Relative chamber sulfur hexafluoride density table inflation system, method, product, and terminal
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-16
- Publication Date
- 2026-08-11
AI Technical Summary
[0004]鉴于以上所述现有技术的缺点,本申请的目的在于提供一种相对腔六氟化硫密度表充气系统、方法、产品及终端,用于解决现有技术中由于采用人工操作方式向相对腔六氟化硫密度表充气密封而导致的成本高、效率低且良品率低等技术问题
[0015]如上所述,本申请的相对腔六氟化硫密度表充气系统、方法、产品及终端,具有以下有益效果:所述智能控制模块基于采集的工艺卡二维码图像数据设置所述待充气产品的充气工艺参数,并根据设置的充气工艺参数依次控制所述充气压钢珠模块将密封钢珠输送至所述待充气产品内、控制所述真空抽气模块通过所述充气压钢珠模块对所述待充气产品进行抽气、控制所述供气模块通过所述充气压钢珠模块对所述待充气产品进行充气以及控制所述充气压钢珠模块对所述待充气产品压入密封钢珠。通过二维码图像识别技术、自动化控制技术以及软件交互等手段,完成了充气及压钢珠密封的智能化自动化改造,大大提升了相对腔六氟化硫密度表充气环节的效率和准确度,避免了人为操作因素导致的工装密封不到位、压钢珠不到位等原因造成的不良品的产生,提高了生产效率以及相对腔六氟化硫密度表的良品率,进而有效提升了工厂的收益以及市场竞争力。
Smart Images

Figure CN118856209B_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of sulfur hexafluoride density meter technology, and in particular to a relative cavity sulfur hexafluoride density meter inflation system, method, product and terminal. Background Technology
[0002] In the precision instrument industry, sulfur hexafluoride density meters are mainly used to monitor the density of sulfur hexafluoride gas in sealed containers. They can display the gas density on-site and provide timely alarms when the density value reaches the set value, making them suitable for high-pressure system testing. Among them, relative cavity sulfur hexafluoride density meters that employ the gas compensation principle are increasingly favored by customers due to their higher setpoint accuracy and greater shock resistance.
[0003] The core component of a relative cavity sulfur hexafluoride density meter is a bellows assembly. A predetermined gas, including SF6, N2, and C4, is filled into the gas chamber formed by the bellows assembly to achieve gas compensation, and then sealed with steel balls. However, the existing filling process for relative cavity sulfur hexafluoride density meters is mainly manual, using simple filling fixtures. This requires manual setting of the filling pressure, manual clamping and sealing, and manual pressing of the steel balls with a bench vise. This process is not only cumbersome but also results in poor consistency between filling and pressing, leading to high filling costs, low efficiency, and a relatively high rate of defective products. Furthermore, any abnormal filling value can prevent the bellows assembly or even the finished meter from being properly adjusted, resulting in scrap and significant cost losses. This makes it unsuitable for mass production of density relays and reduces its competitiveness in the precision instrument market. Summary of the Invention
[0004] In view of the shortcomings of the prior art described above, the purpose of this application is to provide a gas filling system, method, product and terminal for a relative cavity sulfur hexafluoride density meter, which solves the technical problems of high cost, low efficiency and low yield caused by the manual operation of filling and sealing the relative cavity sulfur hexafluoride density meter.
[0005] To achieve the above and other related objectives, a first aspect of this application provides a relative cavity sulfur hexafluoride density meter inflation system, comprising: an inflation fixture, an inflation pressure steel ball module, an air supply module, a vacuum extraction module, a steel ball discharge module, an image acquisition module, and an intelligent control module; the inflation pressure steel ball module is respectively connected to the inflation fixture, the air supply module, the vacuum extraction module, and the steel ball discharge module via pipelines; the intelligent control module is respectively electrically connected to the inflation pressure steel ball module, the air supply module, the vacuum extraction module, the steel ball discharge module, and the image acquisition module; the inflation fixture fixes the product to be inflated; wherein, the product to be inflated is a relative cavity sulfur hexafluoride density meter semi-finished product; the steel ball discharge module... The system comprises a material module for conveying sealing steel balls to the inflation pressure steel ball module; an image acquisition module for acquiring the process card QR code image data of the product to be inflated; and an intelligent control module for setting inflation process parameters of the product to be inflated based on the acquired process card QR code image data, and sequentially controlling the inflation pressure steel ball module to convey sealing steel balls into the product to be inflated, controlling the vacuum pumping module to evacuate air from the product to be inflated through the inflation pressure steel ball module, controlling the air supply module to inflate the product to be inflated through the inflation pressure steel ball module, and controlling the inflation pressure steel ball module to press sealing steel balls into the product to be inflated.
[0006] In some embodiments of the first aspect of this application, the method by which the intelligent control module sets the inflation process parameters of the product to be inflated based on the acquired process card QR code image data includes: parsing the process card QR code image data of the product to be inflated acquired by the image acquisition module, and identifying inflation process information related to the inflation process therein; setting the inflation process parameters of the product to be inflated based on the inflation process information; wherein the inflation process parameters include: vacuum degree parameters, inflation hole position parameters, sealing hole position parameters, type of gas to be inflated, and pressure parameters corresponding to the gas to be inflated.
[0007] In some embodiments of the first aspect of this application, the air-pressurized steel ball module includes an inflation head and an electromagnet disposed on the inflation head, with gas channels provided on both sides of the inflation head; the gas channels are respectively connected to the gas supply module and the vacuum pumping module; the electromagnet is electrically connected to the intelligent control module; wherein, the method of controlling the air-pressurized steel ball module to deliver the sealing steel ball into the product to be inflated includes: when the sealing steel ball is detected to be delivered to the air-pressurized steel ball module, controlling the electromagnet to be energized so that the inflation head generates magnetism and attracts the sealing steel ball to the head of the inflation head; and controlling the inflation head to move into the inflation hole of the product to be inflated according to the set inflation hole position parameters.
[0008] In some embodiments of the first aspect of this application, a pressure monitoring module is further included, wherein the gas supply module and the vacuum pumping module are both connected to the inflatable steel ball module via the pressure monitoring module; the pressure monitoring module includes a pressure gauge and a second solenoid valve, the pressure gauge and the second solenoid valve are electrically connected to the intelligent control module respectively, and are connected to the inflatable steel ball module via pipelines in the order of pressure gauge and second solenoid valve.
[0009] In some embodiments of the first aspect of this application, the vacuum pumping module includes a vacuum pump and a third solenoid valve. The third solenoid valve is electrically connected to the intelligent control module and is connected to the inflation pressure ball module in sequence via pipelines in the order of vacuum pump, third solenoid valve, pressure gauge, and second solenoid valve. The method of controlling the vacuum pumping module to pump air from the product to be inflated via the inflation pressure ball module includes: controlling the second and third solenoid valves to open, and starting the vacuum pump according to the set vacuum parameters to continuously pump air from the product to be inflated through the gas channels on both sides of the inflation head; monitoring the vacuum value of the gas inside the product to be inflated using the pressure gauge; and when the vacuum value reaches the set vacuum parameters, controlling the second and third solenoid valves to close and shutting down the vacuum pump.
[0010] In some embodiments of the first aspect of this application, the gas supply module includes multiple gas cylinders containing different types of gas to be filled and multiple first solenoid valves. Each first solenoid valve is electrically connected to the intelligent control module and is connected to the inflation pressure ball module via a pipeline in the order of gas cylinder, first solenoid valve, pressure gauge, and second solenoid valve. The method of controlling the gas supply module to inflate the product to be filled via the inflation pressure ball module includes: controlling the second solenoid valve to open, and controlling the first solenoid valve connected to the corresponding gas cylinder to open according to the type of gas to be filled, so as to automatically inflate the product to be filled with the gas in the gas cylinder through the gas channels on both sides of the inflation head based on air pressure; monitoring the pressure value of the gas to be filled in the product to be filled using the pressure gauge; and controlling the second solenoid valve and the first solenoid valve connected to the gas cylinder to close when the pressure value of the gas to be filled reaches the set corresponding pressure parameter.
[0011] In some embodiments of the first aspect of this application, the method of controlling the inflation steel ball module to press the sealing steel ball into the product to be inflated includes: controlling the first solenoid valve, the second solenoid valve, and the third solenoid valve to close, and controlling the inflation head to move the sealing steel ball into the sealing hole of the product to be inflated according to the set sealing hole position parameters, so as to press the sealing steel ball into the sealing hole for sealing.
[0012] To achieve the above and other related objectives, a second aspect of this application provides a method for filling a relative cavity sulfur hexafluoride density meter, applied to the relative cavity sulfur hexafluoride density meter filling system described above. The method includes: acquiring QR code image data of a process card of a semi-finished relative cavity sulfur hexafluoride density meter, fixed on a filling fixture, which is the product to be filled; setting filling process parameters for the product to be filled based on the acquired process card QR code image data; conveying sealing steel balls to a filling pressure steel ball module; and, according to the set filling process parameters, sequentially controlling the filling pressure steel ball module to convey sealing steel balls into the product to be filled, controlling the vacuum pumping module to evacuate air from the product to be filled through the filling pressure steel ball module, controlling the gas supply module to inflate the product to be filled through the filling pressure steel ball module, and controlling the filling pressure steel ball module to press sealing steel balls into the product to be filled.
[0013] To achieve the above and other related objectives, a third aspect of this application provides a computer program product comprising computer program code that, when executed on a computer, causes the computer to implement the relative cavity sulfur hexafluoride density gauge filling method as described above.
[0014] To achieve the above and other related objectives, a fourth aspect of this application provides a relative cavity sulfur hexafluoride density meter inflation control terminal, including a memory, a processor, and a computer program stored in the memory; the processor executes the computer program to implement the relative cavity sulfur hexafluoride density meter inflation method as described above.
[0015] As described above, the relative cavity sulfur hexafluoride density meter inflation system, method, product, and terminal of this application have the following beneficial effects: the intelligent control module sets the inflation process parameters of the product to be inflated based on the collected process card QR code image data, and controls the inflation pressure steel ball module to deliver the sealing steel ball into the product to be inflated in sequence according to the set inflation process parameters; controls the vacuum pumping module to pump air from the product to be inflated through the inflation pressure steel ball module; controls the gas supply module to inflate the product to be inflated through the inflation pressure steel ball module; and controls the inflation pressure steel ball module to press the sealing steel ball into the product to be inflated. By employing QR code image recognition technology, automated control technology, and software interaction, the intelligent and automated transformation of the inflation and steel ball sealing processes has been completed. This has greatly improved the efficiency and accuracy of the inflation process for the relative cavity sulfur hexafluoride density gauge, avoiding defects caused by human factors such as inadequate tooling sealing or insufficient steel ball pressing. This has increased production efficiency and the yield rate of relative cavity sulfur hexafluoride density gauges, thereby effectively enhancing the factory's profits and market competitiveness. Attached Figure Description
[0016] Figure 1 The diagram shown is a schematic representation of the gas filling system for the relative cavity sulfur hexafluoride density gauge in one embodiment of this application.
[0017] Figure 2 The diagram shown is a structural schematic of the intelligent control module in one embodiment of this application.
[0018] Figure 3 This is shown as another structural schematic diagram of the relative cavity sulfur hexafluoride density gauge inflation system in one embodiment of this application.
[0019] Figure 4 The diagram shown is a schematic representation of the specific structure of the relative cavity sulfur hexafluoride density gauge inflation system in a specific embodiment of this application.
[0020] Figure 5 The diagram shown is a schematic representation of the process of automatically inflating a product to be inflated in a specific embodiment of this application.
[0021] Figure 6 The diagram shown is a schematic flowchart of a method for filling a relative cavity sulfur hexafluoride density table according to an embodiment of this application.
[0022] Figure 7 The diagram shown is a schematic block diagram of the relative cavity sulfur hexafluoride density meter inflation control terminal in one embodiment of this application. Detailed Implementation
[0023] The following specific examples illustrate the implementation of this application. Those skilled in the art can easily understand other advantages and effects of this application from the content disclosed in this specification. This application can also be implemented or applied through other different specific embodiments, and various details in this specification can also be modified or changed based on different viewpoints and applications without departing from the spirit of this application. It should be noted that, unless otherwise specified, the following embodiments and features in the embodiments can be combined with each other.
[0024] Before providing a further detailed description of the present invention, the nouns and terms used in the embodiments of the present invention are explained, and the nouns and terms used in the embodiments of the present invention are subject to the following interpretations:
[0025] <1> Meters: These are instruments that measure a physical quantity and convert it into a displayed value, such as gas relays, pressure gauges, and gas density meters.
[0026] The existing filling process for relative cavity sulfur hexafluoride density meters is mainly manual, using simple filling fixtures. This requires manual setting of the filling pressure, manual clamping and sealing, and manual pressing of the steel balls using a bench vise. This process is not only cumbersome but also results in poor consistency between filling and steel ball pressing, leading to high filling costs, low efficiency, and a relatively high rate of defective products. Furthermore, any abnormal filling value can prevent the bellows assembly or even the finished meter from being properly adjusted, resulting in scrap and significant cost losses. This process also fails to meet the needs of mass-produced, customized density relays, making them uncompetitive in the precision instrument market.
[0027] To address the problems mentioned above, this invention provides a gas filling system, method, product, and terminal for a relative cavity sulfur hexafluoride density meter, aiming to solve the technical problems of high cost, low efficiency, and low yield caused by the manual operation of filling and sealing the relative cavity sulfur hexafluoride density meter in the prior art.
[0028] To facilitate understanding of the embodiments of this application, firstly, in conjunction with Figure 1 Detailed explanation. Figure 1 A schematic diagram of the relative cavity sulfur hexafluoride density meter inflation system 100 is shown in an embodiment of the present invention. The relative cavity sulfur hexafluoride density meter inflation system 100 includes: inflation fixture 101, inflation pressure steel ball module 102, air supply module 103, vacuum pumping module 104, steel ball discharge module 105, image acquisition module 106, and intelligent control module 107.
[0029] The pneumatic steel ball module 102 is connected to the pneumatic tooling 101, the air supply module 103, the vacuum extraction module 104, and the steel ball discharge module 105 via pipes; the intelligent control module 107 is electrically connected to the pneumatic steel ball module 102, the air supply module 103, the vacuum extraction module 104, the steel ball discharge module 105, and the image acquisition module 106.
[0030] Specifically, the inflation fixture 101 holds a product to be inflated; wherein the product to be inflated is a semi-finished product of relative cavity sulfur hexafluoride density table.
[0031] The steel ball discharge module 105 is used to transport sealed steel balls to the inflatable steel ball module 102.
[0032] The image acquisition module 106 is used to acquire the process card QR code image data of the product to be inflated;
[0033] The intelligent control module 107 is used to set the inflation process parameters of the product to be inflated based on the collected process card QR code image data, and according to the set inflation process parameters, it sequentially controls the inflation pressure steel ball module 102 to deliver sealing steel balls into the product to be inflated, controls the vacuum pumping module 104 to pump air from the product to be inflated through the inflation pressure steel ball module 102, controls the air supply module 103 to inflate the product to be inflated through the inflation pressure steel ball module 102, and controls the inflation pressure steel ball module 102 to press sealing steel balls into the product to be inflated.
[0034] In this embodiment, the inflation fixture 101 has multiple clamps, which can simultaneously fix multiple semi-finished sulfur hexafluoride density tables with the same inflation process information as products to be inflated. This enables batch inflation of multiple semi-finished sulfur hexafluoride density tables with the same inflation process information, effectively improving the speed and efficiency of the inflation process. Furthermore, a photoelectric sensor can be installed on the inflation fixture 101 to detect whether there are products to be inflated on the fixture. The photoelectric sensor is electrically connected to the intelligent control module 107. When the light emitted by the photoelectric sensor comes into contact with the product to be inflated fixed on the inflation fixture 101, the photoelectric sensor will trigger a signal, indicating that there is a product to be inflated fixed on the inflation fixture 101.
[0035] In this embodiment, in response to the trigger signal fed back by the photoelectric sensor, the clamp is controlled to clamp and fix the product to be inflated. After the product to be inflated is fixed, the intelligent control module 107 controls the steel ball discharging module 105 to transport the sealing steel balls to the inflation pressure steel ball module 102.
[0036] In this embodiment, the image acquisition module 106 includes a camera; the camera is used to scan the QR code of the process card of the product to be inflated within the camera's capture range, and to acquire the QR code image data of the process card.
[0037] It should be noted that each relative cavity sulfur hexafluoride density meter has a corresponding process card QR code. The process card QR codes for relative cavity sulfur hexafluoride density meters in the same batch may be identical. Therefore, multiple relative cavity sulfur hexafluoride density meters with the same process card QR code can be batch-filled with gas-pressurized steel balls for sealing. The process card QR code encodes the information on the process card (including the filling equipment, tools, and materials required for the filling process, and detailed explanations of the filling steps, methods, precautions, and safety requirements) into a QR code. By scanning the process card QR code with the camera, filling process information related to the filling process can be accurately obtained, allowing for strict control of each operational step and product quality during the filling process. Furthermore, the automatic product QR code recognition technology intelligently obtains the filling process information of the product to be filled, avoiding filling errors caused by manual setting of gas type and pressure, making it more accurate and with a lower error rate than manual operation.
[0038] It is worth noting that the relative cavity sulfur hexafluoride density meter filling system of the present invention, by setting up an intelligent control module 107, transforms the original inefficient process that could only be manually operated into an intelligent and automated process of filling and pressing steel balls through QR code image recognition technology, automated control technology, and software interaction. This greatly improves the efficiency and accuracy of the relative cavity sulfur hexafluoride density meter filling process, avoids the generation of defective products caused by improper tooling sealing or improper pressing of steel balls due to human operation factors, improves production efficiency and the yield of relative cavity sulfur hexafluoride density meters, and thus effectively improves the factory's revenue and market competitiveness.
[0039] In this embodiment, the intelligent control module 107 sets the inflation process parameters of the product to be inflated based on the collected process card QR code image data in the following ways:
[0040] (1) The process card QR code image data of the product to be inflated, which is acquired by the image acquisition module, is parsed and the inflation process information related to the inflation process is identified.
[0041] (2) Based on the inflation process information, set the inflation process parameters of the product to be inflated; wherein the inflation process parameters include: vacuum degree parameters, inflation hole position parameters, sealing hole position parameters, type of gas to be inflated and pressure parameters corresponding to the gas to be inflated.
[0042] In this embodiment, the type and proportion of gas injected into the product to be inflated can be guaranteed according to the inflation process parameters, thereby meeting the inflation process requirements and ensuring the product quality of the product to be inflated.
[0043] In this embodiment, by utilizing QR code image recognition technology, the present invention eliminates the need for manual data input or process control. Instead, it automatically scans and reads inflation process information and sets the inflation process parameters, significantly reducing manual operation steps, improving work efficiency, minimizing human intervention time, and avoiding problems caused by incorrect process parameter settings due to human data input errors. This enhances the accuracy and reliability of the inflation process. Precise control of inflation process parameters ensures the stability and consistency of the inflation process, contributing to improved product quality and consistency, while also helping to reduce production costs and waste.
[0044] In this embodiment, as Figure 2 The diagram shows a schematic representation of the intelligent control module in an embodiment of the present invention. The intelligent control module 107 includes at least a steel ball discharge control unit 1071, an air-pressurized steel ball control unit 1072, a vacuum extraction control unit 1073, and an air supply control unit 1074.
[0045] In this embodiment, the steel ball discharge control unit 1071 is used to control the steel ball discharge module 105 to transport sealed steel balls to the inflatable steel ball module 102. The steel ball discharge module 105 includes a hopper for holding sealed steel balls, a pusher bar disposed in the hopper, a cylinder connected to the pusher bar, a conveyor belt connected to the hopper pipe, and a drive mechanism; the cylinder and drive mechanism are electrically connected to the steel ball discharge control unit 1071. After the product to be inflated is fixed, the steel ball discharge control unit 1071 controls the reciprocating motion of the cylinder to push the pusher bar to push the sealed steel balls out of the hopper and transport them to the conveyor belt, and controls the drive mechanism to drive the conveyor belt to transport the sealed steel balls to the inflatable steel ball module 102.
[0046] In this embodiment, the inflation pressure steel ball control unit 1072 is connected to the steel ball discharge control unit 1071. After the steel ball discharge module 105 delivers the sealing steel ball to the inflation pressure steel ball module 102, it controls the inflation pressure steel ball module 102 to deliver the sealing steel ball into the product to be inflated according to the inflation hole position parameters. After the product to be inflated is filled with all the gas to be filled, it controls the inflation pressure steel ball module 102 to press the sealing steel ball into the sealing hole of the product to be inflated.
[0047] In this embodiment, the inflatable steel ball module 102 includes an inflation head and an electromagnet disposed on the inflation head. Gas channels are provided on both sides of the inflation head; the gas channels are respectively connected to the gas supply module and the vacuum pumping module; the electromagnet is electrically connected to the intelligent control module. The intelligent control module 107 controls the inflatable steel ball module 102 to deliver sealed steel balls into the product to be inflated based on the inflatable steel ball control unit 1072, including the following methods:
[0048] (1) When the sealing steel ball is detected to be delivered to the inflation pressure steel ball module, the electromagnet is energized so that the inflation head generates magnetism and the sealing steel ball is attracted to the head of the inflation head.
[0049] (2) According to the set inflation hole position parameters, control the inflation head to move into the inflation hole of the product to be inflated.
[0050] In this embodiment, the inflation head is also equipped with a displacement sensor, which is electrically connected to the inflation pressure steel ball control unit 1072. Based on the position data of the inflation head transmitted from the displacement sensor and the set inflation hole position parameters, the inflation pressure steel ball control unit 1072 controls the inflation head to move the sealing steel ball adsorbed on its head towards the inflation hole. The inflation head stops moving after it reaches the inflation hole of the product to be inflated. A sealing ring fitted on the inflation head seals the side of the inflation hole. Because the size of the sealing steel ball is smaller than the size of the inflation hole, the sealing steel ball does not block the inflation hole. Therefore, the gas to be inflated can smoothly enter the product through the gas channels on both sides of the inflation head, preventing air leakage during inflation and ensuring the efficiency and accuracy of the inflation process for the relative cavity sulfur hexafluoride density meter.
[0051] In this embodiment, the inflation head is also equipped with a drive motor, which is electrically connected to the inflation pressure steel ball control unit 1072. The inflation pressure steel ball control unit 1072, based on the position data of the inflation head transmitted from the displacement sensor and the set inflation hole position parameters, drives the inflation head via the drive motor to move the sealing steel ball adsorbed on its head towards the inflation hole.
[0052] In this embodiment, as Figure 3The diagram shows another structural schematic of the relative cavity sulfur hexafluoride density gauge inflation system in an embodiment of the present invention. The relative cavity sulfur hexafluoride density gauge inflation system 100 further includes: a pressure monitoring module 108; the gas supply module 103 and the vacuum pumping module 104 are both connected to the inflation pressure ball module 102 via pipelines through the pressure monitoring module 108; the pressure monitoring module 108 includes a pressure gauge and a second solenoid valve; the pressure gauge and the second solenoid valve are electrically connected to the intelligent control module 107, and are connected to the inflation pressure ball module 102 sequentially via pipelines in the order of pressure gauge and second solenoid valve.
[0053] In this embodiment, the vacuum pumping control unit 1073 is connected to the inflation pressure steel ball control unit 1072. After the inflation head moves into the inflation hole of the product to be inflated, the vacuum pumping module 104 controls the inflation pressure steel ball module 102 to pump air from the product to be inflated according to the vacuum degree parameter, so as to form a vacuum inside the product to be inflated.
[0054] In this embodiment, the vacuum pumping module 104 includes a vacuum pump and a third solenoid valve. The third solenoid valve is electrically connected to the intelligent control module 107 and is connected to the inflation pressure ball module 102 in the order of vacuum pump, third solenoid valve, pressure gauge, and second solenoid valve via pipelines. The intelligent control module 107 controls the vacuum pumping module 104 to evacuate the product to be inflated via the inflation pressure ball module 102, based on the vacuum pumping control unit 1073, in the following ways:
[0055] (1) Control the second solenoid valve and the third solenoid valve to open, and start the vacuum pump according to the set vacuum parameters. Continuously pump air from the product to be inflated through the gas channels on both sides of the inflation head, and monitor the vacuum value of the gas inside the product to be inflated through the pressure gauge.
[0056] (2) When the vacuum value reaches the set vacuum parameter, control the second solenoid valve and the third solenoid valve to close, and shut down the vacuum pump.
[0057] In this embodiment, the gas supply control unit 1074 is connected to the vacuum pumping control unit 1073. After a vacuum is formed inside the product to be inflated, the gas supply module 103 controls the gas supply module 103 to sequentially inflate all the gases to be inflated into the product through the inflation pressure ball module 102, according to the type of gas to be inflated and the corresponding pressure parameters.
[0058] In this embodiment, the gas supply module 103 includes multiple gas cylinders containing different types of gas to be filled and multiple first solenoid valves. Each first solenoid valve is electrically connected to the intelligent control module 107 and is connected to the inflation pressure ball module 102 in the order of gas cylinder, first solenoid valve, pressure gauge, and second solenoid valve via pipeline. The intelligent control module 107 controls the gas supply module 103 to inflate the product to be filled via the inflation pressure ball module 102 based on the gas supply control unit 1074, including the following methods:
[0059] (1) Control the second solenoid valve to open, and control the first solenoid valve connected to the corresponding gas tank to open according to the type of gas to be filled, so as to start the gas to be filled in the gas tank to be automatically filled into the product to be filled based on the air pressure through the gas channels on both sides of the filling head, and monitor the pressure value of the gas to be filled in the product to be filled by the pressure gauge.
[0060] (2) When the pressure value of the gas to be filled reaches the set corresponding pressure parameter, control the second solenoid valve to close and the first solenoid valve connected to the gas tank to close.
[0061] In this embodiment, when the product to be inflated needs to be filled with multiple gases, after each inflating of the product with one type of gas, the third solenoid valve is opened to extract the remaining gas in the pipeline, and then the third solenoid valve is closed. Then, the next type of gas is inflated, and the second solenoid valve and the first solenoid valve connected to the corresponding gas tank are opened to automatically inflate the product with the gas from that gas tank through the gas channels on both sides of the inflator head based on air pressure. The pressure value of the gas in the product is monitored by the pressure gauge. When the pressure value of the gas reaches the set corresponding pressure parameter, the second solenoid valve and the first solenoid valve connected to the gas tank are closed. This process is repeated to complete the inflating of all gases in the product.
[0062] In this embodiment, a heat exchanger is also provided between the gas tank and the first solenoid valve to ensure that the gas to be filled into the product has a stable temperature.
[0063] It should be noted that during the automatic inflation process, the pressure value of the gas to be inflated is monitored by a pressure gauge, and the inflation error is controlled within 0.005MPa, ensuring the accuracy of the inflation pressure and the compensation accuracy of the product to be inflated.
[0064] In this embodiment, the inflation pressure steel ball control unit 1072, after all the gas to be filled into the product to be inflated, controls the inflation pressure steel ball module 102 to press the sealing steel ball into the sealing hole of the product to be inflated. The intelligent control module 107, based on the inflation pressure steel ball control unit 1072, controls the inflation pressure steel ball module 102 to press the sealing steel ball into the product to be inflated in the following ways: controlling the first, second, and third solenoid valves to close, and controlling the inflation head to move the sealing steel ball into the sealing hole of the product to be inflated according to the set sealing hole position parameters, so as to press the sealing steel ball into the sealing hole for sealing.
[0065] In this embodiment, the inflation pressure steel ball control unit 1072, based on the position data of the inflation head returned by the displacement sensor and the set sealing hole position parameters, drives the inflation head through the drive motor to move the sealing steel ball adsorbed on its head toward the sealing hole of the product to be inflated, and stops after the inflation head moves into the sealing hole, pressing the sealing steel ball into the sealing hole to seal.
[0066] It is worth noting that the relative cavity sulfur hexafluoride density meter inflation system of the present invention, through automated control technology, not only completes the intelligent and automated transformation of the inflation process, but also prevents air leakage during inflation by precisely controlling the position of the inflation head, and avoids defects such as incomplete steel ball pressing due to deformation or damage of the inflation head. This ensures the efficiency, accuracy, stability and consistency of the relative cavity sulfur hexafluoride density meter inflation process, improves production efficiency and the yield of relative cavity sulfur hexafluoride density meters, helps to improve product quality and consistency, and also helps to reduce production costs and waste, thereby effectively improving the factory's profits and market competitiveness.
[0067] Furthermore, by transmitting control signals to the vacuum pump, various solenoid valves, and pressure gauges via electrical connection, signal quality and transmission efficiency are ensured, comprehensively improving the efficiency and accuracy of the inflation process and resulting in a higher yield of the products to be inflated.
[0068] In this embodiment, the relative cavity sulfur hexafluoride density gauge inflation system 100 further includes a laser marking module connected to the intelligent control module. This module controls the laser marking module to mark a traceability code on the product after inflation and steel ball pressing, ensuring each product has a unique traceability code for easy future tracking. The intelligent control module records and saves information such as the product's traceability code, inflation gas, corresponding inflation pressure, steel ball pressing stroke, and steel ball pressing force, enabling accurate tracking of key information such as the product's production process, raw material source, production batch, and production date. When product quality issues arise, the source of the problem can be quickly located, reducing the recall scope and minimizing losses.
[0069] It should be understood that the inflation system for the relative cavity sulfur hexafluoride density gauge provided in any of the above embodiments, when inflating the product to be inflated, is only illustrated by the division of the above-described program modules. In practical applications, the above processing can be assigned to different program modules as needed, that is, the internal structure of the system can be divided into different program modules to complete all or part of the processing described above. This invention does not limit this.
[0070] To better describe the specific structure of the relative cavity sulfur hexafluoride density meter inflation system, the connection relationship between the various structures, and the function of each structure, the present invention provides a specific embodiment to further illustrate the relative cavity sulfur hexafluoride density meter inflation system.
[0071] Example: A relative cavity sulfur hexafluoride density gauge inflation system.
[0072] like Figure 4 As shown, the system includes: an image acquisition module, an intelligent control module, multiple first solenoid valves, multiple gas tanks, multiple heat exchangers, a pressure gauge, a second solenoid valve, a vacuum pump, a third solenoid valve, an inflation fixture, an inflation steel ball module, a steel ball discharge module, and a laser marking module. The intelligent control module can be a PC computer terminal.
[0073] The image acquisition module, the pneumatic steel ball module, the steel ball discharging module, and the laser marking module are electrically connected to the intelligent control module. The first solenoid valve, the second solenoid valve, the third solenoid valve, and the pressure gauge are electrically connected to the intelligent control module. The gas tank, the heat exchanger, the first solenoid valve, the pressure gauge, and the second solenoid valve are connected in sequence through pipelines and ultimately connected to the pneumatic steel ball module. The vacuum pump, the third solenoid valve, the pressure gauge, and the second solenoid valve are connected in sequence through pipelines and ultimately connected to the pneumatic steel ball module.
[0074] In this embodiment, five gas cylinders are used for illustrative purposes only and not to limit the scope of protection of this invention. In actual use, the number of cylinders can be adjusted according to the actual situation. The five gas cylinders are designated as Gas Cylinder A, Gas Cylinder B, Gas Cylinder C, Gas Cylinder D, and Gas Cylinder E, and correspondingly, five heat exchangers and first solenoid valves are provided: Heat exchanger A, Heat exchanger B, Heat exchanger C, Heat exchanger D, Heat exchanger E, First solenoid valve A, First solenoid valve B, First solenoid valve C, First solenoid valve D, and First solenoid valve E.
[0075] At this time, based on the system, the method of automatically inflating one or more relative cavity sulfur hexafluoride density table semi-finished products, which are products to be inflated, is as follows: Figure 5 As shown, it specifically includes:
[0076] S1: Based on the image acquisition module, scan the QR code of the process card of the product to be inflated placed below, and acquire the QR code image data of the process card.
[0077] S2: The intelligent control module uses QR code image recognition technology to parse the collected process card QR code image data, identify the inflation process information related to the inflation process, and set the inflation process parameters of the product to be inflated; wherein, the inflation process parameters include: vacuum degree parameters, inflation hole position parameters, sealing hole position parameters, type of gas to be inflated, and pressure parameters corresponding to the gas to be inflated.
[0078] S3: After the intelligent control module controls the steel ball discharge module to transport the sealing steel ball to the inflation pressure steel ball module, it controls the electromagnet to be energized so that the inflation head generates magnetism and attracts the sealing steel ball to the head of the inflation head; according to the inflation hole position parameters, it controls the inflation pressure steel ball module to transport the sealing steel ball into the product to be inflated.
[0079] S4: The intelligent control module controls the second and third solenoid valves to open, and starts the vacuum pump according to the set vacuum parameters, continuously pumping air from the product to be inflated through the gas channels on both sides of the inflation head.
[0080] S5: The intelligent control module monitors the vacuum value of the gas inside the product to be inflated through the pressure gauge and determines whether the vacuum value has reached the set vacuum parameter; if the vacuum value has not reached the set vacuum parameter, then step S4 is continued to continuously evacuate the product to be inflated; if the vacuum value has reached the set vacuum parameter, then step S6 is executed.
[0081] S6: The intelligent control module controls the second and third solenoid valves to close and shuts down the vacuum pump.
[0082] S7: The intelligent control module controls the second solenoid valve to open, and controls the first solenoid valve connected to the gas tank corresponding to the first type of gas to be filled to open according to the type of gas to be filled, so as to start the first type of gas to be filled in the gas tank to automatically fill the product to be filled based on air pressure through the gas channels on both sides of the filling head.
[0083] S8: The intelligent control module monitors the pressure value of the first type of gas to be filled in the product to be inflated through the pressure gauge, and determines whether the pressure value of the first type of gas to be filled reaches the corresponding set pressure parameter; if the pressure value of the first type of gas to be filled does not reach the corresponding set pressure parameter, then step S7 is continued to fill the product to be inflated with the first type of gas to be filled; if the pressure value of the first type of gas to be filled reaches the corresponding set pressure parameter, then step S9 is executed.
[0084] S9: The intelligent control module controls the second solenoid valve to close and the first solenoid valve connected to the gas tank to close.
[0085] S10: The intelligent control module controls the third solenoid valve to open, extracting the remaining first type of gas to be filled in the pipeline.
[0086] S11: The intelligent control module controls the third solenoid valve to close and the second solenoid valve to open. According to the type of gas to be filled, it controls the first solenoid valve connected to the gas tank corresponding to the second type of gas to be filled to open, so as to start the second type of gas to be filled in the gas tank to automatically fill the product to be filled based on air pressure through the gas channels on both sides of the filling head.
[0087] S12: The intelligent control module monitors the pressure value of the second type of gas to be filled in the product to be filled through the pressure gauge, and determines whether the pressure value of the second type of gas to be filled reaches the corresponding set pressure parameter; if the pressure value of the second type of gas to be filled does not reach the corresponding set pressure parameter, then step S11 is continued to fill the product to be filled with the second type of gas; if the pressure value of the second type of gas to be filled reaches the corresponding set pressure parameter, then step S13 is executed.
[0088] S13: The intelligent control module controls the second solenoid valve to close and the first solenoid valve connected to the gas tank to close.
[0089] S14: If there are more than two types of gases to be filled, repeat steps S7 to S13.
[0090] S15: The intelligent control module controls the inflation head to move the sealing steel ball to the sealing hole of the product to be inflated according to the set sealing hole position parameters, and presses the sealing steel ball into the sealing hole to seal it.
[0091] S16: The intelligent control module controls the laser marking module to mark the product to be inflated with a traceability code.
[0092] This completes the process of filling one or more semi-finished sulfur hexafluoride density gauges with air-pressurized steel balls, which are fixed on the air-pressurization fixture and are the products to be inflated.
[0093] In the embodiments of this application, terms such as "first" and "second" are used to distinguish identical or similar items with essentially the same function and effect. For example, "first solenoid valve" and "second solenoid valve" are used only to distinguish different solenoid valves and do not limit their order of execution. Those skilled in the art will understand that terms such as "first" and "second" do not limit the quantity or execution order, and that "first" and "second" do not necessarily imply that they are different.
[0094] It should be noted that, in the embodiments of this application, the words "exemplary" or "for example" indicate examples, illustrations, or descriptions. Any embodiment or design described as "exemplary" or "for example" in this application should not be construed as being more preferred or advantageous than other embodiments or designs. Specifically, the use of words such as "exemplary" or "for example" is intended to present the relevant concepts in a concrete manner.
[0095] In this application embodiment, "at least one" refers to one or more, and "more than one" refers to two or more. "And / or" describes the relationship between related objects, indicating that three relationships can exist. For example, A and / or B can represent: A alone, A and B simultaneously, or B alone, where A and B can be singular or plural. The character " / " generally indicates that the preceding and following related objects are in an "or" relationship. "At least one of the following" or similar expressions refer to any combination of these items, including any combination of single or plural items. For example, at least one of a, b, or c can represent: a, b, c, ab, ac, bc, or abc, where a, b, and c can be single or multiple.
[0096] like Figure 6The diagram illustrates a flow chart of the relative cavity sulfur hexafluoride density meter inflation method in this embodiment of the invention. This inflation method is applied to the relative cavity sulfur hexafluoride density meter inflation system described above. The system includes: an inflation fixture, an inflation pressure steel ball module, an air supply module, a vacuum extraction module, a steel ball discharge module, an image acquisition module, and an intelligent control module. The inflation pressure steel ball module is connected via pipes to the inflation fixture, air supply module, vacuum extraction module, and steel ball discharge module. The intelligent control module is electrically connected to the inflation pressure steel ball module, air supply module, vacuum extraction module, steel ball discharge module, and image acquisition module. The method mainly includes the following steps:
[0097] S601: Collect the QR code image data of the process card of the semi-finished product, which is the relative cavity sulfur hexafluoride density table of the product to be inflated, fixed on the inflation fixture.
[0098] S602: Set the inflation process parameters of the product to be inflated based on the collected process card QR code image data.
[0099] S603: Conveys the sealed steel balls to the pneumatic steel ball module;
[0100] S604: According to the set inflation process parameters, the inflation pressure steel ball module is controlled to deliver the sealing steel ball into the product to be inflated in sequence, the vacuum extraction module is controlled to extract air from the product to be inflated through the inflation pressure steel ball module, the air supply module is controlled to inflate the product to be inflated through the inflation pressure steel ball module, and the inflation pressure steel ball module is controlled to press the sealing steel ball into the product to be inflated.
[0101] The relative cavity sulfur hexafluoride density meter inflation method provided in the above embodiments is applied to the relative cavity sulfur hexafluoride density meter inflation system. It belongs to the same concept as the system embodiments, and its specific implementation process is detailed in the system embodiments, which will not be repeated here.
[0102] Figure 7 This is a schematic block diagram of the relative cavity sulfur hexafluoride density meter inflation control terminal provided in an embodiment of this application. Figure 7 As shown, the relative cavity sulfur hexafluoride density meter filling control terminal includes: at least one processor 701, a memory 702, at least one network interface 703, and a user interface 705. The various components in the device are coupled together via a bus system 704. It is understood that the bus system 704 is used to achieve communication between these components. In addition to a data bus, the bus system 704 also includes a power bus, a control bus, and a status signal bus. However, for clarity, in... Figure 7 The general will label all buses as bus systems.
[0103] The user interface 705 may include a monitor, keyboard, mouse, trackball, clicker, button, touchpad, or touch screen.
[0104] It is understood that memory 702 can be volatile memory or non-volatile memory, or both. Non-volatile memory can be read-only memory (ROM) or programmable read-only memory (PROM), used as an external cache. By way of example, but not limitation, many forms of RAM are available, such as static random access memory (SRAM) and synchronous static random access memory (SSRAM). The memories described in the embodiments of this invention are intended to include, but are not limited to, these and any other suitable categories of memory.
[0105] In this embodiment of the invention, the memory 702 is used to store various types of data to support the operation of the control terminal 700. Examples of this data include: any executable program for operation on the control terminal 700, such as the operating system 7021 and application program 7022; the operating system 7021 contains various system programs, such as the framework layer, core library layer, driver layer, etc., for implementing various basic services and handling hardware-based tasks. The application program 7022 may contain various applications, such as a media player, browser, etc., for implementing various application services. The relative cavity sulfur hexafluoride density table inflation method provided in this embodiment of the invention can be included in the application program 7022.
[0106] The methods disclosed in the above embodiments of the present invention can be applied to or implemented by processor 701. Processor 701 may be an integrated circuit chip with signal processing capabilities. In the implementation process, each step of the above method can be completed by the integrated logic circuit of the hardware in processor 701 or by instructions in software form. The processor 701 may be a general-purpose processor, a digital signal processor (DSP), or other programmable logic devices, discrete gate or transistor logic devices, discrete hardware components, etc. Processor 701 can implement or execute the methods, steps, and logic block diagrams disclosed in the embodiments of the present invention. General-purpose processor 701 may be a microprocessor or any conventional processor, etc. The steps of the accessory optimization method provided in the embodiments of the present invention can be directly reflected as being executed by a hardware decoding processor, or being executed by a combination of hardware and software modules in the decoding processor. The software module may be located in a storage medium, which is located in memory. The processor reads the information in the memory and combines it with its hardware to complete the steps of the aforementioned method.
[0107] In an exemplary embodiment, the control terminal 700 may be used by one or more application-specific integrated circuits (ASICs), DSPs, programmable logic devices (PLDs), or complex programmable logic devices (CPLDs) to execute the aforementioned method.
[0108] According to the method provided in the embodiments of this application, this application also provides a computer program product, which includes: computer program code, which, when run on a computer, causes the computer to execute... Figures 5 to 6 The method of any of the embodiments shown.
[0109] According to the method provided in the embodiments of this application, this application also provides a computer-readable storage medium storing program code, which, when executed on a computer, causes the computer to perform... Figures 5 to 6 The method of any of the embodiments shown.
[0110] As used in this specification, the terms "component," "module," "system," etc., are used to refer to computer-related entities, hardware, firmware, combinations of hardware and software, software, or software in execution. For example, a component can be, but is not limited to, a process running on a processor, a processor, an object, an executable file, an execution thread, a program, and / or a computer. As illustrated, applications running on computing devices and computing devices can both be components. One or more components may reside in a process and / or an execution thread, and components may be located on a single computer and / or distributed among two or more computers. Furthermore, these components can be executed from various computer-readable media on which various data structures are stored. Components can communicate, for example, via local and / or remote processes based on signals having one or more data packets (e.g., data from two components interacting with another component between a local system, a distributed system, and / or a network, such as the Internet interacting with other systems via signals).
[0111] Those skilled in the art will recognize that the various illustrative logical blocks and steps described in conjunction with the embodiments disclosed herein can be implemented in electronic hardware, or a combination of computer software and electronic hardware. Whether these functions are implemented in hardware or software depends on the specific application and design constraints of the technical solution. Those skilled in the art can use different methods to implement the described functions for each specific application, but such implementations should not be considered beyond the scope of this application.
[0112] Those skilled in the art will understand that, for the sake of convenience and brevity, the specific working processes of the systems, devices, and units described above can be referred to the corresponding processes in the foregoing method embodiments, and will not be repeated here.
[0113] In the several embodiments provided in this application, it should be understood that the disclosed systems, apparatuses, and methods can be implemented in other ways. For example, the apparatus embodiments described above are merely illustrative; for instance, the division of units is only a logical functional division, and in actual implementation, there may be other division methods. For example, multiple units or components may be combined or integrated into another system, or some features may be ignored or not executed. Furthermore, the coupling or direct coupling or communication connection shown or discussed may be through some interfaces; the indirect coupling or communication connection between apparatuses or units may be electrical, mechanical, or other forms.
[0114] The units described as separate components may or may not be physically separate. The components shown as units may or may not be physical units; that is, they may be located in one place or distributed across multiple network units. Some or all of the units can be selected to achieve the purpose of this embodiment according to actual needs.
[0115] In addition, the functional units in the various embodiments of this application can be integrated into one processing unit, or each unit can exist physically separately, or two or more units can be integrated into one unit.
[0116] In the above embodiments, the functions of each functional unit can be implemented entirely or partially through software, hardware, firmware, or any combination thereof. When implemented using software, it can be implemented entirely or partially in the form of a computer program product. A computer program product includes one or more computer instructions (programs). When the computer program instructions (programs) are loaded and executed on a computer, all or part of the flow or function according to the embodiments of this application is generated. The computer can be a general-purpose computer, a special-purpose computer, a computer network, or other programmable device. Computer instructions can be stored in a computer-readable storage medium or transmitted from one computer-readable storage medium to another. For example, computer instructions can be transmitted from one website, computer, server, or data center to another website, computer, server, or data center via wired (e.g., coaxial cable, fiber optic, digital subscriber line (DSL)) or wireless (e.g., infrared, wireless, microwave, etc.) means. The computer-readable storage medium can be any available medium that a computer can access or a data storage device such as a server or data center that integrates one or more available media. The available media can be magnetic media (e.g., floppy disks, hard disks, magnetic tapes), optical media (e.g., high-density digital video discs, DVDs), or semiconductor media (e.g., solid-state disks, SSDs, etc.).
[0117] If a function is implemented as a software functional unit and sold or used as an independent product, it can be stored in a computer-readable storage medium. Based on this understanding, the technical solution of this application, in essence, or the part that contributes to the prior art, or a part of the technical solution, can be embodied in the form of a software product. This computer software product is stored in a storage medium and includes several instructions to cause a computer device (which may be a personal computer, server, or network device, etc.) to execute all or part of the steps of the methods of the various embodiments of this application. The aforementioned storage medium includes various media capable of storing program code, such as USB flash drives, portable hard drives, read-only memory (ROM), random access memory (RAM), magnetic disks, or optical disks.
[0118] The above description is merely a specific embodiment of this application, but the scope of protection of this application is not limited thereto. Any variations or substitutions that can be easily conceived by those skilled in the art within the technical scope disclosed in this application should be included within the scope of protection of this application. Therefore, the scope of protection of this application should be determined by the scope of the claims.
[0119] In summary, this application provides a relative cavity sulfur hexafluoride density meter inflation system, method, product, and terminal. The intelligent control module sets inflation process parameters for the product to be inflated based on the collected process card QR code image data, and sequentially controls the inflation pressure steel ball module to deliver sealing steel balls into the product to be inflated, controls the vacuum pumping module to evacuate air from the product to be inflated through the inflation pressure steel ball module, controls the gas supply module to inflate the product to be inflated through the inflation pressure steel ball module, and controls the inflation pressure steel ball module to press sealing steel balls into the product to be inflated. By employing QR code image recognition technology, automated control technology, and software interaction, the intelligent and automated transformation of the inflation and steel ball sealing processes has been completed. This significantly improves the efficiency and accuracy of the inflation process for the relative cavity sulfur hexafluoride density gauge, avoiding defects caused by human error such as inadequate tooling sealing or insufficient steel ball pressing. This increases production efficiency and the yield rate of relative cavity sulfur hexafluoride density gauges, thereby effectively enhancing the factory's profits and market competitiveness. Therefore, this application effectively overcomes the various shortcomings of existing technologies and possesses high industrial application value.
[0120] The above embodiments are merely illustrative of the principles and effects of this application and are not intended to limit this application. Any person skilled in the art can modify or alter the above embodiments without departing from the spirit and scope of this application. Therefore, all equivalent modifications or alterations made by those skilled in the art without departing from the spirit and technical concept disclosed in this application should still be covered by the claims of this application.
Claims
1. A relative cavity sulfur hexafluoride density gauge inflation system, characterized in that, include: Inflatable fixture, inflatable steel ball module, air supply module, vacuum pumping module, steel ball discharge module, image acquisition module, and intelligent control module; The pneumatic steel ball module is connected to the pneumatic tooling, air supply module, vacuum pumping module, and steel ball discharge module via pipelines; the intelligent control module is electrically connected to the pneumatic steel ball module, air supply module, vacuum pumping module, steel ball discharge module, and image acquisition module. The inflation fixture holds the product to be inflated; wherein the product to be inflated is a semi-finished product of relative cavity sulfur hexafluoride density table. The steel ball discharge module is used to transport sealed steel balls to the inflatable steel ball module; The image acquisition module is used to acquire the QR code image data of the process card of the product to be inflated; The intelligent control module is used to set the inflation process parameters of the product to be inflated based on the collected process card QR code image data, and according to the set inflation process parameters, sequentially control the inflation pressure steel ball module to deliver the sealing steel ball into the product to be inflated, control the vacuum pumping module to pump air from the product to be inflated through the inflation pressure steel ball module, control the air supply module to inflate the product to be inflated through the inflation pressure steel ball module, and control the inflation pressure steel ball module to press the sealing steel ball into the product to be inflated. The intelligent control module sets the inflation process parameters of the product to be inflated based on the collected process card QR code image data in the following ways: The image data of the process card QR code of the product to be inflated, acquired by the image acquisition module, is parsed, and inflation process information related to the inflation process is identified. Based on the inflation process information, the inflation process parameters of the product to be inflated are set; The inflation process parameters include: vacuum degree parameters, inflation hole position parameters, sealing hole position parameters, type of gas to be inflated, and pressure parameters corresponding to the gas to be inflated. The inflatable steel ball module includes an inflation head and an electromagnet disposed on the inflation head. Gas channels are provided on both sides of the inflation head. The gas channels are respectively connected to the gas supply module and the vacuum pumping module. The electromagnet is electrically connected to the intelligent control module. The method for controlling the inflatable steel ball module to deliver sealed steel balls into the product to be inflated includes: When the sealing steel ball is detected being delivered to the inflation pressure steel ball module, the electromagnet is energized to make the inflation head magnetic and attract the sealing steel ball to the head of the inflation head; According to the set inflation port position parameters, the inflation head is controlled to move into the inflation port of the product to be inflated.
2. The relative cavity sulfur hexafluoride density gauge inflation system according to claim 1, characterized in that, Also includes: The pressure monitoring module is used to connect the air supply module and the vacuum pumping module to the air-filled steel ball module via pipelines. The pressure monitoring module includes a pressure gauge and a second solenoid valve. The pressure gauge and the second solenoid valve are electrically connected to the intelligent control module and are connected to the air-filled steel ball module in the order of pressure gauge and second solenoid valve via pipelines.
3. The relative cavity sulfur hexafluoride density gauge inflation system according to claim 2, characterized in that, The vacuum pumping module includes a vacuum pump and a third solenoid valve. The third solenoid valve is electrically connected to the intelligent control module and is connected to the inflation pressure steel ball module in sequence through pipes in the order of vacuum pump, third solenoid valve, pressure gauge and second solenoid valve. The method by which the vacuum pumping module evacuates air from the product to be inflated via the inflation pressure steel ball module includes: The second and third solenoid valves are opened, and the vacuum pump is started according to the set vacuum parameters. The product to be inflated is continuously evacuated through the gas channels on both sides of the inflation head, and the vacuum value of the gas inside the product to be inflated is monitored by the pressure gauge. When the vacuum level reaches the set vacuum level parameter, the second and third solenoid valves are closed, and the vacuum pump is shut down.
4. The relative cavity sulfur hexafluoride density gauge inflation system according to claim 2, characterized in that, The gas supply module includes multiple gas cylinders containing different types of gas to be filled and multiple first solenoid valves. Each first solenoid valve is electrically connected to the intelligent control module and is connected to the gas filling pressure steel ball module in sequence through pipes in the order of gas cylinder, first solenoid valve, pressure gauge and second solenoid valve. The method by which the air supply module inflates the product to be inflated through the inflation pressure steel ball module includes: The second solenoid valve is controlled to open, and the first solenoid valve connected to the corresponding gas tank is controlled to open according to the type of gas to be filled, so as to start the gas to be filled in the gas tank to be automatically filled into the product to be filled based on the air pressure through the gas channels on both sides of the filling head, and the pressure value of the gas to be filled in the product to be filled is monitored by the pressure gauge. When the pressure of the gas to be filled reaches the set corresponding pressure parameter, the second solenoid valve and the first solenoid valve connected to the gas tank are controlled to close.
5. The relative cavity sulfur hexafluoride density gauge inflation system according to claim 2, characterized in that, The method of controlling the inflation pressure steel ball module to press sealing steel balls into the product to be inflated includes: The first, second, and third solenoid valves are closed, and the inflation head is controlled to move the sealing steel ball into the sealing hole of the product to be inflated according to the set sealing hole position parameters, so as to press the sealing steel ball into the sealing hole for sealing.
6. A method for filling a relative cavity sulfur hexafluoride density gauge with gas, characterized in that, The method, applied to the relative cavity sulfur hexafluoride density gauge inflation system according to any one of claims 1 to 5, comprises: Collect the QR code image data of the process card of the semi-finished product, which is the relative cavity sulfur hexafluoride density table of the product to be inflated, which is fixed on the inflation fixture. The inflation process parameters of the product to be inflated are set based on the collected process card QR code image data. The sealed steel balls are fed onto the pneumatic steel ball module; According to the set inflation process parameters, the inflation pressure steel ball module is controlled to deliver sealing steel balls into the product to be inflated in sequence, the vacuum extraction module is controlled to extract air from the product to be inflated through the inflation pressure steel ball module, the air supply module is controlled to inflate the product to be inflated through the inflation pressure steel ball module, and the inflation pressure steel ball module is controlled to press sealing steel balls into the product to be inflated. The methods for setting the inflation process parameters of the product to be inflated based on the collected process card QR code image data include: The image data of the process card QR code of the product to be inflated, acquired by the image acquisition module, is parsed, and inflation process information related to the inflation process is identified. Based on the inflation process information, the inflation process parameters of the product to be inflated are set; The inflation process parameters include: vacuum degree parameters, inflation hole position parameters, sealing hole position parameters, type of gas to be inflated, and pressure parameters corresponding to the gas to be inflated. The inflatable steel ball module includes an inflation head and an electromagnet disposed on the inflation head. Gas channels are provided on both sides of the inflation head. The gas channels are respectively connected to the gas supply module and the vacuum pumping module. The electromagnet is electrically connected to the intelligent control module. The method for controlling the inflatable steel ball module to deliver sealed steel balls into the product to be inflated includes: When the sealing steel ball is detected being delivered to the inflation pressure steel ball module, the electromagnet is energized to make the inflation head magnetic and attract the sealing steel ball to the head of the inflation head; According to the set inflation port position parameters, the inflation head is controlled to move into the inflation port of the product to be inflated.
7. A computer program product, characterized in that, The computer program product includes computer program code that, when run on a computer, causes the computer to implement the relative cavity sulfur hexafluoride density table filling method as described in claim 6.
8. A relative cavity sulfur hexafluoride density meter filling control terminal, comprising a memory, a processor, and a computer program stored in the memory, characterized in that, The processor executes the computer program to implement the relative cavity sulfur hexafluoride density table filling method as described in claim 6.
Citation Information
Patent Citations
Intelligent filled gas cylinder detection system and method
CN112270262A
Filling apparatus pearlite with automatically pressurizing device and filling method pearlite with automatically pressurizing device
KR100891950B1