Motorcycle shock absorber adjusting body assembly assembling machine
Patent Information
- Application Number
- CN202411053764.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-02
- Publication Date
- 2026-08-28
- Estimated Expiration
- 2044-08-02
AI Technical Summary
[0004]本发明提供了一种摩托车减震器调节本体组件组装机,以至少解决现有技术中调节本体生产自动化程度低、人工成本高的问题
1)本发明通过采用本体上料装置、调节钢针上料装置、垫圈上料装置、调节钢针组装装置、卡簧上料装置、密封圈上料装置、弹簧上料装置、垫片上料装置、活塞头上料装置、螺母上料装置、半成品搬运装置、成品下料装置协同配合,实现本体、调节钢针、垫圈、卡簧、密封圈、弹簧、垫片、活塞头、螺母的自动上料和自动组装,有效提高调节本体生产的自动化程度,减少生产所需人工只需要一个人,增加产量每小时产量最高可达1600件。同时,本发明以双转盘为基础,在前转盘上设置本体上料装置、调节钢针上料装置、垫圈上料装置、调节钢针组装装置、卡簧上料装置、密封圈上料装置,在后转盘上设置弹簧上料装置、垫片上料装置、活塞头上料装置、螺母上料装置、半成品搬运装置、成品下料装置,实现调节本体装配功能区域的拆分,前转盘只负责对调节本体一端调节钢针、垫圈、卡簧、密封圈的组装和固定,后转盘只负责弹簧、垫片、活塞头的组装和螺母的锁紧,另外将半成品搬运装置放置于第一转盘机构和第二转盘机构之间,在单独一个功能区域受损时,工作人员可以对受损功能区域进行维修,而不影响其他区域的正常工作。此外,本发明通过采用双转盘结构,确保装配调节本体的各个机构可以均匀分布,有效避免了因机构摆放安装的过密而影响调节本体装配机的正常动作。
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Figure CN118951703B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of shock absorber assembly and production equipment technology, and in particular to a motorcycle shock absorber adjustment body assembly machine. Background Technology
[0002] When a shock absorber travels over an uneven road surface, although the shock-absorbing spring can filter out the vibrations from the road surface, the spring itself will still have reciprocating motion. The shock absorber is used to suppress this spring jumping. In the use of motorcycles, this type of shock absorber is basically used. There are many types of shock absorbers, such as hydraulic shock absorbers, etc.
[0003] Currently, the assembly of hydraulic shock absorber adjustment bodies on the market is mostly manual or semi-automatic. It requires eight people to produce a single adjustment body, resulting in low production efficiency. The highest output per hour is only 500-600 pieces. Furthermore, the labor-intensive nature and high labor costs severely limit the production efficiency of adjustment bodies. The numerous steps and high costs in the production process of adjustment bodies lead to a low market share and a limited application range. Summary of the Invention
[0004] This invention provides a motorcycle shock absorber adjustment body assembly machine to at least solve the problems of low automation and high labor costs in the production of adjustment bodies in the prior art.
[0005] To achieve the above technical solution, the technical solution of the present invention is as follows: a motorcycle shock absorber adjustment body assembly machine, comprising a frame and a first turntable mechanism and a second turntable mechanism rotatably mounted on the frame. The circumference of the first turntable mechanism is provided with a body feeding device for transporting and assembling the adjustment body into the fixture of the first turntable mechanism, an adjustment steel needle feeding device for inserting the adjustment steel needle into the fixture of the first turntable mechanism after testing and oiling, a washer feeding device for putting the washer onto the adjustment steel needle in the fixture, an adjustment steel needle assembly device for transporting the steel needle on the fixture, inserting it into the body and tightening it, a snap ring feeding device for putting the snap ring onto the adjustment steel needle, and a sealing ring feeding device for putting the sealing ring onto the body. The circumference of the second turntable mechanism is provided with a spring feeding device for rotating and assembling the spring onto the main body, a gasket feeding device for assembling the gasket onto the main body, a piston head feeding device for transporting and assembling the piston head onto the main body, a nut feeding device for transporting and locking the nut onto the main body, and a finished product unloading device for stacking and storing the finished product after removing it from the second turntable mechanism. A semi-finished product handling device is movably provided between the adjacent first turntable mechanism and the second turntable mechanism, for moving the semi-finished product off the first turntable mechanism and flipping it over to a second fixture inserted into the second turntable mechanism.
[0006] Furthermore, the body loading device includes a body stacking assembly located on one side of the frame; a first body handling robot and a second body handling robot are provided at an angle to each other in front of the body stacking assembly, and a body transfer mechanism is movably provided between adjacent first body handling robots and second body handling robots; the body transfer mechanism is used to clamp the body that the first body handling robot moves from the body stacking assembly, flip it at a ° and then send it to the second body handling robot; The adjustable steel needle feeding device includes an adjustable steel needle vibration feeding mechanism; an adjustable steel needle transporting robot is provided along the output direction of the adjustable steel needle vibration feeding mechanism; an adjustable steel needle visual inspection mechanism and an adjustable steel needle oiling mechanism are provided horizontally below the adjustable steel needle transporting robot; wherein: the adjustable steel needle transporting robot sequentially transports the adjustable steel needles output by the adjustable steel needle vibration feeding mechanism to the adjustable steel needle visual inspection mechanism for inspection and then to the adjustable steel needle oiling mechanism for oiling before inserting them into the fixture on the first turntable mechanism; The washer feeding device includes a washer vibrating feeding mechanism fixed to the frame; the output end of the washer vibrating feeding mechanism is equipped with a washer cutting mechanism that can be raised, lowered, and reciprocated; a transfer mechanism is rotatably provided in front of the washer cutting mechanism; the transfer mechanism is equipped with a washer oiling mechanism and a washer brushing mechanism; both the washer oiling mechanism and the washer brushing mechanism can move closer to or away from the axis of rotation of the transfer mechanism; a washer handling robot is provided above the transfer mechanism; The adjusting steel needle assembly device includes an adjusting needle transporting robot and an adjusting needle locking mechanism arranged around the periphery of the first turntable mechanism; the adjusting needle transporting robot is used to transport the adjusting steel needle from the fixture and insert it into the body of the fixture; the adjusting needle locking mechanism is used to screw the adjusting steel needle into the body. The snap ring feeding device includes a snap ring feeding mechanism; a snap ring insertion mechanism is provided in front of the snap ring feeding mechanism, and the snap ring feeding mechanism and the snap ring insertion mechanism are connected by a pipeline; a snap ring pressing mechanism is provided directly in front of the snap ring insertion mechanism; The sealing ring feeding device includes a sealing ring vibration feeding mechanism; an O-ring distribution mechanism and an O-ring transfer mechanism are arranged in a straight line in front of the sealing ring vibration feeding mechanism; an O-ring handling robot is movably provided above the adjacent O-ring distribution mechanism and O-ring transfer mechanism.
[0007] Furthermore, the first body handling robot includes a first body handling linear module spanning above the body stacking assembly and the body transfer mechanism; the output end of the first body handling linear module is provided with a first body handling lifting assembly; the output end of the first body handling lifting assembly is fixedly provided with a slide cylinder; the output end of the slide cylinder is equipped with a body gripper cylinder at an inclined angle. The second body handling robot includes a second XZ translation component; the output end of the second XZ translation component is provided with a second body finger cylinder; the output end of the second body finger cylinder is provided with a grasping finger with one end in a semi-cylindrical shape; The main body transplanting mechanism includes a main body transplanting base mounted on the frame; a main body transplanting cylinder is provided on one side of the main body transplanting base; a main body rotating base is movably mounted on the main body transplanting base; the main body transplanting cylinder can drive the main body rotating base to move back and forth; a main body rotating component is provided on the main body rotating base in a horizontal manner. The adjustable steel needle handling robot includes an adjustable steel needle handling bracket; one end of the adjustable steel needle handling bracket is provided with an adjustable steel needle handling drive cylinder; a three-plate is slidably provided on one side of the adjustable steel needle handling bracket; the adjustable steel needle handling drive cylinder can drive the three-plate to move back and forth; the three-plate is provided with an array of adjustable steel needle handling components that can move back and forth in the vertical direction. The adjustable steel needle visual inspection mechanism includes an adjustable steel needle rotation assembly; a camera assembly is provided along the rotation axis of the adjustable steel needle rotation assembly; and a light source assembly is provided directly opposite the camera assembly. The adjusting steel needle oiling mechanism includes a second adjusting steel needle rotating assembly; the second adjusting steel needle rotating assembly is movably provided with an oiling component and an oil scraping component on both sides; the oiling component and the oil scraping component both move toward the axis of rotation of the second adjusting steel needle rotating assembly; The washer cutting mechanism includes a washer cutting bracket; a washer receiving block is provided on the washer cutting bracket; a limiting pin is inserted into the washer receiving block in a triangular shape; washer fiber optic sensors are provided on both sides of the limiting pin; a washer slide cylinder is provided on the washer cutting bracket; a washer receiving seat is provided at the output end of the washer slide cylinder; the washer slide cylinder can drive the washer receiving seat to reciprocate back and forth on the limiting pin; The transfer mechanism includes a washer transfer bracket; a washer rotary motor is fixedly mounted on one side of the washer transfer bracket; a washer rotary shaft is mounted on the top of the washer transfer bracket; the washer rotary motor is connected to the washer rotary shaft via a synchronous belt; a washer transfer pushing cylinder is located directly opposite the washer transfer bracket; a convex washer transfer pushing plate is fixedly mounted on the output end of the washer transfer pushing cylinder; the washer transfer pushing plate is movably inserted into the washer rotary shaft; one end of the washer rotary shaft is frustoconical and has concave clearance grooves arranged in a circular array. The gasket oil injection mechanism includes a gasket oil injection bracket; a gasket oil injection slide cylinder that extends and retracts horizontally is provided on one side of the gasket oil injection bracket; an oil injection switch valve is provided horizontally at the output end of the gasket oil injection slide cylinder. The washer oiling mechanism includes an oiling bracket; an oiling slide cylinder is fixedly mounted on the oiling bracket; and a brush assembly is adjustablely mounted at the output end of the oiling slide cylinder. The washer handling robot includes a washer handling bracket; a washer handling cylinder is provided on one side of the washer handling bracket; a washer handling transverse plate is slidably provided on the washer handling bracket; the washer handling cylinder can drive the washer handling transverse plate to move back and forth; a washer picking component and a washer feeding component are movably provided on the washer handling transverse plate; the washer picking component includes a first washer lifting component; a deformable expansion pin is inserted into the output end of the first washer lifting component; an expansion pin pusher element is movably provided on the expansion pin; the washer feeding component includes a second washer lifting component; a second expansion pin that can deform radially is inserted into the output end of the second washer lifting component; a second expansion pin pusher element is movably provided on the second expansion pin; The adjusting needle transporting robot includes an adjusting needle transporting XZ translation component; an adjusting detection fiber optic component is vertically and vertically mounted on one side of the adjusting needle transporting XZ translation component; an adjusting needle gripping component is vertically and vertically mounted on the adjusting needle transporting XZ translation component; and an adjusting needle reflection fiber optic sensor is located directly in front of the adjusting detection fiber optic component. The adjusting pin locking mechanism includes an adjusting pin locking bracket; an adjusting pin locking lifting cylinder is provided on the top of the adjusting pin locking bracket; a locking motor is slidably provided on one side of the adjusting pin locking bracket; a retractable rotating shaft is driven and connected below the locking motor; a pressing component is movably provided below the locking motor; and the rotating shaft is movably inserted into the pressing component. The snap ring insertion mechanism includes a snap ring insertion bracket; a pusher block assembly is fixedly mounted on the top of the snap ring insertion bracket; a snap ring pusher assembly is inserted into the pusher block assembly, which can reciprocate back and forth in the horizontal direction; a snap ring limiting assembly is inserted into the pusher block assembly, which can reciprocate back and forth in the vertical direction; a T-shaped push groove is provided through the pusher block assembly along its length; and a detection block is inserted into the pusher block assembly. The snap ring pressing mechanism includes a snap ring pressing bracket; a snap ring pressing lifting cylinder is provided on the snap ring pressing bracket; a snap ring pressing receiving seat is slidably provided on one side of the snap ring pressing bracket; the snap ring pressing lifting cylinder can drive the snap ring pressing receiving seat to reciprocate back and forth in the vertical direction; a snap ring pressing cylinder is provided on the snap ring pressing receiving seat; a pressing rod is provided at the output end of the snap ring pressing cylinder; one end of the pressing rod is slidably inserted into the snap ring pressing receiving seat; The sealing ring vibratory feeding mechanism includes a vibratory feeder; the output end of the vibratory feeder is provided with a sealing ring distributor. The O-ring transfer mechanism includes an O-ring transfer support; the O-ring transfer support is provided with a first spring support and a second spring support arranged coaxially. The O-ring transport robot includes an O-ring XZ transport assembly; the output end of the XZ transport assembly is arrayed with an O-ring transport fixture that can deform radially; and an O-ring pusher assembly is movably mounted on the O-ring transport fixture.
[0008] Furthermore, the spring feeding device includes a spring vibrating feeder; the output end of the spring vibrating feeder is provided with a spring receiving seat; the top of the spring vibrating feeder is provided with a spring pressing assembly, which is located near the spring receiving seat; a spring feeding and handling robot is provided on one side of the spring receiving seat. The gasket feeding device includes a gasket vibrating feeder; the output end of the gasket vibrating feeder is provided with a gasket receiving assembly; a gasket handling robot is provided on one side of the gasket receiving assembly; The piston head feeding device includes a piston head vibrating feeder; the output end of the piston head vibrating feeder is provided with a piston head receiving seat; a gasket clamping assembly is installed obliquely in front of the piston head receiving seat; a piston head handling robot is movably provided above the piston head receiving seat and the gasket clamping assembly; The nut feeding device includes a nut vibration feeding device; the output end of the nut vibration feeding device is provided with a nut ejection mechanism; a positioning mechanism is provided in front of the nut ejection mechanism along the circumference of the second turntable mechanism; a nut tightening mechanism is rotatably provided above the positioning mechanism. The finished product unloading device includes a finished product unloading robot; a finished product oiling mechanism is provided below the finished product unloading robot; a finished product brushing mechanism is provided in front of the finished product oiling mechanism; a finished product unloading transfer mechanism is provided on one side of the finished product oiling mechanism; a finished product stacking and storage mechanism is provided on one side of the finished product unloading transfer mechanism; a stacking and loading robot is movably provided above the finished product unloading transfer mechanism and the finished product stacking and storage mechanism. The semi-finished product handling device includes a semi-finished product handling XZ moving component; a first semi-finished product handling clamping component and a second semi-finished product handling clamping component are vertically and elliptically mounted on the semi-finished product handling XZ moving component; and a semi-finished product flipping component is provided below the semi-finished product handling XZ moving component.
[0009] Furthermore, the spring-loaded material handling robot includes a spring-loaded material handling XZ translation component; a spring swing cylinder is fixedly mounted at the output end of the spring-loaded material handling XZ translation component; and a spring-grip finger-grabbing cylinder is fixedly mounted at the output end of the spring swing cylinder. The positioning mechanism includes a positioning bracket; the positioning bracket is provided with a pressing positioning component and a lower supporting positioning component that are close to or far apart from each other; The nut tightening mechanism includes a nut tightening bracket; a nut locking and pressing cylinder is provided on the top of the nut tightening bracket; a nut tightening assembly is slidably provided on one side of the nut tightening bracket; the nut locking and pressing cylinder can drive the nut tightening assembly to move back and forth.
[0010] Furthermore, the pressing positioning assembly includes a pressing positioning cylinder fixed on the positioning bracket; a pressing block mounting plate is screwed to the output end of the pressing positioning cylinder; a positioning pressure plate is adjustablely mounted on the pressing block mounting plate; and a through insertion hole is provided on the positioning pressure plate. The support and positioning assembly includes a lower support and positioning cylinder fixed on the positioning bracket; a lower support block mounting plate is screwed onto the output end of the lower support and positioning cylinder; a lower support plate is adjustablely mounted on the lower pressure block mounting plate; and lower support positioning pins are symmetrically inserted into the lower support plate.
[0011] Furthermore, the motorcycle shock absorber adjustment body assembly machine also includes a tooling inspection component, a body inspection component, an adjustment pin inspection component, a snap ring visual inspection component, a sealing ring inspection component, a second turntable loading inspection component, a spring inspection component, a push washer inspection component, a thread dispensing component, and a finished product unloading inspection component; the tooling inspection component is located between the semi-finished product handling device and the body loading device, and is used to detect whether there is body material in the fixture on the first turntable mechanism; the adjustment pin inspection component is located between the body loading device and the adjustment pin loading device, and is used to detect whether there is adjustment pin material in the fixture on the first turntable mechanism; the snap ring visual inspection component is located between the snap ring loading device and the sealing ring loading device, and is used to detect whether the snap ring is assembled in place; the sealing ring inspection component is located between the sealing ring loading device and the semi-finished product unloading inspection component. Between the finished product handling device and the spring handling device, a detection component is used to check whether the sealing ring is assembled in place; the second turntable loading detection component is set between the semi-finished product handling device and the spring loading device to check whether there is a semi-finished product body in the fixture on the second turntable mechanism; the spring detection component is set between the spring loading device and the gasket loading device to check whether the spring is assembled in place; the spring detection component is separated from the spring loading device by one station; the gasket pushing detection component is set between the gasket loading device and the piston head loading device to check the gasket and perform correction; the thread dispensing component is set between the piston head loading device and the nut loading device to press the thread on the adjusting pin; the finished product unloading detection component is set between the finished product unloading device and the semi-finished product handling device to check whether there is a finished product body in the fixture on the second turntable mechanism.
[0012] Furthermore, the tooling detection component, the adjustment pin detection component, and the body detection component are all tooling through-beam fiber optic detection components; The snap ring visual inspection assembly includes a snap ring visual inspection bracket; an industrial camera that shoots vertically downwards is adjusted and mounted on the snap ring visual inspection bracket; a square light source is provided along the optical path of the industrial camera. The sealing ring detection assembly includes a sealing ring detection bracket; a sealing ring detection slide cylinder is provided on the sealing ring detection bracket; a sealing ring through-beam fiber optic assembly is provided at the output end of the sealing ring detection slide cylinder; a guide seat is provided on the sealing ring through-beam fiber optic assembly; a detection probe is retractably provided on the guide seat; and a photoelectric switch is provided on the top of the detection probe. Both the second turntable loading detection component and the finished product unloading detection component are third reflective off-voltage sensors; The spring detection assembly includes a spring detection base; a spring detection cylinder is provided on the top of the spring detection base; a proximity mounting base is provided at the output end of the spring detection cylinder; and a spring detection access switch is inserted into the proximity mounting base. The pad pushing detection assembly includes a pad pushing detection base; a pad pushing detection cylinder is provided on the top of the pad pushing detection base; a pad pushing block is adjustablely installed on the output end of the pad pushing detection cylinder; and a pad pushing detection reflective optical fiber is provided above the pad pushing block.
[0013] Compared with the prior art, the present invention has the following beneficial effects: 1) This invention employs a main body feeding device, an adjusting steel needle feeding device, a washer feeding device, an adjusting steel needle assembly device, a snap ring feeding device, a sealing ring feeding device, a spring feeding device, a gasket feeding device, a piston head feeding device, a nut feeding device, a semi-finished product handling device, and a finished product unloading device to achieve automatic feeding and assembly of the main body, adjusting steel needle, washer, snap ring, sealing ring, spring, gasket, piston head, and nut. This effectively improves the automation level of adjusting body production, reduces the manpower required for production to only one person, and increases output to a maximum of 1600 pieces per hour. Meanwhile, this invention is based on a dual-turntable system. The front turntable houses a main body feeding device, an adjusting steel needle feeding device, a washer feeding device, an adjusting steel needle assembly device, a snap ring feeding device, and a sealing ring feeding device. The rear turntable houses a spring feeding device, a gasket feeding device, a piston head feeding device, a nut feeding device, a semi-finished product handling device, and a finished product unloading device. This allows for the separation of the functional areas of the adjusting body assembly. The front turntable is only responsible for assembling and fixing the adjusting steel needle, washer, snap ring, and sealing ring at one end of the adjusting body, while the rear turntable is only responsible for assembling the spring, gasket, piston head, and tightening the nut. Furthermore, the semi-finished product handling device is placed between the first and second turntable mechanisms. If a single functional area is damaged, the operator can repair the damaged area without affecting the normal operation of other areas. In addition, by employing a dual-turntable structure, this invention ensures that the various mechanisms assembling the adjusting body are evenly distributed, effectively avoiding interference with the normal operation of the adjusting body assembly machine due to overly dense installation of mechanisms.
[0014] 2) This invention utilizes a combination of devices including a main body feeding device, an adjusting steel needle feeding device, a washer feeding device, an adjusting steel needle assembly device, a snap ring feeding device, a sealing ring feeding device, a spring feeding device, a gasket feeding device, a piston head feeding device, a nut feeding device, a semi-finished product handling device, a finished product unloading device, a tooling inspection component, a main body inspection component, an adjusting needle inspection component, a snap ring visual inspection component, a sealing ring inspection component, a second turntable feeding and inspection component, a spring inspection component, a push gasket inspection component, a thread dispensing component, a finished product unloading inspection component, and a PLC controller. This achieves automated transport and assembly of the main body, adjusting steel needles, washers, snap rings, sealing rings, springs, gaskets, piston heads, and nuts, replacing manual operation, ensuring production quality, reducing production time, and thus improving production efficiency. This invention has a simple structure, saves costs, and has high work efficiency. It reduces labor costs and labor intensity, resulting in low production costs, good product quality, high yield, and high equipment utilization.
[0015] 3) This invention achieves multi-process one-time assembly of the adjustment body into finished products by setting up tooling inspection components, body inspection components, adjusting pin inspection components, snap ring visual inspection components, sealing ring inspection components, second turntable feeding inspection components, spring inspection components, push pad inspection components, thread dispensing components, and finished product unloading inspection components. It also performs quality inspection on the finished products. The entire production equipment has a high degree of automation, which greatly improves production efficiency, is conducive to mass production and full inspection, and ensures product quality. Attached Figure Description
[0016] To further illustrate the various embodiments, the present invention provides accompanying drawings. These drawings are part of the disclosure of the present invention, primarily used to illustrate the embodiments and to explain the operating principles of the embodiments in conjunction with the relevant descriptions in the specification. With reference to these drawings, those skilled in the art should be able to understand other possible implementations and the advantages of the present invention. Components in the drawings are not drawn to scale, and similar component symbols are generally used to represent similar components.
[0017] Figure 1 This is a top view of the motorcycle shock absorber adjustment body assembly machine of the present invention; Figure 2 This is a three-dimensional structural schematic diagram of the motorcycle shock absorber adjustment body assembly machine of the present invention; Figure 3 for Figure 2 A magnified view of part A in the diagram; Figure 4 This is a three-dimensional structural schematic diagram of the gasket feeding device of the present invention; Figure 5 This is a three-dimensional structural diagram of the sealing ring feeding device of the present invention; Figure 6This is a three-dimensional structural schematic diagram of the spring feeding device of the present invention; Figure 7 This is a three-dimensional structural diagram of the gasket feeding device of the present invention; Figure 8 This is a three-dimensional structural schematic diagram of the piston head feeding device of the present invention; Figure 9 This is a three-dimensional structural diagram of the nut feeding device of the present invention; Figure 10 This is a three-dimensional structural diagram of the finished product feeding device of the present invention; Figure 11 This is a three-dimensional structural diagram of the semi-finished product handling device of the present invention. Detailed Implementation
[0018] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0019] To enable those skilled in the art to better understand the present invention, the present invention will be further described in detail below with reference to the accompanying drawings and specific embodiments.
[0020] Please see the appendix Figures 1 to 11 As shown: A motorcycle shock absorber adjustment body assembly machine includes a frame 1 and a first turntable mechanism 2 and a second turntable mechanism 3 rotatably mounted on the frame 1. The following are provided on the circumference of the first turntable mechanism 2: a body loading device 4 for transporting and assembling the adjustment body into the fixture of the first turntable mechanism 2; an adjustment steel needle loading device 5 for inserting the adjustment steel needle into the fixture of the first turntable mechanism 2 after testing and oiling; a washer loading device 6 for fitting the washer onto the adjustment steel needle in the fixture; an adjustment steel needle assembly device 7 for transporting the steel needle from the fixture, inserting it into the body, and tightening it; a snap ring loading device 8 for fitting the snap ring onto the adjustment steel needle; and a sealing ring loading device 9 for fitting the sealing ring onto the body. The circumference of the second turntable mechanism 3 is provided with a spring feeding device 10 for rotating and assembling the spring onto the main body, a gasket feeding device 11 for assembling the gasket onto the main body, a piston head feeding device 12 for transporting and assembling the piston head onto the main body, a nut feeding device 13 for transporting and locking the nut onto the main body, and a finished product unloading device 15 for stacking and storing the finished product after removing it from the second turntable mechanism 3. A semi-finished product handling device 14 is movably provided between the adjacent first turntable mechanism 2 and second turntable mechanism 3, which is used to move the semi-finished product on the first turntable mechanism 2 away and flip it 180° into the second fixture inserted into the second turntable mechanism 3; The motorcycle shock absorber adjustment body assembly machine also includes an adjustment body tooling fixture, which includes a first tooling fixture and a second tooling fixture. The first tooling fixture is mounted on a first turntable mechanism 2, and the second tooling fixture is mounted on a second turntable mechanism 3. The number of first tooling fixtures mounted on the first turntable mechanism 2 is 6-12, and the number of second tooling fixtures mounted on the second turntable mechanism 3 is 6-12.
[0021] Among them, such as Figure 1 As shown, the first turntable mechanism 2 has 12 first tooling fixtures, and the second turntable mechanism 3 has 12 second tooling fixtures. The 12 first tooling fixtures are evenly installed on the first turntable mechanism 2, forming 12 workstations. The second turntable mechanism 3 has 12 second tooling fixtures, and the 12 second tooling fixtures are evenly installed on the second turntable mechanism 3, forming 12 workstations.
[0022] This embodiment employs a coordinated system of a main body feeding device 4, an adjusting steel needle feeding device 5, a washer feeding device 6, an adjusting steel needle assembly device 7, a snap ring feeding device 8, a sealing ring feeding device 9, a spring feeding device 10, a gasket feeding device 11, a piston head feeding device 12, a nut feeding device 13, a semi-finished product handling device 14, and a finished product unloading device 15 to achieve automatic feeding and assembly of the main body, adjusting steel needle, washer, snap ring, sealing ring, spring, gasket, piston head, and nut. This effectively improves the automation level of the adjusting body production, reduces the required manpower to only one person, and increases output to a maximum of 1600 pieces per hour. Meanwhile, this invention is based on a double turntable. On the front turntable, a main body feeding device 4, an adjusting steel needle feeding device 5, a washer feeding device 6, an adjusting steel needle assembly device 7, a snap ring feeding device 8, and a sealing ring feeding device 9 are set up. On the rear turntable, a spring feeding device 10, a gasket feeding device 11, a piston head feeding device 12, a nut feeding device 13, a semi-finished product handling device 14, and a finished product unloading device 15 are set up. This realizes the separation of the functional areas of the adjusting body assembly. The front turntable is only responsible for assembling and fixing the adjusting steel needle, washer, snap ring, and sealing ring at one end of the adjusting body, while the rear turntable is only responsible for assembling the spring, gasket, piston head, and locking the nut. In addition, the semi-finished product handling device 14 is placed between the first turntable mechanism 2 and the second turntable mechanism 3. When a single functional area is damaged, the staff can repair the damaged functional area without affecting the normal operation of other areas. Furthermore, by employing a dual-turntable structure, this invention ensures that all mechanisms of the assembly and adjustment body can be evenly distributed, effectively avoiding the impact on the normal operation of the adjustment body assembly machine caused by overly dense placement of mechanisms.
[0023] Based on the above embodiments, the body loading device 4 includes a body stacking assembly 41 located on one side of the frame 1; a first body handling robot 42 and a second body handling robot 43 are provided at an angle to each other in front of the body stacking assembly 41, and a body transfer mechanism 44 is movably provided between adjacent first body handling robots 42 and second body handling robots 43; the body transfer mechanism 44 is used to clamp the body that the first body handling robot 42 moves from the body stacking assembly 41, flip it 180° and then send it to the second body handling robot 43; The adjustable steel needle feeding device 5 includes an adjustable steel needle vibration feeding mechanism 51; an adjustable steel needle transporting robot 52 is provided along the output direction of the adjustable steel needle vibration feeding mechanism 51; an adjustable steel needle visual inspection mechanism 53 and an adjustable steel needle oiling mechanism 54 are provided horizontally below the adjustable steel needle transporting robot 52, wherein: the adjustable steel needle transporting robot 52 transports the adjustable steel needles output by the adjustable steel needle vibration feeding mechanism 51 to the adjustable steel needle visual inspection mechanism 53 for inspection and then to the adjustable steel needle oiling mechanism 54 for oiling before inserting them into the fixture on the first turntable mechanism 2; The washer feeding device 6 includes a washer vibration feeding mechanism 61 fixed on the frame 1; the output end of the washer vibration feeding mechanism 61 is provided with a washer cutting mechanism 62 that can be raised, lowered, and reciprocated; a transfer mechanism 63 is rotatably provided in front of the washer cutting mechanism 62; the transfer mechanism 63 is provided with a washer oiling mechanism 64 and a washer brushing mechanism 65; both the washer oiling mechanism 64 and the washer brushing mechanism 65 can move closer to or away from the axis of rotation of the transfer mechanism 63; a washer handling robot 66 is provided above the transfer mechanism 63. The adjusting steel needle assembly device 7 includes an adjusting needle transporting robot 71 and an adjusting needle locking mechanism 72 arranged around the first turntable mechanism 2; the adjusting needle transporting robot 71 is used to transport the adjusting steel needle on the fixture and insert it into the body on the fixture; the adjusting needle locking mechanism 72 is used to screw the adjusting steel needle into the body. The snap ring feeding device 8 includes a snap ring feeding mechanism 81; a snap ring insertion mechanism 82 is provided in front of the snap ring feeding mechanism 81, and the snap ring feeding mechanism 81 and the snap ring insertion mechanism 82 are connected by a pipeline; a snap ring pressing mechanism 83 is provided in front of the snap ring insertion mechanism 82. The sealing ring feeding device 9 includes a sealing ring vibration feeding mechanism 91; an O-ring distribution mechanism 92 and an O-ring transfer mechanism 93 are arranged in a straight line in front of the sealing ring vibration feeding mechanism 91; an O-ring handling robot 94 is movably provided above the adjacent O-ring distribution mechanism 92 and O-ring transfer mechanism 93.
[0024] Based on the above embodiments, the first body handling robot 42 includes a first body handling linear module spanning above the body stacking assembly 41 and the body transfer mechanism 44; the output end of the first body handling linear module is provided with a first body handling lifting assembly; the output end of the first body handling lifting assembly is fixedly provided with a slide cylinder; the output end of the slide cylinder is equipped with a body gripper cylinder at an inclined angle. The second body handling robot 43 includes a second XZ translation component; the output end of the second XZ translation component is provided with a second body finger cylinder; the output end of the second body finger cylinder is provided with a grasping finger with one end in a semi-cylindrical shape. The main body transplanting mechanism 44 includes a main body transplanting base disposed on the frame 1; a main body transplanting cylinder is disposed on one side of the main body transplanting base; a main body rotating base is movably disposed on the main body transplanting base; the main body transplanting cylinder can drive the main body rotating base to move back and forth; a main body rotating component is disposed on the main body rotating base in a horizontal manner. The adjustable steel needle handling robot 52 includes an adjustable steel needle handling bracket; an adjustable steel needle handling drive cylinder is provided at one end of the adjustable steel needle handling bracket; a three-plate is slidably provided on one side of the adjustable steel needle handling bracket; the adjustable steel needle handling drive cylinder can drive the three-plate to move back and forth; and adjustable steel needle handling components that can move back and forth in the vertical direction are arranged in an array on the three-plate. The adjustable steel needle visual inspection mechanism 53 includes an adjustable steel needle rotation assembly; a camera assembly is provided along the rotation axis of the adjustable steel needle rotation assembly; and a light source assembly is provided directly opposite the camera assembly. The adjusting steel needle oiling mechanism 54 includes a second adjusting steel needle rotating assembly; the second adjusting steel needle rotating assembly is movably provided with an oiling component and an oil scraping component on both sides; the oiling component and the oil scraping component both move toward the axis of rotation of the second adjusting steel needle rotating assembly; The washer cutting mechanism 62 includes a washer cutting bracket; a washer receiving block is provided on the washer cutting bracket; a limiting pin is inserted into the washer receiving block in a triangular shape; washer fiber optic sensors are provided on both sides of the limiting pin; a washer slide cylinder is provided on the washer cutting bracket; a washer receiving seat is provided at the output end of the washer slide cylinder; the washer slide cylinder can drive the washer receiving seat to reciprocate back and forth on the limiting pin; The transfer mechanism 63 includes a washer transfer bracket; a washer rotary motor is fixedly mounted on one side of the washer transfer bracket; a washer rotary shaft is mounted on the top of the washer transfer bracket; the washer rotary motor is connected to the washer rotary shaft via a synchronous belt; a washer transfer pushing cylinder is located directly opposite the washer transfer bracket; a convex washer transfer pushing plate is fixedly mounted on the output end of the washer transfer pushing cylinder; the washer transfer pushing plate is movably inserted into the washer rotary shaft; one end of the washer rotary shaft is frustoconical and has concave clearance grooves arranged in a circular array. The gasket oil injection mechanism 64 includes a gasket oil injection bracket; a gasket oil injection slide cylinder that extends and retracts in the horizontal direction is provided on one side of the gasket oil injection bracket; an oil injection switch valve is provided at the output end of the gasket oil injection slide cylinder in the horizontal direction. The washer oiling mechanism 65 includes an oiling bracket; an oiling slide cylinder is fixedly mounted on the oiling bracket; and a brush assembly is adjustablely mounted at the output end of the oiling slide cylinder. The washer handling robot 66 includes a washer handling bracket; a washer handling cylinder is provided on one side of the washer handling bracket; a washer handling transverse plate is slidably provided on the washer handling bracket; the washer handling cylinder can drive the washer handling transverse plate to move back and forth; a washer picking component and a washer feeding component are movably provided on the washer handling transverse plate; the washer picking component includes a first washer lifting component; a deformable expansion pin is inserted into the output end of the first washer lifting component; an expansion pin pusher element is movably provided on the expansion pin; the washer feeding component includes a second washer lifting component; a second expansion pin that can deform radially is inserted into the output end of the second washer lifting component; a second expansion pin pusher element is movably provided on the second expansion pin; The adjusting needle transporting robot 71 includes an adjusting needle transporting XZ translation component; an adjusting detection fiber optic component is vertically and vertically mounted on one side of the adjusting needle transporting XZ translation component; an adjusting needle gripping component is vertically and vertically mounted on the adjusting needle transporting XZ translation component; and an adjusting needle reflection fiber optic sensor is located directly in front of the adjusting detection fiber optic component. The adjusting pin locking mechanism 72 includes an adjusting pin locking bracket; an adjusting pin locking lifting cylinder is provided on the top of the adjusting pin locking bracket; a locking motor is slidably provided on one side of the adjusting pin locking bracket; a retractable rotating shaft is driven and connected below the locking motor; a pressing assembly is movably provided below the locking motor; and the rotating shaft is movably inserted into the pressing assembly. The snap ring insertion mechanism 82 includes a snap ring insertion bracket; a pusher block assembly is fixedly provided on the top of the snap ring insertion bracket; a snap ring pusher assembly is inserted into the pusher block assembly, which can reciprocate back and forth in the horizontal direction; a snap ring limiting assembly is inserted into the pusher block assembly, which can reciprocate back and forth in the vertical direction; a T-shaped push groove is provided through the pusher block assembly along its length; and a detection block is inserted into the pusher block assembly. The snap ring pressing mechanism 83 includes a snap ring pressing bracket; a snap ring pressing lifting cylinder is provided on the snap ring pressing bracket; a snap ring pressing receiving seat is slidably provided on one side of the snap ring pressing bracket; the snap ring pressing lifting cylinder can drive the snap ring pressing receiving seat to move back and forth in the vertical direction; a snap ring pressing cylinder is provided on the snap ring pressing receiving seat; a pressing rod is provided at the output end of the snap ring pressing cylinder; one end of the pressing rod is slidably inserted into the snap ring pressing receiving seat; The sealing ring vibratory feeding mechanism 91 includes a vibratory feeder; the output end of the vibratory feeder is provided with a sealing ring distributor. The O-ring transfer mechanism 93 includes an O-ring transfer support; the O-ring transfer support is provided with a first spring support and a second spring support arranged coaxially. The O-ring handling robot 94 includes an O-ring XZ handling assembly; the output end of the XZ handling assembly is arrayed with an O-ring handling fixture that can deform radially; and an O-ring pushing assembly is movably mounted on the O-ring handling fixture.
[0025] Based on the above embodiments, the spring feeding device 10 includes a spring vibrating feeder 101; the output end of the spring vibrating feeder 101 is provided with a spring receiving seat 102; the top of the spring vibrating feeder 101 is provided with a spring pressing assembly 103, which is located near the spring receiving seat 102; a spring feeding and handling robot 104 is provided on one side of the spring receiving seat 102. The gasket feeding device 11 includes a gasket vibrating feeder 111; the output end of the gasket vibrating feeder 111 is provided with a gasket receiving assembly 112; a gasket handling robot is provided on one side of the gasket receiving assembly 112; The piston head feeding device 12 includes a piston head vibrating feeder 121; the output end of the piston head vibrating feeder 121 is provided with a piston head receiving seat 122; a gasket clamping assembly 123 is installed obliquely in front of the piston head receiving seat 122; a piston head handling robot 124 is movably provided above the piston head receiving seat 122 and the gasket clamping assembly 123. The nut feeding device 13 includes a nut vibration feeding device 131; the output end of the nut vibration feeding device 131 is provided with a nut ejection mechanism 132; a positioning mechanism 133 is provided on the circumference of the second turntable mechanism 3 in front of the nut ejection mechanism 132; a nut tightening mechanism 134 is rotatably provided above the positioning mechanism 133. The finished product unloading device 15 includes a finished product unloading robot 151; a finished product oiling mechanism 152 is provided below the finished product unloading robot 151; a finished product brushing mechanism 153 is provided directly in front of the finished product oiling mechanism 152; a finished product unloading transfer mechanism 154 is provided on one side of the finished product oiling mechanism 152; a finished product stacking and storage mechanism 155 is provided on one side of the finished product unloading transfer mechanism 154; and a stacking and loading robot 156 is movably provided above the finished product unloading transfer mechanism 154 and the finished product stacking and storage mechanism 155. The semi-finished product handling device 14 includes a semi-finished product handling XZ moving component 141; a semi-finished product first handling clamping component 142 and a semi-finished product second handling clamping component 143 are elliptical and movable on the semi-finished product handling XZ moving component 141; and a semi-finished product flipping component is provided below the semi-finished product handling XZ moving component 141.
[0026] Based on the above embodiments, the spring-loaded handling robot 104 includes a spring-loaded handling XZ translation component; a spring swing cylinder is fixedly provided at the output end of the spring-loaded handling XZ translation component; and a spring-grip finger-grabbing cylinder is fixedly provided at the output end of the spring swing cylinder. The positioning mechanism 133 includes a positioning bracket; the positioning bracket is provided with a pressing positioning component and a lower supporting positioning component that are close to or far apart from each other; The nut tightening mechanism 134 includes a nut tightening bracket; a nut locking and pressing cylinder is provided on the top of the nut tightening bracket; a nut tightening assembly is slidably provided on one side of the nut tightening bracket; the nut locking and pressing cylinder can drive the nut tightening assembly to move back and forth.
[0027] Based on the above embodiments, the pressing positioning assembly includes a pressing positioning cylinder fixed on the positioning bracket; a pressing block mounting plate is screwed onto the output end of the pressing positioning cylinder; a positioning pressure plate is adjustablely mounted on the pressing block mounting plate; and a through insertion hole is provided on the positioning pressure plate. The support and positioning assembly includes a lower support and positioning cylinder fixed on the positioning bracket; a lower support block mounting plate is screwed onto the output end of the lower support and positioning cylinder; a lower support plate is adjustablely mounted on the lower pressure block mounting plate; and lower support positioning pins are symmetrically inserted into the lower support plate.
[0028] Based on the above embodiments, the motorcycle shock absorber adjustment body assembly machine further includes a tooling inspection component 16, a body inspection component 17, an adjustment pin inspection component 18, a snap ring visual inspection component 19, a sealing ring inspection component 20, a second turntable loading inspection component 21, a spring inspection component 22, a push pad inspection component 23, a thread dispensing component 24, and a finished product unloading inspection group 25 pieces; the tooling inspection component is disposed between the semi-finished product handling device 14 and the body loading device 4, and is used to detect whether there is body raw material in the fixture on the first turntable mechanism 2; the adjustment pin inspection component is disposed between the body loading device 4 and the adjustment steel pin loading device 5, and is used to detect whether there is adjustment steel pin raw material in the fixture on the first turntable mechanism 2; the snap ring visual inspection component is disposed between the snap ring loading device 8 and the sealing ring loading device 9, and is used to detect whether the snap ring is assembled in place; the sealing ring inspection component is disposed between the sealing ring loading device 8 and the sealing ring loading device 9. Between the semi-finished product handling device 14 and the second turntable feeding detection component 9, a detection component is used to detect whether the sealing ring is assembled in place; the second turntable feeding detection component is located between the semi-finished product handling device 14 and the spring feeding device 10, and is used to detect whether there is a semi-finished product body in the fixture on the second turntable mechanism 3; the spring detection component is located between the spring feeding device 10 and the gasket feeding device 11, and is used to detect whether the spring is assembled in place; the spring detection component is spaced one station apart from the spring feeding device 10; the gasket pushing detection component is located between the gasket feeding device 11 and the piston head feeding device 12, and is used to detect the gasket and perform correction; the thread dispensing component is located between the piston head feeding device 12 and the nut feeding device 13, and is used to submit the thread on the adjusting pin; the finished product unloading detection component is located between the finished product unloading device 15 and the semi-finished product handling device 14, and is used to detect whether there is a finished product body in the fixture on the second turntable mechanism 3.
[0029] Based on the above embodiments, the tooling detection component, the adjustment pin detection component, and the body detection component are all tooling through-beam fiber optic detection components; The snap ring visual inspection assembly includes a snap ring visual inspection bracket; an industrial camera that shoots vertically downwards is adjusted and mounted on the snap ring visual inspection bracket; a square light source is provided along the optical path of the industrial camera. The sealing ring detection assembly includes a sealing ring detection bracket; a sealing ring detection slide cylinder is provided on the sealing ring detection bracket; a sealing ring through-beam fiber optic assembly is provided at the output end of the sealing ring detection slide cylinder; a guide seat is provided on the sealing ring through-beam fiber optic assembly; a detection probe is retractably provided on the guide seat; and a photoelectric switch is provided on the top of the detection probe. Both the second turntable loading detection component and the finished product unloading detection component are third reflective off-voltage sensors; The spring detection assembly includes a spring detection base; a spring detection cylinder is provided on the top of the spring detection base; a proximity mounting base is provided at the output end of the spring detection cylinder; and a spring detection access switch is inserted into the proximity mounting base. The pad pushing detection assembly includes a pad pushing detection base; a pad pushing detection cylinder is provided on the top of the pad pushing detection base; a pad pushing block is adjustablely installed on the output end of the pad pushing detection cylinder; and a pad pushing detection reflective optical fiber is provided above the pad pushing block.
[0030] In this example, the setup of tooling inspection components, body inspection components, adjusting pin inspection components, snap ring vision inspection components, sealing ring inspection components, second turntable feeding inspection components, spring inspection components, push pad inspection components, thread dispensing components, and finished product unloading inspection components enables the one-time assembly of multiple processes in the production of the adjusting body into finished products, and performs quality inspection on the finished products. The entire production equipment has a high degree of automation, which greatly improves production efficiency, is conducive to mass production and full inspection, and ensures product quality.
[0031] In summary, this invention, through the coordinated operation of a main body feeding device, an adjusting steel needle feeding device, a washer feeding device, an adjusting steel needle assembly device, a snap ring feeding device, a sealing ring feeding device, a spring feeding device, a gasket feeding device, a piston head feeding device, a nut feeding device, a semi-finished product handling device, a finished product unloading device, a tooling inspection component, a main body inspection component, an adjusting needle inspection component, a snap ring visual inspection component, a sealing ring inspection component, a second turntable feeding and inspection component, a spring inspection component, a push gasket inspection component, a thread dispensing component, a finished product unloading inspection component, and a PLC controller, achieves automated transport and assembly of the main body, adjusting steel needles, washers, snap rings, sealing rings, springs, gaskets, piston heads, and nuts. This replaces manual operation, ensures production quality, reduces production time, and thus improves production efficiency. This invention has a simple structure, saves costs, and has high work efficiency. It reduces labor costs and labor intensity, resulting in low production costs, good product quality, high yield, and high equipment utilization.
[0032] The above description is merely a preferred embodiment of the present invention and is not intended to limit the present invention in any way. Although the present invention has been disclosed above with reference to preferred embodiments, it is not intended to limit the present invention. Any person skilled in the art should be able to make equivalent embodiments by making some changes or modifications to the above-disclosed technical content without departing from the scope of the present invention. Any simple modifications, equivalent changes, and modifications made to the above embodiments based on the technical essence of the present invention without departing from the scope of the present invention shall still fall within the scope of the present invention.
Claims
1. A motorcycle shock absorber adjustment body assembly machine, comprising a frame (1) and a first turntable mechanism (2) and a second turntable mechanism (3) rotatably mounted on the frame (1), characterized in that, The following are provided on the circumference of the first turntable mechanism (2): a body loading device (4) for transporting and assembling the adjustment body into the fixture of the first turntable mechanism (2); an adjustment steel needle loading device (5) for inserting the adjustment steel needle into the fixture of the first turntable mechanism (2) after testing and applying oil; a washer loading device (6) for fitting the washer onto the adjustment steel needle in the fixture; an adjustment steel needle assembly device (7) for transporting and inserting the steel needle on the fixture into the body and tightening it; a snap ring loading device (8) for fitting the snap ring onto the adjustment steel needle; and a sealing ring loading device (9) for fitting the sealing ring onto the body. The circumference of the second turntable mechanism (3) is provided with a spring feeding device (10) for rotating and assembling the spring onto the body, a gasket feeding device (11) for assembling the gasket onto the body, a piston head feeding device (12) for transporting and assembling the piston head onto the body, a nut feeding device (13) for transporting and locking the nut onto the body, and a finished product unloading device (15) for stacking and storing the finished product after removing it from the second turntable mechanism (3). A semi-finished product handling device (14) is movably provided between the adjacent first turntable mechanism (2) and second turntable mechanism (3) for moving the semi-finished product on the first turntable mechanism (2) away and flipping it 180° into the second fixture inserted into the second turntable mechanism (3); The spring feeding device (10) includes a spring vibrating feeder (101); the output end of the spring vibrating feeder (101) is provided with a spring receiving seat (102); the top of the spring vibrating feeder (101) is provided with a spring pressing assembly (103), which is located close to the spring receiving seat (102); a spring feeding and handling robot (104) is provided on one side of the spring receiving seat (102). The gasket feeding device (11) includes a gasket vibrating feeder (111); the output end of the gasket vibrating feeder (111) is provided with a gasket receiving assembly (112); a gasket handling robot is provided on one side of the gasket receiving assembly (112); The piston head feeding device (12) includes a piston head vibrating feeder (121); the output end of the piston head vibrating feeder (121) is provided with a piston head receiving seat (122); a gasket clamping assembly (123) is installed obliquely in front of the piston head receiving seat (122); a piston head handling robot (124) is movably provided above the piston head receiving seat (122) and the gasket clamping assembly (123). The nut feeding device (13) includes a nut vibration feeding device (131); the output end of the nut vibration feeding device (131) is provided with a nut ejection mechanism (132); a positioning mechanism (133) is provided on the circumference of the second turntable mechanism (3) in front of the nut ejection mechanism (132); a nut tightening mechanism (134) is rotatably provided above the positioning mechanism (133). The finished product unloading device (15) includes a finished product unloading robot (151); a finished product oiling mechanism (152) is provided below the finished product unloading robot (151); a finished product brushing mechanism (153) is provided in front of the finished product oiling mechanism (152); a finished product unloading transfer mechanism (154) is provided on one side of the finished product oiling mechanism (152); a finished product stacking and storage mechanism (155) is provided on one side of the finished product unloading transfer mechanism (154); a stacking and loading robot (156) is movably provided above the finished product unloading transfer mechanism (154) and the finished product stacking and storage mechanism (155). The semi-finished product handling device (14) includes a semi-finished product handling XZ moving component (141); a semi-finished product first handling clamping component (142) and a semi-finished product second handling clamping component (143) are provided on the semi-finished product handling XZ moving component (141) and can be raised and lowered; a semi-finished product flipping component (144) is provided below the semi-finished product handling XZ moving component (141). The main body feeding device (4) includes a main body stacking assembly (41) located on one side of the frame (1); a first main body handling robot (42) and a second main body handling robot (43) are provided at an angle to each other in front of the main body stacking assembly (41), and a main body transfer mechanism (44) is movably provided between adjacent first main body handling robot (42) and second main body handling robot (43); the main body transfer mechanism (44) is used to clamp the main body that the first main body handling robot (42) moves from the main body stacking assembly (41), and flip it 180° before sending it to the second main body handling robot (43); The adjustable steel needle feeding device (5) includes an adjustable steel needle vibration feeding mechanism (51); an adjustable steel needle handling robot (52) is provided along the output direction of the adjustable steel needle vibration feeding mechanism (51); an adjustable steel needle visual inspection mechanism (53) and an adjustable steel needle oiling mechanism (54) are provided horizontally below the adjustable steel needle handling robot (52); wherein: the adjustable steel needle handling robot (52) sequentially transports the adjustable steel needles output by the adjustable steel needle vibration feeding mechanism (51) to the adjustable steel needle visual inspection mechanism (53) for inspection and then transports them to the adjustable steel needle oiling mechanism (54) for oiling and then inserts them into the fixture on the first turntable mechanism (2); The washer feeding device (6) includes a washer vibration feeding mechanism (61) fixed on the frame (1); the output end of the washer vibration feeding mechanism (61) is provided with a washer cutting mechanism (62) that can be lifted and reciprocated; a transfer mechanism (63) is rotatably provided in front of the washer cutting mechanism (62); the transfer mechanism (63) is provided with a washer oiling mechanism (64) and a washer brushing mechanism (65); the washer oiling mechanism (64) and the washer brushing mechanism (65) can both move closer to or away from the axis of rotation of the transfer mechanism (63); a washer handling robot (66) is provided above the transfer mechanism (63). The adjusting steel needle assembly device (7) includes an adjusting needle handling robot (71) and an adjusting needle locking mechanism (72) arranged around the first turntable mechanism (2); the adjusting needle handling robot (71) is used to handle the adjusting steel needle on the fixture and insert it into the body of the fixture; the adjusting needle locking mechanism (72) is used to screw the adjusting steel needle into the body. The snap ring feeding device (8) includes a snap ring feeding mechanism (81); a snap ring insertion mechanism (82) is provided in front of the snap ring feeding mechanism (81), and the snap ring feeding mechanism (81) and the snap ring insertion mechanism (82) are connected by a pipeline; a snap ring pressing mechanism (83) is provided in front of the snap ring insertion mechanism (82). The sealing ring feeding device (9) includes a sealing ring vibration feeding mechanism (91); an O-ring distribution mechanism (92) and an O-ring transfer mechanism (93) are arranged in a straight line in front of the sealing ring vibration feeding mechanism (91); an O-ring handling robot (94) is movably provided above the adjacent O-ring distribution mechanism (92) and O-ring transfer mechanism (93).
2. The motorcycle shock absorber adjustment body assembly machine as described in claim 1, characterized in that: The first body handling robot (42) includes a first body handling linear module spanning above the body stacking assembly (41) and the body transfer mechanism (44); the output end of the first body handling linear module is provided with a first body handling lifting assembly; the output end of the first body handling lifting assembly is fixedly provided with a slide cylinder; the output end of the slide cylinder is equipped with a body gripper cylinder at an inclined angle. The second body handling robot (43) includes a second XZ translation component; the output end of the second XZ translation component is provided with a second body finger cylinder; the output end of the second body finger cylinder is provided with a grasping finger with one end in a semi-cylindrical shape; The main body transplanting mechanism (44) includes a main body transplanting base disposed on the frame (1); a main body transplanting cylinder is disposed on one side of the main body transplanting base; a main body rotating base is movably disposed on the main body transplanting base; the main body transplanting cylinder can drive the main body rotating base to move back and forth; a main body rotating component is disposed on the main body rotating base in a horizontal manner. The adjustable steel needle handling robot (52) includes an adjustable steel needle handling bracket; an adjustable steel needle handling drive cylinder is provided at one end of the adjustable steel needle handling bracket; a three-plate is slidably provided on one side of the adjustable steel needle handling bracket; the adjustable steel needle handling drive cylinder can drive the three-plate to move back and forth; the three-plate is arrayed with adjustable steel needle handling components that can move back and forth in the vertical direction. The adjustable steel needle visual inspection mechanism (53) includes an adjustable steel needle rotation assembly; a camera assembly is provided along the rotation axis of the adjustable steel needle rotation assembly; and a light source assembly is provided directly opposite the camera assembly. The adjusting steel needle oiling mechanism (54) includes a second adjusting steel needle rotating assembly; the second adjusting steel needle rotating assembly is movably provided with an oiling component and an oil scraping component on both sides; the oiling component and the oil scraping component both move toward the axis of rotation of the second adjusting steel needle rotating assembly; The washer cutting mechanism (62) includes a washer cutting bracket; a washer receiving block is provided on the washer cutting bracket; a limiting pin is inserted in a triangular shape on the washer receiving block; washer fiber optic sensors are provided on both sides of the limiting pin; a washer slide cylinder is provided on the washer cutting bracket; a washer receiving seat is provided at the output end of the washer slide cylinder; the washer slide cylinder can drive the washer receiving seat to reciprocate and insert itself onto the limiting pin; The transfer mechanism (63) includes a washer transfer bracket; a washer rotary motor is fixedly mounted on one side of the washer transfer bracket; a washer transfer rotary shaft is mounted on the top of the washer transfer bracket; the washer rotary motor is connected to the washer transfer rotary shaft via a synchronous belt; a washer transfer pushing cylinder is mounted on the opposite side of the washer transfer bracket; a convex washer transfer pushing plate is fixedly mounted on the output end of the washer transfer pushing cylinder; the washer transfer pushing plate is movably inserted into the washer transfer rotary shaft; one end of the washer transfer rotary shaft is frustoconical and has concave clearance grooves arranged in a circular array. The gasket oil injection mechanism (64) includes a gasket oil injection bracket; a gasket oil injection slide cylinder that extends and retracts in the horizontal direction is provided on one side of the gasket oil injection bracket; an oil injection switch valve is provided at the output end of the gasket oil injection slide cylinder in the horizontal direction. The gasket oiling mechanism (65) includes a gasket oiling bracket; a gasket oiling slide cylinder is fixed on the gasket oiling bracket; and a brush assembly is adjustablely installed at the output end of the gasket oiling slide cylinder. The washer handling robot (66) includes a washer handling bracket; a washer handling cylinder is provided on one side of the washer handling bracket; a washer handling transverse plate is slidably provided on the washer handling bracket; the washer handling cylinder can drive the washer handling transverse plate to move back and forth; a washer picking component and a washer feeding component are movably provided on the washer handling transverse plate; the washer picking component includes a first washer lifting component; a deformable expansion pin is inserted into the output end of the first washer lifting component; an expansion pin pusher element is movably provided on the expansion pin; the washer feeding component includes a second washer lifting component; The output end of the second lifting assembly of the washer is provided with a second expansion pin that can deform radially; a second expansion pin pusher element is movably provided on the second expansion pin. The adjusting needle handling robot (71) includes an adjusting needle handling XZ translation component; an adjusting detection fiber optic component is provided on one side of the adjusting needle handling XZ translation component; an adjusting needle gripping component is provided on the adjusting needle handling XZ translation component; and an adjusting needle reflection fiber optic sensor is provided in front of the adjusting detection fiber optic component. The adjusting pin locking mechanism (72) includes an adjusting pin locking bracket; the top of the adjusting pin locking bracket is provided with an adjusting pin locking lifting cylinder; a locking motor is slidably provided on one side of the adjusting pin locking bracket; a retractable rotating shaft is connected to the lower part of the locking motor; a pressing assembly is movably provided below the locking motor; the rotating shaft is movably inserted into the pressing assembly; The snap ring insertion mechanism (82) includes a snap ring insertion bracket; a pusher block assembly is fixedly provided on the top of the snap ring insertion bracket; a snap ring pusher assembly is inserted into the pusher block assembly, which can reciprocate back and forth in the horizontal direction; a snap ring limiting assembly is inserted into the pusher block assembly, which can reciprocate back and forth in the vertical direction; a T-shaped push groove is provided through the pusher block assembly in the length direction; and a detection block is inserted into the pusher block assembly. The snap ring pressing mechanism (83) includes a snap ring pressing bracket; a snap ring pressing lifting cylinder is provided on the snap ring pressing bracket; a snap ring pressing receiving seat is slidably provided on one side of the snap ring pressing bracket; the snap ring pressing lifting cylinder can drive the snap ring pressing receiving seat to move back and forth in the vertical direction; a snap ring pressing cylinder is provided on the snap ring pressing receiving seat; a pressing rod is provided at the output end of the snap ring pressing cylinder; one end of the pressing rod is slidably inserted into the snap ring pressing receiving seat; The sealing ring vibratory feeding mechanism (91) includes a vibratory feeder; the output end of the vibratory feeder is provided with a sealing ring distributor; The O-ring transfer mechanism (93) includes an O-ring transfer support; the O-ring transfer support is provided with a first spring support and a second spring support arranged coaxially. The O-ring transport robot (94) includes an O-ring XZ transport assembly; the output end array of the XZ transport assembly is provided with an O-ring transport fixture that can deform radially; and the O-ring transport fixture is movably provided with an O-ring pusher assembly.
3. The motorcycle shock absorber adjustment body assembly machine as described in claim 1, characterized in that: The spring-loaded handling robot (104) includes a spring-loaded handling XZ translation component; a spring swing cylinder is fixedly provided at the output end of the spring-loaded handling XZ translation component; and a spring-grip finger-grabbing cylinder is fixedly provided at the output end of the spring swing cylinder. The positioning mechanism (133) includes a positioning bracket; the positioning bracket is provided with a pressing positioning component and a lower support positioning component that are close to or far apart from each other; The nut tightening mechanism (134) includes a nut tightening bracket; a nut locking and pressing cylinder is provided on the top of the nut tightening bracket; a nut tightening assembly is slidably provided on one side of the nut tightening bracket; the nut locking and pressing cylinder can drive the nut tightening assembly to move back and forth.
4. The motorcycle shock absorber adjustment body assembly machine as described in claim 3, characterized in that: The pressing positioning assembly includes a pressing positioning cylinder fixed on the positioning bracket; a pressing block mounting plate is screwed to the output end of the pressing positioning cylinder; a positioning pressure plate is adjustablely mounted on the pressing block mounting plate; and a through insertion hole is provided on the positioning pressure plate. The support and positioning assembly includes a lower support and positioning cylinder fixed on the positioning bracket; a lower support block mounting plate is screwed onto the output end of the lower support and positioning cylinder; a lower support plate is adjustablely mounted on the lower pressure block mounting plate; and lower support positioning pins are symmetrically inserted into the lower support plate.
5. The motorcycle shock absorber adjustment body assembly machine as described in claim 1, characterized in that: The motorcycle shock absorber adjustment body assembly machine also includes a tooling inspection component, a body inspection component, an adjustment pin inspection component, a snap ring visual inspection component, a sealing ring inspection component, a second turntable loading inspection component, a spring inspection component, a push pad inspection component, a thread dispensing component, and a finished product unloading inspection component; the tooling inspection component is located between the semi-finished product handling device (14) and the body loading device (4), and is used to detect whether there is body material in the fixture on the first turntable mechanism (2); the adjustment pin inspection component is located between the body loading device (4) and the adjustment steel pin loading device (5), and is used to detect whether there is adjustment steel pin material in the fixture on the first turntable mechanism (2); the snap ring visual inspection component is located between the snap ring loading device (8) and the sealing ring loading device (9), and is used to detect whether the snap ring is assembled in place; the sealing ring inspection component is located between the sealing ring loading device (9) and the semi-finished product handling device (14), and is used to detect whether the snap ring is assembled in place. The system detects whether the sealing ring is assembled in place; the second turntable loading detection component is set between the semi-finished product handling device (14) and the spring loading device (10) to detect whether there is a semi-finished product body in the fixture on the second turntable mechanism (3); the spring detection component is set between the spring loading device (10) and the gasket loading device (11) to detect whether the spring is assembled in place; the spring detection component is spaced one station apart from the spring loading device (10); the gasket pushing detection component is set between the gasket loading device (11) and the piston head loading device (12) to detect the gasket and perform correction; the thread dispensing component is set between the piston head loading device (12) and the nut loading device (13) to submit the thread on the adjusting pin; the finished product unloading detection component is set between the finished product unloading device (15) and the semi-finished product handling device (14) to detect whether there is a finished product body in the fixture on the second turntable mechanism (3).
6. The motorcycle shock absorber adjustment body assembly machine as described in claim 5, characterized in that: The tooling detection component, the adjustment pin detection component, and the body detection component are all tooling through-beam fiber optic detection components. The snap ring visual inspection assembly includes a snap ring visual inspection bracket; an industrial camera that shoots vertically downwards is adjusted and mounted on the snap ring visual inspection bracket; a square light source is provided along the optical path of the industrial camera. The sealing ring detection assembly includes a sealing ring detection bracket; a sealing ring detection slide cylinder is provided on the sealing ring detection bracket; a sealing ring through-beam fiber optic assembly is provided at the output end of the sealing ring detection slide cylinder; a guide seat is provided on the sealing ring through-beam fiber optic assembly; a detection probe is retractably provided on the guide seat; and a photoelectric switch is provided on the top of the detection probe. Both the second turntable loading detection component and the finished product unloading detection component are third reflective off-voltage sensors; The spring detection assembly includes a spring detection base; a spring detection cylinder is provided on the top of the spring detection base; a proximity mounting base is provided at the output end of the spring detection cylinder; and a spring detection access switch is inserted into the proximity mounting base. The pad pushing detection assembly includes a pad pushing detection base; a pad pushing detection cylinder is provided on the top of the pad pushing detection base; a pad pushing block is adjustablely installed on the output end of the pad pushing detection cylinder; and a pad pushing detection reflective optical fiber is provided above the pad pushing block.
Citation Information
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Assembling machine for shock absorber assembly
CN111331359A
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