适用于气凝胶中脱除有机溶剂的微波感应列管矩阵流化床及其使用方法

By combining microwave heating and inert gas in a microwave-inductive tubular matrix fluidized bed, the problems of low drying efficiency and continuous operation of aerogel insulation materials are solved, achieving a highly efficient and safe solvent removal process.

CN118935923BActive Publication Date: 2026-07-17SHAOXING JINGCAI TECHNOLOGY CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
SHAOXING JINGCAI TECHNOLOGY CO LTD
Filing Date
2024-09-25
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

Traditional drying methods are inefficient and energy-intensive for aerogel insulation materials, cannot be operated continuously, and pose a risk of product performance degradation due to uneven heat distribution. Existing equipment cannot handle solvent-based materials.

Method used

A microwave-inductive tube matrix fluidized bed is adopted, including a microwave generating unit, a waveguide transmission unit, a fluidized bed pressure vessel, a microwave transparent tube matrix unit, and an inert fluidizing gas control unit. Through the synergistic effect of microwave heating and inert gas, the rapid vaporization of solvent and the separation of powder are achieved.

Benefits of technology

It improves drying efficiency, solves the problems of high energy consumption and low efficiency of traditional drying methods, avoids flash explosion of organic solvents, achieves efficient separation of solvents, improves the continuous production efficiency, and solves the problem that traditional equipment cannot handle solvent-based materials.

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Abstract

适用于气凝胶中脱除有机溶剂的微波感应列管矩阵流化床及其使用方法,涉及一种适用于气凝胶中脱除有机溶剂的微波感应列管矩阵流化床及其使用方法,属于特种材料溶剂型脱除干燥设备领域。本发明是为了解决现有方法绝热材料干燥周期长、无法干燥溶剂型材料、干燥过程无法连续操作的问题,流化床主要包括:微波发生单元、波导传输单元、带有分级轮、旋风分离器的流化床压力容器、微波透明列管矩阵单元、惰性流化气体控制单元、浆料定量给料单元、粉料收集单元和有机溶剂冷凝回收单元,本发明利用微波技术进行干燥,微波辐射能量会直接传递给湿凝胶中的溶剂分子,提高分子的热运动,加快溶剂蒸发,大大提高了干燥效率。
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