Flame-retardant and anti-skid braid and weaving process thereof

Abstract

The present application relates to the technical field of textiles, and particularly relates to a flame-retardant and anti-skid woven belt and a weaving process thereof, which comprises the following steps: step S1, sequentially performing flame-retardant pretreatment and anti-skid pretreatment on a fabric material to obtain a flame-retardant and anti-skid fabric material; and step S2, placing the flame-retardant and anti-skid fabric material into a smart weaving machine to weave the flame-retardant and anti-skid woven belt. The fabric material is pretreated for flame retardation and anti-skid, and then woven by the smart weaving machine. The smart weaving machine collects information of running speed and fabric tension by a sensor, and adjusts the running speed and fabric tension according to the results of appearance and performance detection. Through the adjustment of the running speed and fabric tension and the negative feedback adjustment of the extinguishing time, the accuracy of the weaving process is ensured to produce the flame-retardant and anti-skid woven belt with excellent flame-retardant and anti-skid performance.

Description

Technical Field

[0001] This invention relates to the field of textile technology, and in particular to a flame-retardant and anti-slip webbing and its weaving process. Background Technology

[0002] In industrial, military, and sports fields, flame retardancy and anti-slip properties are crucial indicators. Flame retardancy protects personnel from flames and heat radiation, reducing the risk of fire. Anti-slip properties provide excellent grip and prevent slipping; by selecting appropriate materials and designing reasonable processes, flame-retardant and anti-slip webbing can offer higher safety and reliability in special environments.

[0003] Patent document CN112080846A discloses a webbing and its weaving process, including a webbing comprising a weaving process, wherein the weaving process includes: a) weaving preparation: designing the webbing pattern; b) guide bar configuration: selecting a double-needle bed flat warp knitting machine with two guide bars for configuration; c) yarn threading method: both guide bars thread the yarn in a one-thread-three-hole manner; d) machine weaving: both guide bars are padded with yarn into loops on the front and rear needle beds of the double-needle bed flat warp knitting machine, and cross-wound to form an ear loop rope.

[0004] It is evident that the low level of intelligence in existing traditional weaving machines leads to problems such as high webbing density, poor webbing anti-slip performance, and poor webbing flame retardant performance, which cannot be adjusted in a timely manner during the weaving process. Summary of the Invention

[0005] Therefore, the present invention provides a flame-retardant and anti-slip webbing and its weaving process to overcome the problems of high webbing density, poor anti-slip performance, and poor flame-retardant performance caused by the low level of intelligence of traditional weaving machines in the prior art.

[0006] To achieve the above objectives, the present invention provides a weaving process for flame-retardant and anti-slip webbing, comprising the following steps:

[0007] Step S1: The fabric material is subjected to flame retardant pretreatment and anti-slip pretreatment in sequence to obtain flame retardant and anti-slip fabric material.

[0008] Step S2: Place the flame-retardant and anti-slip fabric material into an intelligent weaving machine for weaving to complete the weaving of the flame-retardant and anti-slip webbing;

[0009] In step S2, the intelligent knitting machine includes a knitting module, an appearance inspection module, a performance inspection module, a sensor module, and a central control module. The sensor module is connected to the knitting module and the central control module respectively, collects the running speed of the knitting module and the fabric tension during the knitting process, and transmits the running speed and fabric tension to the central control module.

[0010] The flame-retardant and anti-slip fabric material is placed in the weaving module, the weaving module weaves the flame-retardant and anti-slip fabric material, and the appearance inspection module performs appearance inspection on the woven flame-retardant and anti-slip webbing to determine whether the appearance of the woven flame-retardant and anti-slip webbing meets the standards, so as to form an appearance judgment result.

[0011] The central control module is connected to the weaving module and the appearance inspection module respectively, and adjusts the running speed of the weaving module according to the appearance judgment result;

[0012] The performance testing module is connected to the central control module and is equipped with an anti-slip performance testing unit and a flame retardant performance testing unit. The anti-slip performance testing unit performs anti-slip testing on the flame retardant and anti-slip webbing woven after adjusting the running speed. The central control module adjusts the fabric tension of the weaving module according to the anti-slip test results.

[0013] The flame retardant performance testing unit performs flame retardant testing on the flame retardant and anti-slip webbing woven after adjusting the fabric tension. The central control module adjusts the running speed of the weaving module and the fabric tension in sequence according to the flame retardant test to complete the adjustment of the running speed of the weaving module and the fabric tension.

[0014] Furthermore, the appearance inspection module is equipped with a density detection unit and a density range storage unit. The density detection unit detects the fabric density A of the woven flame-retardant and anti-slip webbing in real time. The density range storage unit is set with a density range [Amin, Amax], where Amin is the minimum density value and Amax is the maximum density value. Based on the fabric density A and the density range [Amin, Amax], it is determined whether the density of the woven flame-retardant and anti-slip webbing meets the appearance requirements.

[0015] If Amin≤A≤Amax, then the appearance inspection module determines that the density of the woven flame-retardant and anti-slip webbing meets the appearance requirements.

[0016] Furthermore, if the current fabric density A1 is less than the minimum density Amin, the appearance detection module determines that the fabric density of the woven flame-retardant and anti-slip webbing is low. Then, the central control module calculates the current operating speed V1 according to the density-speed conversion formula V = K × A and the current density A1, where V is the operating speed, K is the linear conversion parameter of density-speed conversion, and V1 = K × A1. The central control module increases the current operating speed V1 to the operating speed V2, V2 = V1 + V1 × P, where P is the first calculation compensation parameter for increasing the operating speed, until the density detection unit collects the fabric density A1' of the flame-retardant and anti-slip webbing woven by the weaving module after increasing the operating speed and satisfies Amin ≤ A1' ≤ Amax.

[0017] If the current fabric density A2 > Amax, the appearance detection module determines that the density of the woven flame-retardant and anti-slip webbing is high. Then, the central control module reduces the current operating speed V3 to the operating speed V4, where V4 = V3 - V3 × U, and U is the first calculation compensation parameter for reducing the operating speed, until the density detection unit collects the fabric density A2' of the flame-retardant and anti-slip webbing woven by the weaving module after reducing the operating speed and satisfies Amin ≤ A2' ≤ Amax.

[0018] Furthermore, the anti-slip performance testing unit performs anti-slip testing on the flame-retardant anti-slip webbing woven after adjusting the running speed. The anti-slip performance testing unit is equipped with a friction force testing unit and a friction force range storage unit. The friction force testing unit detects the friction force B of the woven flame-retardant anti-slip webbing in real time. The roughness range storage unit is equipped with a friction force range [Bmin, Bmax], where Bmin is the minimum friction force and Bmax is the maximum friction force. Based on the friction force B and the friction force range [Bmin, Bmax], it is determined whether the friction force of the appearance qualified product meets the anti-slip requirements.

[0019] If Bmin≤B≤Bmax, then the anti-slip performance detection unit determines that the friction of the woven flame-retardant anti-slip webbing meets the anti-slip requirements.

[0020] Furthermore, if B < Bmin, the anti-slip performance detection unit determines that the friction of the flame-retardant anti-slip webbing woven after adjusting the running speed does not meet the standard. Then, the central control module calculates the current fabric tension N1 according to the friction force fabric tension conversion formula N = Y × B and the current friction force B1, where N is the fabric tension, Y is the linear conversion parameter of the friction force fabric tension conversion, and N1 = Y × B1. The central control module increases the current fabric tension N1 to the fabric tension N2, N2 = N1 + N1 × G, where G is the first calculation compensation parameter for increasing the fabric tension, until the friction force detection unit collects the friction force B1' of the flame-retardant anti-slip webbing woven by the weaving module after increasing the fabric tension and satisfies Bmin ≤ B1' ≤ Bmax.

[0021] If B > Bmax, the anti-slip performance detection unit determines that the friction of the flame-retardant anti-slip webbing woven after adjusting the running speed exceeds the standard, and is therefore a substandard anti-slip product. Then, the central control module increases the current fabric tension N1 to the fabric tension N2, where N2 = N1 + N1 × G, and G is the first calculation compensation parameter for increasing the fabric tension, until the friction detection unit collects the friction B1' of the flame-retardant anti-slip webbing woven by the weaving module after increasing the fabric tension, which satisfies Bmin ≤ B1' ≤ Bmax.

[0022] Furthermore, the flame retardant performance testing unit performs flame retardant testing on the flame retardant and anti-slip webbing woven after adjusting the fabric tension. The flame retardant performance testing unit is equipped with a combustion subunit and a time recording subunit. The combustion subunit ignites the flame retardant and anti-slip webbing woven after adjusting the fabric tension. The time recording subunit is connected to the combustion subunit and records the extinguishing time C of the flame retardant and anti-slip webbing woven after adjusting the fabric tension. Based on the extinguishing time C and the extinguishing time interval [Cmin, Cmax] set in the time recording subunit, it is determined whether the extinguishing time of the flame retardant and anti-slip webbing woven by the weaving module after increasing the fabric tension meets the flame retardant requirements. Here, Cmin is the minimum extinguishing time and Cmax is the maximum extinguishing time.

[0023] If Cmin≤C≤Cmax, then the flame retardant performance testing unit determines that the extinguishing speed of the flame retardant and anti-slip webbing woven after adjusting the fabric tension meets the flame retardant requirements.

[0024] Furthermore, if C > Cmax, the flame retardant performance detection unit determines that the flame retardant and anti-slip webbing woven after adjusting the fabric tension has a slow extinguishing speed, and the central control module controls the weaving module to speed up according to the preset operating speed standard value Va of the central control module.

[0025] The error EV is calculated using the formula to compare the current operating speed Vt with the standard operating speed Va. EV = (Vt - Va) / Va × 100%. The central control system controls the weaving module to speed up to V', where V' = (1 + EV) × Vt.

[0026] Furthermore, if C > Cmax, then the flame retardant performance detection unit determines that the extinguishing speed of the flame retardant and anti-slip webbing woven after adjusting the fabric tension does not meet the standard, and then the central control module controls the weaving module to reduce the fabric tension according to the fabric tension standard value Nb preset by the central control module.

[0027] The error of the current fabric tension Nt is compared with the standard value of fabric tension Nb using the formula for calculating the fabric tension error EN: EN = (Nt - Nb) / Nb × 100%. The central control system controls the weaving module to reduce the fabric tension to N”, N” = (1 + EN) × Nt.

[0028] Furthermore, if C < Cmax, the flame retardant performance detection unit determines that the extinguishing speed of the flame retardant and anti-slip webbing woven after adjusting the fabric tension exceeds the standard, and the central control module controls the weaving module to decelerate according to the preset operating speed standard value Va of the central control module.

[0029] The error EV' is calculated using the formula to compare the current operating speed Vs with the standard operating speed Va: EV' = (Vs - Va) / Va × 100%. The central control system controls the weaving module to speed up to V': V' = (1 - EV') × Vs.

[0030] If C < Cmax, the flame retardant performance detection unit determines that the extinguishing speed of the flame retardant and anti-slip webbing after adjusting the fabric tension exceeds the standard. Then, the central control module controls the weaving module to increase the fabric tension according to the fabric tension standard value Nb preset by the central control module.

[0031] The error of the current fabric tension Ns is compared with the standard value of fabric tension Nb using the formula for calculating the fabric tension error EN'. EN' = (Ns - Nb) / Nb × 100%. The central control system controls the weaving module to reduce the fabric tension to N”, N” = (1 + EN') × Ns.

[0032] Furthermore, a flame-retardant and anti-slip webbing includes:

[0033] The fiber material, wherein the flame retardant pretreatment and anti-slip pretreatment in step S1 are performed by immersing the fiber material in flame retardant and anti-slip agent in sequence to obtain fabric material.

[0034] Compared with the prior art, the beneficial effects of the present invention are as follows:

[0035] The fabric material undergoes flame-retardant and anti-slip pretreatment before being woven using an intelligent weaving machine. This machine collects information on operating speed and fabric tension via sensors and adjusts these parameters based on negative feedback from appearance and performance testing results. This dual adjustment and negative feedback mechanism ensures the precision of the weaving process, producing flame-retardant and anti-slip webbing with excellent flame-retardant and anti-slip properties.

[0036] Furthermore, the appearance inspection module detects the fabric density of the flame-retardant and anti-slip webbing in real time and compares it with a preset density range to determine whether the fabric density meets the appearance requirements. If the fabric density is within the preset density range, the density of the woven flame-retardant and anti-slip webbing is considered to meet the appearance requirements. This process ensures stable appearance quality of the webbing, making it meet the established standards and requirements, and improving the overall quality of the product.

[0037] Furthermore, by automatically adjusting the operating speed, the fabric density of the woven flame-retardant and anti-slip webbing is ensured to meet the appearance requirements, thereby improving the quality stability of the product and minimizing the possibility of density variation.

[0038] Furthermore, the anti-slip performance testing unit detects the friction of the flame-retardant anti-slip webbing in real time and compares it with a preset friction range to determine whether the friction meets the anti-slip requirements. If the friction is within the preset range, the woven flame-retardant anti-slip webbing is considered to meet the anti-slip requirements. This process ensures that the flame-retardant anti-slip webbing has stable anti-slip performance, provides good grip, effectively reduces the risk of slipping, and improves safety.

[0039] Furthermore, by automatically adjusting the fabric tension, the friction of the woven flame-retardant and anti-slip webbing meets the anti-slip requirements, thereby improving the product's anti-slip performance and ensuring user safety.

[0040] Furthermore, the flame retardant performance testing unit ignites the flame-retardant and anti-slip webbing woven after adjusting the fabric tension and records the extinguishing time. The time recording subunit within the flame retardant performance testing unit is connected to the combustion subunit and records the extinguishing time. By comparing the extinguishing time with a preset extinguishing time range, it is determined whether the flame-retardant and anti-slip webbing meets the flame retardant requirements. If the extinguishing time is within the preset range, the flame-retardant and anti-slip webbing is considered to meet the flame retardant performance requirements. This process ensures that the flame-retardant and anti-slip webbing has stable flame-retardant properties, effectively resists combustion, and improves product safety and durability.

[0041] Furthermore, the flame retardant performance testing unit determined that the extinguishing speed of the flame-retardant and anti-slip webbing woven after adjusting the fabric tension was too slow. To address this issue, the central control module controls the weaving module to increase its speed based on a preset standard operating speed. By calculating the error between the current operating speed and the standard speed, the central control system precisely controls the degree of speed increase of the weaving module. The accelerated weaving module will then operate at the adjusted speed to improve the extinguishing speed of the flame-retardant and anti-slip webbing. This process allows for rapid adjustment of the operating speed, ensuring that the flame retardant performance meets requirements and improving the safety and reliability of the product.

[0042] Furthermore, the flame retardant performance testing unit determined that the extinguishing speed of the flame-retardant and anti-slip webbing woven after adjusting the fabric tension was too slow, failing to meet the requirements. To solve this problem, the central control module controls the weaving module to reduce the fabric tension based on a preset standard value. By calculating the error between the current fabric tension and the standard tension, the central control system can precisely control the tension adjustment range of the weaving module. The weaving module, after reducing the fabric tension, will operate at a lower tension to improve the extinguishing speed of the flame-retardant and anti-slip webbing. This process enables rapid adjustment of fabric tension, ensuring that the flame retardant performance meets the requirements and improving the safety and reliability of the product.

[0043] Furthermore, the flame retardant performance testing unit determined that the extinguishing speed of the woven flame-retardant and anti-slip webbing exceeded the requirements after adjusting the fabric tension. To address this issue, the central control module controls the weaving module to decelerate or increase the fabric tension based on preset operating speed or fabric tension standards. By calculating the error between the current operating speed or fabric tension and the standard value, the central control system precisely controls the speed or tension adjustment range of the weaving module. After decelerating or increasing the fabric tension, the weaving module will operate at a lower speed or higher tension to reduce the extinguishing speed of the flame-retardant and anti-slip webbing. This process enables rapid adjustment of operating speed or fabric tension, ensuring that the flame retardant performance meets requirements and improving product safety and reliability.

[0044] Furthermore, the weaving process of the flame-retardant and anti-slip webbing uses fiber materials, and in the flame-retardant pretreatment and anti-slip pretreatment steps of the process, the fiber materials are sequentially immersed in flame retardants and anti-slip agents. This process provides dual protection of flame-retardant and anti-slip properties, ensuring that the anti-slip webbing has good anti-slip effect and fire resistance. Attached Figure Description

[0045] Figure 1 This is a schematic diagram of the weaving process of the flame-retardant and anti-slip webbing described in this invention;

[0046] Figure 2 This is a flowchart illustrating the appearance inspection process of the appearance inspection unit in the weaving process of the flame-retardant and anti-slip webbing described in this invention.

[0047] Figure 3 This is a schematic diagram of the process for testing the anti-slip performance of the anti-slip performance unit in the weaving process of the flame-retardant and anti-slip webbing described in this invention;

[0048] Figure 4 This is a schematic diagram of the process for detecting the flame retardancy of the flame-retardant performance in the weaving process of the flame-retardant and anti-slip webbing described in this invention. Detailed Implementation

[0049] To make the objectives and advantages of the present invention clearer, the present invention will be further described below with reference to embodiments; it should be understood that the specific embodiments described herein are merely for explaining the present invention and are not intended to limit the present invention.

[0050] Preferred embodiments of the present invention will now be described with reference to the accompanying drawings. Those skilled in the art should understand that these embodiments are merely illustrative of the technical principles of the present invention and are not intended to limit the scope of protection of the present invention.

[0051] It should be noted that in the description of this invention, the terms "upper", "lower", "left", "right", "inner", "outer", etc., which indicate directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings. This is only for the convenience of description and is not intended to indicate or imply that the device or element must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, it should not be construed as a limitation of this invention.

[0052] Furthermore, it should be noted that, in the description of this invention, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this invention according to the specific circumstances.

[0053] Please see Figure 1-4 As shown, Figure 1 This is a schematic diagram of the weaving process of the flame-retardant and anti-slip webbing described in this embodiment. Figure 2 This is a schematic diagram of the appearance inspection unit in the weaving process of the flame-retardant and anti-slip webbing of the present invention in an embodiment. Figure 3 This is a schematic diagram of the process for detecting the anti-slip performance of the anti-slip performance unit in the weaving process of the flame-retardant and anti-slip webbing of the present invention in an embodiment; Figure 4 This is a schematic diagram illustrating the process of the flame retardant performance testing unit detecting the flame retardancy in the weaving process of the flame retardant and anti-slip webbing described in this embodiment.

[0054] like Figure 1 As shown, a weaving process for a flame-retardant and anti-slip webbing includes the following steps:

[0055] Step S1: The fabric material is subjected to flame retardant pretreatment and anti-slip pretreatment in sequence to obtain flame retardant and anti-slip fabric material.

[0056] Step S2: Place the flame-retardant and anti-slip fabric material into an intelligent weaving machine for weaving to complete the weaving of the flame-retardant and anti-slip webbing;

[0057] In step S2, the intelligent knitting machine includes a knitting module, an appearance inspection module, a performance inspection module, a sensor module, and a central control module. The sensor module is connected to the knitting module and the central control module respectively, collects the running speed of the knitting module and the fabric tension during the knitting process, and transmits the running speed and fabric tension to the central control module.

[0058] The flame-retardant and anti-slip fabric material is placed in the weaving module, the weaving module weaves the flame-retardant and anti-slip fabric material, and the appearance inspection module performs appearance inspection on the woven flame-retardant and anti-slip webbing to determine whether the appearance of the woven flame-retardant and anti-slip webbing meets the standards, so as to form an appearance judgment result.

[0059] The central control module is connected to the weaving module and the appearance inspection module respectively, and adjusts the running speed of the weaving module according to the appearance judgment result;

[0060] The performance testing module is connected to the central control module and is equipped with an anti-slip performance testing unit and a flame retardant performance testing unit. The anti-slip performance testing unit performs anti-slip testing on the flame retardant and anti-slip webbing woven after adjusting the running speed. The central control module adjusts the fabric tension of the weaving module according to the anti-slip test results.

[0061] The flame retardant performance testing unit performs flame retardant testing on the flame retardant and anti-slip webbing woven after adjusting the fabric tension. The central control module adjusts the running speed of the weaving module and the fabric tension in sequence according to the flame retardant test to complete the adjustment of the running speed of the weaving module and the fabric tension.

[0062] The fabric material undergoes flame-retardant and anti-slip pretreatment before being woven using an intelligent weaving machine. This machine collects information on operating speed and fabric tension via sensors and adjusts these parameters based on negative feedback from appearance and performance testing results. This dual adjustment and negative feedback mechanism ensures the precision of the weaving process, producing flame-retardant and anti-slip webbing with excellent flame-retardant and anti-slip properties.

[0063] like Figure 2 As shown, the appearance inspection module further includes a density detection unit and a density range storage unit. The density detection unit detects the fabric density A of the woven flame-retardant and anti-slip webbing in real time. The density range storage unit is set with a density range [Amin, Amax], where Amin is the minimum density value and Amax is the maximum density value. Based on the fabric density A and the density range [Amin, Amax], it is determined whether the density of the woven flame-retardant and anti-slip webbing meets the appearance requirements.

[0064] If Amin≤A≤Amax, then the appearance inspection module determines that the density of the woven flame-retardant and anti-slip webbing meets the appearance requirements.

[0065] The appearance inspection module detects the fabric density of the flame-retardant and anti-slip webbing in real time and compares it with a preset density range to determine whether the fabric density meets the appearance requirements. If the fabric density is within the preset density range, the woven flame-retardant and anti-slip webbing is considered to meet the appearance requirements. This process ensures stable appearance quality of the webbing, making it meet established standards and requirements, and improving the overall product quality.

[0066] Furthermore, if the current fabric density A1 is less than the minimum density Amin, the appearance detection module determines that the fabric density of the woven flame-retardant and anti-slip webbing is low. Then, the central control module calculates the current operating speed V1 according to the density-speed conversion formula V = K × A and the current density A1, where V is the operating speed, K is the linear conversion parameter of density-speed conversion, and V1 = K × A1. The central control module increases the current operating speed V1 to the operating speed V2, V2 = V1 + V1 × P, where P is the first calculation compensation parameter for increasing the operating speed, until the density detection unit collects the fabric density A1' of the flame-retardant and anti-slip webbing woven by the weaving module after increasing the operating speed and satisfies Amin ≤ A1' ≤ Amax.

[0067] If the current fabric density A2 > Amax, the appearance detection module determines that the density of the woven flame-retardant and anti-slip webbing is high. Then, the central control module reduces the current operating speed V3 to the operating speed V4, where V4 = V3 - V3 × U, and U is the first calculation compensation parameter for reducing the operating speed, until the density detection unit collects the fabric density A2' of the flame-retardant and anti-slip webbing woven by the weaving module after reducing the operating speed and satisfies Amin ≤ A2' ≤ Amax.

[0068] During the weaving process of flame-retardant and anti-slip webbing, the appearance inspection module monitors the fabric density in real time. If the fabric density is lower than the minimum or higher than the maximum, the central control module calculates the required adjustment speed based on the density-speed conversion formula. If the fabric density is too low, the central control module increases the operating speed until the fabric density meets the requirements. Conversely, if the fabric density is too high, the central control module decreases the operating speed until the fabric density reaches the target range.

[0069] By automatically adjusting the running speed, the fabric density of the woven flame-retardant and anti-slip webbing is ensured to meet the appearance requirements, thereby improving the quality stability of the product and minimizing the possibility of density variation.

[0070] like Figure 3 As shown, further, the anti-slip performance testing unit performs anti-slip testing on the flame-retardant anti-slip webbing woven after adjusting the running speed. The anti-slip performance testing unit is equipped with a friction force testing unit and a friction force range storage unit. The friction force testing unit detects the friction force B of the woven flame-retardant anti-slip webbing in real time. The roughness range storage unit is equipped with a friction force range [Bmin, Bmax], where Bmin is the minimum friction force and Bmax is the maximum friction force. Based on the friction force B and the friction force range [Bmin, Bmax], it is determined whether the friction force of the appearance qualified product meets the anti-slip requirements.

[0071] If Bmin≤B≤Bmax, then the anti-slip performance detection unit determines that the friction of the woven flame-retardant anti-slip webbing meets the anti-slip requirements.

[0072] The anti-slip performance testing unit detects the friction of the flame-retardant anti-slip webbing in real time and compares it with a preset friction range to determine whether the friction meets the anti-slip requirements. If the friction is within the preset range, the woven flame-retardant anti-slip webbing is considered to meet the anti-slip requirements. This process ensures that the flame-retardant anti-slip webbing has stable anti-slip performance, provides good grip, effectively reduces the risk of slipping, and improves safety.

[0073] Furthermore, if B < Bmin, the anti-slip performance detection unit determines that the friction of the flame-retardant anti-slip webbing woven after adjusting the running speed does not meet the standard. Then, the central control module calculates the current fabric tension N1 according to the friction force fabric tension conversion formula N = Y × B and the current friction force B1, where N is the fabric tension, Y is the linear conversion parameter of the friction force fabric tension conversion, and N1 = Y × B1. The central control module increases the current fabric tension N1 to the fabric tension N2, N2 = N1 + N1 × G, where G is the first calculation compensation parameter for increasing the fabric tension, until the friction force detection unit collects the friction force B1' of the flame-retardant anti-slip webbing woven by the weaving module after increasing the fabric tension and satisfies Bmin ≤ B1' ≤ Bmax.

[0074] If B > Bmax, the anti-slip performance detection unit determines that the friction of the flame-retardant anti-slip webbing woven after adjusting the running speed exceeds the standard, and is therefore a substandard anti-slip product. Then, the central control module increases the current fabric tension N1 to the fabric tension N2, where N2 = N1 + N1 × G, and G is the first calculation compensation parameter for increasing the fabric tension, until the friction detection unit collects the friction B1' of the flame-retardant anti-slip webbing woven by the weaving module after increasing the fabric tension, which satisfies Bmin ≤ B1' ≤ Bmax.

[0075] The anti-slip performance testing unit measures the friction of the woven flame-retardant anti-slip webbing after adjusting the operating speed. If the friction is less than the minimum or greater than the maximum, it indicates that the anti-slip performance of the flame-retardant anti-slip webbing does not meet the requirements. To address this issue, the central control module calculates the required adjustment of the fabric tension based on the conversion formula between friction and fabric tension. If the friction is too low, the central control module increases the fabric tension until the friction meets the requirements. Conversely, if the friction is too high, the central control module similarly increases the fabric tension until the friction reaches the target range.

[0076] By automatically adjusting the fabric tension, the friction of the woven flame-retardant and anti-slip webbing meets the anti-slip requirements, improving the product's anti-slip performance and ensuring user safety.

[0077] like Figure 4As shown, further, the flame retardant performance testing unit performs flame retardant testing on the flame retardant and anti-slip webbing woven after adjusting the fabric tension. The flame retardant performance testing unit is equipped with a combustion subunit and a time recording subunit. The combustion subunit ignites the flame retardant and anti-slip webbing woven after adjusting the fabric tension. The time recording subunit is connected to the combustion subunit and records the extinguishing time C of the flame retardant and anti-slip webbing woven after adjusting the fabric tension. Based on the extinguishing time C and the extinguishing time interval [Cmin, Cmax] set in the time recording subunit, it is determined whether the extinguishing time of the flame retardant and anti-slip webbing woven by the weaving module after increasing the fabric tension meets the flame retardant requirements. Here, Cmin is the minimum extinguishing time and Cmax is the maximum extinguishing time.

[0078] If Cmin≤C≤Cmax, then the flame retardant performance testing unit determines that the extinguishing speed of the flame retardant and anti-slip webbing woven after adjusting the fabric tension meets the flame retardant requirements.

[0079] The flame retardant performance testing unit ignites a flame-retardant and anti-slip webbing woven after adjusting the fabric tension and records the extinguishing time. The time recording subunit within the flame retardant performance testing unit is connected to the combustion subunit and records the extinguishing time as well. By comparing the extinguishing time with a preset extinguishing time interval, it is determined whether the flame-retardant and anti-slip webbing meets the flame retardant requirements. If the extinguishing time is within the preset interval, the flame retardant performance of the woven flame-retardant and anti-slip webbing is considered to meet the requirements.

[0080] This process ensures that the flame-retardant and anti-slip webbing has stable flame-retardant properties, effectively resists combustion, and improves the safety and durability of the product.

[0081] Furthermore, if C > Cmax, the flame retardant performance detection unit determines that the flame retardant and anti-slip webbing woven after adjusting the fabric tension has a slow extinguishing speed, and the central control module controls the weaving module to speed up according to the preset operating speed standard value Va of the central control module.

[0082] The error EV is calculated using the formula to compare the current operating speed Vt with the standard operating speed Va. EV = (Vt - Va) / Va × 100%. The central control system controls the weaving module to speed up to V', where V' = (1 + EV) × Vt.

[0083] The flame retardant performance detection unit determined that the extinguishing speed of the flame-retardant and anti-slip webbing after adjusting the fabric tension was too slow. To solve this problem, the central control module controls the weaving module to increase its speed according to a preset standard operating speed value. By calculating the error between the current operating speed and the standard speed, the central control system precisely controls the degree of speed increase of the weaving module. The accelerated weaving module will then operate at the adjusted speed to improve the extinguishing speed of the flame-retardant and anti-slip webbing.

[0084] This process allows for rapid adjustment of operating speed, ensuring that flame retardant performance meets requirements and improving product safety and reliability.

[0085] Furthermore, if C > Cmax, then the flame retardant performance detection unit determines that the extinguishing speed of the flame retardant and anti-slip webbing woven after adjusting the fabric tension does not meet the standard, and then the central control module controls the weaving module to reduce the fabric tension according to the fabric tension standard value Nb preset by the central control module.

[0086] The error of the current fabric tension Nt is compared with the standard value of fabric tension Nb using the formula for calculating the fabric tension error EN: EN = (Nt - Nb) / Nb × 100%. The central control system controls the weaving module to reduce the fabric tension to N”, N” = (1 + EN) × Nt.

[0087] The flame retardant performance testing unit determined that the extinguishing speed of the flame-retardant and anti-slip webbing after adjusting the fabric tension was too slow and did not meet the requirements. To solve this problem, the central control module controls the weaving module to reduce the fabric tension based on a preset standard value. By calculating the error between the current fabric tension and the standard tension, the central control system can precisely control the tension adjustment range of the weaving module. The weaving module, after reducing the fabric tension, will operate at a lower tension to improve the extinguishing speed of the flame-retardant and anti-slip webbing.

[0088] This process allows for rapid adjustment of fabric tension, ensuring that flame retardant performance meets requirements and improving product safety and reliability.

[0089] Furthermore, if C < Cmax, the flame retardant performance detection unit determines that the extinguishing speed of the flame retardant and anti-slip webbing woven after adjusting the fabric tension exceeds the standard, and the central control module controls the weaving module to decelerate according to the preset operating speed standard value Va of the central control module.

[0090] The error EV' is calculated using the formula to compare the current operating speed Vs with the standard operating speed Va: EV' = (Vs - Va) / Va × 100%. The central control system controls the weaving module to speed up to V': V' = (1 - EV') × Vs.

[0091] If C < Cmax, the flame retardant performance detection unit determines that the extinguishing speed of the flame retardant and anti-slip webbing after adjusting the fabric tension exceeds the standard. Then, the central control module controls the weaving module to increase the fabric tension according to the fabric tension standard value Nb preset by the central control module.

[0092] The error of the current fabric tension Ns is compared with the standard value of fabric tension Nb using the formula for calculating the fabric tension error EN'. EN' = (Ns - Nb) / Nb × 100%. The central control system controls the weaving module to reduce the fabric tension to N”, N” = (1 + EN') × Ns.

[0093] The flame retardant performance detection unit determined that the extinguishing speed of the woven flame-retardant and anti-slip webbing exceeded the requirements after adjusting the fabric tension. To solve this problem, the central control module controls the weaving module to decelerate or increase the fabric tension based on preset standard operating speed or fabric tension values. By calculating the error between the current operating speed or fabric tension and the standard value, the central control system precisely controls the speed or tension adjustment range of the weaving module. After decelerating or increasing the fabric tension, the weaving module will operate at a lower speed or higher tension to reduce the extinguishing speed of the flame-retardant and anti-slip webbing.

[0094] This process allows for rapid adjustment of operating speed or fabric tension to ensure that flame retardant performance meets requirements, thereby improving product safety and reliability.

[0095] Furthermore, a flame-retardant and anti-slip webbing includes:

[0096] The fiber material, wherein the flame retardant pretreatment and anti-slip pretreatment in step S1 are performed by immersing the fiber material in flame retardant and anti-slip agent in sequence.

[0097] The flame-retardant and anti-slip webbing is woven using fiber materials, and in the flame-retardant pretreatment and anti-slip pretreatment steps of the process, the fiber materials are sequentially immersed in flame retardants and anti-slip agents. This process provides dual protection of flame-retardant and anti-slip properties, ensuring that the anti-slip webbing has good anti-slip effect and fire resistance.

[0098] The technical solution of the present invention has been described above with reference to the preferred embodiments shown in the accompanying drawings. However, it will be readily understood by those skilled in the art that the scope of protection of the present invention is obviously not limited to these specific embodiments. Without departing from the principles of the present invention, those skilled in the art can make equivalent changes or substitutions to the relevant technical features, and the technical solutions after these changes or substitutions will all fall within the scope of protection of the present invention.

[0099] The above description is merely a preferred embodiment of the present invention and is not intended to limit the invention. Various modifications and variations can be made to the present invention by those skilled in the art. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the scope of protection of the present invention.

Claims

1. A weaving process for flame-retardant and anti-slip webbing, characterized in that, Includes the following steps: Step S1: The fabric material is subjected to flame retardant pretreatment and anti-slip pretreatment in sequence to obtain flame retardant and anti-slip fabric material. Step S2: Place the flame-retardant and anti-slip fabric material into an intelligent weaving machine for weaving to complete the weaving of the flame-retardant and anti-slip webbing; In step S2, the intelligent knitting machine includes a knitting module, an appearance inspection module, a performance inspection module, a sensor module, and a central control module. The sensor module is connected to the knitting module and the central control module respectively, collects the running speed and fabric tension of the knitting module during the knitting process, and transmits the running speed and fabric tension to the central control module. The flame-retardant and anti-slip fabric material is placed in the weaving module, the weaving module weaves the flame-retardant and anti-slip fabric material, and the appearance inspection module performs appearance inspection on the woven flame-retardant and anti-slip webbing to determine whether the appearance of the woven flame-retardant and anti-slip webbing meets the standards, so as to form an appearance judgment result. The central control module is connected to the weaving module and the appearance inspection module respectively, and adjusts the running speed of the weaving module according to the appearance judgment result; The performance testing module is connected to the central control module and is equipped with an anti-slip performance testing unit and a flame retardant performance testing unit. The anti-slip performance testing unit performs anti-slip testing on the flame retardant and anti-slip webbing woven after adjusting the running speed. The central control module adjusts the fabric tension of the weaving module according to the anti-slip test results. The flame retardant performance testing unit performs flame retardant testing on the flame retardant and anti-slip webbing woven after adjusting the fabric tension. The central control module adjusts the running speed of the weaving module and the fabric tension in sequence according to the flame retardant test to complete the adjustment of the running speed of the weaving module and the fabric tension. The appearance inspection module is equipped with a density detection unit and a density range storage unit. The density detection unit detects the fabric density A of the woven flame-retardant and anti-slip webbing in real time. The density range storage unit is set with a density range [Amin, Amax], where Amin is the minimum density value and Amax is the maximum density value. Based on the fabric density A and the density range [Amin, Amax], it is determined whether the density of the woven flame-retardant and anti-slip webbing meets the appearance requirements. If Amin≤A≤Amax, then the appearance inspection module determines that the density of the woven flame-retardant and anti-slip webbing meets the appearance requirements. If the current fabric density A1 is less than the minimum density Amin, the appearance detection module determines that the fabric density of the woven flame-retardant and anti-slip webbing is low. Then, the central control module calculates the current operating speed V1 according to the density-speed conversion formula V=K×A and the current density A1, where V is the operating speed, K is the linear conversion parameter of density-speed conversion, and V1=K×A1. The central control module increases the current operating speed V1 to the operating speed V2, V2=V1+V1×P, where P is the first calculation compensation parameter for increasing the operating speed, until the density detection unit collects the fabric density A1' of the flame-retardant and anti-slip webbing woven by the weaving module after increasing the operating speed and satisfies Amin≤A1'≤Amax. If the current fabric density A2 > Amax, the appearance detection module determines that the density of the woven flame-retardant and anti-slip webbing is high. Then, the central control module reduces the current operating speed V3 to the operating speed V4, where V4 = V3 - V3 × U, and U is the first calculation compensation parameter for reducing the operating speed, until the density detection unit collects the fabric density A2' of the flame-retardant and anti-slip webbing woven by the weaving module after reducing the operating speed and satisfies Amin ≤ A2' ≤ Amax.

2. The weaving process of the flame-retardant and anti-slip webbing according to claim 1, characterized in that, The anti-slip performance testing unit performs anti-slip testing on the flame-retardant and anti-slip webbing woven after adjusting the running speed. The anti-slip performance testing unit is equipped with a friction force testing unit and a friction force range storage unit. The friction force testing unit detects the friction force B of the woven flame-retardant and anti-slip webbing in real time. The roughness range storage unit contains a friction force range [Bmin, Bmax], where Bmin is the minimum friction force and Bmax is the maximum friction force. Based on the friction force B and the friction force range [Bmin, Bmax], it is determined whether the friction force of the appearance qualified product meets the anti-slip requirements. If Bmin≤B≤Bmax, then the anti-slip performance detection unit determines that the friction of the woven flame-retardant anti-slip webbing meets the anti-slip requirements.

3. The weaving process of the flame-retardant and anti-slip webbing according to claim 2, characterized in that, If B < Bmin, the anti-slip performance detection unit determines that the friction of the flame-retardant anti-slip webbing woven after adjusting the running speed does not meet the standard. Then, the central control module calculates the current fabric tension N1 according to the friction force fabric tension conversion formula N = Y × B and the current friction force B1, where N is the fabric tension, Y is the linear conversion parameter of the friction force fabric tension conversion, and N1 = Y × B1. The central control module increases the current fabric tension N1 to the fabric tension N2, N2 = N1 + N1 × G, where G is the first calculation compensation parameter for increasing the fabric tension, until the friction force detection unit collects the friction force B1' of the flame-retardant anti-slip webbing woven by the weaving module after increasing the fabric tension and satisfies Bmin ≤ B1' ≤ Bmax. If B > Bmax, the anti-slip performance detection unit determines that the friction of the flame-retardant anti-slip webbing woven after adjusting the running speed exceeds the standard, and is therefore a substandard anti-slip product. In this case, the central control module increases the current fabric tension N1 to the fabric tension N2, where N2 = N1 + N1 × G, and G is the first calculation compensation parameter for increasing the fabric tension, until the friction detection unit collects the friction B1' of the flame-retardant anti-slip webbing woven by the weaving module after increasing the fabric tension, which satisfies Bmin ≤ B1' ≤ Bmax.

4. The weaving process of the flame-retardant and anti-slip webbing according to claim 3, characterized in that, The flame retardant performance testing unit performs flame retardant testing on the flame retardant and anti-slip webbing woven after adjusting the fabric tension. The flame retardant performance testing unit is equipped with a combustion subunit and a time recording subunit. The combustion subunit ignites the flame retardant and anti-slip webbing woven after adjusting the fabric tension. The time recording subunit is connected to the combustion subunit and records the extinguishing time C of the flame retardant and anti-slip webbing woven after adjusting the fabric tension. Based on the extinguishing time C and the extinguishing time interval [Cmin, Cmax] set in the time recording subunit, it is determined whether the extinguishing time of the flame retardant and anti-slip webbing woven by the weaving module after increasing the fabric tension meets the flame retardant requirements. Here, Cmin is the minimum extinguishing time and Cmax is the maximum extinguishing time. If Cmin≤C≤Cmax, then the flame retardant performance testing unit determines that the extinguishing speed of the flame retardant and anti-slip webbing woven after adjusting the fabric tension meets the flame retardant requirements.

5. The weaving process of the flame-retardant and anti-slip webbing according to claim 4, characterized in that, If C > Cmax, the flame retardant performance detection unit determines that the flame retardant and anti-slip webbing woven after adjusting the fabric tension is slow to extinguish, and the central control module controls the weaving module to speed up according to the preset running speed standard value Va of the central control module. The error EV is calculated using the formula to compare the current operating speed Vt with the standard operating speed Va. EV = (Vt - Va) / Va × 100%. The central control module controls the weaving module to speed up to V', where V' = (1 + EV) × Vt.

6. The weaving process of the flame-retardant and anti-slip webbing according to claim 5, characterized in that, If C > Cmax, the flame retardant performance detection unit determines that the extinguishing speed of the flame retardant and anti-slip webbing woven after adjusting the fabric tension does not meet the standard. Then, the central control module controls the weaving module to reduce the fabric tension according to the fabric tension standard value Nb preset by the central control module. The error of the current fabric tension Nt is compared with the standard value of fabric tension Nb using the formula for calculating the fabric tension error EN: EN = (Nt - Nb) / Nb × 100%. The central control module controls the weaving module to reduce the fabric tension to N”, N” = (1 + EN) × Nt.

7. The weaving process of the flame-retardant and anti-slip webbing according to claim 6, characterized in that, If C < Cmax, the flame retardant performance detection unit determines that the extinguishing speed of the flame retardant and anti-slip webbing woven after adjusting the fabric tension exceeds the standard. Then, the central control module controls the weaving module to decelerate according to the preset running speed standard value Va of the central control module. The error EV' is calculated using the formula to compare the current running speed Vs with the standard running speed Va: EV' = (Vs - Va) / Va × 100%. The central control module controls the weaving module to speed up to V': V' = (1 - EV') × Vs. If C < Cmax, the flame retardant performance detection unit determines that the extinguishing speed of the flame retardant and anti-slip webbing after adjusting the fabric tension exceeds the standard. Then, the central control module controls the weaving module to increase the fabric tension according to the fabric tension standard value Nb preset by the central control module. The error of the current fabric tension Ns is compared with the standard value of fabric tension Nb using the formula for calculating the fabric tension error EN'. EN' = (Ns - Nb) / Nb × 100%. The central control module controls the weaving module to reduce the fabric tension to N”, N” = (1 + EN') × Ns.

8. A flame-retardant and anti-slip webbing, based on the weaving process of the flame-retardant and anti-slip webbing according to any one of claims 1-7, characterized in that, include: The fiber material is sequentially immersed in a flame retardant and an anti-slip agent to obtain a fabric material.

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