Rotary quick unloading device
Patent Information
- Application Number
- CN202411193634.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-28
- Publication Date
- 2026-09-08
- Estimated Expiration
- 2044-08-28
AI Technical Summary
[0003]本发明提出一种旋转快速卸料装置,解决了相关技术中的化工生产中化学材料卸料慢,会造成材料浪费的问题
本发明中,卸料筒具有卸料腔,卸料腔内壁设有环形部。卸料腔具有进口,入料管设置在卸料腔内,一端与进口连通。锥形浮动下料板可升降且转动地设置在卸料腔内,该锥形卸料板具有弧形推料部,入料管的另一端朝向弧形推料部。支撑件设置在卸料腔内且位于锥形浮动下料板下方,支撑件具有升降槽。转动件可转动地设置在升降槽内。摆动板摆动设置在卸料筒上,摆动板摆动后能够打开或关闭进口,转动件升降后可带动摆动板摆动。物料从进口进入入料管,然后从入料管的另一端流出并冲向锥形浮动下料板的弧形推料部。由于锥形浮动下料板可升降和转动,物料在弧形推料部的作用下被均匀地分散到卸料腔内。当需要控制进料时,转动件在升降槽内运动,带动摆动板摆动,从而关闭进口。当需要再次进料时,转动件反向运动,使摆动板打开进口。旋转快速卸料装置不断接收来自上游设备的物料。锥形浮动下料板的升降和转动可以根据卸料腔内的物料堆积情况进行调整,确保物料均匀分布。同时,通过控制转动件和摆动板,可以精确地控制进料量和进料时机。锥形浮动下料板的设计使得物料能够更加均匀地分布在卸料腔内,避免了物料的堆积和堵塞。弧形推料部能够有效地引导物料流动,提高了卸料的效率和稳定性。支撑件和转动件的配合使得锥形浮动下料板的升降和转动更加稳定可靠。升降槽为转动件提供了导向和支撑,确保转动件能够准确地沿升降槽滑动。摆动板的设置可以方便地控制进口的打开和关闭,实现了对进料的精确控制。转动件与摆动板的联动设计,使得操作更加简单和高效。
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Figure CN118929262B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of chemical technology, specifically to a rotary rapid unloading device. Background Technology
[0002] With the continuous expansion and upgrading of industrial production, more and more chemical enterprises need to use unloading devices to complete their production processes. As environmental awareness continues to rise, more enterprises require more efficient, energy-saving, and environmentally friendly unloading devices, which will drive up market demand. Energy saving, in turn, requires reducing waste and increasing efficiency, improving continuous production efficiency, and facilitating operation for personnel. Summary of the Invention
[0003] This invention proposes a rotary rapid unloading device, which solves the problem of slow unloading of chemical materials in chemical production, which leads to material waste.
[0004] The technical solution of the present invention is as follows: A rotary rapid unloading device, comprising A discharge cylinder having a discharge chamber with an inlet. A feed pipe is disposed inside the discharge chamber, with one end connected to the inlet. A conical floating discharge plate is provided, which is raised, lowered, and rotated within the discharge chamber. The conical discharge plate has an arc-shaped pushing section, and the other end of the feed pipe faces the arc-shaped pushing section. A support member is disposed within the unloading chamber and located below the conical floating discharge plate; the support member has a lifting groove. A rotating component, which is rotatably disposed within the lifting groove. A swing plate is oscillatingly mounted on the unloading cylinder. After the swing plate oscillates, it opens or closes the inlet. The rotating component raises and lowers, causing the swing plate to oscillate. As a further technical solution, the conical floating feeder plate has an annular cavity with an outlet. The conical floating feeder plate has a first insertion portion located on one side of the outlet. The rotating member has a slot. After the conical floating feeder plate descends, the first insertion portion is inserted into the slot. The rotating member rotates with the rotation of the conical floating feeder plate. The system also includes... The insert is slidably disposed on the outlet and located within the annular cavity. The lower end of the insert has a second insertion portion; after the insert slides, the second insertion portion inserts into the slot. The centrifugal component is slidably disposed within the annular cavity. The upper end of the insert has a first guide surface, and the centrifugal component has a second guide surface. After the centrifugal component slides, the second guide surface abuts against or releases from the first guide surface. After the second guide surface abuts against the first guide surface, it pushes the insert to slide. After the insert slides, the second insertion part is inserted into the slot. The rotating component rotates with the rotation of the conical floating feed plate.
[0005] As a further technical solution, both the first insertion part and the second insertion part are toothed insertion parts, and the slot is a toothed slot.
[0006] As a further technical solution, it also includes A first elastic element, one end of which acts on the insert and the other end of which acts on the annular cavity, provides a force that pulls the insert away from the rotating element. The second elastic element has one end acting on the centrifugal element and the other end acting on the annular cavity, providing a force to move the centrifugal element away from the plug.
[0007] As a further technical solution, the rotating member has a first toothed portion and also includes... A first transmission gear is rotatably mounted on the wall of the unloading cylinder, and the first teeth mesh with the first transmission gear. A drive shaft, which is coaxially arranged with the first drive gear. A first idler gear is rotatably mounted on the swing plate, and its rotation causes the swing plate to swing. A second idler gear is disposed on the unloading cylinder and meshes with the first idler gear. The second transmission gear is coaxially arranged with the transmission shaft and meshes with the second idler gear. The third elastic element has one end acting on the swing plate and the other end acting on the unloading cylinder, providing the swing plate with the force to open the inlet.
[0008] As a further technical solution, it also includes Frame, A rotating component, rotatably mounted on the frame, having a first through hole. A baffle is disposed on the frame and located below the rotating component, forming a buffer space with the rotating component. The first through hole leads to the buffer space. The baffle has a second through hole and a first guide groove. A slider is slidably disposed on the baffle. After sliding, the slider blocks or opens the second through hole. The slider has a first sliding part and a second sliding part, and the first sliding part is slidably disposed within the first guide groove. A rotating plate is rotatably mounted on the frame. The rotating plate has a second guide groove. The second sliding part rotates and slides within the second guide groove. After the rotating plate rotates, it drives the slider to slide relative to the baffle.
[0009] As a further technical solution, it also includes A partition is disposed within the buffer space, and an installation space is formed between the partition and the rotating component. A sound wave generator is disposed within the mounting space and abuts against the rotating component. A spoiler is disposed on the rotating component and is arranged in several circumferential circles. The spoiler is a spiral spoiler.
[0010] As a further technical solution, the rotating component has a beveled tooth portion located within the mounting space, and also includes... A bevel gear, rotatably mounted on the frame, meshing with the bevel tooth portion. 9. As a further technical solution, it also includes... A baffle plate is disposed within the buffer space, with the first through hole facing the baffle plate, and the baffle plate is a hemispherical baffle plate.
[0011] As a further technical solution, the slider has a first abutting surface and a second abutting surface, the first abutting surface and the second abutting surface are set at a 60-degree angle, and one of the first abutting surfaces and the second abutting surface of the adjacent slider are slidably abutting.
[0012] The working principle and beneficial effects of this invention are as follows: In this invention, the unloading cylinder has an unloading chamber with an annular portion on its inner wall. The unloading chamber has an inlet, and an inlet pipe is disposed within the unloading chamber, one end of which communicates with the inlet. A conical floating unloading plate is vertically and rotatably disposed within the unloading chamber. This conical unloading plate has an arc-shaped pushing portion, and the other end of the inlet pipe faces the arc-shaped pushing portion. A support member is disposed within the unloading chamber and below the conical floating unloading plate, and the support member has a lifting groove. A rotating member is rotatably disposed within the lifting groove. A swing plate is oscillatingly disposed on the unloading cylinder. After the swing plate oscillates, it can open or close the inlet. The rotating member's vertical movement can drive the swing plate to oscillate. Material enters the inlet pipe from the inlet, then flows out from the other end of the inlet pipe and rushes towards the arc-shaped pushing portion of the conical floating unloading plate. Because the conical floating unloading plate can be vertically and rotatably disposed, the material is evenly dispersed into the unloading chamber under the action of the arc-shaped pushing portion. When it is necessary to control the feeding, the rotating member moves within the lifting groove, driving the swing plate to oscillate, thereby closing the inlet. When refeeding is required, the rotating component reverses its direction, causing the oscillating plate to open the inlet. The rotary rapid unloading device continuously receives material from upstream equipment. The lifting and rotation of the conical floating unloading plate can be adjusted according to the material accumulation in the unloading chamber, ensuring uniform material distribution. Simultaneously, by controlling the rotating component and the oscillating plate, the feed rate and timing can be precisely controlled. The design of the conical floating unloading plate allows for more even material distribution within the unloading chamber, preventing material accumulation and blockage. The arc-shaped pusher effectively guides material flow, improving unloading efficiency and stability. The cooperation between the support and rotating components makes the lifting and rotation of the conical floating unloading plate more stable and reliable. The lifting groove provides guidance and support for the rotating component, ensuring accurate sliding along the groove. The oscillating plate allows for convenient control of the inlet's opening and closing, achieving precise control of the feed. The linkage design between the rotating component and the oscillating plate makes operation simpler and more efficient.
[0013] The adjustable inlet opening size brings high flexibility and controllability to the entire unloading process. By precisely adjusting the inlet size, the feeding speed can be controlled according to actual production needs and material characteristics. For materials with high flowability, the inlet opening can be appropriately reduced to prevent the material from entering the unloading chamber too quickly and causing overload of the unloading system. For materials with poor flowability, the inlet opening can be increased to ensure that the material can enter the device smoothly and avoid blockage. This discharge control method has significant advantages over the direct feeding method in existing technologies. Traditional direct feeding often makes it difficult to accurately control the material flow rate, easily resulting in overfeeding or underfeeding, affecting production efficiency and product quality. This device, with its adjustable inlet opening, can achieve precise control of the discharge, making the production process more stable and reliable.
[0014] This device achieves a material buffering function through its unique design. When material enters the discharge chamber from the inlet, it first contacts the conical floating discharge plate. The presence of the conical floating discharge plate slows down the material's descent, preventing damage and splashing caused by direct impact on the bottom of the discharge chamber. Simultaneously, the arc-shaped pusher evenly distributes the material within the discharge chamber, further enhancing the buffering effect.
[0015] Material buffering is crucial for the production process. On one hand, it reduces wear and breakage during unloading, improving product quality. On the other hand, buffering reduces vibration and noise in the unloading system, improving the working environment. Furthermore, in applications requiring continuous production, material buffering ensures smooth operation and prevents production interruptions due to unstable material supply.
[0016] When a situation arises at the material discharge point that is out of control, the temporary storage function of the discharge chamber becomes particularly important. The discharge chamber has a certain volume and can temporarily store a certain amount of material. This prevents material waste even if a malfunction or other unexpected situation occurs at the material discharge point. During production, if downstream equipment malfunctions and cannot receive materials in a timely manner, the discharge chamber can temporarily store these materials until the downstream equipment returns to normal before unloading. This temporary storage function not only reduces material waste but also improves the continuity and stability of production. Furthermore, for valuable or scarce materials, avoiding waste has significant economic implications. Attached Figure Description
[0017] The preferred embodiments will now be described in a clear and easy-to-understand manner, in conjunction with the accompanying drawings, to further explain the above-mentioned characteristics, technical features, advantages, and implementation methods of the present invention.
[0018] Figure 1 This is a schematic diagram of the structure of the present invention; Figure 2 for Figure 1 A magnified structural diagram of B in the diagram; Figure 3 for Figure 1 A magnified structural diagram of C; Figure 4 for Figure 1 A magnified structural diagram of D in the diagram; Figure 5 for Figure 3 A magnified structural diagram of E in the middle; Figure 6 for Figure 2 Partial structural diagram; Figure 7 This is a schematic diagram of the rotating plate in this invention; Figure 8This is a schematic diagram of the slider in this invention.
[0019] In the diagram: Frame-1, Rotating component-2, First through hole-201, Baffle-3, Buffer space-301, Second through hole-302, First guide groove-303, Slider-4, First sliding part-401, Second sliding part-402, Rotating plate-5, Second guide groove-501, Partition-6, Installation space-601, Sound wave generator-7, Baffle-8, Bevel gear-202, Bevel gear-9, Baffle plate-10, First contact surface-403, Second contact surface-404, Discharge cylinder-11, Discharge chamber-1101, Inlet-1102, Feed pipe-12, Conical floating discharge plate-1 3. Arc-shaped pusher section - 1301, support component - 14, lifting groove - 1401, rotating component - 15, swing plate - 26, annular cavity - 1301, outlet - 1302, first insertion part - 1303, slot - 1501, plug-in - 16, second insertion part - 1601, centrifugal component - 17, first guide surface - 1601, second guide surface - 1701, first elastic component - 18, second elastic component - 19, first toothed part - 1502, first transmission gear - 20, transmission shaft - 21, first idler gear - 22, second idler gear - 23, second transmission gear - 24, third elastic component - 25. Detailed Implementation
[0020] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the specific implementation methods of the present invention will be described below with reference to the accompanying drawings. Obviously, the drawings described below are merely some embodiments of the present invention. For those skilled in the art, other drawings and other implementation methods can be obtained based on these drawings without any creative effort.
[0021] To keep the drawings concise, each drawing only schematically shows the parts relevant to the invention; these do not represent the actual structure of the product. Furthermore, for ease of understanding, in some drawings, only one of components with the same structure or function is schematically shown, or only one is labeled. In this document, "one" not only means "only one," but can also mean "more than one," and "several" includes "two" and "more than two."
[0022] In this document, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to fixed connections, detachable connections, or integral connections; they can refer to mechanical connections or electrical connections; they can refer to direct connections or indirect connections through an intermediate medium; and they can refer to the internal communication between two components. Those skilled in the art can understand the specific meaning of the above terms in this invention based on the specific circumstances.
[0023] Furthermore, in the description of this application, the terms "first," "second," etc., are used only to distinguish descriptions and should not be construed as indicating or implying relative importance.
[0024] Reference Figures 1-8 As an embodiment of the present invention, a rotary rapid unloading device is proposed, including an unloading cylinder 11, an unloading chamber 1101, an inlet 1102, an inlet pipe 12 disposed in the unloading chamber 1101 with one end connected to the inlet 1102, a conical floating unloading plate 13 being raised, lowered, and rotated disposed in the unloading chamber 1101, the conical unloading plate having an arc-shaped pushing part 1301, the other end of the inlet pipe 12 facing the arc-shaped pushing part 1301, a support member 14 disposed in the unloading chamber 1101 and located below the conical floating unloading plate 13, the support member 14 having a lifting groove 1401, a rotating member 15 being rotatably disposed in the lifting groove 1401, and a swing plate 26 being swingably disposed on the unloading cylinder 11, the swing plate 26 opening or closing the inlet 1102 after swinging, and the swing member 15 driving the swing plate 26 to swing after raising and lowering. In this embodiment, the unloading cylinder 11 has an unloading chamber 1101, and the inner wall of the unloading chamber 1101 is provided with an annular portion. The unloading chamber 1101 has an inlet 1102, and the feed pipe 12 is disposed in the unloading chamber 1101, with one end communicating with the inlet 1102. A conical floating feed plate 13 is rotatably and vertically disposed in the unloading chamber 1101. The conical unloading plate has an arc-shaped pusher portion 1301, and the other end of the feed pipe 12 faces the arc-shaped pusher portion 1301. A support member 14 is disposed in the unloading chamber 1101 and located below the conical floating feed plate 13. The support member 14 has a lifting groove 1401. A rotating member 15 is rotatably disposed in the lifting groove 1401. A swing plate 26 is oscillatingly disposed on the unloading cylinder 11. After the swing plate 26 swings, it can open or close the inlet 1102. After the rotating member 15 rises or falls, it can drive the swing plate 26 to swing. Material enters the feed pipe 12 through inlet 1102, then flows out from the other end of the feed pipe 12 and rushes towards the arc-shaped pusher section 1301 of the conical floating feed plate 13. Because the conical floating feed plate 13 can rise, fall, and rotate, the material is evenly dispersed into the discharge chamber 1101 under the action of the arc-shaped pusher section 1301. When feeding needs to be controlled, the rotating component 15 moves within the lifting groove 1401, causing the swing plate 26 to swing, thereby closing the inlet 1102. When feeding needs to be resumed, the rotating component 15 moves in the opposite direction, causing the swing plate 26 to open the inlet 1102. The rotary rapid discharge device continuously receives material from upstream equipment. The rising, falling, and rotating of the conical floating feed plate 13 can be adjusted according to the material accumulation in the discharge chamber 1101 to ensure uniform material distribution. Simultaneously, by controlling the rotating component 15 and the swing plate 26, the feeding amount and timing can be precisely controlled. The conical floating feed plate 13 is designed to distribute materials more evenly within the discharge chamber 1101, preventing material accumulation and blockage. The arc-shaped pusher 1301 effectively guides material flow, improving discharge efficiency and stability. The cooperation between the support member 14 and the rotating member 15 makes the lifting and rotation of the conical floating feed plate 13 more stable and reliable. The lifting groove 1401 provides guidance and support for the rotating member 15, ensuring that the rotating member 15 can slide accurately along the lifting groove 1401. The swing plate 26 allows for convenient control of the opening and closing of the inlet 1102, achieving precise control of the feed. The linkage design between the rotating member 15 and the swing plate 26 makes operation simpler and more efficient.
[0025] The adjustable size of the inlet 1102 opening brings high flexibility and controllability to the entire unloading process. By precisely adjusting the size of the inlet 1102, the feeding speed can be controlled according to actual production needs and material characteristics. For materials with high flowability, the inlet 1102 opening can be appropriately reduced to prevent the material from entering the unloading chamber 1101 too quickly and causing overload of the unloading system. For materials with poor flowability, the inlet 1102 opening can be increased to ensure that the material can enter the device smoothly and avoid blockage. This discharge control method has significant advantages over the direct feeding method in existing technologies. Traditional direct feeding often makes it difficult to accurately control the material flow rate, easily resulting in overfeeding or underfeeding, affecting production efficiency and product quality. This device, through the adjustable inlet 1102 opening, can achieve precise control of the discharge, making the production process more stable and reliable.
[0026] This device achieves a material buffering function through its unique design. When the material enters the discharge chamber 1101 from the inlet 1102, it first comes into contact with the conical floating discharge plate 13. The presence of the conical floating discharge plate 13 slows down the falling speed of the material, preventing damage and splashing caused by the material directly impacting the bottom of the discharge chamber 1101. At the same time, the arc-shaped pusher 1301 can evenly disperse the material into the discharge chamber 1101, further enhancing the buffering effect.
[0027] Material buffering is crucial for the production process. On one hand, it reduces wear and breakage during unloading, improving product quality. On the other hand, buffering reduces vibration and noise in the unloading system, improving the working environment. Furthermore, in applications requiring continuous production, material buffering ensures smooth operation and prevents production interruptions due to unstable material supply.
[0028] When a situation arises at the material discharge point that is out of control, the temporary storage function of the discharge chamber 1101 becomes particularly important. The discharge chamber 1101 has a certain volume and can temporarily store a certain amount of material. This prevents material waste even in the event of a malfunction or other unforeseen circumstances at the material discharge point. During production, if downstream equipment malfunctions and cannot receive materials in a timely manner, the discharge chamber 1101 can temporarily store these materials until the downstream equipment returns to normal before unloading. This temporary storage function not only reduces material waste but also improves the continuity and stability of production. Furthermore, for valuable or scarce materials, avoiding waste has significant economic implications.
[0029] Furthermore, the conical floating feeder plate 13 has an annular cavity 1301 with an outlet 1302. The conical floating feeder plate 13 has a first insertion portion 1303 located on one side of the outlet 1302. The rotating member 15 has a slot 1501. After the conical floating feeder plate 13 descends, the first insertion portion 1303 inserts into the slot 1501. The rotating member 15 rotates with the conical floating feeder plate 13. It also includes a plug-in 16, which is slidably disposed on the outlet 1302 and located within the annular cavity 1301. The lower end of the plug-in 16 has a second insertion portion 1601. After the component 16 slides, the second insertion part 1601 is inserted into the slot 1501. The centrifugal component 17 is slidably disposed in the annular cavity 1301. The upper end of the component 16 has a first guide surface 1601, and the centrifugal component 17 has a second guide surface 1701. After the centrifugal component 17 slides, the second guide surface 1701 abuts against or releases from the first guide surface 1601. After the second guide surface 1701 abuts against the first guide surface 1601, it pushes the component 16 to slide. After the component 16 slides, the second insertion part 1601 is inserted into the slot 1501. The rotating component 15 rotates with the rotation of the conical floating feed plate 13.
[0030] In this embodiment, the conical floating feeder 13 has an annular cavity 1301 with an outlet 1302. The conical floating feeder 13 has a first insertion portion 1303 located on one side of the outlet 1302. The rotating member 15 has a slot 1501. When the conical floating feeder 13 descends, the first insertion portion 1303 inserts into the slot 1501, at which time the rotating member 15 can rotate with the conical floating feeder 13. The insert 16 is slidably disposed on the outlet 1302 and located within the annular cavity 1301, and the lower end of the insert 16 has a second insertion portion 1601. The centrifugal member 17 is slidably disposed within the annular cavity 1301, the upper end of the insert 16 has a first guide surface 1601, and the centrifugal member 17 has a second guide surface 1701. When the centrifugal member 17 slides, the second guide surface 1701 abuts against or releases from the first guide surface 1601. When the second guide surface 1701 abuts against the first guide surface 1601, it will push the plug 16 to slide, so that the second insertion part 1601 of the plug 16 is inserted into the slot 1501. At this time, the rotating part 15 will also rotate with the rotation of the conical floating feeder plate 13. When the material quantity is large and the conical floating feeder plate 13 descends, the first insertion part 1303 is inserted into the slot 1501, realizing the initial connection between the conical floating feeder plate 13 and the rotating part 15. After the connection, the rotational force is transmitted to the oscillating part, causing the oscillating part to oscillate. The through hole portion of the inlet 1102 is reduced. During the rotation, if the feed quantity is too large, the conical floating feeder plate 13 will rotate too fast, the centrifugal part 17 will be thrown out, pushing the plug 16 to insert into the slot 1501, and causing the oscillating plate 26 to gradually close the inlet 1102. When the device rotates at high speed, centrifugal force causes the centrifugal component 17 to slide within the annular cavity 1301. The second guide surface 1701 abuts against the first guide surface 1601, pushing the insert 16 to slide. The second insert 1601 inserts into the slot 1501, thereby enhancing the connection between the conical floating feed plate 13 and the rotating component 15, ensuring that the rotating component 15 can rotate stably with the conical floating feed plate 13. When the feed volume is large and the rotation speed is high, the first insert 1303 of the conical floating feed plate 13 cooperates with the slot 1501 of the rotating component 15, and the second insert 1601 of the insert 16 inserts into the slot 1501 under the action of centrifugal force, realizing a multi-stage connection, which greatly improves the reliability of the connection between the conical floating feed plate 13 and the rotating component 15. During the rotational unloading process, it can effectively prevent loosening or separation between the two, ensuring the stable operation of the unloading device. The design of the centrifugal component 17 makes the connection automatic. When the device rotates at high speed, centrifugal force automatically triggers the sliding of the insert 16, requiring no additional operation and improving the device's intelligence and convenience. This connection method allows the conical floating discharge plate 13 and the rotating component 15 to rotate synchronously when the inlet 1102 needs to be closed, ensuring the coordination and efficiency of the unloading process. Precise control can be achieved whether unloading is in normal operation or when adjustments to the unloading speed and direction are required.
[0031] Furthermore, both the first insertion part 1303 and the second insertion part 1601 are toothed insertion parts, and the slot 1501 is a toothed slot 1501.
[0032] In this embodiment, both the first insertion part 1303 and the second insertion part 1601 are toothed insertion parts, and the slot 1501 is a toothed slot 1501. When the conical floating feeder plate 13 descends, the toothed first insertion part 1303 inserts into the toothed slot 1501, and the toothed structures of the two mesh with each other, providing a more stable connection. Similarly, when the centrifugal component 17 pushes the insert 16 to slide, the toothed second insertion part 1601 inserts into the toothed slot 1501, also achieving a firm connection. The engagement of the toothed insertion part and the toothed slot 1501 can withstand greater torque and impact force, ensuring that the connection between the conical floating feeder plate 13 and the rotating component 15 will not loosen due to rotation and the action of materials. The design of the toothed insertion part and the toothed slot 1501 increases the stability and reliability of the connection. The meshing of the toothed structures makes the connection tighter, effectively preventing slippage or separation during rotating unloading. This design can better transmit torque and power. When the conical floating feed plate 13 rotates, the engagement of the toothed insert with the toothed slot 1501 ensures that the rotating component 15 can accurately follow the rotation, improving the operating efficiency of the unloading device. The toothed structure has a certain self-locking function. Once inserted, it is not easily pulled out due to external interference, further enhancing the stability of the connection.
[0033] Furthermore, it also includes a first elastic element 18, one end of which acts on the insert 16 and the other end of which acts on the annular cavity 1301, providing a force for the insert 16 to move away from the rotating element 15; and a second elastic element 19, one end of which acts on the centrifugal element 17 and the other end of which acts on the annular cavity 1301, providing a force for the centrifugal element 17 to move away from the insert 16.
[0034] In this embodiment, there is a first elastic element 18 and a second elastic element 19. One end of the first elastic element 18 acts on the insert 16, and the other end acts on the annular cavity 1301, providing a force to the insert 16 away from the rotating member 15. One end of the second elastic element 19 acts on the centrifugal member 17, and the other end acts on the annular cavity 1301, providing a force to the centrifugal member 17 away from the insert 16. When the centrifugal member 17 pushes the insert 16 into the slot 1501 under centrifugal force, the first elastic element 18 is compressed. When the centrifugal force decreases or disappears, the elastic restoring force of the first elastic element 18 pushes the insert 16 away from the rotating member 15, causing the second insertion portion 1601 of the insert 16 to be pulled out of the slot 1501. Similarly, the second elastic element 19 keeps the centrifugal member 17 away from the insert 16 when it is not subjected to centrifugal force. Due to changes in the amount of material or adjustments in the device rotation speed, the centrifugal force will continuously change. The first elastic element 18 and the second elastic element 19 can automatically adjust the positions of the insert 16 and the centrifugal element 17 according to changes in centrifugal force, ensuring normal operation of the device under different working conditions. The first elastic element 18 and the second elastic element 19 provide a reset function for the insert 16 and the centrifugal element 17. After the centrifugal force disappears, the elastic elements can automatically return the insert 16 and the centrifugal element 17 to their initial positions, preparing for the next operation. The presence of the elastic elements acts as a buffer. During the insertion of the insert 16 into the slot 1501 or the contact between the centrifugal element 17 and the insert 16, the elastic elements can absorb some of the impact force, reducing wear and damage between components and extending the service life of the device. By adjusting the elastic coefficient of the elastic elements, the sensitivity of the insert 16 and the centrifugal element 17 can be controlled according to actual needs. Appropriate elastic elements can be selected based on different material characteristics and unloading speed requirements to achieve the best unloading effect.
[0035] Furthermore, the rotating member 15 has a first toothed portion 1502 and also includes a first transmission gear 20. The first transmission gear 20 is rotatably mounted on the wall of the unloading cylinder 11. The first toothed portion 1502 is meshed with the first transmission gear 20. The transmission shaft 21 is coaxially mounted with the first transmission gear 20. The first idler gear 22 is rotatably mounted on the swing plate 26. After the first idler gear 22 rotates, it drives the swing plate 26 to swing. The second idler gear 23 is mounted on the unloading cylinder 11 and meshes with the first idler gear 22. The second transmission gear 24 is coaxially mounted with the transmission shaft 21 and meshes with the second idler gear 23. One end of the third elastic member 25 acts on the swing plate 26 and the other end acts on the unloading cylinder 11, providing the force for the swing plate 26 to open the inlet 1102.
[0036] In this embodiment, the first transmission gear 20 is rotatably mounted on the wall of the unloading cylinder 11, and the first tooth 1502 of the rotating member 15 meshes with the first transmission gear 20. The transmission shaft 21 is coaxially mounted with the first transmission gear 20. The first idler gear 22 is rotatably mounted on the swing plate 26, and its rotation causes the swing plate 26 to swing. The second idler gear 23 is mounted on the unloading cylinder 11 and meshes with the first idler gear 22. The second transmission gear 24 is coaxially mounted with the transmission shaft 21 and meshes with the second idler gear 23. One end of the third elastic member 25 acts on the swing plate 26, and the other end acts on the unloading cylinder 11, providing the swing plate 26 with the force to open the inlet 1102. When the rotating member 15 rises and falls, its first tooth 1502 drives the first transmission gear 20 to rotate, which in turn drives the second transmission gear 24 to rotate through the transmission shaft 21. The second transmission gear 24 then drives the second idler gear 23 to rotate, and the second idler gear 23 drives the first idler gear 22 to rotate, thereby causing the first idler gear 22 to drive the swing plate 26 to swing. When it is necessary to close inlet 1102, the movement of rotating component 15 causes the swing plate 26 to gradually close inlet 1102 through the aforementioned transmission mechanism. Under normal circumstances, the elastic force of the third elastic component 25 keeps the swing plate 26 inclined to open inlet 1102. Through a series of gear transmission mechanisms, the linkage between the lifting and lowering movement of rotating component 15 and the swinging of swing plate 26 is realized. This design allows the device to automatically control the opening and closing of inlet 1102 according to the unloading situation, improving the automation level and ease of operation of the device. Gear transmission has high precision and reliability, and can accurately transmit power and motion, ensuring that the swing angle of swing plate 26 matches the position of rotating component 15, thereby achieving precise control of inlet 1102. The setting of the third elastic component 25 provides the swing plate 26 with the force to open inlet 1102, and when no other external force is applied, it can keep the swing plate 26 in the open state, facilitating normal material feeding. At the same time, when it is necessary to close inlet 1102, overcoming the force of the third elastic component 25 can achieve the smooth closing of swing plate 26.
[0037] Furthermore, it also includes a frame 1, a rotating component 2 rotatably mounted on the frame 1, the rotating component 2 having a first through hole 201, a baffle 3 mounted on the frame 1 and located below the rotating component 2, forming a buffer space 301 with the rotating component 2, the first through hole 201 leading to the buffer space 301, the baffle 3 having a second through hole 302 and a first guide groove 303, a slider 4 slidably mounted on the baffle 3, the slider 4 blocking or opening the second through hole 302 after sliding, the slider 4 having a first sliding part 401 and a second sliding part 402, the first sliding part 401 slidably mounted in the first guide groove 303, a rotating plate 5 rotatably mounted on the frame 1, the rotating plate 5 having a second guide groove 501, the second sliding part 402 rotating and slidably mounted in the second guide groove 501, the rotating plate 5 rotating causes the slider 4 to slide relative to the baffle 3.
[0038] In this embodiment, in this rotary rapid unloading device, the frame 1 serves as a supporting structure. A rotating component 2 is rotatably mounted on the frame 1, and has a first through hole 201. A baffle 3 is disposed on the frame 1 and located below the rotating component 2, forming a buffer space 301 together with the rotating component 2. The first through hole 201 leads to this buffer space 301. The baffle 3 has a second through hole 302 and a first guide groove 303. A slider 4 is slidably mounted on the baffle 3, and can block or open the second through hole 302 by sliding. The slider 4 has a first sliding part 401 and a second sliding part 402, with the first sliding part 401 sliding within the first guide groove 303. A rotating plate 5 is rotatably mounted on the frame 1, and has a second guide groove 501. The second sliding part 402 of the slider 4 rotates and slides within the second guide groove 501. When the rotating plate 5 rotates, it causes the slider 4 to slide relative to the baffle 3. Material enters the buffer space 301 through the first through hole 201 of the rotating component 2. When unloading is required, rotating plate 5 is rotated. The second guide groove 501 on rotating plate 5 drives the second sliding part 402 of slider 4 to move. Since the first sliding part 401 slides within the first guide groove 303 of baffle 3, restricting the movement direction of slider 4, slider 4 slides on baffle 3, thereby opening the second through hole 302 and unloading the material from the second through hole 302. The rotary rapid unloading device can adjust the unloading speed by controlling the rotation of rotating plate 5 according to the production schedule, thereby improving production efficiency. The buffer space 301 formed by rotating part 2 and baffle 3 can buffer the material, reduce the impact of the material on the device, and improve the stability and durability of the device. Under the drive of rotating plate 5, slider 4 can accurately control the opening and closing of the second through hole 302, achieving rapid unloading while effectively preventing material leakage and waste. At the same time, the rotation angle of rotating plate 5 can be adjusted to create space for material to fall into the second through hole 302, thereby controlling the material falling speed. The design of the guide groove and the sliding part makes the movement of slider 4 more stable and precise, ensuring the reliability and stability of the unloading operation. This rotary rapid unloading device has a compact structure, is easy to operate, and can adapt to different working environments and unloading requirements, making it highly practical and versatile.
[0039] Furthermore, it also includes a partition 6, which is disposed in the buffer space 301. The partition 6 and the rotating part 2 form an installation space 601. The sound wave generator 7 is disposed in the installation space 601 and abuts against the rotating part 2. The spoiler 8 is disposed on the rotating part 2 and is arranged in several circles. The spoiler 8 is a spiral spoiler 8.
[0040] In this embodiment, the partition 6 is disposed within the buffer space 301, forming an installation space 601 between it and the rotating component 2. The acoustic generator 7 is disposed within this installation space 601 and abuts against the rotating component 2. Several baffles 8 are disposed on the rotating component 2 and arranged circumferentially. In practical applications, when material enters the buffer space 301, the acoustic generator 7 emits acoustic waves, transmitting vibrations through contact with the rotating component 2 to prevent material from accumulating or sticking on the rotating component 2. As the rotating component 2 rotates, the baffles 8 stir and agitate the material, further promoting material flow and unloading. During the unloading of powdered material, the vibration of the acoustic generator 7 keeps the powdered material loose, preventing clumping. The baffles 8 prevent the formation of a stable accumulation layer on the rotating component 2, ensuring that the material can smoothly pass through the first through-hole 201 into the buffer space 301 and quickly discharge from the second through-hole 302 when unloading is required. The installation space 601 formed by the partition 6 provides a suitable installation position for the acoustic generator 7, enabling it to function effectively. The acoustic generator 7 prevents material accumulation and adhesion by vibrating the rotating component 2, improving the smoothness and efficiency of unloading. The baffle 8 enhances the stirring and agitation of the material by the rotating component 2, making the material flow more uniform and faster on the rotating component 2. Especially for materials prone to accumulation or adhesion, the baffle 8 effectively prevents blockage and promotes unloading. Several circumferentially arranged baffles 8 can agitate the material from all directions, improving the applicability and reliability of the device. Whether powdery, granular, or lumpy, materials can be effectively processed under the action of the baffle 8. When liquid materials flow out, if a discharge vortex appears at the second through-hole 302, the baffle 8 can disrupt the vortex or accelerate its rotation speed, thereby improving the accuracy of the discharge speed control.
[0041] A spiral baffle 8 is mounted on the rotating component 2. When the rotating component 2 rotates, the spiral baffle 8 rotates along with it. Material entering through the first through-hole 201 of the rotating component 2 comes into contact with the spiral baffle 8. The spiral design makes the flow of material on the rotating component 2 more complex and orderly, effectively preventing material accumulation and blockage. The spiral baffle 8 continuously propels the material forward, preventing it from remaining stationary or accumulating on the rotating component 2. Simultaneously, the spiral structure increases the contact area between the material and air, aiding in material drying and heat dissipation. The spiral baffle 8 provides better mixing and disturbance of the material. Compared to traditional straight-plate baffles 8, the spiral design generates stronger mixing force when the rotating component 2 rotates, resulting in a more even distribution of material on the rotating component 2, improving unloading efficiency and quality. The spiral baffle 8 facilitates smooth material flow. Its special shape can guide the material to move along the spiral path, reduce the resistance of the material on the rotating part 2, and prevent the material from clogging the first through hole 201 or accumulating in the buffer space 301 between the rotating part 2 and the baffle 3. For some materials that are easy to stick together or clump, the spiral baffle 8 can prevent the material from sticking together through continuous stirring and pushing, keep the material in a loose state, and facilitate the unloading operation.
[0042] Furthermore, the rotating component 2 has a bevel tooth portion 202 located within the mounting space 601, and also includes a bevel gear 9, which is rotatably mounted on the frame 1 and meshes with the bevel tooth portion 202.
[0043] In this embodiment, when the rotating component 2 needs to be rotated for unloading, the bevel gear 9 can be driven to rotate. Since the bevel gear 9 meshes with the bevel tooth 202 of the rotating component 2, the rotation of the bevel gear 9 will drive the rotating component 2 to rotate. This allows for precise control of the rotating component 2, ensuring a smooth unloading process. The rotation speed and direction of the rotating component 2 are controlled by a drive device such as a motor that drives the bevel gear 9. The rotation speed and direction of the bevel gear 9 can be adjusted according to different material characteristics and unloading requirements to achieve the best unloading effect. The meshing design of the bevel tooth 202 and the bevel gear 9 makes the rotation of the rotating component 2 more stable and reliable. Through gear transmission, a larger torque can be transmitted, ensuring that the rotating component 2 can overcome the resistance of the material during the unloading process and successfully complete the unloading operation. This design allows for precise control of the rotating component 2. By adjusting the rotation speed and direction of the bevel gear 9, the rotation speed and direction of the rotating component 2 can be flexibly controlled to meet different unloading needs. The rotation speed of the rotating component 2 can be adjusted according to the flowability and accumulation of the material to avoid problems caused by material blockage or excessively rapid unloading. The meshing transmission between the bevel gear 9 and the bevel tooth section 202 offers high efficiency and precision. This reduces energy loss and improves the overall performance of the unloading device. Simultaneously, the precision of the gear transmission ensures the accuracy and consistency of the unloading process.
[0044] Furthermore, it also includes a baffle plate 10, which is disposed in the buffer space 301, with the first through hole 201 facing the baffle plate 10, and the baffle plate 10 is a hemispherical baffle plate 10.
[0045] In this embodiment, when material enters the buffer space 301 through the first through hole 201 of the rotating component 2, the baffle plate 10 can block and guide the material. The material first impacts the baffle plate 10, and then, guided by the baffle plate 10, is evenly distributed within the buffer space 301, preventing the material from directly impacting the baffle plate 3 or other components, thus reducing damage to the device. The baffle plate 10 can prevent particulate material from directly impacting the baffle plate 3 at high speed, thereby reducing material breakage and wear. At the same time, the baffle plate 10 can also make the material flow more smoothly within the buffer space 301, which is beneficial for subsequent unloading operations. The baffle plate 10 can effectively protect other components of the device. By blocking the direct impact of the material, it reduces the wear and damage to components such as the baffle plate 3 and the slider 4, extending the service life of the device. The baffle plate 10 can guide the flow direction of the material within the buffer space 301, making the material more evenly distributed within the buffer space 301. This helps to improve the stability and uniformity of unloading, avoiding material accumulation or blockage in certain areas. For different types of materials, the baffle plate 10 can be adjusted and optimized according to its characteristics. For fragile materials, a baffle plate 10 made of soft material can be selected to reduce material breakage; for highly viscous materials, a baffle plate 10 with a smooth surface can be selected to prevent material sticking.
[0046] Furthermore, the slider 4 has a first abutting surface 403 and abutting surface 404, which are arranged at a 60-degree angle. The first abutting surface 403 and the second abutting surface 404 of the adjacent slider 4 are slidably abutting each other.
[0047] In this embodiment, the slider 4 has a first abutment surface 403 and abutment surface 404, and the first abutment surface 403 and the second abutment surface 404 are set at a 60-degree angle. The first abutment surface 403 of one slider 4 and the second abutment surface 404 of the adjacent slider 4 are slidably abutted. In practical applications, when the rotating plate 5 rotates and drives the slider 4 to slide relative to the baffle 3, the adjacent sliders 4 achieve coordinated movement through the sliding abutment of the first abutment surface 403 and the second abutment surface 404. Due to the 60-degree angle between the two abutment surfaces, this special design allows the sliders 4 to cooperate more stably during the sliding process, ensuring accurate operation of blocking or opening the second through hole 302. By adjusting the position of the slider 4, the abutment relationship between adjacent sliders 4 can be used to achieve different degrees of blocking of the second through hole 302, thereby controlling the outflow speed and flow rate of the material. The special angle design of the first abutment surface 403 and the second abutment surface 404 makes the cooperation between the sliders 4 tighter and more stable. During the sliding process, gaps or misalignments between the sliders 4 are effectively prevented, ensuring the sealing performance and operational accuracy of the second through hole 302. This design improves the coordination and synchronization of the sliders 4's movement. The sliding contact between adjacent sliders 4 allows them to move simultaneously under the drive of the rotating plate 5, ensuring the consistency and reliability of the entire unloading device's operation. By adjusting the contact position between the sliders 4, flexible control of the unloading volume can be achieved. This provides great adaptability to different materials and unloading needs, meeting various precise unloading requirements and improving the overall performance and practicality of the device.
[0048] It should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention and are not intended to limit it. Although the present invention has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solutions of the present invention without departing from the spirit and scope of the technical solutions of the present invention, and all such modifications or substitutions should be covered within the scope of the claims of the present invention.
Claims
1. A rotary rapid unloading device, characterized in that, include The unloading cylinder (11) has an unloading chamber (1101) and an inlet (1102). A feed pipe (12) is provided inside the discharge chamber (1101), with one end connected to the inlet (1102). A conical floating feeder plate (13) is raised and rotated within the discharge chamber (1101). The conical floating feeder plate (13) has an arc-shaped pusher section (1301), and the other end of the feed pipe (12) faces the arc-shaped pusher section (1301). Support member (14) is disposed in the unloading chamber (1101) and located below the conical floating unloading plate (13). The support member (14) has a lifting groove (1401). Rotating component (15), which is rotatably disposed in the lifting groove (1401), has a first tooth (1502). The swing plate (26) is swinging on the unloading cylinder (11). After the swing plate (26) swings, it opens or closes the inlet (1102). After the rotating part (15) rises and falls, it drives the swing plate (26) to swing. The conical floating feeder plate (13) has an annular cavity with an outlet (1302). The conical floating feeder plate (13) has a first insertion part (1303) located on one side of the outlet (1302). The rotating member (15) has a slot (1501). After the conical floating feeder plate (13) descends, the first insertion part (1303) is inserted into the slot (1501). The rotating member (15) rotates with the rotation of the conical floating feeder plate (13). The device also includes... The plug (16) is slidably disposed on the outlet (1302) and located in the annular cavity. The lower end of the plug (16) has a second insertion part (1601). After the plug (16) slides, the second insertion part (1601) is inserted into the slot (1501). Centrifugal component (17) is slidably disposed in the annular cavity. The upper end of the insert (16) has a first guide surface, and the centrifugal component (17) has a second guide surface (1701). After the centrifugal component (17) slides, the second guide surface (1701) abuts against or cancels the abutment with the first guide surface. After the second guide surface (1701) abuts against the first guide surface, it pushes the insert (16) to slide. After the insert (16) slides, the second insertion part (1601) is inserted into the slot (1501). The rotating component (15) rotates with the rotation of the conical floating feed plate (13). Also includes: The first transmission gear (20) is rotatably mounted on the wall of the unloading cylinder (11), and the first tooth (1502) meshes with the first transmission gear (20). A drive shaft (21) is coaxially arranged with the first drive gear (20). The first idler gear (22) is rotatably mounted on the swing plate (26). After the first idler gear (22) rotates, it drives the swing plate (26) to swing. The second idler gear (23) is disposed on the unloading cylinder (11) and meshes with the first idler gear (22). The second transmission gear (24) is coaxially arranged with the transmission shaft (21) and meshes with the second idler gear (23). The third elastic element (25) acts on the swing plate (26) at one end and on the unloading cylinder (11) at the other end, providing the swing plate (26) with the force to open the inlet (1102).
2. The rotary rapid unloading device according to claim 1, characterized in that, Both the first insertion part (1303) and the second insertion part (1601) are toothed insertion parts, and the slot (1501) is a toothed slot (1501).
3. The rotary rapid unloading device according to claim 2, characterized in that, Also includes A first elastic element (18) acts at one end on the insert (16) and at the other end on the annular cavity, providing a force that pulls the insert (16) away from the rotating element (15). The second elastic element (19) acts on the centrifugal element (17) at one end and on the annular cavity at the other end, providing a force to move the centrifugal element (17) away from the plug (16).
4. The rotary rapid unloading device according to claim 1, characterized in that, Also includes Frame (1), Rotating component (2), which is rotatably mounted on the frame (1), has a first through hole (201). A baffle (3) is provided on the frame (1) and located below the rotating part (2), forming a buffer space (301) with the rotating part (2). The first through hole (201) leads to the buffer space (301). The baffle (3) has a second through hole (302) and a first guide groove (303). A slider (4) is slidably disposed on the baffle (3). After sliding, the slider (4) blocks or opens the second through hole (302). The slider (4) has a first sliding part (401) and a second sliding part (402). The first sliding part (401) is slidably disposed in the first guide groove (303). Rotating plate (5), the rotating plate (5) is rotatably mounted on the frame (1), the rotating plate (5) has a second guide groove (501), the second sliding part (402) rotates and slides in the second guide groove (501), after the rotating plate (5) rotates, it drives the slider (4) to slide relative to the baffle (3).
5. A rotary rapid unloading device according to claim 4, characterized in that, Also includes A partition (6) is disposed within the buffer space (301), and an installation space (601) is formed between the partition (6) and the rotating component (2). A sound wave generator (7) is disposed within the mounting space (601) and abuts against the rotating component (2). The spoiler (8) is disposed on the rotating part (2) and is arranged in several circles. The spoiler (8) is a spiral spoiler.
6. A rotary rapid unloading device according to claim 5, characterized in that, The rotating component (2) has a beveled tooth portion (202) located within the mounting space (601), and also includes... A bevel gear (9) is rotatably mounted on the frame (1) and meshes with the bevel gear part (202).
7. A rotary rapid unloading device according to claim 4, characterized in that, Also includes A baffle plate (10) is disposed in the buffer space (301), the first through hole (201) faces the baffle plate (10), and the baffle plate (10) is a hemispherical baffle plate (10).
8. A rotary rapid unloading device according to claim 4, characterized in that, The slider (4) has a first abutting surface (403) and a second abutting surface (404), the first abutting surface (403) and the second abutting surface (404) are arranged at a 60-degree angle, and one of the first abutting surfaces (403) and the second abutting surface (404) of the adjacent slider (4) are slidably abutting.
Citation Information
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