Preparation method of environment-friendly degradable bamboo fiber meal box
Patent Information
- Application Number
- CN202411119055.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-15
- Publication Date
- 2026-10-23
- Estimated Expiration
- 2044-08-15
AI Technical Summary
[0003]然而,在竹纤维餐盒的制备过程中,一个步骤是对采摘后的竹子进行除青处理,通常情况下,为了方便操作,人们会将多个竹子堆放在一起进行除青,这种堆放方式虽然节省了空间,但却带来了一个问题:外侧的竹子由于直接接触到空气,通风条件较好,因此除青速度较快;而内部的竹子则因为被其他竹子包围,通风条件较差,导致除青速度较慢,这种通风条件的差异,使得内外层的竹子在除青过程中产生了速度上的不同步,外侧的竹子可能已经除青完成,而内部的竹子却还在缓慢地进行着除青过程,这就导致了整体的除青时间被拉长,降低了制备效率
[0054]本申请的有益效果是:本申请提供的一种环保可降解竹纤维餐盒的制备方法,通过将竹子放入多组放置槽内,此时放置槽将多组竹子分开,防止竹子堆放,然后通过调节部件调节夹持部件工作,推动部件不工作,此时夹持部件可将放置槽内的竹子夹持,防止竹子掉落,并且口字型的堆放架保证了所有竹子都能直接与空气接触,通风好,增加竹子除青速度,并且保证所有竹子能同步除青,降低了整体除青时间,提高了制备效率;
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Figure CN118880669B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of bamboo fiber lunch box technology, specifically to a method for preparing an environmentally friendly and biodegradable bamboo fiber lunch box. Background Technology
[0002] In today's society, with people's increasing awareness of environmental protection, seeking sustainable solutions to replace traditional plastic products has become particularly important. Traditional disposable plastic lunch boxes are difficult to degrade after use, causing long-term pollution to the environment. Microplastics are present in every corner of the earth, including the deep ocean and the human body. In contrast, bamboo fiber lunch boxes can be completely degraded in the soil, which not only reduces environmental pollution but also improves soil fertility and has no adverse effects on soil pH or electrical conductivity. As a result, bamboo fiber lunch boxes are becoming increasingly popular as an environmentally friendly and biodegradable product.
[0003] However, in the preparation process of bamboo fiber lunch boxes, one step is to remove the green color from the harvested bamboo. Usually, for ease of operation, multiple bamboo stalks are stacked together for this process. While this stacking method saves space, it introduces a problem: the outer bamboo stalks, being in direct contact with the air, have better ventilation and are therefore removed faster; while the inner bamboo stalks, surrounded by other bamboo stalks, have poorer ventilation and are removed more slowly. This difference in ventilation causes the inner and outer layers of bamboo to be removed at different speeds. The outer bamboo stalks may have already been removed while the inner bamboo stalks are still slowly undergoing the removal process, which prolongs the overall removal time and reduces the preparation efficiency.
[0004] Therefore, it is necessary to provide a method for preparing environmentally friendly and biodegradable bamboo fiber lunch boxes to solve the above problems.
[0005] It should be noted that the information disclosed in this background section is only for understanding the background technology of this application concept, and therefore may include information that does not constitute prior art. Summary of the Invention
[0006] Based on the aforementioned problems in the existing technology, the problem to be solved by this application is to provide a method for preparing an environmentally friendly and biodegradable bamboo fiber lunch box, which achieves a high efficiency in removing green fibers.
[0007] The technical solution adopted by this application to solve its technical problem is: a method for preparing an environmentally friendly and biodegradable bamboo fiber lunch box, comprising:
[0008] Step 1: Picking
[0009] Select bamboo of appropriate age, generally choosing bamboo that is 4-6 years old for harvesting;
[0010] Step Two: Remove Green
[0011] Use a stacking device to stack the harvested bamboo until its surface turns yellow.
[0012] Step 3: Slice
[0013] Cut the bamboo, peel off the outer skin, split it into small pieces, wash and dry the bamboo pieces to ensure that there are no impurities and dust that may affect subsequent processes;
[0014] Step 4: Soften
[0015] S1. Soak the bamboo strips in an alkaline solution to soften them initially.
[0016] S2. Transfer the initially softened bamboo strips to an acidic solution for further soaking to soften the fibers.
[0017] S3. Place the bamboo strips into a special cooking liquid containing substances such as wood ash and sodium carbonate. The cooking process further softens the fibers and increases their antibacterial properties.
[0018] Step 5: Fiber Extraction
[0019] S1. After steaming, the bamboo strips are broken into smaller fibers using mechanical equipment, or the fibers are further broken down using chemical methods.
[0020] S2. Impurities are removed by screening equipment to extract relatively pure bamboo fiber;
[0021] Step Six: Fiber Modification
[0022] S1. Fermentation treatment of bamboo fiber: By adding microbial agents, the bamboo fiber undergoes alternating anaerobic and aerobic fermentation, which improves its softness and spinnability.
[0023] S2. Temperature-controlled treatment of bamboo fiber: Through multiple cycles of high-temperature heating and low-temperature cooling, the stability and fire resistance of bamboo fiber are improved.
[0024] S3. Add a certain amount of waterproofing agent to bamboo fiber to improve the waterproof performance of the lunch box;
[0025] Step 7: Compression Molding
[0026] S1. Grind the processed bamboo fiber into a paste and pour it into a mold for initial shaping.
[0027] S2. Press the slurry using a press to shape it into the desired lunchbox shape.
[0028] S3. Cool and shape the pressed food containers to ensure they maintain the set shape.
[0029] Step 8: Post-processing
[0030] S1. Remove rough edges and polish the molded lunch box to make it smoother and more beautiful;
[0031] S2. Add bleaching agent to bleach and improve appearance quality;
[0032] S3. Apply an oil-resistant coating to improve the oil resistance of the lunchbox;
[0033] S4. Perform disinfection and drying processes to ensure the product meets hygiene standards;
[0034] Step Nine: Packaging and Warehousing
[0035] The finished product is packaged for sale and use;
[0036] The stacking device in step two includes:
[0037] Stacking base;
[0038] The stacking rack is U-shaped and slides within the stacking base; multiple sets are provided.
[0039] Placement slots, located on the stacking racks, are provided in multiple sets for placing bamboo.
[0040] Clamping components, mounted on the stacking rack, are used to clamp the bamboo in the placement slot;
[0041] A pushing component, located inside the stacking rack, is used to push the bamboo out of the placement slot.
[0042] An adjustment component, located inside the stacking rack, is used to adjust the working state of the clamping and pushing components.
[0043] Preferably, the stacking base is provided with a drop groove, a drop box is slidably provided at the bottom of the stacking base, the stacking base is provided with a slide rail, and a groove is provided at the corresponding position of the slide rail of the stacking rack, with the groove slidingly engaging with the slide rail.
[0044] Preferably, the clamping component includes a clamping groove, which is formed on both sides of each placement groove. A clamping block is slidably disposed in the clamping groove, and a first spring is connected between the clamping block and the clamping groove to push the clamping block out of the clamping groove.
[0045] Preferably, the pushing component includes a push groove, which is formed on the placement groove. A push block is slidably disposed in the push groove, and a fifth spring is disposed between the push block and the push groove for pushing the push block out of the push groove.
[0046] Preferably, the adjusting component includes a movable cavity, which is opened at the top of the stacking rack. A first adjusting rod is slidably disposed in the movable cavity. One end of the first adjusting rod is connected to a first button. The first button has a "T" shape, and the end of the first button away from the first adjusting rod is located on the outside of the stacking rack. A second spring is disposed between the first button and the stacking rack to push the first button away from the first adjusting rod. Both ends of the first adjusting rod are connected to a first traction rope. The other end of the first traction rope is provided with multiple branch ropes. Each branch rope passes through the bottom of the corresponding clamping groove into the clamping groove and is connected to the clamping block.
[0047] Preferably, a second adjusting rod is slidably disposed within the movable cavity. One end of the second adjusting rod is connected to a second button. The second button has a "T"-shaped structure, and the end of the second button away from the second adjusting rod is located on the outside of the stacking rack. A third spring is disposed between the second button and the stacking rack to push the second button away from the second adjusting rod. Both ends of the second adjusting rod are connected to a second traction rope. The other end of the second traction rope is provided with multiple branch ropes. Each branch rope passes through the bottom of the corresponding push groove into the push groove and is connected to the push block.
[0048] Preferably, a third adjusting rod is slidably disposed within the movable cavity, and a third button is connected to one end of the third adjusting rod. The third button has a "T" shape, and the end of the third button away from the third adjusting rod is located on the outside of the stacking rack. A fourth spring is disposed between the third button and the stacking rack to push the third button away from the third adjusting rod. The ends of the first adjusting rod, the second adjusting rod, and the third adjusting rod away from the first button are all connected to a connecting rod, which has an "L" shape.
[0049] Preferably, a limiting plate is slidably provided in the movable cavity near the connecting rod. A sixth spring is connected between the limiting plate and the movable cavity for resetting the limiting plate. A first limiting groove is provided on the limiting plate at the position corresponding to the first adjusting rod. The first limiting groove includes a first pressing groove and a first locking groove. The first pressing groove and the first locking groove are connected. The first pressing groove is an open groove with a bevel, and its open end faces the direction of the connecting rod. The first locking groove is rectangular. When the first button is pressed, the first button will drive the connecting rod to squeeze the first pressing groove and drive the limiting plate to move towards the direction of the sixth spring, so that the connecting rod enters the first locking groove.
[0050] A second limiting groove is provided at the position of the second adjusting rod on the limiting plate. The second limiting groove includes a second pressing groove and a second locking groove. The second pressing groove and the second locking groove are connected. The second pressing groove is an open groove with a bevel, and its open end faces the direction of the connecting rod. The second locking groove is rectangular. When the second button is pressed, the second button will drive the connecting rod to squeeze the second pressing groove and drive the limiting plate to move towards the direction of the sixth spring, so that the connecting rod enters the second locking groove.
[0051] The depth of the first pressing groove is equal to the depth of the second pressing groove, and the width of the first pressing groove is less than the width of the second pressing groove. The depth of the first locking groove is equal to the depth of the second locking groove, and the width of the first locking groove is less than the width of the second locking groove.
[0052] Preferably, a reset groove is provided at the position of the third adjusting rod on the limiting plate. The reset groove is an open groove, the depth of the reset groove is equal to the depth of the second limiting groove, and the width of the reset groove is equal to the width of the second limiting groove.
[0053] Preferably, the stacking rack has an adjustment groove, and an adjustment block is slidably disposed in the adjustment groove. An adjustment handle is disposed on the side of the adjustment block away from the third button. When the adjustment block is slid so that it is on the movement trajectory of the third button, pressing the third button will cause the connecting rod to squeeze the reset groove and move the limiting plate towards the sixth spring by an amount equal to the amount by which pressing the first button will cause the connecting rod to squeeze the first limiting groove and move the limiting plate towards the sixth spring. When the adjustment block is slid so that it is not on the movement trajectory of the third button, pressing the third button will cause the connecting rod to squeeze the reset groove and move the limiting plate towards the sixth spring by an amount equal to the amount by which pressing the second button will cause the connecting rod to squeeze the second limiting groove and move the limiting plate towards the sixth spring.
[0054] The beneficial effects of this application are as follows: The method for preparing an environmentally friendly and biodegradable bamboo fiber lunch box provided by this application involves placing bamboo into multiple sets of placement slots, which separate the bamboo and prevent it from piling up. Then, by adjusting the working of the clamping component and disengaging the pushing component, the clamping component can hold the bamboo in the placement slots to prevent it from falling out. Furthermore, the U-shaped stacking rack ensures that all bamboo can be in direct contact with the air, resulting in good ventilation, increasing the speed of bamboo de-greening, and ensuring that all bamboo can be de-greened simultaneously, thereby reducing the overall de-greening time and improving the preparation efficiency.
[0055] After the bamboo is removed, the clamping component is deactivated by adjusting the adjustment mechanism, and the pushing component is activated. This allows all the bamboo in the placement slots on the stacking rack to be pushed out of the placement slots at the same time, so that the bamboo that has been removed can be collected at the same time, which is convenient for subsequent processes.
[0056] In addition to the purposes, features, and advantages described above, this application has other purposes, features, and advantages. A further detailed description of this application will be provided below with reference to the figures. Attached Figure Description
[0057] Figure 1 This is a flowchart of the preparation process of the present invention;
[0058] Figure 2 This is a three-dimensional structural diagram of the stacking device of the present invention;
[0059] Figure 3 This is a three-dimensional structural diagram of the stacking base of the present invention;
[0060] Figure 4 This is a three-dimensional structural diagram of the stacking rack of the present invention;
[0061] Figure 5 for Figure 4 An enlarged schematic diagram of the structure at point A;
[0062] Figure 6 This is a partial cross-sectional three-dimensional structural schematic diagram of the present invention;
[0063] Figure 7 This is a cross-sectional view of the movable cavity of the present invention;
[0064] Figure 8 for Figure 7 An enlarged schematic diagram of the structure at point B;
[0065] Figure 9 This is a partial structural diagram of the present invention.
[0066] In the diagram: 1. Stacking base; 2. Stacking rack; 3. Drop box; 4. Placement slot; 5. Slide groove; 6. Slide rail; 7. Push block; 8. Push groove; 9. Drop slot; 10. Clamping slot; 11. Clamping block; 12. First spring; 13. First button; 14. Second spring; 15. Third spring; 16. Second button; 17. Third button; 18. Fourth spring; 19. Adjusting block; 20. Adjusting handle; 21. Adjusting slot; 22. Fifth spring; 23. First traction rope; 24. First adjusting rod; 25. Second adjusting rod; 26. Third adjusting rod; 27. Second traction rope; 28. Movable cavity; 29. Limiting plate; 2901. Reset slot; 2902. Second limiting slot; 2903. First limiting slot; 30. Connecting rod; 31. Sixth spring. Detailed Implementation
[0067] It should be noted that, unless otherwise specified, the embodiments and features described in this application can be combined with each other. This application will now be described in detail with reference to the accompanying drawings and embodiments.
[0068] To enable those skilled in the art to better understand the present application, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present application, and not all embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative effort should fall within the scope of protection of the present application.
[0069] like Figure 1-2As shown, this application provides a method for preparing an environmentally friendly and biodegradable bamboo fiber lunch box, comprising:
[0070] Step 1: Picking
[0071] Select bamboo of appropriate age, generally choosing bamboo that is 4-6 years old for harvesting;
[0072] Step Two: Remove Green
[0073] Use a stacking device to stack the harvested bamboo until its surface turns yellow.
[0074] Step 3: Slice
[0075] Cut the bamboo, peel off the outer skin, split it into small pieces, wash and dry the bamboo pieces to ensure that there are no impurities and dust that may affect subsequent processes;
[0076] Step 4: Soften
[0077] S1. Soak the bamboo strips in an alkaline solution to soften them initially.
[0078] S2. Transfer the initially softened bamboo strips to an acidic solution for further soaking to soften the fibers.
[0079] S3. Place the bamboo strips into a special cooking liquid containing substances such as wood ash and sodium carbonate. The cooking process further softens the fibers and increases their antibacterial properties.
[0080] Step 5: Fiber Extraction
[0081] S1. After steaming, the bamboo strips are broken into smaller fibers using mechanical equipment, or the fibers are further broken down using chemical methods.
[0082] S2. Impurities are removed by screening equipment to extract relatively pure bamboo fiber;
[0083] Step Six: Fiber Modification
[0084] S1. Fermentation treatment of bamboo fiber: By adding microbial agents, the bamboo fiber undergoes alternating anaerobic and aerobic fermentation, which improves its softness and spinnability.
[0085] S2. Temperature-controlled treatment of bamboo fiber: Through multiple cycles of high-temperature heating and low-temperature cooling, the stability and fire resistance of bamboo fiber are improved.
[0086] S3. Add a certain amount of waterproofing agent to bamboo fiber to improve the waterproof performance of the lunch box;
[0087] Step 7: Compression Molding
[0088] S1. Grind the processed bamboo fiber into a paste and pour it into a mold for initial shaping.
[0089] S2. Press the slurry using a press to shape it into the desired lunchbox shape.
[0090] S3. Cool and shape the pressed food containers to ensure they maintain the set shape.
[0091] Step 8: Post-processing
[0092] S1. Remove rough edges and polish the molded lunch box to make it smoother and more beautiful;
[0093] S2. Add bleaching agent to bleach and improve appearance quality;
[0094] S3. Apply an oil-resistant coating to improve the oil resistance of the lunchbox;
[0095] S4. Perform disinfection and drying processes to ensure the product meets hygiene standards;
[0096] Step Nine: Packaging and Warehousing
[0097] The finished product is packaged for sale and use;
[0098] The stacking device in step two includes: a stacking base 1; a stacking rack 2, which is U-shaped and slidably disposed within the stacking base 1, and is provided in multiple sets; a placement slot 4, which is opened on the stacking rack 2 and is provided in multiple sets, for placing bamboo; a clamping component, disposed on the stacking rack 2, for clamping the bamboo in the placement slot 4; a pushing component, disposed within the stacking rack 2, for pushing the bamboo out of the placement slot 4; and an adjusting component, disposed within the stacking rack 2, for adjusting the working state of the clamping component and the pushing component.
[0099] In this embodiment: bamboo is placed into multiple sets of placement slots 4, which separate the bamboo and prevent it from piling up. Then, the clamping component is adjusted by adjusting the adjustment component and the pushing component is not working. At this time, the clamping component can hold the bamboo in the placement slots 4 to prevent the bamboo from falling. The U-shaped stacking rack 2 ensures that all bamboo can be in direct contact with the air, which is good for ventilation, increases the speed of bamboo removal, and ensures that all bamboo can be removed at the same time, which reduces the overall removal time and improves the preparation efficiency.
[0100] After the bamboo is removed, the clamping component is deactivated by adjusting the adjustment component, and the pushing component is activated. This allows all the bamboo inside the placement slots 4 on the stacking rack 2 to be pushed out of the placement slots 4 at the same time, so that the bamboo that has been removed can be collected at the same time, which is convenient for subsequent processes.
[0101] Specifically, such as Figure 3As shown, a drop groove 9 is provided on the stacking base 1, a drop box 3 is slidably provided on the bottom of the stacking base 1, a slide rail 6 is provided on the stacking base 1, and a slide groove 5 is provided at the corresponding position of the slide rail 6 on the stacking rack 2, and the slide groove 5 slides in cooperation with the slide rail 6.
[0102] In this embodiment: the drop trough 9 facilitates ventilation of the bamboo and allows the bamboo to fall into the drop box 3 after the bamboo has been de-greened, making it easy to collect the bamboo after de-greening. The stacking rack 2 can be disassembled or installed by the cooperation of the slide 5 and the slide rail 6, which makes it easy to adjust the gap between multiple stacking racks 2, and thus adjust the ventilation effect according to the degree of bamboo de-greening, ensuring that the bamboo can be de-greened at the same time.
[0103] Specifically, such as Figure 5 As shown, the clamping component includes a clamping groove 10, which is opened on both sides of each placement groove 4. A clamping block 11 is slidably disposed in the clamping groove 10. A first spring 12 is connected between the clamping block 11 and the clamping groove 10 to push the clamping block 11 out of the clamping groove 10.
[0104] In this embodiment, the bamboo in the placement slot 4 can be clamped by pushing the clamping block 11 out of the clamping slot 10 through the first spring 12, thus preventing the bamboo from falling.
[0105] Specifically, such as Figure 5 As shown, the pushing component includes a push groove 8, which is opened on the placement groove 4. A push block 7 is slidably disposed in the push groove 8. A fifth spring 22 is disposed between the push block 7 and the push groove 8 to push the push block 7 out of the push groove 8.
[0106] In this embodiment: the fifth spring 22 pushes the push block 7 out of the push groove 8, which can push the bamboo in the placement groove 4 out of the placement groove 4, thereby facilitating the collection of the bamboo after the greening is removed.
[0107] Specifically, such as Figure 5-9 As shown, the adjusting component includes a movable cavity 28, which is located on the top of the stacking rack 2. A first adjusting rod 24 is slidably disposed in the movable cavity 28. One end of the first adjusting rod 24 is connected to a first button 13. The first button 13 has a "T" shape, and the end of the first button 13 away from the first adjusting rod 24 is located on the outside of the stacking rack 2. A second spring 14 is disposed between the first button 13 and the stacking rack 2 to push the first button 13 away from the first adjusting rod 24. Both ends of the first adjusting rod 24 are connected to a first traction rope 23. The other end of the first traction rope 23 is provided with multiple branch ropes. Each branch rope passes through the bottom of the corresponding clamping groove 10 into the clamping groove 10 and is connected to the clamping block 11.
[0108] A second adjusting rod 25 is slidably disposed in the movable cavity 28. One end of the second adjusting rod 25 is connected to a second button 16. The second button 16 has a "T" shape, and the end of the second button 16 away from the second adjusting rod 25 is located on the outside of the stacking rack 2. A third spring 15 is disposed between the second button 16 and the stacking rack 2 to push the second button 16 away from the second adjusting rod 25. Both ends of the second adjusting rod 25 are connected to a second traction rope 27. The other end of the second traction rope 27 is provided with multiple branch ropes. Each branch rope passes through the bottom of the corresponding push groove 8 into the push groove 8 and is connected to the push block 7.
[0109] A third adjusting rod 26 is slidably disposed in the movable cavity 28. One end of the third adjusting rod 26 is connected to a third button 17. The third button 17 has a "T" shape, and the end of the third button 17 away from the third adjusting rod 26 is located on the outside of the stacking rack 2. A fourth spring 18 is disposed between the third button 17 and the stacking rack 2 to push the third button 17 away from the third adjusting rod 26. The ends of the first adjusting rod 24, the second adjusting rod 25 and the third adjusting rod 26 away from the first button 13 are all connected to a connecting rod 30, which has an "L" shape.
[0110] A limiting plate 29 is slidably disposed within the movable cavity 28 near the connecting rod 30. A sixth spring 31 connects the limiting plate 29 and the movable cavity 28 for resetting the limiting plate 29. A first limiting groove 2903 is provided on the limiting plate 29 at the position corresponding to the first adjusting rod 24. The first limiting groove 2903 includes a first holding groove and a first locking groove, which are connected. The first holding groove is an open groove with a bevel, and its open end faces the connecting rod 30. The first locking groove is rectangular. Pressing the first button 13 will cause the connecting rod 30 to squeeze the first holding groove, thereby moving the limiting plate 29 toward the sixth spring 31, so that the connecting rod 30 enters the first locking groove. A second limiting groove 2902 is provided on the limiting plate 29 at the position corresponding to the second adjusting rod 25. The second limiting groove 2902 includes a second holding groove and a second locking groove. The second holding groove is connected to the second locking groove. The second holding groove is an open groove with a bevel, and its open end faces the direction of the connecting rod 30. The second locking groove is rectangular. Pressing the second button 16 will cause the connecting rod 30 to squeeze the second holding groove, causing the limiting plate 29 to move towards the sixth spring 31, so that the connecting rod 30 enters the second locking groove. The depth of the first holding groove is equal to the depth of the second holding groove, and the width of the first holding groove is less than the width of the second holding groove. The depth of the first locking groove is equal to the depth of the second locking groove, and the width of the first locking groove is less than the width of the second locking groove. A reset groove 2901 is provided on the limiting plate 29 at the position corresponding to the third adjusting rod 26. The reset groove 2901 is an open groove, and the depth of the reset groove 2901 is equal to the depth of the second limiting groove 2902, and the width of the reset groove 2901 is equal to the width of the second limiting groove 2902.
[0111] The stacking rack 2 has an adjustment groove 21, and an adjustment block 19 is slidably disposed in the adjustment groove 21. An adjustment handle 20 is disposed on the side of the adjustment block 19 away from the third button 17. When the adjustment block 19 is slid so that it is on the movement trajectory of the third button 17, pressing the third button 17 will cause the connecting rod 30 to press the reset groove 2901 and move the limiting plate 29 towards the sixth spring 31 by an amount equal to the amount by which pressing the first button 13 will cause the connecting rod 30 to press the first limiting groove 2903 and move the limiting plate 29 towards the sixth spring 31. When the adjustment block 19 is not on the movement trajectory of the third button 17, pressing the third button 17 will cause the connecting rod 30 to press the reset groove 2901 and move the limiting plate 29 towards the sixth spring 31 by an amount equal to the amount by which pressing the second button 16 will cause the connecting rod 30 to press the second limiting groove 2902 and move the limiting plate 29 towards the sixth spring 31.
[0112] In this embodiment: Pressing the first button 13 causes the first adjusting rod 24 and the connecting rod 30 on the first adjusting rod 24 to press the first limiting groove 2903, thereby causing the limiting plate 29 to move towards the sixth spring 31 until the connecting rod 30 on the first adjusting rod 24 enters the first locking groove through the first pressing groove. At this time, the sixth spring 31 pushes the limiting plate 29 to reset, and the first locking groove cooperates with the connecting rod 30 on the first adjusting rod 24 to limit the first adjusting rod 24. Since the width of the first locking groove is smaller than the width of the second locking groove, the second locking groove still limits the connecting rod 30 on the second adjusting rod 25. At this time, the first adjusting rod 24 tightens the first traction rope 23, thereby causing the multiple clamping blocks 11 to be put into the clamping groove 10, which facilitates the placement of the placement groove 4.
[0113] By adjusting the handle 20, the adjusting block 19 is pushed to slide towards the third button 17 in the adjusting groove 21, so that the adjusting block 19 is on the movement trajectory of the third button 17. When the third button 17 is pressed, the third button 17 drives the third adjusting rod 26 and the connecting rod 30 on the third adjusting rod 26 to squeeze the reset groove 2901, and the third button 17 will be blocked by the adjusting block 19. At this time, the movement of the limiting plate 29 driven by the third adjusting rod 26 is equal to the movement of the limiting plate 29 driven by pressing the first button 13. Then the connecting rod 30 on the first adjusting rod 24 will enter the connection between the first locking groove and the first pressing groove. At this time, the second spring 14 pushes the first button 13 away from the first adjusting rod 24, so that the connecting rod 30 on the first adjusting rod 24 will disengage from the first limiting groove 2903, canceling the limitation on the first adjusting rod 24, and then the first traction rope 23 will be released. Then the first spring 12 can push the clamping block 11 to clamp the bamboo in the placement groove 4.
[0114] By adjusting the handle 20, the adjusting block 19 is pushed to slide away from the third button 17 in the adjusting groove 21, so that the adjusting block 19 is not on the movement trajectory of the third button 17. At this time, the third button 17 is pressed, and the third button 17 drives the third adjusting rod 26 and the connecting rod 30 on the third adjusting rod 26 to squeeze the reset groove 2901. At this time, the movement of the limiting plate 29 driven by the third adjusting rod 26 is equal to the movement of the limiting plate 29 driven by pressing the second button 16. Then, the connecting rod 30 on the second adjusting rod 25 will enter the connection between the second locking groove and the second pressing groove. At this time, the third spring 15 pushes the second button 16 away from the second adjusting rod 25, so that the connecting rod 30 on the second adjusting rod 25 disengages from the second limiting groove 2902, canceling the limitation on the second adjusting rod 25. Then, the second traction rope 27 is released, and the fifth spring 22 can push the third button 17 to push the bamboo in the placement groove 4 outward.
[0115] The specific solution is as follows: the stacking rack 2 is slidable by the sliding groove 5 and the sliding rail 6, so that the stacking rack 2 is separated from the stacking base 1. At this time, the stacking rack 2 can be laid flat on the ground, which is convenient for placing bamboo. First, press the second button 16. The second button 16 drives the second adjusting rod 25 and the connecting rod 30 on the second adjusting rod 25 to squeeze the second limiting groove 2902, thereby driving the limiting plate 29 to move towards the sixth spring 31 until the connecting rod 30 on the second adjusting rod 25 enters the second locking groove through the second pressing groove. At this time, the sixth spring 31 pushes the limiting plate 29 to reset. Then, the second locking groove and the connecting rod 30 on the second adjusting rod 25 cooperate to limit the second adjusting rod 25. At this time, the second adjusting rod 25 tightens the second traction rope 27, thereby causing multiple push blocks 7 to be put into the push groove 8.
[0116] Then press the first button 13, and the first button 13 will drive the first adjusting rod 24 and the connecting rod 30 on the first adjusting rod 24 to squeeze the first limiting groove 2903, thereby driving the limiting plate 29 to move towards the sixth spring 31 until the connecting rod 30 on the first adjusting rod 24 enters the first locking groove through the first pressing groove. At this time, the sixth spring 31 pushes the limiting plate 29 to reset, and the first locking groove and the connecting rod 30 on the first adjusting rod 24 cooperate to limit the first adjusting rod 24. Since the width of the first locking groove is smaller than the width of the second locking groove, the second locking groove still limits the connecting rod 30 on the second adjusting rod 25. At this time, the first adjusting rod 24 will tighten the first traction rope 23, thereby causing multiple clamping blocks 11 to be put into the clamping groove 10, which is convenient for placing the placement groove 4.
[0117] After the placement slot 4 is in place, the adjusting block 19 is pushed by the adjusting handle 20 to slide towards the third button 17 in the adjusting slot 21, so that the adjusting block 19 is on the movement trajectory of the third button 17. At this time, pressing the third button 17 will cause the third adjusting rod 26 and the connecting rod 30 on the third adjusting rod 26 to squeeze the reset slot 2901, and the third button 17 will be blocked by the adjusting block 19. At this time, the amount of movement of the limiting plate 29 driven by the third adjusting rod 26 is equal to the amount of movement of the limiting plate 29 driven by pressing the first button 13, and then the third... The connecting rod 30 on the first adjusting rod 24 will enter the connection between the first locking groove and the first pressing groove. At this time, the second spring 14 pushes the first button 13 away from the first adjusting rod 24, thereby causing the connecting rod 30 on the first adjusting rod 24 to disengage from the first limiting groove 2903, canceling the limiting of the first adjusting rod 24, and then releasing the first traction rope 23. Then the first spring 12 can push the clamping block 11 to clamp the bamboo in the placement groove 4. Through the cooperation of the sliding groove 5 and the sliding rail 6, the stacking rack 2 can be reinstalled on the stacking base 1, which is convenient for removing the green leaves from the bamboo.
[0118] After the greening is removed, the adjusting block 19 is pushed away from the third button 17 in the adjusting groove 21 by adjusting the handle 20, so that the adjusting block 19 is no longer on the movement trajectory of the third button 17. At this time, the third button 17 is pressed, and the third button 17 drives the third adjusting rod 26 and the connecting rod 30 on the third adjusting rod 26 to squeeze the reset groove 2901. At this time, the movement of the limiting plate 29 driven by the third adjusting rod 26 is equal to the movement of the limiting plate 29 driven by pressing the second button 16. Then, the connecting rod 30 on the second adjusting rod 25 will enter the connection between the second locking groove and the second pressing groove. At this time, the third spring 1 5. Push the second button 16 away from the second adjusting rod 25, thereby causing the connecting rod 30 on the second adjusting rod 25 to disengage from the second limiting groove 2902, canceling the limiting of the second adjusting rod 25, and then loosening the second traction rope 27. Then the fifth spring 22 can push the third button 17 to push the bamboo in the placement groove 4 outward. At this time, press the first button 13 again, which will drive multiple clamping blocks 11 into the clamping groove 10, canceling the clamping of the bamboo, ensuring that each bamboo is pushed out of the placement groove 4, and the bamboo falls into the dropping box 3 through the dropping groove 9, which is convenient for collecting the bamboo after the greening is completed.
[0119] Those skilled in the art should understand that the discussion of any of the above embodiments is merely exemplary. Under the framework of this invention, the technical features of the above embodiments or different embodiments can also be combined, the steps can be implemented in any order, and there are many other variations of the different aspects of the invention as described above, which are not provided in detail for the sake of brevity.
[0120] This invention is intended to cover all such substitutions, modifications, and variations that fall within the broad scope of the appended claims. Therefore, any omissions, modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this invention should be included within the scope of protection of this invention.
Claims
1. A method for preparing an environmentally friendly, biodegradable bamboo fiber lunchbox, characterized in that, include: Step 1: Picking Select bamboo of appropriate age, generally choosing bamboo that is 4-6 years old for harvesting; Step Two: Remove Green Use a stacking device to stack the harvested bamboo until its surface turns yellow. Step 3: Slice Cut the bamboo, peel off the outer skin, split it into small pieces, wash and dry the bamboo pieces to ensure that there are no impurities and dust that may affect subsequent processes; Step 4: Soften S1. Soak the bamboo strips in an alkaline solution to soften them initially. S2. Transfer the initially softened bamboo strips to an acidic solution for further soaking to soften the fibers. S3. Place the bamboo strips into a special cooking liquid containing wood ash and sodium carbonate. The cooking process further softens the fibers and increases their antibacterial properties. Step 5: Fiber Extraction S1. After steaming, the bamboo strips are broken into smaller fibers using mechanical equipment, or the fibers are further broken down using chemical methods. S2. Impurities are removed by screening equipment to extract relatively pure bamboo fiber; Step Six: Fiber Modification S1. Fermentation treatment of bamboo fiber: By adding microbial agents, the bamboo fiber undergoes alternating anaerobic and aerobic fermentation, which improves its softness and spinnability. S2. Temperature-controlled treatment of bamboo fiber: Through multiple cycles of high-temperature heating and low-temperature cooling, the stability and fire resistance of bamboo fiber are improved. S3. Add a certain amount of waterproofing agent to bamboo fiber to improve the waterproof performance of the lunch box; Step 7: Compression Molding S1. Grind the processed bamboo fiber into a paste and pour it into a mold for initial shaping. S2. Press the slurry using a press to shape it into the desired lunchbox shape; S3. Cool and shape the pressed lunch box to ensure that it maintains the set shape; Step 8: Post-processing S1. Remove burrs and polish the molded lunch box to make it smoother and more beautiful; S2. Add bleaching agent to bleach and improve appearance quality; S3. Apply an oil-resistant coating to improve the oil resistance of the lunchbox; S4. Perform disinfection and drying to ensure the product meets hygiene standards; Step Nine: Packaging and Warehousing The finished product is packaged for sale and use; The stacking device in step two includes: a stacking base (1); The stacking rack (2) is shaped like a square and is slidably installed inside the stacking base (1), and multiple sets are provided; Placement slots (4) are provided on the stacking rack (2), and multiple sets are provided for placing bamboo; A clamping component is provided on the stacking rack (2) for clamping bamboo in the placement slot (4). The clamping component includes a clamping slot (10), which is opened on both sides of each placement slot (4). A clamping block (11) is slidably provided in the clamping slot (10). A first spring (12) is connected between the clamping block (11) and the clamping slot (10) for pushing the clamping block (11) out of the clamping slot (10). A pushing component is provided in the stacking rack (2) for pushing the bamboo in the placement slot (4) out of the placement slot (4). The pushing component includes a pushing slot (8), which is opened on the placement slot (4). A pushing block (7) is slidably provided in the pushing slot (8). A fifth spring (22) is provided between the pushing block (7) and the pushing slot (8) for pushing the pushing block (7) out of the pushing slot (8). An adjustment component is provided inside the stacking rack (2) for adjusting the working state of the clamping component and the pushing component; The adjusting component includes a movable cavity (28), which is opened on the top of the stacking rack (2). A first adjusting rod (24) is slidably arranged in the movable cavity (28). One end of the first adjusting rod (24) is connected to a first button (13). The first button (13) has a "T" shaped structure, and the end of the first button (13) away from the first adjusting rod (24) is located on the outside of the stacking rack (2). A second spring (14) is arranged between the first button (13) and the stacking rack (2) to push the first button (13) away from the first adjusting rod (24). Both ends of the first adjusting rod (24) are connected to a first traction rope (23). The other end of the first traction rope (23) is provided with multiple branch ropes. Each branch rope passes through the bottom of the corresponding clamping groove (10) into the clamping groove (10) and is connected to the clamping block (11). A second adjusting rod (25) is slidably disposed in the active cavity (28). A second button (16) is connected to one end of the second adjusting rod (25). The second button (16) has a "T" shaped structure, and the end of the second button (16) away from the second adjusting rod (25) is located on the outside of the stacking rack (2). A third spring (15) is disposed between the second button (16) and the stacking rack (2) to push the second button (16) away from the second adjusting rod (25). A second traction rope (27) is connected to both ends of the second adjusting rod (25). A plurality of branch ropes are disposed at the other end of the second traction rope (27). Each branch rope passes through the bottom of the corresponding push groove (8) into the push groove (8) and is connected to the push block (7). A third adjusting rod (26) is slidably disposed in the active cavity (28). One end of the third adjusting rod (26) is connected to a third button (17). The third button (17) has a "T" shape, and the end of the third button (17) away from the third adjusting rod (26) is located on the outside of the stacking rack (2). A fourth spring (18) is disposed between the third button (17) and the stacking rack (2) to push the third button (17) away from the third adjusting rod (26). The ends of the first adjusting rod (24), the second adjusting rod (25) and the third adjusting rod (26) away from the first button (13) are all connected to a connecting rod (30). The connecting rod (30) has an "L" shape. A limiting plate (29) is slidably provided on one side of the movable cavity (28) near the connecting rod (30). A sixth spring (31) is connected between the limiting plate (29) and the movable cavity (28) for resetting the limiting plate (29). A first limiting groove (2903) is provided on the limiting plate (29) at the position corresponding to the first adjusting rod (24). The first limiting groove (2903) includes a first pressing groove and a first locking groove. The first pressing groove and the first locking groove are connected. The first pressing groove is an open groove with a bevel, and its open end faces the direction of the connecting rod (30). The first locking groove is rectangular. When the first button (13) is pressed, the first button (13) will drive the connecting rod (30) to squeeze the first pressing groove and drive the limiting plate (29) to move towards the direction of the sixth spring (31), so that the connecting rod (30) enters the first locking groove; the limiting plate ( 29) A second limiting groove (2902) is provided at the position corresponding to the second adjusting rod (25). The second limiting groove (2902) includes a second pressing groove and a second locking groove. The second pressing groove and the second locking groove are connected. The second pressing groove is an open groove with a slope, and its open end faces the direction of the connecting rod (30). The second locking groove is rectangular. When the second button (16) is pressed, the second button (16) will drive the connecting rod (30) to squeeze the second pressing groove and drive the limiting plate (29) to move towards the direction of the sixth spring (31), so that the connecting rod (30) enters the second locking groove. The depth of the first pressing groove is equal to the depth of the second pressing groove, and the width of the first pressing groove is less than the width of the second pressing groove. The depth of the first locking groove is equal to the depth of the second locking groove, and the width of the first locking groove is less than the width of the second locking groove. A reset groove (2901) is provided on the limiting plate (29) at the position corresponding to the third adjusting rod (26). The reset groove (2901) is an open groove. The depth of the reset groove (2901) is equal to the depth of the second limiting groove (2902). The width of the reset groove (2901) is equal to the width of the second limiting groove (2902). The stacking rack (2) is provided with an adjustment groove (21), and an adjustment block (19) is slidably arranged in the adjustment groove (21). An adjustment handle (20) is provided on the side of the adjustment block (19) away from the third button (17). When the adjustment block (19) is slid so that it is on the movement trajectory of the third button (17), the third button (17) is pressed. Then the third button (17) drives the connecting rod (30) to squeeze the reset groove (2901), which drives the limiting plate (29) to move towards the sixth spring (31) by an amount equal to the amount of compression caused by pressing the first button (13) and driving the connecting rod (30) to squeeze. The first limiting groove (2903) drives the limiting plate (29) to move towards the sixth spring (31). When the adjusting block (19) is slid so that it is not on the movement trajectory of the third button (17), the third button (17) is pressed. Then the third button (17) drives the connecting rod (30) to squeeze the reset groove (2901) and drives the limiting plate (29) to move towards the sixth spring (31). The amount of movement is equal to the amount of movement of the limiting plate (29) towards the sixth spring (31) caused by pressing the second button (16) and driving the connecting rod (30) to squeeze the second limiting groove (2902).
2. The method for preparing an environmentally friendly biodegradable bamboo fiber lunch box according to claim 1, characterized in that, The stacking base (1) is provided with a drop groove (9), and a drop box (3) is slidably provided at the bottom of the stacking base (1). The stacking base (1) is provided with a slide rail (6), and the stacking rack (2) is provided with a groove (5) at the position corresponding to the slide rail (6). The groove (5) and the slide rail (6) slide together.
Citation Information
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