A wire harness board connector progressive die structure and a production method thereof

Abstract

The present application relates to the technical fields of wiring harness connector, in particular to a wiring harness connector progressive die structure and its production method, which comprises a lower end support die and an upper end stamping die, the upper end stamping die is above the lower end support die, the stamping material inner forming part is above the collecting cylinder, the separating mechanism comprises a support frame, a third separating belt, a second separating belt, a first separating belt, a first rotating motor, a main rotating roller and an auxiliary rotating roller, the collecting mechanism comprises a second rotating motor, a rotating gear, an arc-shaped tooth plate, a connecting frame and rotating support cylinders, three rotating support cylinders are installed on the upper end of the connecting frame, the second rotating motor is installed on the inner side surface of the support frame, and the output end of the second rotating motor is rotatably connected with the inner side surface of the support frame. The present application can simultaneously stamp and form different parts of the connector, and then automatically separate and collect, thereby improving the efficiency of the device for the wiring harness connector progressive die.

Description

Technical Field

[0001] This invention relates to a continuous mold structure for wire harness board connectors, and more particularly to a continuous mold structure for wire harness board connectors and its manufacturing method, belonging to the field of wire harness board connector processing technology. Background Technology

[0002] A wire harness connector is a device used to connect multiple wires or optical fibers together. It typically consists of two parts: a plug and a socket, and is used to reliably transmit signals and power. This type of connector is widely used in the automotive, aerospace, electronics, and communications industries.

[0003] The principle of wire harness connectors is to transmit current and signals through the contact surface between the plug and the socket, which can accelerate the installation process and ensure the performance of the electrical system. By using progressive dies to process connectors, multiple stamping processes can be completed simultaneously on a single die at several different stations in one stamping stroke. After each stamping stroke, the material strip moves at a fixed distance until the product is completed, which improves the composite processing of connectors. However, existing progressive die devices for connectors can only perform continuous stamping manufacturing of the same type of product, resulting in overly simplistic manufacturing results and low efficiency in actual manufacturing.

[0004] Therefore, it is urgent to improve the continuous mold structure of the wire harness board connector to solve the above-mentioned problems. Summary of the Invention

[0005] The purpose of this invention is to provide a continuous die structure for wire harness board connectors and its production method, which can simultaneously stamp and form different components of the connector, and then automatically separate and collect them, thereby improving the efficiency of the device for the continuous die of the connector, and at the same time having the effect of a combinable continuous die.

[0006] To achieve the above objectives, the main technical solution adopted by the present invention includes: a continuous die structure for a wire harness board connector, comprising a lower support die and an upper stamping die, wherein the upper stamping die is located above the lower support die, a stamping material is installed in the middle of the lower support die, a collecting cylinder is installed at the cutting end of the lower support die, a formed part inside the stamping material is located above the collecting cylinder, and a separation and collection part is installed above the collecting cylinder, wherein the separation and collection part includes a separation mechanism and a collection mechanism;

[0007] The separation mechanism includes a support frame, a third separation belt, a second separation belt, a first separation belt, a first rotating motor, a main rotating roller, and an auxiliary rotating roller. The first rotating motor is mounted on the inner surface of the support frame, and its output end is rotatably connected to the inner surface of the support frame. The third separation belt, the second separation belt, and the first rotating motor are each driven by three third separation belts, and the connection method between the third separation belt, the second separation belt, and the first separation belt is the same. The three first rotating motors and the three support frames operate as a group. The main rotating roller and the auxiliary rotating roller are simultaneously mounted on opposite sides inside the third separation belt.

[0008] The collecting mechanism includes a second rotating motor, a rotating gear, an arc-shaped toothed plate, a connecting frame, and rotating support cylinders. The rotating gear is installed on the outside of the output end of the second rotating motor and meshes with the arc-shaped toothed plate. The end of the arc-shaped toothed plate away from the rotating gear is fixedly connected to the connecting frame. Three rotating support cylinders are installed on the upper end of the connecting frame, and the auxiliary rotating roller is rotatably connected to the three rotating support cylinders simultaneously. The second rotating motor is installed on the inner surface of the support frame, and the output end of the second rotating motor is rotatably connected to the inner surface of the support frame.

[0009] The molded part includes a third molding material and a first molding material, wherein the third molding material is located on the upper surface of the third separation belt, and the first molding material is located on the upper surface of the first separation belt.

[0010] Preferably, the separation mechanism further includes a main pulley, a rotating belt, and an auxiliary pulley, wherein the main pulley is installed on the outer side of the middle of the output end of the first rotating motor, the auxiliary pulley is installed on the outer side of the middle of the main rotating roller, and the rotating belt is simultaneously connected to the auxiliary pulley and the main pulley for belt drive.

[0011] Preferably, the third separation belt, the second separation belt, and the first separation belt are all in pairs, and the two third separation belts are simultaneously connected to the main rotating roller and the auxiliary rotating roller for belt drive, and the auxiliary pulley and the rotating support cylinder in the middle are located between the two third separation belts.

[0012] Preferably, the collecting mechanism further includes a limiting frame and a fixing plate, wherein two fixing plates are installed on opposite sides of the limiting frame, and the two fixing plates are respectively fixedly connected to opposite inner surfaces of the support frame, and the arc-shaped toothed plate is slidably disposed in the middle of the limiting frame.

[0013] Preferably, a support groove is provided in the middle of the upper end of the limiting frame, and the meshing teeth of the arc-shaped toothed plate extend out of the support groove at the upper end of the limiting frame.

[0014] Preferably, the second rotating motor and the rotating gear are located below the first rotating motor and the main pulley, and the main pulley is located below the auxiliary pulley and the main rotating roller.

[0015] Preferably, there are at least three collection cylinders, and the three collection cylinders are respectively located below the third separation zone, the second separation zone, and the first separation zone, and the collection cylinders are provided below the third molding material and the first molding material.

[0016] Preferably, the lower half of the support frame is installed on the upper half of the inner wall of the collection cylinder, and the arc-shaped toothed plate is inserted into the collection cylinder and extends to its outer side, with the end of the arc-shaped toothed plate away from the collection cylinder being inserted into the next collection cylinder.

[0017] Preferably, the third separating belt, the second separating belt, and the second rotating motor below the first separating belt are driven in segments, and the first separating belt rotates before the second separating belt rotates, and the second separating belt rotates before the third separating belt rotates.

[0018] A method for producing a progressive die for a wire harness board connector includes the following steps:

[0019] Step 1: Place the stamping material into the middle of the upper part of the lower support die, and then start the upper stamping die to stamp;

[0020] Step 2: After the upper stamping die presses, it rises and the stamped material moves three times towards the collection cylinder. Before the stamped material moves for the first time, the first separating belt rotates normally. When the stamped material moves for the first time, the first formed material moves above the first separating belt. At this time, the first separating belt stops rotating, and the second rotating motor drives the rotating gear to rotate, so that the arc-shaped toothed plate drives the first separating belt to rotate downward, causing the first formed material to fall into the lower collection cylinder for the first sorting and collection.

[0021] Step 3: Before the stamping material moves forward for the second time, the arc-shaped toothed plate drives the first separation belt to reset. When the stamping material moves forward for the second time, the first separation belt and the second separation belt rotate normally, so that the molded parts in the middle of the first and third molding materials move to the top of the first separation belt first, and then to the top of the second separation belt. At this time, the second separation belt and the first separation belt stop rotating. Control the arc-shaped toothed plate to drive the second separation belt to rotate for the second sorting and collection.

[0022] Step 4: Before the stamping material moves forward for the third time, the arc-shaped toothed plate drives the second separation belt to reset. When the stamping material moves forward for the third time, the first, second, and third separation belts rotate normally. When the stamping material moves forward for the third time, the third forming material first moves above the first separation belt, then moves above the second separation belt, and finally moves above the third separation belt. At this time, the third, second, and first separation belts stop rotating. The arc-shaped toothed plate is controlled to drive the third separation belt to rotate, and the third forming material is collected for the third classification collection.

[0023] Step 5: After the third sorting and collection is completed, the arc-shaped toothed plate drives the third separation belt to reset. At this time, the upper stamping die is started to stamp. After the upper stamping die is completed, the stamped material is moved three times in a step again. At the same time, the first separation belt, the second separation belt and the third separation belt are controlled in sequence again to sort and collect again. Repeat the above operation.

[0024] The present invention has at least the following beneficial effects:

[0025] 1. By driving the three sets of first and second rotating motors respectively, the third, second, and first separation belts are ensured to rotate independently, and the rotation of the third, second, and first separation belts is adjusted separately, so as to achieve the effect of sequentially classifying and collecting the three molded parts.

[0026] 2. By classifying and combining the stamping model of the lower support mold and the support model inside the stamping material, different parts of the connector can be stamped and formed simultaneously, and then automatically separated and collected. This improves the efficiency of the device for the connector continuous mold, while also having the effect of a combined continuous mold, and can be automatically classified and collected. Attached Figure Description

[0027] The accompanying drawings, which are included to provide a further understanding of this application and form part of this application, illustrate exemplary embodiments and are used to explain this application, but do not constitute an undue limitation of this application. In the drawings:

[0028] Figure 1 This is a perspective view of the stamping material of the present invention;

[0029] Figure 2 This is a front view of the collection tube of the present invention;

[0030] Figure 3 This is an overall view of the separation and collection section of the present invention;

[0031] Figure 4 This is a diagram illustrating the driving mechanism of the separation mechanism of the present invention;

[0032] Figure 5This is an overall diagram of the collection mechanism of the present invention;

[0033] Figure 6 This is a front view of the third separation zone of the present invention;

[0034] Figure 7 This is a front view of the overall structure of the present invention;

[0035] Figure 8 This is a top view of the lower half of the present invention.

[0036] In the diagram, 1. Lower support mold; 2. Stamping material; 201. Third forming material; 203. First forming material; 3. Upper stamping mold; 4. Collection cylinder; 5. Support frame; 501. Third separating belt; 502. Second separating belt; 503. First separating belt; 504. First rotating motor; 505. Main pulley; 506. Rotating belt; 507. Auxiliary pulley; 508. Main rotating roller; 509. Auxiliary rotating roller; 6. Second rotating motor; 601. Rotating gear; 602. Arc-shaped toothed plate; 603. Connecting frame; 604. Rotating support cylinder; 605. Limiting frame; 606. Fixing plate. Detailed Implementation

[0037] The following will describe in detail the implementation of this application with reference to the accompanying drawings and embodiments, so that the implementation process of how this application uses technical means to solve technical problems and achieve technical effects can be fully understood and implemented accordingly.

[0038] like Figures 1 to 8 As shown in the figure, this embodiment provides a continuous mold structure for a wire harness board connector and its manufacturing method.

[0039] A continuous die structure for a wire harness connector includes a lower support die 1 and an upper stamping die 3. The upper stamping die 3 is located above the lower support die 1. A stamping material 2 is installed in the middle of the lower support die 1. A collecting cylinder 4 is installed at the cutting end of the lower support die 1. A formed part inside the stamping material 2 is located above the collecting cylinder 4. A separation and collection part is installed above the collecting cylinder 4. The separation and collection part includes a separation mechanism and a collection mechanism. The separation mechanism includes a support frame 5, a third separation belt 501, a second separation belt 502, a first separation belt 503, a first rotating motor 504, a main rotating roller 508, and an auxiliary rotating roller 509. The first rotating motor 504 is installed on the inner surface of the support frame 5, and the output end of the first rotating motor 504 is rotatably connected to the inner surface of the support frame 5. The third separation belt 501, the second separation belt 502, and the first rotating motor 504 are driven by three third separation belts 501, and the third separation belt 501 is rotatably connected to the inner surface of the support frame 5. The connection method of the second separation belt 502 and the first separation belt 503 is the same, and the three first rotating motors 504 and the three support frames 5 operate as a group. The main rotating roller 508 and the auxiliary rotating roller 509 are installed on opposite sides inside the third separation belt 501. The collecting mechanism includes a second rotating motor 6, a rotating gear 601, an arc-shaped toothed plate 602, a connecting frame 603, and a rotating support cylinder 604. The rotating gear 601 is installed on the outside of the output end of the second rotating motor 6. The rotating gear 601 is meshed with the arc-shaped toothed plate 602. The end of the arc-shaped toothed plate 602 away from the rotating gear 601 is fixedly connected to the connecting frame 603. The three rotating support cylinders 604 are installed on the upper end of the connecting frame 603. The auxiliary rotating roller 509 is rotatably connected to the three rotating support cylinders 604. The second rotating motor 6 is installed on the inner surface of the support frame 5. The output end of the second rotating motor 6 is rotatably connected to the inner surface of the support frame 5.The molded parts include a third molding material 201 and a first molding material 203. The third molding material 201 is located on the upper surface of the third separation belt 501, and the first molding material 203 is located on the upper surface of the first separation belt 503. When the device is in use, the stamping material 2 is stamped once by the upper stamping die 3, so that the stamping material 2 forms three molded parts at the rear end of the lower supporting die 1. The existing device is set to a three-step drive mode for the stamping material 2, with each three-step movement occurring between two stamping operations. At the same time, the three sets of first rotary motors 504 and second rotary motors 6 drive the stamping material 2. The system ensures that the third separation belt 501, the second separation belt 502, and the first separation belt 503 can rotate independently, and that their rotation can be adjusted accordingly. This achieves the effect of sequentially classifying and collecting the three formed parts. Furthermore, by classifying and combining the stamping mold of the lower support die 1 and the support mold inside the stamping material 2, different components of the connector can be stamped and formed simultaneously, and then automatically separated and collected. This improves the efficiency of the device for the connector continuous die, while also possessing the effect of a combined continuous die, and enabling automatic classification and collection.

[0040] In this embodiment, as Figure 3 , Figure 4 and Figure 6 As shown, the separation mechanism also includes a main pulley 505, a rotating belt 506, and an auxiliary pulley 507. The main pulley 505 is installed on the outer side of the middle of the output end of the first rotating motor 504, and the auxiliary pulley 507 is installed on the outer side of the middle of the main rotating roller 508. The rotating belt 506 is simultaneously connected to both the auxiliary pulley 507 and the main pulley 505. The third separation belt 501, the second separation belt 502, and the first separation belt 503 are each in pairs. Both third separation belts 501 are simultaneously connected to both the main rotating roller 508 and the auxiliary rotating roller 509. The auxiliary pulley 507 and the central rotating support cylinder 604 are located between the two third separation belts 501. The operation of the rotating motor 504 drives the main pulley 505 to rotate. The rotation of the main pulley 505 causes the auxiliary pulley 507 to rotate under the transmission of the rotating belt 506, which in turn causes the main rotating roller 508 to rotate simultaneously. Therefore, the two third separation belts 501 rotate under the rotation of the auxiliary rotating roller 509 and the main rotating roller 508. Furthermore, through the limiting isolation of the auxiliary pulleys 507 on both sides and the rotating support cylinder 604, it is ensured that the two third separation belts 501 do not affect each other's rotation. Thus, the rotation of multiple first rotating motors 504 can be controlled, achieving the effect of controlling the rotation of the third separation belt 501, the second separation belt 502, and the first separation belt 503.

[0041] In this embodiment, as Figure 3 and Figure 5 As shown, the collection mechanism also includes a limiting frame 605 and a fixing plate 606. The two fixing plates 606 are installed on opposite sides of the limiting frame 605 and are fixedly connected to the two opposite inner surfaces of the support frame 5. The arc-shaped toothed plate 602 is slidably disposed in the middle of the limiting frame 605. A support groove is provided in the middle of the upper end of the limiting frame 605. The meshing teeth of the arc-shaped toothed plate 602 extend out of the support groove at the upper end of the limiting frame 605. By limiting and guiding the arc-shaped toothed plate 602 when it is meshed and rotated by the limiting frame 605, the reliability of the moving direction and distance of the arc-shaped toothed plate 602 during rotation adjustment is ensured, thereby ensuring the stable and efficient movement of the collection mechanism during rotation collection.

[0042] In this embodiment, as Figure 1 , Figure 2 and Figure 3 The second rotating motor 6 and the rotating gear 601 are located below the first rotating motor 504 and the main pulley 505. The main pulley 505 is located below the auxiliary pulley 507 and the main rotating roller 508. There are at least three collecting cylinders 4, and the three collecting cylinders 4 are respectively located below the third separating belt 501, the second separating belt 502, and the first separating belt 503. A collecting cylinder 4 is provided below both the third forming material 201 and the first forming material 203. The lower half of the support frame 5 is installed on the upper half of the inner wall of the collecting cylinder 4, and the arc-shaped toothed plate 602 is inserted into the collecting cylinder 4 and extends to its outer side. The end of the arc-shaped toothed plate 602 away from the collecting cylinder 4 is inserted into the interior of the next collecting cylinder 4. The third separating belt 501, the second separating belt 502, and the first separating belt 503 are connected to the collecting cylinder 4. The second rotating motor 6 below 3 is segmented driven, and the first separating belt 503 rotates before the second separating belt 502, and the second separating belt 502 rotates before the third separating belt 501. With the support of the collection cylinder 4 and the support frame 5, the stability of the second rotating motor 6 and the first rotating motor 504 in different positions is ensured. Furthermore, by supporting the three collection cylinders 4 to collect the third separating belt 501, the second separating belt 502, and the first separating belt 503 respectively, the stability and accuracy of the device's classification collection are further improved. Moreover, with the first separating belt 503 collecting the first molding material 203 first, the molding parts of different specifications can be reasonably distributed, improving the accuracy of the device in collecting different types of molding parts.

[0043] In this embodiment, as Figures 1-8 As shown, a method for producing a progressive die for a wire harness connector includes the following steps:

[0044] Step 1: Place the stamping material 2 into the middle of the upper part of the lower support mold 1, and then start the upper stamping mold 3 to stamp;

[0045] Step 2: After the upper stamping die 3 is stamped, it rises. The stamped material 2 moves three times towards the collection cylinder 4. Before the stamped material 2 moves for the first time, the first separating belt 503 rotates normally. When the stamped material 2 moves for the first time, the first formed material 203 moves above the first separating belt 503. At this time, the first separating belt 503 stops rotating. The second rotating motor 6 drives the rotating gear 601 to rotate, so that the arc-shaped toothed plate 602 drives the first separating belt 503 to rotate downward, so that the first formed material 203 falls into the lower collection cylinder 4 for the first sorting and collection.

[0046] Step 3: Before the stamping material 2 moves forward for the second time, the arc-shaped toothed plate 602 drives the first separation belt 503 to reset. When the stamping material 2 moves forward for the second time, the first separation belt 503 and the second separation belt 502 rotate normally, so that the molded parts in the middle of the first molding material 203 and the third molding material 201 first move to the top of the first separation belt 503, and then move to the top of the second separation belt 502. At this time, the second separation belt 502 and the first separation belt 503 stop rotating. The arc-shaped toothed plate 602 is controlled to drive the second separation belt 502 to rotate for the second sorting and collection.

[0047] Step 4: Before the stamping material 2 moves forward for the third time, the arc-shaped toothed plate 602 drives the second separation belt 502 to reset. When the stamping material 2 moves forward for the third time, the first separation belt 503, the second separation belt 502 and the third separation belt 501 rotate normally. When the stamping material 2 moves forward for the third time, the third forming material 201 first moves above the first separation belt 503, then moves above the second separation belt 502, and finally moves above the third separation belt 501. At this time, the third separation belt 501, the second separation belt 502 and the first separation belt 503 stop rotating. The arc-shaped toothed plate 602 is controlled to drive the third separation belt 501 to rotate, and the third forming material 201 is collected for the third classification collection.

[0048] Step 5: After the third sorting and collection is completed, the arc-shaped toothed plate 602 drives the third separation belt 501 to reset. At this time, the upper stamping die 3 is started to stamp. After the upper stamping die 3 completes the stamping, the stamped material 2 is moved three times again. At the same time, the first separation belt 503, the second separation belt 502, and the third separation belt 501 are controlled in sequence again to sort and collect again. Repeat the above operation.

[0049] In this embodiment, as Figures 1-8 As shown, the working process of a continuous mold structure for a wire harness board connector and its manufacturing method is as follows:

[0050] Step 1: Place the stamping material 2 into the middle of the upper part of the lower support mold 1, and then start the upper stamping mold 3 to stamp;

[0051] Step 2: After the upper stamping die 3 is stamped, it rises. The stamped material 2 moves three times towards the collection cylinder 4. Before the stamped material 2 moves for the first time, the first separating belt 503 rotates normally. When the stamped material 2 moves for the first time, the first formed material 203 moves above the first separating belt 503. At this time, the first separating belt 503 stops rotating. The second rotating motor 6 drives the rotating gear 601 to rotate, so that the arc-shaped toothed plate 602 drives the first separating belt 503 to rotate downward, so that the first formed material 203 falls into the lower collection cylinder 4 for the first sorting and collection.

[0052] Step 3: Before the stamping material 2 moves forward for the second time, the arc-shaped toothed plate 602 drives the first separation belt 503 to reset. When the stamping material 2 moves forward for the second time, the first separation belt 503 and the second separation belt 502 rotate normally, so that the molded parts in the middle of the first molding material 203 and the third molding material 201 move to the top of the first separation belt 503 first, and then to the top of the second separation belt 502. At this time, the second separation belt 502 and the first separation belt 503 stop rotating. The arc-shaped toothed plate 602 is controlled to drive the second separation belt 502 to rotate for the second sorting and collection.

[0053] Step 4: Before the stamping material 2 moves forward for the third time, the arc-shaped toothed plate 602 drives the second separation belt 502 to reset. When the stamping material 2 moves forward for the third time, the first separation belt 503, the second separation belt 502 and the third separation belt 501 rotate normally. When the stamping material 2 moves forward for the third time, the third forming material 201 first moves above the first separation belt 503, then moves above the second separation belt 502, and finally moves above the third separation belt 501. At this time, the third separation belt 501, the second separation belt 502 and the first separation belt 503 stop rotating. The arc-shaped toothed plate 602 is controlled to drive the third separation belt 501 to rotate, and the third forming material 201 is collected for the third classification collection.

[0054] Step 5: After the third sorting and collection is completed, the arc-shaped toothed plate 602 drives the third separation belt 501 to reset. At this time, the upper stamping die 3 is started to stamp. After the upper stamping die 3 completes the stamping, the stamping material 2 is moved three times again. At the same time, the first separation belt 503, the second separation belt 502, and the third separation belt 501 are controlled in sequence again to sort and collect again. Repeat the above operation.

[0055] In summary, according to the continuous mold structure and production method of the wire harness connector of this embodiment, the stamping material 2 is first placed in the middle of the upper end of the lower support mold 1, and then the upper stamping mold 3 is started for stamping. By controlling the upper stamping mold 3 to rise after stamping, the stamping material 2 is moved three times towards the collection cylinder 4. Before the stamping material 2 moves three times, the first separating belt 503 rotates normally. When the stamping material 2 moves three times, the first forming material 203 moves above the first separating belt 503. At this time, the first separating belt 503 stops rotating, and the second rotating motor 6 drives the rotating gear 601 to rotate, so that the arc-shaped toothed plate 602 drives the first separating belt 503 to rotate downward, so that the first forming material 203 falls into the lower collection cylinder 4 for the first classification and collection. Before the stamping material 2 moves two times, the arc-shaped toothed plate 602 drives the first separating belt 503 to reset. When the stamping material 2 moves two times, the first separating belt 503 and the second separating belt 502 rotate normally, so that the first forming material 203 falls into the lower collection cylinder 4 for the first classification and collection. The molded part in the middle of the profile 203 and the third molding material 201 first moves to the top of the first separation belt 503, and then moves to the top of the second separation belt 502. At this time, the second separation belt 502 and the first separation belt 503 stop rotating. The arc-shaped toothed plate 602 is controlled to drive the second separation belt 502 to rotate for the second classification and collection. Before the stamping material 2 moves forward for the third time, the arc-shaped toothed plate 602 drives the second separation belt 502 to reset. When the stamping material 2 moves forward for the third time, the first separation belt 503, the second separation belt 502 and the third separation belt 501 rotate normally. When the stamping material 2 moves forward for the third time, the third molding material 201 first moves to the top of the first separation belt 503, then moves to the top of the second separation belt 502, and finally moves to the top of the third separation belt 501. At this time, the third separation belt 501, the second separation belt 502 and the first separation belt 503 stop rotating. The arc-shaped toothed plate 602 is controlled to drive the third separation belt 501 to rotate to collect the third molding material 201, thereby achieving the effect of classifying and collecting the three molding materials.

[0056] If certain terms are used in the specification and claims to refer to specific components, those skilled in the art will understand that hardware manufacturers may use different names to refer to the same component. This specification and claims do not distinguish components based on differences in name, but rather on differences in function. The term "comprising" as used throughout the specification and claims is an open-ended term and should be interpreted as "comprising but not limited to." "Approximately" means that within an acceptable margin of error, those skilled in the art can solve the technical problem and substantially achieve the technical effect within a certain margin of error.

[0057] It should be noted that the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a product or system comprising a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a product or system. Without further limitation, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the product or system that includes that element.

[0058] The foregoing description illustrates and describes several preferred embodiments of the present invention. However, as previously stated, it should be understood that the present invention is not limited to the forms disclosed herein and should not be construed as excluding other embodiments. It can be used in various other combinations, modifications, and environments, and can be altered within the scope of the inventive concept described herein through the foregoing teachings or techniques or knowledge in related fields. Any modifications and variations made by those skilled in the art that do not depart from the spirit and scope of the present invention should be within the protection scope of the appended claims.

Claims

1. A continuous die structure for a wire harness board connector, comprising a lower end support die (1) and an upper end stamping die (3), characterized in that: The upper stamping die (3) is located above the lower support die (1). The stamping material (2) is installed in the middle of the lower support die (1). A collection cylinder (4) is installed at the cutting end of the lower support die (1). The stamping material (2) is formed above the collection cylinder (4). A separation collection part is installed above the collection cylinder (4). The separation collection part includes a separation mechanism and a collection mechanism. The separation mechanism includes a support frame (5), a third separation belt (501), a second separation belt (502), a first separation belt (503), a first rotating motor (504), a main rotating roller (508), and an auxiliary rotating roller (509). The first rotating motor (504) is mounted on the inner surface of the support frame (5), and its output end is rotatably connected to the inner surface of the support frame (5). The third separation belt (501), the second separation belt (502), and the first separation belt (503) are each generated by three of the first rotating motors (504). Driven by 504), the third separation belt (501) is connected to the second separation belt (502) and the first separation belt (503) in the same way. The three first rotating motors (504) and the three support frames (5) operate as a group. The main rotating roller (508) and the auxiliary rotating roller (509) are a group, and there are three groups. The three groups of main rotating rollers (508) and auxiliary rotating rollers (509) are respectively installed on opposite sides inside the third separation belt (501), the second separation belt (502), and the first separation belt (503). The collecting mechanism includes a second rotating motor (6), a rotating gear (601), an arc-shaped toothed plate (602), a connecting frame (603), and rotating support cylinders (604). The rotating gear (601) is installed on the outside of the output end of the second rotating motor (6), and the rotating gear (601) is meshed with the arc-shaped toothed plate (602). The end of the arc-shaped toothed plate (602) away from the rotating gear (601) is fixedly connected to the connecting frame (603). The three rotating support cylinders (604) are installed on the upper end of the connecting frame (603), and the auxiliary rotating roller (509) is rotatably connected to the three rotating support cylinders (604). The second rotating motor (6) is installed on the inner surface of the support frame (5), and the output end of the second rotating motor (6) is rotatably connected to the inner surface of the support frame (5). The molded part includes a third molding material (201) and a first molding material (203), wherein the third molding material (201) is located on the upper surface of the third separation zone (501) and the first molding material (203) is located on the upper surface of the first separation zone (503).

2. The continuous mold structure for a wire harness board connector according to claim 1, characterized in that: The separation mechanism further includes a main pulley (505), a rotating belt (506), and an auxiliary pulley (507). The main pulley (505) is installed on the outer side of the middle of the output end of the first rotating motor (504), and the auxiliary pulley (507) is installed on the outer side of the middle of the main rotating roller (508). The rotating belt (506) is simultaneously connected to the auxiliary pulley (507) and the main pulley (505) for belt drive.

3. The continuous mold structure for a wire harness board connector according to claim 2, characterized in that: The third separation belt (501), the second separation belt (502), and the first separation belt (503) are all in pairs, and the two third separation belts (501) are simultaneously connected to the main rotating roller (508) and the auxiliary rotating roller (509) for belt drive. The auxiliary pulley (507) and the rotating support cylinder (604) in the middle are located between the two third separation belts (501).

4. The continuous mold structure for a wire harness board connector according to claim 1, characterized in that: The collecting mechanism also includes a limiting frame (605) and a fixing plate (606). The two fixing plates (606) are installed on opposite sides of the limiting frame (605), and the two fixing plates (606) are respectively fixedly connected to the two opposite surfaces of the inner side of the support frame (5). The arc-shaped toothed plate (602) is slidably disposed in the middle of the limiting frame (605).

5. The continuous mold structure of a wire harness board connector according to claim 4, characterized in that: The upper middle part of the limiting frame (605) is provided with a support groove, and the meshing teeth of the arc-shaped toothed plate (602) extend out of the support groove at the upper end of the limiting frame (605).

6. The continuous mold structure of a wire harness board connector according to claim 3, characterized in that: The second rotating motor (6) and the rotating gear (601) are located below the first rotating motor (504) and the main pulley (505), and the main pulley (505) is located below the auxiliary pulley (507) and the main rotating roller (508).

7. The continuous mold structure for a wire harness board connector according to claim 1, characterized in that: There are at least three collection cylinders (4), and the three collection cylinders (4) are respectively located below the third separation zone (501), the second separation zone (502), and the first separation zone (503), and the collection cylinders (4) are provided below the third molding material (201) and the first molding material (203).

8. The continuous mold structure of a wire harness board connector according to claim 1, characterized in that: The lower half of the support frame (5) is installed on the upper half of the inner wall of the collection cylinder (4), and the arc-shaped toothed plate (602) is inserted into the collection cylinder (4) and extends to its outer side. The end of the arc-shaped toothed plate (602) away from the collection cylinder (4) is inserted into the next collection cylinder (4).

9. A continuous mold structure for a wire harness board connector according to claim 3, characterized in that: The second rotating motor (6) below the third separating belt (501), the second separating belt (502), and the first separating belt (503) is driven in segments, and the first separating belt (503) rotates before the second separating belt (502), and the second separating belt (502) rotates before the third separating belt (501).

10. A method for producing a continuous mold structure for a wire harness board connector, characterized in that: The production of the continuous mold structure for the wire harness board connector according to any one of claims 1-9 includes the following steps: Step 1: Place the stamping material (2) into the middle of the upper end of the lower support mold (1), and then start the upper stamping mold (3) to stamp; Step 2: After the upper stamping die (3) is stamped, it rises and the stamping material (2) moves three times towards the collection cylinder (4). Before the stamping material (2) moves for the first time, the first separation belt (503) rotates normally. When the stamping material (2) moves for the first time, the first forming material (203) moves above the first separation belt (503). At this time, the first separation belt (503) stops rotating. The second rotating motor (6) drives the rotating gear (601) to rotate, so that the arc-shaped toothed plate (602) drives the first separation belt (503) to rotate downward, so that the first forming material (203) falls into the lower collection cylinder (4) for the first sorting and collection. Step 3: Before the stamping material (2) moves forward for the second time, the arc-shaped toothed plate (602) drives the first separation belt (503) to reset. When the stamping material (2) moves forward for the second time, the first separation belt (503) and the second separation belt (502) rotate normally, so that the molded parts in the middle of the first molding material (203) and the third molding material (201) move to the top of the first separation belt (503) first, and then move to the top of the second separation belt (502). At this time, the second separation belt (502) and the first separation belt (503) stop rotating. Control the arc-shaped toothed plate (602) to drive the second separation belt (502) to rotate for the second classification and collection. Step 4: Before the stamping material (2) moves forward for the third time, the arc-shaped toothed plate (602) drives the second separation belt (502) to reset. When the stamping material (2) moves forward for the third time, the first separation belt (503), the second separation belt (502) and the third separation belt (501) rotate normally. When the stamping material (2) moves forward for the third time, the third forming material (201) first moves above the first separation belt (503), then moves above the second separation belt (502), and finally moves above the third separation belt (501). At this time, the third separation belt (501), the second separation belt (502) and the first separation belt (503) stop rotating. Control the arc-shaped toothed plate (602) to drive the third separation belt (501) to rotate, collect the third forming material (201), and perform the third classification collection. Step 5: After the third sorting and collection is completed, the arc-shaped toothed plate (602) drives the third separation belt (501) to reset. At this time, the upper stamping die (3) is started to stamp. After the upper stamping die (3) is completed, the stamping material (2) is moved three times again. At the same time, the first separation belt (503), the second separation belt (502), and the third separation belt (501) are controlled in sequence again to sort and collect again. Repeat the above operation.

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