Automatic tray placing material belt product pulling and cutting machine

Abstract

The application discloses a kind of material belt product cutting machines, especially a kind of automatic material belt product cutting machine of material belt product cutting machine, comprising: carrier material bin component;Carrier material and displacement component, for the carrier material bin component on stacking carrier material, and the carrier obtained by material and displacement is displaced to material section placement station A;Material and placement component, for positioning, clamping and traction material belt, and the material section obtained by cutting component is clamped and displaced to material section placement station A on the carrier of placement;Pressing plate material bin assembly;Pressing plate material and displacement component, for the pressing plate material bin assembly on stacking pressing plate material, and the pressing plate obtained by material and displacement is displaced to material section placement station A and presses the material section on the carrier;Conveying component, for carrying the carrier of placement completion displacement to next process;And, control component.The application solves the technical problem that "material belt product cutting machine realizes automatic placement", enriches the function of material belt product cutting machine, and improves the degree of automation of material belt product cutting machine.

Description

Technical Field

[0001] This invention relates to a strip product cutting machine, and more particularly to an automatic tray-loading strip product pulling and cutting machine. Background Technology

[0002] Due to design considerations, products in the 3C electronics industry often involve attaching chips or Hall effect sensors before soldering, plastic coating, and stamping. Figure 1 This is a common model for this type of product. After the strip is stamped, it is first coated with plastic to leave space for the patch panel. After patch installation, a second welding and plastic coating are performed. Due to the nature of the subsequent processes, the most common method for this type of product is to cut the strip into equal-length pieces, such as 4 pieces per segment, and then place this segment... Figure 2 On these types of vehicles, patch manufacturing processes are performed.

[0003] Currently commonly used strip product cutting machines are shown below. Figure 3 The feeding motor drives the tape reel to unfold the tape, and the clamping spring presses the paper separator collecting shaft onto the tape reel. The paper separator collecting shaft rotates due to friction with the tape reel, automatically winding and collecting the paper separators between the tape sections. After unfolding, the tape extends forward along the tape groove, passes through the pull groove and the cutter, and finally exits from the discharge groove. Because the tape groove is fixed to the bracket by an insulating plate, when the tape is fully unfolded, it will droop and adhere to the tape groove, connecting wires one and two. When the tape is tightened, it will leave the tape groove, disconnecting wires one and two. The control system uses this signal and a time delay to control the feeding motor to unfold the tape.

[0004] The horizontal pulling cylinder pushes the vertical pulling cylinder laterally. The vertical cylinder has pulling pins on it. When the vertical cylinder drops, the pulling pins insert into the coarse and fine pin holes on both sides of the strip. Then, the horizontal cylinder pushes forward, pushing the strip along the pulling groove. When it reaches the set position, the cutting cylinder pushes the cutting blade down, cutting the strip.

[0005] The cut material strip falls down the discharge chute, and is then manually collected and placed into... Figure 2 In the carrier, similarly, during placement, the carrier's strip positioning pins insert into the coarse and fine pin holes of the strip to achieve strip positioning. Then, a ferromagnetic pressure plate is manually placed on top, positioned by its positioning pins, and a heat-resistant magnet holds the pressure plate firmly, securing the strip. Finally, multiple stacked carriers filled with strip are manually transferred to the loading chamber of the next soldering machine, which prepares to load the strip onto each soldering machine.

[0006] The above-mentioned strip cutting machine has a single function and low degree of automation. It only has the function of cutting strips. The collection of the cut material segments, the placement of the carrier tray and the transfer are all done manually, which leads to problems such as unstable output, inconsistent product quality, low production efficiency and high cost.

[0007] Therefore, this invention is proposed. Summary of the Invention

[0008] The purpose of this invention is to overcome the shortcomings of the prior art by providing a strip product pulling and cutting machine that can automatically arrange trays.

[0009] To achieve the above objectives, the present invention provides an automatic tray-loading and cutting machine for strip products, comprising a carrier, a pressure plate, a support assembly, a feeding component, and a cutting component, and further comprising: Carrier hopper components, used for stacking carriers; The carrier material distribution and displacement component is used to distribute materials from the carriers stacked on the carrier hopper component and to clamp and displace the distributed materials to the material section tray station A. The material pulling and tray-stacking components are used to position, clamp, and pull the material strip, and to clamp and move the material segments cut by the cutting components to the carrier at the material segment tray-stacking station A for tray-stacking. Platen hopper assembly, used for stacking platens; The pressure plate material distribution and displacement component is used to distribute the pressure plates stacked on the pressure plate hopper assembly, and to clamp and displace the pressure plates obtained from the material distribution to the material segment stacking station A to press down the material segments on the carrier. Conveying components are used to carry the carrier that has completed the tray placement to the next process. And, a control component, used to sequentially control the carrier material distribution and displacement component to distribute and clamp the distributed material to the material segment placement station A, control the material pulling and placement component to position, clamp and pull the material belt, and clamp the material segments cut by the cutting component to the material segment placement station A on the carrier to place them on the tray, control the pressure plate material distribution and displacement component to distribute and clamp the pressure plate to the material segment placement station A to press the material segments on the carrier, and control the carrier material distribution and displacement component to place the placed tray to the conveying component, and control the conveying component to carry the placed tray to the next process.

[0010] The feeding component, cutting component, carrier hopper component, carrier material distribution and displacement component, pulling and tray-swing component, pressure plate hopper assembly, pressure plate material distribution and displacement component, and conveying component are all installed on the worktable of the support assembly.

[0011] The aforementioned strip product pulling and cutting machine changes the strip feeding method from pushing forward to pulling forward via a pulling and swaying device. This allows the strip to remain in a precise positioning state after being cut by the cutting device, which is the basis for subsequent automatic swaying. The added carrier hopper component, pressure plate hopper assembly, carrier material distribution and displacement component, pressure plate material distribution and displacement component, pulling and swaying device, and conveying component and their control components enable the strip product pulling and cutting machine to automatically complete the processes of strip cutting, material segment swaying, and feeding in one stop. This enriches the functions of the strip product cutting machine, improves the degree of automation, and thus improves the production efficiency and capacity of strip products, as well as the quality of product processing.

[0012] The preferred structure of the above-mentioned automatic tray-loading strip product pulling and cutting machine is as follows: The carrier is provided with a boss. In the stacked carriers, the gap between adjacent carriers is formed by the boss on the carrier, and the material strip positioning pin and pressure plate positioning pin on the surface of the carrier are avoided. The carrier hopper component includes: The base plate I has a square opening for the carrier to pass through; the corner plates I are installed at the four corners of the square opening to form a stacking area for the carrier; and the column I is installed on the worktable of the support assembly through the column I, and the material distribution area of ​​the carrier is formed between the base plate I and the worktable. The carrier's material distribution and displacement components include: The slide cylinder I is installed on the base plate I of the carrier hopper component in at least two symmetrical groups. A material distribution block is installed on the slide of the slide cylinder I, which is inserted into the gap between adjacent carriers in the slide-out state to support the carrier located in the stacking area. Linear module I is installed on the workbench and extends from the material distribution area between the base plate I and the workbench to the material section tray station A; Slide cylinder II is installed on the slide of linear module I via bracket I; Pallet is installed on the slide of slide cylinder II; Three-axis cylinders are installed on the pallet in at least two symmetrical groups, and locking blocks are installed on the cylinder rods of the three-axis cylinders, which are embedded in the locking grooves of the carrier in the retracted state of the cylinder rods to lock the carrier on the pallet; A through-axis linear stepper motor I is mounted on the worktable via bracket II; a lifting plate is mounted on the linear lead screw of the through-axis linear stepper motor I; and a lifting rod is mounted on the lifting plate in at least two symmetrical groups, which lifts the carrier located in the stacking area when the linear lead screw is extended. The feeding and tray-stacking components include: Material pulling groove; cylinder, mounted on the material pulling groove via bracket III; slider plate I, mounted on the cylinder rod of the cylinder, driven by the cylinder to perform reciprocating linear motion under the guidance of guide block I; material pulling needle plate, mounted on slider plate I, with the material pulling needles of the material pulling needle plate facing the material pulling groove, and driven by the cylinder to insert into the pin holes of the material strip in the material pulling groove; Linear module II is installed on the worktable; through-axis linear stepper motor II is installed on the slide of linear module II via bracket IV; the material pulling and swivel robot is equipped with a material strip positioning pin and a suction cup, and is installed on bracket IV via guide rail slider assembly I, and is driven by the linear screw of through-axis linear stepper motor II to perform reciprocating linear motion in the extension direction of guide rail slider assembly I; After the linear module II drives the material pulling and swaying robot to center and align with the material strip in the material pulling groove, the through shaft linear stepper motor II drives the material pulling and swaying robot to insert the material strip positioning pin into the pin hole of the material strip, and the material strip is vacuum adsorbed onto the material pulling and swaying robot. Furthermore, after the linear module II drives the material pulling and swaying robot to align with the carrier at the material segment swaying station A, the through shaft linear stepper motor II drives the material segment on the material pulling and swaying robot to fit against the carrier. The material strip positioning pin on the carrier is inserted into the pin hole of the material segment, and the vacuum adsorption of the material segment on the carrier is stopped by the suction cup on the material pulling and swaying robot. The pressure plate hopper assembly includes: Base plate II, which has a square structure; corner plates II, which are installed at the four corners of base plate II to form a stacking area for pressure plates; and uprights II, which are used to mount base plate II to the workbench of the support assembly. The pressure plate material distribution and displacement component includes: Base plate III is mounted on the worktable via column III; rodless cylinder is mounted on base plate III; slider plate II is mounted on base plate III via guide rail slider assembly II and is driven by rodless cylinder to reciprocate linearly in the extension direction of guide rail of guide rail slider assembly II; through-axis linear stepper motor III is mounted on slider plate II; and suction cup plate is equipped with suction cup and mounted on the linear lead screw of through-axis linear stepper motor III, through-axis linear stepper motor III drives suction cup plate to reciprocate linearly under the guidance of guide assembly; After the suction cup plate is aligned with the pressure plate in the pressure plate stacking area by the rodless cylinder, the through-shaft linear stepper motor Ⅲ drives the suction cup plate to stick to the pressure plate, and the pressure plate is vacuum adsorbed onto the suction cup plate. Additionally, after the suction cup plate is aligned with the carrier at the material section tray station A by the rodless cylinder, the through shaft linear stepper motor III drives the pressure plate on the suction cup plate to fit against the carrier. The positioning pin of the carrier's pressure plate is inserted into the pin hole of the pressure plate, and the suction cup plate stops vacuum adsorption. The conveying component includes: The belt conveyor is mounted on the worktable of the support assembly. At the material handling station A, the slide of the slide cylinder II in the carrier material distribution and displacement component is retracted, and the carrier on the pallet falls onto the belt conveyor.

[0013] The structural design and layout of the carrier hopper component, carrier material distribution and displacement component, material pulling and swaying component, pressure plate hopper assembly, pressure plate material distribution and displacement component, and conveying component in the above preferred technical solution are simple and reasonable, with good operational stability and low failure rate.

[0014] Furthermore, in the aforementioned automatic tray-loading strip product pulling and cutting machine, the pressure plate material distribution and displacement components preferably include: The hydraulic damper and limiting fasteners are symmetrically installed on the base plate III in at least two groups and are located on the movement trajectory of the slider plate II to limit the slider plate II, which is driven by the rodless cylinder to make reciprocating linear motion in the extension direction of the guide rail of the guide rail slider assembly II.

[0015] In the above preferred technical solution, the hydraulic buffer and the limiting fastener can limit the movement of the slider plate II, which is making reciprocating linear motion, thereby avoiding damage to the slider plate II, the guide mechanism and the through shaft linear stepper motor III due to accidental impact.

[0016] Furthermore, in the aforementioned automatic tray-loading strip product pulling and cutting machine, the control components preferably include: The human-computer interaction module is installed on the worktable of the support assembly.

[0017] In the above preferred technical solution, the human-machine interaction module enables the operator to easily control the strip product pulling and cutting machine.

[0018] The aforementioned automatic tray-loading strip product pulling and cutting machine, in its structure, uses a rodless cylinder to drive a suction cup plate to align with the carrier at the material tray loading station A, and then a through-shaft linear stepper motor III drives a pressure plate on the suction cup plate to adhere to the carrier. More preferably, the pressure plate and the carrier are magnetically attracted to each other to improve the adhesion between the pressure plate and the carrier, thereby directly improving the stability of the material tray position on the carrier, so as to ensure that the material tray is stably and accurately positioned on the carrier for a long time as much as possible.

[0019] Compared with the prior art, the automatic tray-loading strip product pulling and cutting machine obtained by the present invention has the following technical effects: It enables one-stop automatic completion of processes such as strip cutting, material segment tray placement, and feeding on the strip product cutting machine, enriching the functions of the strip product cutting machine, improving the degree of automation, and thus improving the production efficiency and capacity of strip products, as well as improving the quality of product production and processing.

[0020] The workstations for cutting, traying, and loading of strip products can minimize labor costs, which can reduce the company's production costs in the long run.

[0021] The equipment has a simple and reasonable overall structural design and layout, good operational stability, and a low failure rate. Attached Figure Description

[0022] Figure 1 This is a structural diagram of the material strip and section; Figure 2 This is a structural diagram of the carrier, conveyor belt, and pressure plate; Figure 3 This is a structural schematic diagram of an existing strip product cutting machine; Figure 4 This is a schematic diagram of the structure of an automatic tray-loading strip product pulling and cutting machine according to the present invention; Figure 5 This is a schematic diagram of the structural layout of the material feeding component, cutting component, carrier hopper component, carrier material distribution and displacement component, material pulling and tray swivel component, pressure plate hopper assembly, pressure plate material distribution and displacement component, and conveying component on the work panel (wherein, the base plate Ⅲ of the pressure plate material distribution and displacement component is hidden). Figure 6 This is a structural diagram of the feeding component; Figure 7 This is a structural diagram of the cutting components, the material pulling components, and the tray-loading components; Figure 8 yes Figure 7 A magnified view of a section at point A in the middle; Figure 9 This is a structural diagram of the vehicle's hopper components and the vehicle's material distribution and displacement components; Figure 10 yes Figure 9 A magnified view of a section at point B in the middle; Figure 11 This is a structural diagram of the pressure plate hopper assembly and the pressure plate material distribution and displacement components; Figure 12 This is a schematic diagram of the structure of the second type of automatic tray-loading strip product pulling and cutting machine of the present invention; Figure 13 yes Figure 12 Enlarged view of part C in the middle Figure 14 This is a schematic diagram of the structure of the third type of automatic tray-loading strip product pulling and cutting machine of the present invention; Figure 15 This is a structural diagram of a vehicle.

[0023] In the picture: Vehicle 1; Material strip positioning pin 2; Pressure plate positioning pin 3; Boss 4; Pressure plate 5; Pin hole 6; Gap 7; Support assembly 8, worktable 8-1; Material feeding component 9, speed regulating motor 9-1, bracket V 9-2, material tape reel 9-3, paper separator collecting shaft 9-4, pressure spring assembly 9-5, material tape groove 9-6; Cutting component 10, thin cylinder 10-1, bracket VI 10-2, slider plate Ⅲ 10-3, guide block Ⅱ 10-4, cutting blade assembly 10-5, cutting blade 10-5-1; Carrier hopper component 11, bottom plate I 11-1, square opening 11-1-1, corner plate I 11-2, column I 11-3; Carrier material distribution and displacement component 12, slide cylinder I 12-1, material distribution block 12-2, linear module I 12-3, slide cylinder II 12-4, bracket I 12-5, pallet 12-6, three-axis cylinder 12-7, locking block 12-8, through shaft linear stepper motor I 12-9, bracket II 12-10, lifting plate 12-11, lifting rod 12-12; Material pulling and swaying component 13, material pulling groove 13-1, base plate IV 13-2, column IV 13-3, cylinder 13-4, bracket III 13-5, slider plate I 13-6, guide block I 13-7, material pulling needle plate 13-8, material pulling needle 13-8-1, linear module II 13-9, through shaft linear stepper motor II 13-10, bracket IV 13-11, material pulling and swaying robot 13-12, guide rail slider assembly I 13-13; Pressure plate hopper assembly 14, bottom plate II 14-1, corner plate II 14-2, column II 14-3; Pressure plate material distribution and displacement component 15, base plate Ⅲ 15-1, column Ⅲ 15-2, rodless cylinder 15-3, slider plate Ⅱ 15-4, guide rail slider assembly Ⅱ 15-5, through shaft linear stepper motor Ⅲ 15-6, suction cup plate 15-7, hydraulic buffer 15-8, limit fastener 15-9. Three-section belt conveyor 16, first section 16-1, second section 16-2, third section 16-3, gap 16-4; Human-computer interaction module 17; 18 slots; Suction cup 19; Magnet 20; Material section 21. Detailed Implementation

[0024] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention are within the scope of protection of the present invention.

[0025] like Figure 4-11 As shown, as one embodiment of the present invention, this embodiment provides an automatic tray-loading and cutting machine for strip products, comprising: The carrier 1 and pressure plate 5 assembly are used for loading and transporting material segment 21; the carrier 1 is provided with material strip positioning pin 2, pressure plate positioning pin 3 and boss 4, and the pressure plate 5 is provided with pin hole 6. In the carriers 1 stacked layer by layer, the gap 7 is formed between adjacent carriers 1 through the boss 4 on the carrier 1, and the material strip positioning pin 2 and pressure plate positioning pin 3 on the surface of the carrier 1 are avoided. The support assembly 8 has a top surface forming a workbench 8-1 for mounting the feeding component 9, the cutting component 10, the carrier hopper component 11, the carrier material distribution and displacement component 12, the pulling and tray-swing component 13, the pressure plate hopper assembly 14, the pressure plate material distribution and displacement component 15, and the conveying component. A carrier hopper component 11 is used for stacking carriers 1; the carrier hopper component 11 includes: The base plate I11-1 has a square opening 11-1-1 for the carrier 1 to pass through for material distribution; the corner plates I11-2 are installed at the four corners of the square opening 11-1-1 to form the stacking area of ​​the carrier 1; and the column I11-3, the base plate I11-1 is installed on the worktable 8-1 of the support assembly 8 through the column I11-3, and the material distribution area of ​​the carrier 1 is formed between the base plate I11-1 and the worktable 8-1. The carrier material distribution and displacement component 12 is used to distribute materials from the carrier 1 stacked on the carrier hopper component 11, and to clamp and displace the distributed carrier 1 to the material section stacking station A; the carrier material distribution and displacement component 12 includes: The slide cylinder I12-1 is divided into two symmetrical groups, with two in each group installed on the base plate I11-1 of the carrier hopper component 11. The material distribution block 12-2 is installed on the slide of the slide cylinder I12-1. When the slide is pushed out, it is inserted into the gap 7 between adjacent carriers 1 to support the carriers 1 located in the stacking area. Linear module I12-3 is installed on workbench 8-1 and... Figure 5 The X-axis of the three-dimensional coordinate system extends from the material distribution area between the base plate I11-1 and the worktable surface 8-1 to the material section placement station A; the slide cylinder II12-4 is mounted on the slide of the linear module I12-3 via the bracket I12-5, and the slide of the slide cylinder II12-4 is... Figure 5The three-dimensional coordinate system moves up and down along the Z-axis; the pallet 12-6 is installed on the slide of the slide cylinder II 12-4; the three-axis cylinder 12-7 is divided into two symmetrical groups, with two cylinders in each group installed on the pallet 12-6; the locking block 12-8 is installed on the cylinder rod of the three-axis cylinder 12-7, which is embedded in the locking groove 18 of the carrier 1 in the retracted state of the cylinder rod to lock the carrier 1 on the pallet 12-6; A through-axis linear stepper motor I12-9 is mounted on the worktable 8-1 via bracket II12-10; a lifting plate 12-11 is mounted on the linear lead screw of the through-axis linear stepper motor I12-9; and lifting rods 12-12 are divided into two symmetrical groups, with two rods in each group mounted on the lifting plate 12-11. When the linear lead screw is extended... Figure 5 The vehicle 1 located in the stacking area is lifted along the Z-axis direction of the three-dimensional coordinate system; The feeding component 9 is used to unfold the material strip; the feeding component 9 includes: a speed-regulating motor 9-1, which is mounted on the worktable 8-1 of the bracket assembly 8 via bracket V 9-2; a material strip reel 9-3, which is mounted on the motor shaft of the speed-regulating motor 9-1 and is driven to rotate by the speed-regulating motor 9-1; a paper separator collecting shaft 9-4, which is pressed against the side of the material strip reel 9-3 by a compression spring assembly 9-5, and the paper separator collecting shaft 9-4 rotates accordingly by the friction between it and the material strip reel 9-3, automatically winding and collecting the paper separator between the material strips; and a material strip groove 9-6, which extends forward along the material strip groove 9-6 after the material strip is unfolded; The material pulling and tray-stacking component 13 is used for positioning, clamping, and pulling the material strip, and for clamping and displacing the material segments 21 cut by the cutting component 10 onto the carrier 1 at the material segment tray-stacking station A; the material pulling and tray-stacking component 13 includes: The material feeding groove 13-1 is installed on the base plate IV 13-2, and the base plate IV 13-2 is installed on the worktable 8-1 via the column IV 13-3; the cylinder 13-4 is installed on the material feeding groove 13-1 via the bracket III 13-5; the slider plate I 13-6 is installed on the cylinder rod of the cylinder 13-4, and is driven by the cylinder 13-4 to perform reciprocating linear motion under the guidance of the guide block I 13-7; the material feeding needle plate 13-8 is installed on the slider plate I 13-6, with the material feeding needle 13-8-1 of the material feeding needle plate 13-8 facing the material feeding groove 13-1, and is driven by the cylinder 13-4 to... Figure 5 Insert the pin hole 6 of the inner strip of the material pull groove 13-1 into the Z-axis direction of the three-dimensional coordinate system; Linear module II13-9 is installed on the worktable 8-1, and the slide of linear module II13-9 is... Figure 5The linear motion reciprocates along the Y-axis in the three-dimensional coordinate system; the through-axis linear stepper motor II13-10 is mounted on the slide of the linear module II13-9 via bracket IV13-11; the material pulling and swaying robot 13-12, equipped with a material strip positioning pin 2 and a suction cup 19, is mounted on bracket IV13-11 via guide rail slider assembly I13-13, and is driven by the linear screw of the through-axis linear stepper motor II13-10 in the extension direction of the guide rail of guide rail slider assembly I13-13 (i.e., in the direction of the guide rail extension). Figure 5 It performs reciprocating linear motion along the Z-axis in the three-dimensional coordinate system. The linear module II 13-9 drives the material pulling and sloshing robot 13-12 to interact with the material strip in the material pulling trough 13-1. Figure 5 After being centered and aligned in the Z-axis direction of the three-dimensional coordinate system, the linear stepper motor II 13-10 drives the material pulling and swaying robot 13-12 to insert the material strip positioning pin 2 into the pin hole 6 of the material strip, and the material strip is vacuum adsorbed onto the material pulling and swaying robot 13-12. And, via the linear module II 13-9, the material pulling and slab-slab manipulator 13-12 is driven to connect with the carrier 1 at the material slab-slab station A. Figure 5 After alignment in the Z-axis direction of the three-dimensional coordinate system, the through-axis linear stepper motor II 13-10 drives the material segment 21 on the pulling and swaying robot 13-12 to fit with the carrier 1. The material strip positioning pin 2 on the carrier 1 is inserted into the pin hole 6 of the material segment 21, and the vacuum adsorption of the material segment 21 is stopped by the suction cup 19 on the pulling and swaying robot 13-12 and falls onto the carrier 1. A cutting component 10 is used to cut the material strip. The cutting component 10 includes: a thin cylinder 10-1, mounted on the base plate IV 13-2 of the material pulling and swaying component 13 via a bracket VI 10-2; a slider plate III 10-3, mounted on the cylinder rod of the thin cylinder 10-1, driven by the thin cylinder 10-1 and guided by a guide block II 10-4 to perform reciprocating linear motion; and a cutting blade assembly 10-5, mounted on the slider plate III 10-3, with the cutting blade 10-5-1 of the cutting blade assembly 10-5 facing the material pulling groove 13-1, and driven by the thin cylinder 10-1 to... Figure 5 Cut the material strip within the material pulling groove 13-1 along the Z-axis direction of the three-dimensional coordinate system; A pressure plate hopper assembly 14 is used for stacking pressure plates 5; the pressure plate hopper assembly 14 includes: The base plate II14-1 is square in shape; the corner plates II14-2 are installed at the four corners of the base plate II14-1 to form the stacking area of ​​the pressure plate 5; and the column II14-3 is used to install the base plate II14-1 onto the workbench 8-1 of the support assembly 8. The pressure plate distribution and displacement component 15 is used to distribute the pressure plates 5 stacked on the pressure plate hopper assembly 14, and to clamp and displace the distributed pressure plates 5 to the material segment stacking station A to press down the material segment 21 on the carrier 1; the pressure plate distribution and displacement component 15 includes: Base plate Ⅲ15-1 is mounted to worktable 8-1 via column Ⅲ15-2; rodless cylinder 15-3 is mounted to base plate Ⅲ15-1; slider plate Ⅱ15-4 is mounted to base plate Ⅲ15-1 via guide rail slider assembly Ⅱ15-5, and is driven by rodless cylinder 15-3 in the guide rail extension direction of guide rail slider assembly Ⅱ15-5 (in... Figure 5 The linear stepper motor Ⅲ15-6 (within the X-axis direction of the three-dimensional coordinate system) performs reciprocating linear motion; a through-axis linear stepper motor Ⅲ15-6 is mounted on a slider plate Ⅱ15-4; and a suction cup plate 15-7, equipped with a suction cup 19, is mounted on the linear lead screw of the through-axis linear stepper motor Ⅲ15-6. The through-axis linear stepper motor Ⅲ15-6 drives the suction cup plate 15-7 to move under the guidance of the guide assembly. Figure 5 It performs reciprocating linear motion along the Z-axis in the three-dimensional coordinate system. After the rodless cylinder 15-3 drives the suction plate 15-7 to align with the pressure plate 5 in the stacking area, the through shaft linear stepper motor Ⅲ 15-6 drives the suction plate 15-7 to adhere to the pressure plate 5, and the pressure plate 5 is vacuum adsorbed onto the suction plate 15-7. And, the suction plate 15-7 is driven by the rodless cylinder 15-3 to interact with the carrier 1 at the material section tilting station A. Figure 5 After alignment in the Z-axis direction of the three-dimensional coordinate system, the through-axis linear stepper motor Ⅲ15-6 drives the pressure plate 5 on the suction cup plate 15-7 to fit with the carrier 1. The pressure plate positioning pin 3 of the carrier 1 is inserted into the pin hole 6 of the pressure plate 5, and the suction cup plate 15-7 stops vacuum adsorption. A conveying component for carrying the tray 1, after it has been set up, to the next process step; the conveying component includes: A three-section belt conveyor 16 is installed on the worktable 8-1 of the support assembly 8. The first section, the second section 16-1, 16-2 and the third section 16-3 of the belt conveyor are symmetrically distributed, and a gap 16-4 is provided between the first section 16-1 and the second section 16-2. At the material handling station A, the slide table of the slide cylinder II 12-4 in the carrier material distribution and displacement component 12 is retracted, and the carrier 1 on the pallet 12-6 falls onto the belt conveyor.

[0026] In addition, the control component (not shown in the figure) is used to sequentially control the carrier material distribution and displacement component 12 to distribute and clamp the carrier 1 obtained by the material distribution to the material segment placement station A, control the material pulling and placement component 13 to position, clamp and pull the material belt, and clamp the material segment 21 cut by the cutting component 10 to the material segment placement station A on the carrier 1 to place it on the plate, control the pressure plate material distribution and displacement component 15 to distribute and clamp the pressure plate 5 obtained by the material distribution to the material segment placement station A to press the material segment 21 on the carrier 1, and control the carrier 1 that has completed the placement on the plate by the carrier material distribution and displacement component 12 to move to the conveying component, and control the conveying component to carry the placement completed carrier 1 to the next process.

[0027] The specific working method of the above-mentioned strip product pulling and cutting machine is as follows: After startup, the feeding component 9 is the same as the existing solution. The control component controls the speed-regulating motor 9-1 to feed the material through the on / off signals of wire one and wire two, ensuring that the material belt is appropriately tight. The paper between the material belts is still automatically collected by the paper collection shaft 9-4.

[0028] The cylinder 13-4 of the feeding and sloshing component 13 drives the feeding needle plate 13-8 in... Figure 5 Vertical movement along the Z-axis in the three-dimensional coordinate system enables the clamping and releasing of the material strip moving along the feed chute 13-1. The material strip passes through the gantry structure under the cutter 10-5-1, see... Figure 7 The movement of the conveyor belt relies on... Figure 7 13. Material pulling and tray placement components.

[0029] The material pulling and tray-stacking robot 13-12 of the material pulling and tray-stacking component 13 interacts with the material strip in the material pulling trough 13-1. Figure 5 Centered along the Z-axis in the three-dimensional coordinate system, the linear module II13-9 drives the material pulling and swaying robot 13-12 to pass through the gantry structure under the cutter 10-5-1 above the material strip. After reaching the set position, the linear lead screw of the through-axis linear stepper motor II13-10... Figure 5 The Z-axis of the three-dimensional coordinate system moves up and down, driving the material pulling and swaying robot 13-12 to move down synchronously. The material strip positioning pins 2 on the material pulling and swaying robot 13-12 are inserted into the pin holes 6 on both sides of the material strip. At the same time, the suction cups 19 of the material pulling and swaying robot 13-12 contact and vacuum-adhere the material strip. See Figure 7 Then, the through-shaft linear stepper motor II 13-10 drives the material pulling and swaying robot arm 13-12 to move upward, and the cylinder 13-4 of the synchronous material pulling and swaying component 13 drives the material pulling needle plate 13-8 to... Figure 5 In the Z-axis direction of the three-dimensional coordinate system, the upward pulling pin 13-8-1 is pulled out from the pin hole 6 of the strip to release the strip. The linear module II 13-9 drives the pulling and swaying robot 13-12 and the strip. Figure 5Moving forward along the Y-axis in the three-dimensional coordinate system, the strip moves synchronously under the traction of the pulling and swaying robot 13-12 until it reaches the set position. The cylinder 13-4 of the pulling and swaying component 13 drives the pulling needle plate 13-8 downwards again, and the pulling needle 13-8-1 inserts into the pin hole 6 of the strip to position and tighten it. Then, the thin cylinder 10-1 of the cutting component 10 drives the cutting blade 10-5-1 to... Figure 5 The material strip falls and cuts along the Z-axis of the three-dimensional coordinate system, and then the cutter 10-5-1 resets, waiting for the next cycle. Since the material pulling and tray-setting robot 13-12 is vacuum-adsorbing the material strip at this time, the cut material segment 21 will not fall naturally and will remain in a precise positioning state. The material pulling and tray-setting robot 13-12 is ready to precisely place the material strip on the carrier 1 of the material segment tray-setting station A.

[0030] Vehicle hopper component 11 (see) Figure 9 After modification, the bottom boss 4 of carrier 1 eliminates the gaps between the positioning pins, allowing them to be stacked layer by layer. A square opening 11-1-1 is formed in the center of the base plate I11-1, through which carrier 1 passes. Corner plates I11-2 at its four corners roughly limit the movement of carrier 1. Around the square opening 11-1-1 are four slide cylinders I12-1 of the carrier distribution and displacement components 12. The slide cylinders I12-1 push the distribution blocks 12-2 to insert them into the gaps between carriers 1. The through-axis linear stepper motor I12-9 of the carrier distribution and displacement components 12 is used to move the stacked carriers 1... Figure 5 Lift up along the Z-axis in the three-dimensional coordinate system, see Figure 9 This facilitates the insertion and retraction of the material distribution block 12-2 by the slide cylinder I 12-1 into the gaps of the carrier 1. The support plate 12-6 on the slide cylinder II 12-4 of the carrier material distribution and displacement component 12 is used to catch the carrier 1 as it falls, and the locking block 12-8 is driven by the three-axis cylinder 12-7 on the support plate 12-6 to engage with the locking groove 18 of the carrier 1, thus locking the carrier 1 on the support plate 12-6, i.e., positioning the carrier 1. (See...) Figure 9 and Figure 10 .

[0031] When the control unit issues the material distribution command for carrier 1, the linear screw of the through-shaft linear stepper motor I12-9 moves upward, the lifting rod 12-12 moves upward and lifts the stacked carrier 1. At this time, the material distribution block 12-2 separates from the carrier 1. Then, the slide cylinder I12-1 drives the material distribution block 12-2 to retract, the linear screw of the through-shaft linear stepper motor I12-9 moves downward, and the entire stack of carriers 1 moves downward. When the bottommost carrier 1 passes the material distribution block 12-2 and the material distribution block 12-2 is aligned with the gap between the two layers of carriers 1, the through-shaft linear stepper motor I12-9 stops, and the slide cylinder I12-1 pushes out the slide to drive the material distribution block 12-2 to insert into the gap. The linear lead screw of the through-axis linear stepper motor I12-9 continues to descend, and the carrier 1 stacked above the material distribution block 12-2 presses onto and is supported by the material distribution block 12-2, separating from the bottom carrier 1. The bottom carrier 1 continues to descend and lands on the support plate 12-6. The cylinder rod of the three-axis cylinder 12-7 on the support plate 12-6 drives the locking block 12-8 to embed into the locking groove 18 of the carrier 1, completing the separation and positioning of the carrier 1.

[0032] The linear lead screw of the through-axis linear stepper motor I12-9 continues to drive the lifting rod 12-12 downwards until the lifting rod 12-12 clears the support plate 12-6 and the three-axis cylinder 12-7. Then, the linear module I12-3 drives the carrier 1 on the support plate 12-6 to... Figure 5 Move to the left along the X-axis of the three-dimensional coordinate system to the material tray placement station A, ready to receive the material strip.

[0033] After carrier 1 arrives at the material section tray station A, the material pulling and tray-shoving component 13 moves the cut strip to a set position above carrier 1, and the linear lead screw of the through-shaft linear stepper motor II 13-10 moves... Figure 5 Moving up and down along the Z-axis of the three-dimensional coordinate system, the material strip positioning pin 2 of the pulling and sloshing robot 13-12 inserts into the corresponding pin hole 6 of the carrier 1. At this time, the material strip positioning pin 2 on the carrier 1 also inserts into the pin holes 6 on both sides of the material segment 21. The material segment 21 of the pulling and sloshing robot 13-12 falls due to the disappearance of the vacuum adsorption force, realizing the precise sloshing of the material segment 21 on the carrier 1. When one row is sloshed, the linear module I 12-3 drives the carrier 1 on the pallet 12-6 to... Figure 5The device moves a predetermined distance to the left along the X-axis of the three-dimensional coordinate system to accommodate the next tray. This process is repeated until all trays are in place, at which point the entire carrier 1 is perfectly aligned with the belt conveyor. Because the slide of the slide cylinder II 12-4 is in a high position, the pallet 12-6 and the three-axis cylinder 12-7 can pass over the first section 16-1 and the second section 16-2 of the belt conveyor. The linear module I 12-3 and the slide cylinder II 12-4 can enter the first, second, and third sections 16-1, 16-2 and the third section 16-3 of the belt conveyor through the gap 16-4 between the first and second sections 16-1 and 16-2.

[0034] While the material strips are being arranged on the trays Figure 11 The rodless cylinder 15-3 in the pressure plate material distribution and displacement component 15 drives the suction cup plate 15-7 in Figure 5 The material is displaced to the left along the X-axis of the three-dimensional coordinate system until it is directly above the pressure plate hopper assembly 14. The linear screw of the through-axis linear stepper motor Ⅲ15-6 drives the suction plate 15-7 downward until the top pressure plate 5 is in contact with the suction plate 15-7 and vacuum-adhere to it. Then, the suction plate 15-7 returns to its original position and lifts up a pressure plate 5. To more reliably press the material segment 21 on the carrier 1, the pressure plate 5 is very thin and easily deformed. Therefore, the suction plate 15-7 is densely covered with suction cups 19 to ensure the flatness of the pressure plate 5. After the suction plate 15-7 carries the pressure plate 5 to the top, the rodless cylinder 15-3 drives the suction plate 15-7 along the extension direction of the guide rail of the guide rail slider assembly Ⅱ15-5 (i.e., in the direction of the guide rail). Figure 5 The robot moves along the X-axis of the three-dimensional coordinate system and reaches directly above carrier 1 at material tray placement station A. After the material tray is placed, the pulling and tray placement robot 13-12 moves again... Figure 5 The three-dimensional coordinate system moves backward along the Y-axis to prepare for the next material pulling action. At this time, the material pulling and tilting robot 13-12 clears the suction plate 15-7 carrying the pressure plate 5. The suction plate 15-7 moves downward and places the pressure plate 5 on the carrier 1. The pressure plate positioning pin 3 on the carrier 1 limits the pressure plate 5. The suction plate 15-7 resets and moves upward to prepare to grab the next pressure plate 5. The three-axis cylinder 12-7 drives the locking block 12-8 to release the carrier 1. At the same time, the slide of the slide cylinder II 12-4 falls, placing the carrier 1 on the belt conveyor. The belt conveyor drives the carrier 1 forward to prepare for the next process. When the carrier 1 clears the pallet 12-6 of the carrier material distribution and displacement component 12, the slide of the slide cylinder II 12-4 in the carrier material distribution and displacement component 12 drives the pallet 12-6 and the three-axis cylinder 12-7 to move upward again until... Figure 5In the Z-axis direction of the three-dimensional coordinate system, the linear module I12-3 of the material distribution and displacement component, which is higher than the belt conveyor, drives the slide cylinder II12-4 and the pallet 12-6 to re-enter directly below the carrier hopper component 11, ready to receive the next carrier 1 and start the next cycle.

[0035] Thus, in a continuous cycle, the present invention automatically completes the cutting and traying of the material belt, the separation of the carrier 1 and the placement of the pressure plate 5, and the automatic discharge of the material along the belt conveyor.

[0036] As a second embodiment of the present invention, the automatic tray-loading strip product pulling and cutting machine provided in this embodiment has a generally consistent structure with the first embodiment described above. However, as Figure 12 and Figure 13 As shown, the pressure plate material distribution and displacement component 15 in this embodiment further includes: The hydraulic buffer 15-8 and the limiting fastener 15-9 are divided into two groups, with two in each group symmetrically installed on the base plate Ⅲ15-1 and located on the movement trajectory of the slider plate Ⅱ15-4. They limit the slider plate Ⅱ15-4, which is driven by the rodless cylinder 15-3 to make reciprocating linear motion in the extension direction of the guide rail of the guide rail slider assembly Ⅱ15-5.

[0037] The aforementioned hydraulic buffer 15-8 and limiting fastener 15-9 can limit the movement of the reciprocating linear motion slider plate II 15-4, thereby preventing damage to the slider plate II 15-4, the guide mechanism, and the through shaft linear stepper motor III 15-6 from accidental impact.

[0038] As a third embodiment of the present invention, the automatic tray-loading strip product pulling and cutting machine provided in this embodiment has a generally consistent structure with the aforementioned second embodiment. However, as Figure 14 As shown, the control component in this embodiment further includes a human-computer interaction module 17, which is installed on the worktable 8-1 of the support assembly 8.

[0039] The aforementioned human-machine interaction module 17 enables operators to easily control the strip product pulling and cutting machine.

[0040] As a fourth embodiment of the present invention, the automatic tray-loading strip product pulling and cutting machine provided in this embodiment has a generally consistent structure with the aforementioned third embodiment. However, as Figure 15 As shown, in this embodiment, a magnet 20 is embedded in the carrier 1, and the pressure plate 5 is made of ferromagnetic material.

[0041] This embodiment provides an automatic tray-loading and cutting machine for strip products. In its structure, the suction plate 15-7 is driven by the rodless cylinder 15-3 to align with the carrier 1 of the material tray loading station A. Then, the through-shaft linear stepper motor III 15-6 drives the pressure plate 5 on the suction plate 15-7 to adhere to the carrier 1 and magnetically attract each other, thereby improving the adhesion between the pressure plate 5 and the carrier 1. This directly improves the stability of the tray loading position of the material segment 21 on the carrier 1, so as to ensure that the material segment 21 is positioned stably and accurately on the carrier 1 for a long time.

[0042] The material strip product pulling and cutting machine provided in all the above embodiments changes the material strip feeding method from pushing forward to pulling forward through the pulling and swaying component 13. This allows the material strip to remain in a precise positioning state after being cut by the cutting component 10, which is the basis for subsequent automatic swaying. The added carrier hopper component 11, pressure plate hopper assembly 14, carrier material distribution and displacement component 12, pressure plate material distribution and displacement component 15, pulling and swaying component 13, and conveying component and its control component enable the material strip product pulling and cutting machine to automatically complete the processes of material strip cutting, material segment 21 swaying and feeding in one stop. This enriches the function of the material strip product cutting machine, improves the degree of automation, and thus improves the production efficiency and capacity of material strip products, as well as the quality of product production and processing.

[0043] In addition, the structural design and layout of the carrier hopper component 11, carrier material distribution and displacement component 12, material pulling and swaying component 13, pressure plate hopper assembly 14, pressure plate material distribution and displacement component 15 and conveying component in the above-mentioned strip product pulling and cutting machine are simple and reasonable, with good operational stability and low failure rate.

[0044] This invention is not limited to the preferred embodiments described above. Anyone can derive other products in various forms under the guidance of this invention. However, regardless of any changes in shape or structure, any technical solution that is the same as or similar to this application falls within the protection scope of this invention.

Claims

1. An automatic tray-loading strip product feeding and cutting machine, comprising a carrier, a pressure plate, a support assembly, a feeding component, and a cutting component, characterized in that: Also includes: Carrier hopper components, used for stacking carriers; The carrier material distribution and displacement component is used to distribute materials from the carriers stacked on the carrier hopper component and to clamp and displace the distributed materials to the material section tray station A. The material pulling and tray-stacking components are used to position, clamp, and pull the material strip, and to clamp and move the material segments cut by the cutting components to the carrier at the material segment tray-stacking station A for tray-stacking. Platen hopper assembly, used for stacking platens; The pressure plate material distribution and displacement component is used to distribute the pressure plates stacked on the pressure plate hopper assembly, and to clamp and displace the pressure plates obtained from the material distribution to the material segment stacking station A to press down the material segments on the carrier. Conveying components are used to carry the carrier that has completed the tray placement to the next process. And, control components, used to sequentially control the carrier material distribution and displacement components to distribute and clamp the distributed materials to the material segment placement station A, control the material pulling and placement components to position, clamp and pull the material belt, and clamp the material segments cut by the cutting components to the material segment placement station A on the carrier to place them on the tray, control the pressure plate material distribution and displacement components to distribute and clamp the pressure plate to the material segment placement station A to press the material segments on the carrier, and control the carrier material distribution and displacement components to place the placement completed on the tray to the conveying components, and control the conveying components to carry the placement completed carrier to the next process; Among them, the feeding component, cutting component, carrier hopper component, carrier material distribution and displacement component, pulling and tray swaying component, pressure plate hopper assembly, pressure plate material distribution and displacement component and conveying component are all installed on the worktable of the bracket assembly; The carrier is provided with a boss. In the stacked carriers, the gap between adjacent carriers is formed by the boss on the carrier, and the material strip positioning pin and pressure plate positioning pin on the surface of the carrier are avoided. The carrier hopper component includes: The base plate I has a square opening for the carrier to pass through; the corner plates I are installed at the four corners of the square opening to form a stacking area for the carrier; and the column I is installed on the worktable of the support assembly through the column I, and the material distribution area of ​​the carrier is formed between the base plate I and the worktable. The carrier's material distribution and displacement components include: The slide cylinder I is installed on the base plate I of the carrier hopper component in at least two symmetrical groups. A material distribution block is installed on the slide of the slide cylinder I, which is inserted into the gap between adjacent carriers in the slide-out state to support the carrier located in the stacking area. Linear module I is installed on the workbench and extends from the material distribution area between the base plate I and the workbench to the material section tray station A; Slide cylinder II is installed on the slide of linear module I via bracket I; Pallet is installed on the slide of slide cylinder II; Three-axis cylinders are installed on the pallet in at least two symmetrical groups, and locking blocks are installed on the cylinder rods of the three-axis cylinders, which are embedded in the locking grooves of the carrier in the retracted state of the cylinder rods to lock the carrier on the pallet; A through-axis linear stepper motor I is mounted on the worktable via bracket II; a lifting plate is mounted on the linear lead screw of the through-axis linear stepper motor I; and a lifting rod is mounted on the lifting plate in at least two symmetrical groups, which lifts the carrier located in the stacking area when the linear lead screw is extended. The feeding and tray-stacking components include: Material pulling groove; cylinder, mounted on the material pulling groove via bracket III; slider plate I, mounted on the cylinder rod of the cylinder, driven by the cylinder to perform reciprocating linear motion under the guidance of guide block I; material pulling needle plate, mounted on slider plate I, with the material pulling needles of the material pulling needle plate facing the material pulling groove, and driven by the cylinder to insert into the pin holes of the material strip in the material pulling groove; Linear module II is installed on the worktable; through-axis linear stepper motor II is installed on the slide of linear module II via bracket IV; the material pulling and swivel robot is equipped with a material strip positioning pin and a suction cup, and is installed on bracket IV via guide rail slider assembly I, and is driven by the linear screw of through-axis linear stepper motor II to perform reciprocating linear motion in the extension direction of guide rail slider assembly I; After the linear module II drives the material pulling and swaying robot to center and align with the material strip in the material pulling groove, the through shaft linear stepper motor II drives the material pulling and swaying robot to insert the material strip positioning pin into the pin hole of the material strip, and the material strip is vacuum adsorbed onto the material pulling and swaying robot. Furthermore, after the linear module II drives the material pulling and swaying robot to align with the carrier at the material segment swaying station A, the through shaft linear stepper motor II drives the material segment on the material pulling and swaying robot to fit against the carrier. The material strip positioning pin on the carrier is inserted into the pin hole of the material segment, and the vacuum adsorption of the material segment on the carrier is stopped by the suction cup on the material pulling and swaying robot. The pressure plate hopper assembly includes: Base plate II, which has a square structure; corner plates II, which are installed at the four corners of base plate II to form a stacking area for pressure plates; and uprights II, which are used to mount base plate II to the workbench of the support assembly. The pressure plate material distribution and displacement component includes: Base plate III is mounted on the worktable via column III; rodless cylinder is mounted on base plate III; slider plate II is mounted on base plate III via guide rail slider assembly II and is driven by rodless cylinder to reciprocate linearly in the extension direction of guide rail of guide rail slider assembly II; through-axis linear stepper motor III is mounted on slider plate II; and suction cup plate is equipped with suction cup and mounted on the linear lead screw of through-axis linear stepper motor III, through-axis linear stepper motor III drives suction cup plate to reciprocate linearly under the guidance of guide assembly; After the suction cup plate is aligned with the pressure plate in the pressure plate stacking area by the rodless cylinder, the through-shaft linear stepper motor Ⅲ drives the suction cup plate to stick to the pressure plate, and the pressure plate is vacuum adsorbed onto the suction cup plate. Additionally, after the suction cup plate is aligned with the carrier at the material section tray station A by the rodless cylinder, the through shaft linear stepper motor III drives the pressure plate on the suction cup plate to fit against the carrier. The positioning pin of the carrier's pressure plate is inserted into the pin hole of the pressure plate, and the suction cup plate stops vacuum adsorption. The conveying component includes: The belt conveyor is mounted on the worktable of the support assembly. At the material handling station A, the slide of the slide cylinder II in the carrier material distribution and displacement component is retracted, and the carrier on the pallet falls onto the belt conveyor.

2. The automatic tray-loading and cutting machine for strip products according to claim 1, characterized in that: The pressure plate material distribution and displacement component also includes: The hydraulic damper and limiting fasteners are symmetrically installed on the base plate III in at least two groups and are located on the movement trajectory of the slider plate II to limit the slider plate II, which is driven by the rodless cylinder to make reciprocating linear motion in the extension direction of the guide rail of the guide rail slider assembly II.

3. The automatic tray-loading and cutting machine for strip products according to claim 1 or 2, characterized in that: The control component includes: The human-computer interaction module is installed on the worktable of the support assembly.

4. An automatic tray-loading strip product pulling and cutting machine according to claim 1 or 2, characterized in that: The pressure plates and the carrier are magnetically attracted to each other.

5. The automatic tray-loading and cutting machine for strip products according to claim 3, characterized in that: The pressure plates and the carrier are magnetically attracted to each other.

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