lever-type self-balancing mechanism. When winding the conveyor belt, the position of the counterweight can be automatically adjusted as the diameter and gravity of the conveyor belt roll increase. By balancing the weight of the conveyor belt roll with the counterweight, problems such as leakage and damage caused by excessive pressure on the hydraulic rod are avoided, effectively extending the service life of the hydraulic rod. In addition, with the cleaning mechanism, the working surface of the conveyor belt can be cleaned twice to ensure the cleanliness of the working surface of the conveyor belt. The specific details are as follows: 1. This wireless multi-functional hydraulic belt winding machine uses a second hydraulic motor to drive the ferrule, clamp, and core to rotate, enabling automatic winding of the conveyor belt. During winding, a second spring provides force to the movable frame and pressure roller, allowing the pressure roller to flatten the winding conveyor belt and ensure its flatness. As the diameter of the conveyor belt roll on the core increases, the pressure roller can move under force, thereby moving the movable frame, slide bar, fixed plate, and counterweight. The gravity of the counterweight balances the weight of the conveyor belt roll, preventing the weight of the conveyor belt roll from directly acting on the hydraulic rod and causing damage to the hydraulic rod, thus effectively extending the service life of the hydraulic rod. 2. This wireless multi-functional hydraulic belt winding machine, during conveyor belt winding, utilizes the friction between the conveyor belt and the guide rollers to rotate the guide rollers, drive wheel, and cam. Combined with the transmission between the drive wheel and the driven wheel, this causes the brush roller to rotate and clean foreign objects such as coal slag from the conveyor belt's working surface. Furthermore, the sliding action between the cam and the vertical rod, along with the elasticity of the first spring, causes the mounting plate and the hammer ball to move in an orderly up-and-down reciprocating motion. The hammer ball strikes the conveyor belt, causing it to vibrate. This vibration shakes off foreign objects such as coal slag, achieving a secondary cleaning effect and effectively ensuring the conveyor belt's cleaning performance. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the overall isometric three-dimensional structure of the device of the present invention; Figure 2 This is a side view of the overall three-dimensional structure of the device of the present invention; Figure 3 This is a partial cross-sectional three-dimensional structural diagram of the positioning component and the core of the present invention; Figure 4 This is a three-dimensional structural diagram of the cleaning mechanism of the present invention; Figure 5 For the present invention Figure 4 Enlarged structural diagram at point A in the middle; Figure 6 This is a side-view perspective three-dimensional structural diagram of the cleaning mechanism of the present invention; Figure 7 This is a three-dimensional structural diagram of the counterweight balancing mechanism of the present invention.

[0016] In the diagram: 1. Base; 2. Inclined frame; 3. First hydraulic motor; 4. Rotating frame; 401. Hydraulic rod; 5. Adjusting frame; 6. Positioning assembly; 601. Sleeve; 602. Air inlet pipe; 603. Air outlet pipe; 604. Piston; 605. Positioning rod; 7. Second hydraulic motor; 8. Core; 801. Locking block; 9. Cleaning mechanism; 901. Guide roller; 902. Drive wheel; 903. Cam; 904. Brush roller; 905. Driven wheel; 906. Connecting plate; 907. Vertical rod; 908. Mounting plate; 909. First spring; 910. Hammer ball; 10. Counterweight balancing mechanism; 1001. Horizontal plate; 1002. Movable frame; 1003. Pressure roller; 1004. Slide rod; 1005. Second spring; 1006. Buffer block; 1007. Fixed plate; 1008. Counterweight block. Detailed Implementation

[0017] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0018] Please see Figures 1-7This invention provides a technical solution: a wireless multi-functional hydraulic tape winding machine, comprising a base 1, an inclined frame 2, a first hydraulic motor 3, a rotating frame 4, and an adjusting frame 5. The inclined frame 2 is symmetrically fixed to the front and rear of the right side of the base 1. The first hydraulic motor 3 is fixed on the base 1. The rotating frame 4 is fixed to the output end of the first hydraulic motor 3. The adjusting frame 5 is rotatably connected to the rotating frame 4. A positioning component 6 is connected to the adjusting frame 5 by a bearing. The positioning component 6 is driven by a second hydraulic motor 7 fixed on the adjusting frame 5. A winding mechanism is mounted on the positioning component 6. The core 8 and the base 1 have a cleaning mechanism 9 installed on the right side. The adjusting frame 5 has a counterweight balancing mechanism 10 installed on it. The counterweight balancing mechanism 10 includes a horizontal plate 1001, a movable frame 1002, a pressure roller 1003, a slide rod 1004, a second spring 1005, a buffer block 1006, a fixed plate 1007, and a counterweight block 1008. The horizontal plate 1001 is fixed on the adjusting frame 5. The horizontal plate 1001 and the rotating frame 4 are connected by a bearing. The movable frame 1002 is provided on the right side of the horizontal plate 1001. The movable frame 1002 is connected by a pressure roller 1003 and a slide rod 1004. Roller 1003 and pressure roller 1003 are in contact with core 8. A slide rod 1004 is fixed on the left side of the movable frame 1002. The slide rod 1004 is slidably connected to the horizontal plate 1001. One end of a second spring 1005 is also fixed on the movable frame 1002. The other end of the second spring 1005 is fixed on the horizontal plate 1001. A buffer block 1006 is fixed on the slide rod 1004, and the buffer block 1006 is in contact with the horizontal plate 1001 to achieve a buffering and protective function. A fixing plate 1007 is fixed to the left end of the slide rod 1004. A counterweight 1008 is fixed on the core 8. The conveyor belt is wound up by the rotation of the core 8. With the action of the pressure roller 1003, the conveyor belt wound on the core 8 is flattened. As the diameter of the conveyor belt roll on the core 8 increases, the weight of the conveyor belt roll increases. At this time, the pressure roller 1003 is moved by the force, thereby driving the movable frame 1002, the slide bar 1004, the fixed plate 1007 and the counterweight 1008 to move. Through the movement of the counterweight 1008, the weight of the conveyor belt roll is automatically balanced by lever principle.

[0019] One end of a hydraulic rod 401 is rotatably connected to the rotating frame 4, and the other end of the hydraulic rod 401 is rotatably connected to the adjusting frame 5; the positioning assembly 6 includes a sleeve 601, an air inlet pipe 602, an air outlet pipe 603, a piston 604, and a positioning rod 605. The sleeve 601 is bearing-connected to the adjusting frame 5, and the sleeve 601 has an air inlet pipe 602 and an air outlet pipe 603. The piston 604 is slidably connected inside the sleeve 601; the positioning rod 605 is fixed on the piston 604, and the positioning rod 605 is slidably connected to the sleeve 601; the core 8 has symmetrically fixed locking blocks 801, and the locking blocks 801 are nested with the sleeve 601, and the locking blocks 801 are engaged with the positioning rod 605. When using this wireless multi-functional hydraulic tape winding machine, such as Figures 1-7As shown, the positioning function of the core 8 is achieved by first nesting the locking block 801 with the locking sleeve 601. Then, air is injected into the locking sleeve 601 through the air inlet pipe 602. Under the action of air pressure, the piston 604 is moved by force, thereby driving the positioning rod 605 to slide outward until the positioning rod 605 engages with the locking block 801, thus achieving the locking function of the core 8 and ensuring the stability of the core 8 installation. Then, the extension and retraction of the hydraulic rod 401 can drive the adjusting frame 5 and the counterweight balancing mechanism 10 to rotate, thereby achieving the height adjustment of the core 8. After the adjustment is completed, the conveyor belt to be wound can be connected to the core 8 with the working surface of the conveyor belt facing down. When the conveyor belt is wound, the second hydraulic motor 7 can drive the positioning component 6 and the core 8 to rotate, thereby achieving the winding function of the conveyor belt. At this time, the pressure roller 1003 is always in contact with the core. The conveyor belt roll on the core 8 contacts the core 8. The second spring 1005 provides force to the movable frame 1002 and the pressure roller 1003, so that the pressure roller 1003 exerts a certain pressure on the conveyor belt roll on the core 8, thereby ensuring the flatness of the conveyor belt roll on the core 8. As the diameter of the conveyor belt roll on the core 8 increases, the movable frame 1002 and the pressure roller 1003 move under force, thereby synchronously driving the slide bar 1004, the fixed plate 1007 and the counterweight 1008 to move to the left. Through the gravity of the counterweight 1008 and the lever principle, the gravity of the conveyor belt roll on the core 8 can be balanced, effectively preventing the gravity of the conveyor belt roll on the core 8 from acting directly on the hydraulic rod 401, thereby preventing the hydraulic rod 401 from leaking and being damaged due to bearing large pressure, and thus effectively extending the service life of the hydraulic rod 401. The cleaning mechanism 9 includes a guide roller 901, a drive wheel 902, a cam 903, a brush roller 904, a driven wheel 905, a connecting plate 906, a vertical rod 907, a mounting plate 908, a first spring 909, and a hammer ball 910. The guide roller 901 is bearing-connected to the inclined frame 2, and the drive wheel 902 is symmetrically fixed to the guide roller 901. The cam 903 is also symmetrically fixed to the guide roller 901. The guide roller 901 is in contact with the conveyor belt. The brush roller 904 is bearing-connected to the inclined frame 2, and the brush roller 904 is in contact with the working surface of the conveyor belt. A driven wheel 905 is symmetrically fixed at the rear, and the driven wheel 905 is connected to the driving wheel 902 via a belt; a connecting plate 906 is fixed on the inclined frame 2, and a vertical rod 907 is slidably connected to the connecting plate 906, and the vertical rod 907 is slidably connected to the cam 903; a mounting plate 908 is also fixed on the vertical rod 907, and one end of a first spring 909 is fixed on the mounting plate 908, and the other end of the first spring 909 is fixed on the connecting plate 906; hammer balls 910 are evenly fixed on the mounting plate 908, and the hammer balls 910 can achieve a striking effect by contacting the working surface of the conveyor belt; During the conveyor belt winding process, such as Figures 1-6 As shown, the friction between the conveyor belt and the guide roller 901 causes the guide roller 901 to rotate, thereby driving the drive wheel 902 and the cam 903 to rotate. During the rotation of the cam 903, the sliding action between the cam 903 and the vertical rod 907 and the elastic action of the first spring 909 cause the vertical rod 907 to move up and down in an orderly manner. When the vertical rod 907 moves, it simultaneously drives the mounting plate 908 and the hammer ball 910 to move up and down in an orderly manner. When the hammer ball 910 moves up to contact the working surface of the conveyor belt, it can strike the conveyor belt, thereby causing the conveyor belt to vibrate. Through the vibration of the conveyor belt, the conveyor belt can be... The machine shakes off any adhering coal slag and other foreign objects, achieving a primary cleaning of the conveyor belt. In conjunction with the transmission between the driven wheel 905 and the driving wheel 902, the brush roller 904 rotates, performing a secondary cleaning of the conveyor belt after the coal slag is shaken off. This ensures the cleanliness of the conveyor belt surface and effectively prevents damage to the conveyor belt caused by adhering coal slag and other foreign objects during winding. After the conveyor belt is wound up, the first hydraulic motor 3 drives the rotating frame 4 and the adjusting frame 5 to rotate, allowing the conveyor belt roll to be turned and facilitating unloading. This is the working principle of this wireless multi-functional hydraulic belt winding machine.

[0020] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A wireless multi-functional hydraulic tape winding machine, comprising a base (1), an inclined frame (2), a first hydraulic motor (3), a rotating frame (4), and an adjusting frame (5), wherein the inclined frame (2) is symmetrically fixed on the right side of the base (1), the first hydraulic motor (3) is fixed on the base (1), the rotating frame (4) is fixed at the output end of the first hydraulic motor (3), and the adjusting frame (5) is rotatably connected to the rotating frame (4), characterized in that: The adjusting frame (5) is connected to a positioning assembly (6) by a bearing. The positioning assembly (6) is driven by a second hydraulic motor (7) fixed on the adjusting frame (5). A core (8) is installed on the positioning assembly (6). A cleaning mechanism (9) is installed on the right side of the base (1). A counterweight balancing mechanism (10) is installed on the adjusting frame (5). The counterweight balancing mechanism (10) includes a horizontal plate (1001), a movable frame (1002), a pressure roller (1003), a slide bar (1004), and a second spring (1005). The system includes a buffer block (1006), a fixed plate (1007), and a counterweight (1008). The horizontal plate (1001) is fixed on the adjusting frame (5). The horizontal plate (1001) and the rotating frame (4) are connected by bearings. A movable frame (1002) is provided on the right side of the horizontal plate (1001). A pressure roller (1003) is connected to the movable frame (1002) by a bearing. The pressure roller (1003) is in contact with the core (8). A slide rod (1004) is fixed on the left side of the movable frame (1002). 4) The sliding connection between the sliding rod (1002) and the horizontal plate (1001) is slidable. One end of the second spring (1005) is fixed on the movable frame (1002), and the other end of the second spring (1005) is fixed on the horizontal plate (1001). A buffer block (1006) is fixed on the sliding rod (1004), and the buffer block (1006) contacts the horizontal plate (1001) to achieve a buffering and protective function. A fixing plate (1007) is fixed on the left end of the sliding rod (1004), and a counterweight (1008) is fixed on the fixing plate (1007). The conveyor belt is wound up by rotating the core (8). With the action of the pressure roller (1003), the conveyor belt wound on the core (8) is flattened. As the diameter of the conveyor belt roll on the core (8) increases, the weight of the conveyor belt roll increases. At this time, the pressure roller (1003) is moved by the force, thereby driving the movable frame (1002), slide bar (1004), fixed plate (1007) and counterweight (1008) to move. Through the movement of the counterweight (1008), the automatic balancing effect of the weight of the conveyor belt roll is achieved through the lever principle. One end of a hydraulic rod (401) is rotatably connected to the rotating frame (4), and the other end of the hydraulic rod (401) is rotatably connected to the adjusting frame (5).

2. The wireless multi-functional hydraulic tape winding machine according to claim 1, characterized in that: The positioning component (6) includes a sleeve (601), an air inlet pipe (602), an air outlet pipe (603), a piston (604), and a positioning rod (605). The sleeve (601) is bearing connected to the adjusting frame (5), and the sleeve (601) is provided with an air inlet pipe (602) and an air outlet pipe (603). The piston (604) is slidably connected inside the sleeve (601).

3. The wireless multi-functional hydraulic tape winding machine according to claim 2, characterized in that: A positioning rod (605) is fixed on the piston (604), and the positioning rod (605) and the sleeve (601) are slidably connected.

4. The wireless multi-functional hydraulic tape winding machine according to claim 1, characterized in that: The core (8) is symmetrically fixed with a locking block (801) at the front and back, and the locking block (801) and the sleeve (601) are nested together, and the locking block (801) and the positioning rod (605) are engaged together.

5. The wireless multi-functional hydraulic tape winding machine according to claim 1, characterized in that: The cleaning mechanism (9) includes a guide roller (901), a drive wheel (902), a cam (903), a brush roller (904), a driven wheel (905), a connecting plate (906), a vertical rod (907), a mounting plate (908), a first spring (909), and a hammer ball (910). The guide roller (901) is bearing connected to the inclined frame (2), and the drive wheel (902) is symmetrically fixed on the guide roller (901). The cam (903) is also symmetrically fixed on the guide roller (901). The guide roller (901) is in contact with the conveyor belt.

6. The wireless multi-functional hydraulic tape winding machine according to claim 5, characterized in that: The brush roller (904) is connected to the inclined frame (2) by a bearing, and the brush roller (904) is in contact with the working surface of the conveyor belt. A driven wheel (905) is symmetrically fixed on the brush roller (904) at the front and back. The driven wheel (905) is connected to the driving wheel (902) through a belt.

7. The wireless multi-functional hydraulic tape winding machine according to claim 5, characterized in that: The connecting plate (906) is fixed on the tilting frame (2), and a vertical rod (907) is slidably connected to the connecting plate (906), and the vertical rod (907) is slidably connected to the cam (903).

8. The wireless multi-functional hydraulic tape winding machine according to claim 5, characterized in that: The vertical rod (907) is also fixed with a mounting plate (908), and one end of a first spring (909) is fixed on the mounting plate (908), and the other end of the first spring (909) is fixed on the connecting plate (906).

9. The wireless multi-functional hydraulic tape winding machine according to claim 5, characterized in that: Hammering balls (910) are evenly fixed on the mounting plate (908), and the hammering balls (910) can achieve a striking effect when they come into contact with the working surface of the conveyor belt.

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