Numerical control machine tool machining process decision optimization method precision machining system and process
Patent Information
- Application Number
- CN202411307567.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-19
- Publication Date
- 2026-09-22
- Estimated Expiration
- 2044-09-19
AI Technical Summary
[0004]而基于上述的现有技术,目前现有的数控机床加工工艺决策优化方法的精密加工系统及工艺还存在以下问题,数控机床在加工板件时,板件往往是通过夹具固定在机床上,然而在对板件的另一面进行加工时,需要对板件重新装夹,降低了生产效率,提高了劳动强度,为此,本发明提供了数控机床加工工艺决策优化方法的精密加工系统及工艺
1、该数控机床加工工艺决策优化方法的精密加工系统及工艺,两个气缸运行,气缸推动两个滑动柱相向移动,滑动柱带动夹持单元同步移动,通过夹持单元对板件进行夹持固定,两个翻转电机运行,带动两个间歇齿轮运行,间歇齿轮带动角度齿轮转动,角度齿轮一百八十度转动,角度齿轮带动滑动柱同步转动,带动夹持单元同步转动,夹持单元带动板件同步一百八十度转动,从而实现板件的翻转,可以实现对板件反面加工,无需重新装夹或调整,提高了生产效率,降低了劳动强度。
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Figure CN118990065B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of CNC machine tool technology, specifically to a precision machining system and process for optimizing CNC machine tool machining process decisions. Background Technology
[0002] CNC machine tools for processing sheet metal, or CNC sheet metal machine tools for short, are machine tools that use CNC technology to perform cutting, drilling, milling and other processing operations on sheet metal. They achieve automated processing of sheet metal by inputting processing information in digital form and having the movement of the machine tool controlled by a computer.
[0003] According to the patent titled "A CNC Machine Tool for Plate Machining and its Machining Method" (Patent Publication No.: CN115255975A, Patent Publication Date: 2022-11-01), the invention includes a machine bed with two columns mounted on it. A fixing component is provided between the columns and the machine bed. A crossbeam connects the two columns. A first servo motor is fixedly mounted on one side of the crossbeam. A first lead screw is rotatably connected to the crossbeam, and the first servo motor is connected to the first lead screw. This invention, through the use of a V-shaped locking block that cooperates with a support plate and a pressure rod, can simultaneously fix multiple plates to be processed, achieving simultaneous processing of multiple plates at once. This improves the speed of cutting rounded corners and enhances overall processing efficiency. By employing a first, second, and third lead screw to control the movement direction of the tool holder, crossbeam, and slide, the tool holder and the plate to be processed are automatically adjusted at multiple angles, improving processing quality and efficiency.
[0004] Based on the aforementioned existing technologies, the precision machining systems and processes of current CNC machine tool machining process decision optimization methods still have the following problems: when CNC machine tools process plates, the plates are often fixed on the machine tool by fixtures. However, when processing the other side of the plate, the plate needs to be re-clamped, which reduces production efficiency and increases labor intensity. Therefore, this invention provides a precision machining system and process for CNC machine tool machining process decision optimization methods. Summary of the Invention
[0005] To address the shortcomings of existing technologies, this invention provides a precision machining system and process for optimizing CNC machine tool machining process decisions. It solves the problem that when CNC machine tools process sheet metal, the sheet metal is often fixed on the machine tool with a fixture, but when processing the other side of the sheet metal, it is necessary to re-clamp the sheet metal, which reduces production efficiency and increases labor intensity.
[0006] To achieve the above objectives, the present invention provides the following technical solution: a precision machining system for a CNC machine tool machining process decision optimization method, comprising a machining mechanism, wherein the machining mechanism has an internal flipping mechanism for flipping the plate, the flipping mechanism comprising: A rotating unit, located inside the processing mechanism, includes a base. A sliding frame is slidably mounted on the top of the base via a sliding groove and a slider. Cylinder frames are fixedly mounted at both the front and rear ends of the sliding frame. A cylinder is fixedly mounted on one side of the cylinder frame. Motor mounting plates are fixedly mounted on both the front and rear sides of the top of the sliding frame. A tilting motor is fixedly mounted on one side of the motor mounting plate, and an intermittent gear is fixedly mounted through the motor mounting plate at the output end of the tilting motor. An angle gear is rotatably mounted inside both the front and rear plates of the sliding frame. Limiting holes are opened inside the angle gears. Two insertion holes are symmetrically opened at the top and bottom of the angle gears. A sliding column is slidably mounted inside the limiting holes. The output end of the cylinder passes through the cylinder frame and is rotatably connected to the sliding column. A limiting component is provided on the side of the motor mounting plate near the intermittent gear. The rotating unit also includes two I-shaped blocks fixedly installed at the bottom of the base. A U-shaped frame is fixedly installed at the bottom of the I-shaped blocks. A drive motor is fixedly installed on the left side of the U-shaped frame. A rotating rod is rotatably installed inside the U-shaped frame and passes through the two I-shaped blocks. The output end of the drive motor passes through the U-shaped frame and is fixedly connected to the rotating rod. Two drive gears are fixedly installed on the surface of the rotating rod. Fixed plates are fixedly installed on both the left and right sides of the sliding frame, and a drive rack is fixedly installed on the bottom of the fixed plate, with the drive gear meshing with the drive rack. A support unit, located on the left and right sides of the sliding frame, is used to support the rotating unit. It includes two mounting blocks fixedly installed on the left and right sides of the sliding frame. A first pulley is rotatably mounted on one side of each mounting block via a rotating shaft. A support rod is fixedly mounted on one side of the first pulley, and a pulley is rotatably mounted on one end of the support rod. A second pulley is rotatably mounted on both the left and right sides of the sliding frame via a rotating shaft. A linkage gear is fixedly mounted on one side of each second pulley. A linkage rack is fixedly mounted on the top of the fixed plate, and the linkage gear meshes with the linkage rack. The second pulley and the first pulley are connected by a belt sleeve. Limit blocks are fixedly mounted on both the left and right sides of the sliding frame. The clamping unit is located at one end of the sliding column and is used to clamp and fix the plate.
[0007] Preferably, the limiting component includes a connecting seat fixedly installed on the side of the motor fixing plate near the intermittent gear, a connecting block hinged to one end of the connecting seat, a connecting rod fixedly installed at the bottom of the connecting block, a rectangular groove formed inside the connecting rod, a sliding rod fixedly installed on the side of the motor fixing plate near the intermittent gear, and the sliding rod sliding inside the rectangular groove, a reset unit sleeved on the outer ring of the sliding rod, and an arc-shaped inclined block fixedly installed on one side of the intermittent gear.
[0008] Preferably, a plug is fixedly installed on one side of the lower end of the connecting rod, and the plug is slidably inserted into the interior of the socket.
[0009] Preferably, the clamping unit includes a clamping box fixedly installed at one end of a sliding column. A limiting groove is formed inside the clamping box, and a sliding block is slidably installed inside the limiting groove. Linkage plates are fixedly installed on both the left and right sides of the sliding block. Inclined grooves are formed inside the linkage plates. Moving rods are slidably installed through both the left and right ends of the clamping box. A clamping block is fixedly installed at the end of the moving rod away from the clamping box. A sliding column is fixedly installed at the end of the moving rod inside the clamping box, and the sliding column slides within the inclined groove. A connecting column is fixedly installed on one side of the sliding block, and a pressure plate is fixedly installed through one end of the connecting column that passes through the clamping box.
[0010] Preferably, the processing mechanism includes a base frame, a processing frame fixedly mounted on top of the base frame, an X-axis motor fixedly mounted at the rear end of the processing frame, an X-axis lead screw rotatably mounted inside the processing frame, and an X-axis linkage frame threaded onto the surface of the X-axis lead screw. The output end of the X-axis motor passes through the processing frame and is fixedly connected to the X-axis lead screw. X-axis limiting rods are fixedly mounted on both the left and right sides of the processing frame, and X-axis sliding blocks are sleeved on the surface of the X-axis limiting rods. A gantry frame is fixedly mounted on one side of each X-axis sliding block. A Y-axis motor is fixedly installed on the right side of the gantry. A Y-axis lead screw is rotatably installed inside the gantry. The output end of the Y-axis motor passes through the gantry and is fixedly connected to the Y-axis lead screw. Two Y-axis limiting rods are fixedly installed inside the gantry. A Y-axis sliding frame is threaded on the surface of the Y-axis lead screw and slides on the surface of the Y-axis limiting rods. A Z-axis motor is fixedly installed at the upper end of the Y-axis sliding frame. A Z-axis lead screw is rotatably installed inside the Y-axis sliding frame, and a processing device is threaded on the outer ring of the Z-axis lead screw.
[0011] This invention also discloses a precision machining system based on a CNC machine tool machining process decision optimization method, comprising the following steps: S1: First, the plate is placed inside the sliding frame. At this time, the two cylinders are running, and the cylinders push the two sliding columns to move towards each other. The sliding columns drive the clamping unit to move synchronously. The plate is pressed against the pressure plate. The pressure plate pushes the sliding block through the connecting column. The sliding block slides inside the limiting slide groove. The sliding block drives the two linkage plates to move synchronously. While the linkage plates are moving, the two sliding columns slide inside the two inclined grooves. The two sliding columns drive the two moving rods to move towards each other, which in turn drives the two clamping blocks to move towards each other, thus clamping the plate. S2: Next, when the plate needs to be flipped after processing, the drive motor runs, driving the rotating rod to rotate clockwise. The rotating rod drives the two drive gears to rotate synchronously. The two drive gears mesh with the drive rack, causing the fixed plate and sliding frame to slide towards the front end of the base. At the same time, when the linkage gear moves to the tooth above the linkage rack, the tooth on the linkage rack meshes with the linkage gear, and the linkage gear rotates clockwise. The linkage gear drives the first pulley to rotate synchronously through the second pulley and belt. The first pulley drives the support rod to rotate synchronously. The support rod rotates to a vertical position to support the base and sliding frame. S3: Next, the two flipping motors operate, driving the two intermittent gears to operate. While the intermittent gears are rotating, the arc-shaped inclined block contacts the connecting rod. The connecting rod rotates through the connecting block to the connection point with the connecting seat, lifting the connecting rod and causing the insertion post to move out of the insertion hole. At this time, the intermittent gear drives the angle gear to rotate. The angle gear rotates 180 degrees, which drives the sliding column to rotate synchronously, driving the clamping unit to rotate synchronously. The clamping unit drives the plate to rotate synchronously 180 degrees. After that, the connecting rod disengages from the arc-shaped inclined block, and the reset unit pushes the connecting rod through its own elasticity, causing the insertion post to insert into another insertion hole to limit the angle gear. S4: Then, the drive motor runs in reverse, causing the sliding frame to slide above the base. The sliding frame slides towards the rear end of the base, and at the same time, the linkage gear rotates in reverse through the linkage rack, driving the support rod to rotate in reverse. The support rod contacts the top of the limit block, making the support rod horizontal, and the plate is reset for processing.
[0012] Preferably, in step S3, the limiting component operates to limit the angle gear after the angle gear rotates 180 degrees.
[0013] This invention provides a precision machining system and process for optimizing CNC machine tool machining processes. Compared with existing technologies, it has the following advantages: 1. The precision machining system and process of this CNC machine tool machining process decision optimization method involves two cylinders that drive two sliding columns to move in opposite directions. The sliding columns drive the clamping unit to move synchronously, clamping and fixing the workpiece. Two flipping motors drive two intermittent gears, which in turn drive angle gears to rotate 180 degrees. The angle gears drive the sliding columns to rotate synchronously, which in turn drive the clamping unit to rotate synchronously. The clamping unit then drives the workpiece to rotate 180 degrees synchronously, thus achieving the flipping of the workpiece. This allows for reverse machining of the workpiece without the need for re-clamping or adjustment, improving production efficiency and reducing labor intensity.
[0014] 2. The precision machining system and process of the CNC machine tool machining process decision optimization method, in which the arc-shaped inclined block contacts the connecting rod while the intermittent gear rotates, the connecting rod rotates through the connecting block to the connection point with the connecting seat, the connecting rod is lifted, and the insert is moved out of the insertion hole. At this time, the intermittent gear drives the angle gear to rotate 180 degrees. Then the connecting rod disengages from the arc-shaped inclined block, and the reset unit pushes the connecting rod through its own elasticity, so that the insert is inserted into another insertion hole, thereby limiting the angle gear, keeping the plate in a horizontal state, and preventing the plate from rotating due to its weight; 3. The precision machining system and process of the CNC machine tool machining process decision optimization method: The plate is placed inside the sliding frame. At this time, two cylinders are running, and the cylinders push two sliding columns to move towards each other. The sliding columns drive the clamping unit to move synchronously. The plate is pressed against the pressure plate. The pressure plate pushes the sliding block through the connecting column. The sliding block slides inside the limit slide groove. The sliding block drives two linkage plates to move synchronously. At the same time as the linkage plates move, the two sliding columns slide inside the two inclined grooves. The two sliding columns drive two moving rods to move towards each other, and drive the two clamping blocks to move towards each other, clamping the front, back, left and right sides of the plate, thereby preventing the plate from shifting due to its weight when it is rotated and flipped. Attached Figure Description
[0015] Figure 1 This is a left-side stereoscopic structural diagram of the present invention; Figure 2 This is a bottom-view perspective view of the processing mechanism of the present invention; Figure 3 This is a top-view perspective structural diagram of the processing mechanism of the present invention; Figure 4 This is a top-view perspective structural diagram of the flipping mechanism of the present invention; Figure 5 This is a partial bottom-view perspective view of the rotating unit structure of the present invention. Figure 6 This is a three-dimensional structural diagram of the support unit of the present invention. Figure 7 This is a partial three-dimensional structural diagram of the flipping mechanism of the present invention; Figure 8 This is a partially disassembled three-dimensional structural diagram of the rotating unit of the present invention; Figure 9 This is a cross-sectional perspective view of the clamping unit of the present invention; Figure 10 This is a three-dimensional cross-sectional view of the limiting component of the present invention; Figure 11 For the present invention Figure 10 Enlarged 3D structural diagram at point A in the middle.
[0016] In the diagram: 1-Machining mechanism, 11-Base frame, 12-Machining frame, 13-X-axis motor, 14-X-axis lead screw, 15-X-axis linkage frame, 16-X-axis sliding block, 17-X-axis limit rod, 18-Gantry frame, 19-Y-axis motor, 110-Y-axis lead screw, 111-Y-axis limit rod, 112-Y-axis sliding frame, 113-Z-axis motor, 114-Z-axis lead screw, 115-Machining device, 2-Tilting mechanism, 21-Rotating unit, 211-Base, 212-Sliding frame, 213-I-shaped block, 214-U-shaped frame, 215-Drive motor, 216-Rotating rod, 217-Drive gear, 218-Fixing plate, 219-Drive rack, 2110-Insertion hole, 2111-Cylinder frame, 2112-Cylinder, 2113-Motor fixing plate, 2114-Tilting motor. 2115-Intermittent gear, 2116-Angle gear, 2117-Sliding column, 2118-Limiting hole, 3-Limiting assembly, 31-Connecting seat, 32-Connecting block, 33-Rectangular groove, 34-Sliding rod, 35-Reset unit, 36-Connecting rod, 37-Arc-shaped inclined block, 38-Insertion column, 22-Supporting unit, 221-Linkage rack, 222-Mounting block, 223-First pulley, 224-Supporting rod, 225-Pulley, 226-Second pulley, 227-Linkage gear, 228-Limiting block, 229-Belt, 23-Clamping unit, 231-Clamping box, 232-Limiting groove, 233-Sliding block, 234-Linkage plate, 235-Inclined groove, 236-Moving rod, 237-Sliding column, 238-Clamping block, 239-Connecting column, 2310-Pressure plate. Detailed Implementation
[0017] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of the present invention.
[0018] Please see Figure 1-11 The present invention provides a technical solution: A precision machining system for CNC machine tool machining process decision optimization method includes a machining mechanism 1. The machining mechanism 1 has a flipping mechanism 2 inside for flipping the sheet metal. The flipping mechanism 2 includes: The rotating unit 21, located inside the processing mechanism 1, includes a base 211. A sliding frame 212 is slidably mounted on the top of the base 211 via a slide groove and a slider. Cylinder frames 2111 are fixedly mounted at both the front and rear ends of the sliding frame 212. A cylinder 2112 is fixedly mounted on one side of the cylinder frame 2111. Motor mounting plates 2113 are fixedly mounted on both the front and rear sides of the top of the sliding frame 212. A tilting motor 2114 is fixedly mounted on one side of the motor mounting plate 2113, and the output end of the tilting motor 2114 passes through the motor mounting plate 211. 3. An intermittent gear 2115 is fixedly installed. Angle gears 2116 are rotatably installed inside the front and rear plates of the sliding frame 212. A limit hole 2118 is opened inside the angle gear 2116. Two insertion holes 2110 are symmetrically opened inside the angle gear 2116. A sliding column 2117 is slidably installed inside the limit hole 2118. The output end of the cylinder 2112 passes through the cylinder frame 2111 and is rotatably connected to the sliding column 2117. A limit component 3 is provided on the side of the motor fixing plate 2113 near the intermittent gear 2115. The rotating unit 21 also includes two I-shaped blocks 213 fixedly installed at the bottom of the base 211. A U-shaped frame 214 is fixedly installed at the bottom of the I-shaped blocks 213. A drive motor 215 is fixedly installed on the left side of the U-shaped frame 214. A rotating rod 216 is rotatably installed inside the U-shaped frame 214 and passes through the two I-shaped blocks 213. The output end of the drive motor 215 passes through the U-shaped frame 214 and is fixedly connected to the rotating rod 216. Two drive gears 217 are fixedly installed on the surface of the rotating rod 216. Fixing plates 218 are fixedly installed on both the left and right sides of the sliding frame 212. A drive rack 219 is fixedly installed at the bottom of the fixing plate 218, and the drive gears 217 and the drive rack 219 are meshed together. Two cylinders 2112 operate, pushing two sliding columns 2117 to move towards each other. The sliding columns 2117 drive the clamping unit 23 to move synchronously, clamping and fixing the plate. Two flipping motors 2114 operate, driving two intermittent gears 2115 to operate. The intermittent gears 2115 drive the angle gear 2116 to rotate. The angle gear 2116 rotates 180 degrees, driving the sliding columns 2117 to rotate synchronously, driving the clamping unit 23 to rotate synchronously. The clamping unit 23 drives the plate to rotate 180 degrees synchronously, thus realizing the flipping of the plate. This allows for reverse processing of the plate without re-clamping or adjustment, improving production efficiency and reducing labor intensity.
[0019] Support units 22 are disposed on the left and right sides of the sliding frame 212 and are used to support the rotating unit 21. They include two mounting blocks 222 fixedly installed on the left and right sides of the sliding frame 212. A first pulley 223 is rotatably mounted on one side of the mounting block 222 via a rotating shaft. A support rod 224 is fixedly mounted on one side of the first pulley 223, and a pulley 225 is rotatably mounted on one end of the support rod 224. A second pulley 226 is rotatably mounted on both the left and right sides of the sliding frame 212 via a rotating shaft. A linkage gear 227 is fixedly mounted on one side of the second pulley 226. A linkage rack 221 is fixedly mounted on the top of the fixed plate 218, and the linkage gear 227 is meshed with the linkage rack 221. The second pulley 226 and the first pulley 223 are connected by a belt 229. Limit blocks 228 are fixedly mounted on both the left and right sides of the sliding frame 212. The rotating unit 21 has a symmetrical front and rear structure. At the same time, the two flipping motors 2114 run in opposite directions. The fixed plate 218 and the sliding frame 212 slide towards the front end of the base 211. At the same time, when the linkage gear 227 moves to the tooth above the linkage rack 221, the tooth on the linkage rack 221 meshes with the linkage gear 227, and the linkage gear 227 rotates clockwise. The linkage gear 227 drives the first pulley 223 to rotate synchronously through the second pulley 226 and the belt 229. The first pulley 223 drives the support rod 224 to rotate synchronously. The support rod 224 rotates to a vertical state to support the base 211 and the sliding frame 212, thereby preventing the base 211 and the sliding frame 212 from falling due to the weight of the plate.
[0020] The clamping unit 23 is disposed at one end of the sliding column 2117 and is used to clamp and fix the plate.
[0021] In this embodiment, the limiting component 3 includes a connecting seat 31 fixedly installed on the side of the motor fixing plate 2113 near the intermittent gear 2115. A connecting block 32 is hinged to one end of the connecting seat 31. A connecting rod 36 is fixedly installed at the bottom of the connecting block 32. A rectangular groove 33 is opened inside the connecting rod 36. A sliding rod 34 is fixedly installed on the side of the motor fixing plate 2113 near the intermittent gear 2115. The sliding rod 34 slides inside the rectangular groove 33. A reset unit 35 is sleeved on the outer ring of the sliding rod 34. An arc-shaped inclined block 37 is fixedly installed on one side of the intermittent gear 2115. A plug 38 is fixedly installed on the lower end of the connecting rod 36. The plug 38 slides into the interior of the insertion hole 2110.
[0022] While the intermittent gear 2115 rotates, the arc-shaped inclined block 37 contacts the connecting rod 36. The connecting rod 36 rotates through the connecting block 32 at the connection point with the connecting seat 31, lifting the connecting rod 36 and causing the insertion post 38 to move out of the insertion hole 2110. At this time, the intermittent gear 2115 drives the angle gear 2116 to rotate 180 degrees. Then, the connecting rod 36 disengages from the arc-shaped inclined block 37, and the reset unit 35 pushes the connecting rod 36 through its own elasticity, causing the insertion post 38 to be inserted into another insertion hole 2110, thereby limiting the angle gear 2116 and keeping the plate in a horizontal state to prevent the plate from rotating due to its weight. In this embodiment, the clamping unit 23 includes a clamping box 231 fixedly installed at one end of the sliding column 2117. The clamping box 231 has a limiting groove 232 inside, and a sliding block 233 is slidably installed inside the limiting groove 232. A linkage plate 234 is fixedly installed on both the left and right sides of the sliding block 233. An inclined groove 235 is opened inside the linkage plate 234. A moving rod 236 is slidably installed through both the left and right ends of the clamping box 231. A clamping block 238 is fixedly installed at the end of the moving rod 236 away from the clamping box 231. A sliding column 237 is fixedly installed at the end of the moving rod 236 inside the clamping box 231, and the sliding column 237 slides adapted to slide inside the inclined groove 235. A connecting column 239 is fixedly installed on one side of the sliding block 233, and a pressure plate 2310 is fixedly installed through the clamping box 231 at one end.
[0023] Two clamping units 23 are provided at one end of each of the two sliding columns 2117. The two clamping units 23 are symmetrical in front and back and symmetrical in left and right. When the plate is placed inside the sliding frame 212, the two cylinders 2112 are activated. The cylinders 2112 push the two sliding columns 2117 to move towards each other. The sliding columns 2117 drive the clamping units 23 to move synchronously. The plate squeezes the pressure plate 2310. The pressure plate 2310 pushes the sliding block 233 through the connecting column 239. The sliding block 233 slides inside the limiting slide groove 232. The sliding block 233 drives the two linkage plates 234 to move synchronously. While the linkage plates 234 are moving, the two sliding columns 237 slide inside the two inclined grooves 235. The two sliding columns 237 drive the two moving rods 236 to move towards each other and drive the two clamping blocks 238 to move towards each other, clamping the front, back, left and right sides of the plate, thereby preventing the plate from shifting due to its weight when it is rotated and flipped.
[0024] In this embodiment, the processing mechanism 1 includes a base frame 11, a processing frame 12 is fixedly installed on the top of the base frame 11, an X-axis motor 13 is fixedly installed at the rear end of the processing frame 12, an X-axis lead screw 14 is rotatably installed inside the processing frame 12, and an X-axis linkage frame 15 is threaded onto the surface of the X-axis lead screw 14. The output end of the X-axis motor 13 passes through the processing frame 12 and is fixedly connected to the X-axis lead screw 14. X-axis limiting rods 17 are fixedly installed on both the left and right sides of the processing frame 12, and X-axis sliding blocks 16 are sleeved on the surface of the X-axis limiting rods 17. A gantry frame 18 is fixedly installed on one side of the X-axis sliding block 16, and a gantry frame 18 is fixedly installed on the right side of the gantry frame 18. The gantry 18 is equipped with a Y-axis motor 19. A Y-axis lead screw 110 is rotatably mounted inside the gantry 18. The output end of the Y-axis motor 19 passes through the gantry 18 and is fixedly connected to the Y-axis lead screw 110. Two Y-axis limiting rods 111 are fixedly mounted inside the gantry 18. A Y-axis sliding frame 112 is threaded on the surface of the Y-axis lead screw 110 and slides on the surface of the Y-axis limiting rods 111. A Z-axis motor 113 is fixedly mounted on the upper end of the Y-axis sliding frame 112. A Z-axis lead screw 114 is rotatably mounted inside the Y-axis sliding frame 112 and a machining device 115 is threaded on the outer ring of the Z-axis lead screw 114.
[0025] The base 211 is fixedly installed on the top of the processing frame 12. The X-axis motor 13 runs, driving the X-axis lead screw 14 to rotate. The X-axis lead screw 14 drives the X-axis sliding block 16 and the gantry frame 18 to move back and forth through the X-axis linkage frame 15. The Y-axis motor 19 runs, driving the Y-axis lead screw 110 to rotate, driving the Y-axis sliding frame 112 to move left and right. The Z-axis motor 113 runs, driving the Z-axis lead screw 114 to rotate. The Z-axis lead screw 114 drives the processing device 115 to move up and down, thereby realizing the processing device 115 to process the plate in three-axis directions.
[0026] This invention also discloses a precision machining system based on a CNC machine tool machining process decision optimization method, comprising the following steps: S1: First, the plate is placed inside the sliding frame 212. At this time, the two cylinders 2112 are running. The cylinders 2112 push the two sliding columns 2117 to move towards each other. The sliding columns 2117 drive the clamping unit 23 to move synchronously. The plate squeezes the pressure plate 2310. The pressure plate 2310 pushes the sliding block 233 through the connecting column 239. The sliding block 233 slides inside the limiting slide groove 232. The sliding block 233 drives the two linkage plates 234 to move synchronously. While the linkage plates 234 are moving, the two sliding columns 237 slide inside the two inclined grooves 235. The two sliding columns 237 drive the two moving rods 236 to move towards each other, and drive the two clamping blocks 238 to move towards each other to clamp the plate. S2: Next, when the plate needs to be flipped after processing, the drive motor 215 runs, and the drive motor 215 drives the rotating rod 216 to rotate clockwise. The rotating rod 216 drives the two drive gears 217 to rotate synchronously. The two drive gears 217 mesh with the drive rack 219, driving the fixed plate 218 and the sliding frame 212 to slide towards the front end of the base 211. At the same time, when the linkage gear 227 moves to the teeth above the linkage rack 221, the teeth on the linkage rack 221 mesh with the linkage gear 227, and the linkage gear 227 rotates clockwise. The linkage gear 227 drives the first pulley 223 to rotate synchronously through the second pulley 226 and the belt 229. The first pulley 223 drives the support rod 224 to rotate synchronously. The support rod 224 rotates to a vertical state to support the base 211 and the sliding frame 212. S3: Next, the two flipping motors 2114 operate, driving the two intermittent gears 2115 to operate. While the intermittent gears 2115 are rotating, the arc-shaped inclined block 37 contacts the connecting rod 36. The connecting rod 36 rotates through the connecting block 32 to the connection point with the connecting seat 31, lifting the connecting rod 36 and causing the insertion post 38 to move out of the insertion hole 2110. At this time, the intermittent gear 2115 drives the angle gear 2116 to rotate. The angle gear 2116 rotates 180 degrees, and the angle gear 2116 drives the sliding column 2117 to rotate synchronously, driving the clamping unit 23 to rotate synchronously. The clamping unit 23 drives the plate to rotate 180 degrees synchronously. After that, the connecting rod 36 disengages from the arc-shaped inclined block 37, and the reset unit 35 pushes the connecting rod 36 through its own elasticity, causing the insertion post 38 to be inserted into another insertion hole 2110 to limit the angle gear 2116. S4: Then, the drive motor 215 runs in reverse, causing the sliding frame 212 to slide above the base 211. The sliding frame 212 slides towards the rear end of the base 211. At the same time, the linkage gear 227 rotates in reverse through the linkage rack 221, driving the support rod 224 to rotate in reverse. The support rod 224 contacts the top of the limit block 228, making the support rod 224 horizontal. The plate is then reset for processing.
[0027] In this embodiment, in step S3, after the angle gear 2116 rotates 180 degrees, the limiting component 3 operates to limit the angle gear 2116.
[0028] Furthermore, any content not described in detail in this specification is existing technology known to those skilled in the art.
[0029] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0030] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A precision machining system for CNC machine tool machining process decision optimization method, characterized in that: The processing mechanism includes a flipping mechanism inside for flipping the sheet metal. The flipping mechanism includes: A rotating unit, located inside the processing mechanism, includes a base. A sliding frame is slidably mounted on the top of the base via a sliding groove and a slider. Cylinder frames are fixedly mounted at both the front and rear ends of the sliding frame. A cylinder is fixedly mounted on one side of the cylinder frame. Motor mounting plates are fixedly mounted on both the front and rear sides of the top of the sliding frame. A tilting motor is fixedly mounted on one side of the motor mounting plate, and an intermittent gear is fixedly mounted through the motor mounting plate at the output end of the tilting motor. An angle gear is rotatably mounted inside both the front and rear plates of the sliding frame. Limiting holes are opened inside the angle gears. Two insertion holes are symmetrically opened at the top and bottom of the angle gears. A sliding column is slidably mounted inside the limiting holes. The output end of the cylinder passes through the cylinder frame and is rotatably connected to the sliding column. A limiting component is provided on the side of the motor mounting plate near the intermittent gear. The rotating unit also includes two I-shaped blocks fixedly installed at the bottom of the base. A U-shaped frame is fixedly installed at the bottom of the I-shaped blocks. A drive motor is fixedly installed on the left side of the U-shaped frame. A rotating rod is rotatably installed inside the U-shaped frame and passes through the two I-shaped blocks. The output end of the drive motor passes through the U-shaped frame and is fixedly connected to the rotating rod. Two drive gears are fixedly installed on the surface of the rotating rod. Fixed plates are fixedly installed on both the left and right sides of the sliding frame, and a drive rack is fixedly installed on the bottom of the fixed plate, with the drive gear meshing with the drive rack. A support unit, located on the left and right sides of the sliding frame, is used to support the rotating unit. It includes two mounting blocks fixedly installed on the left and right sides of the sliding frame. A first pulley is rotatably mounted on one side of each mounting block via a rotating shaft. A support rod is fixedly mounted on one side of the first pulley, and a pulley is rotatably mounted on one end of the support rod. A second pulley is rotatably mounted on both the left and right sides of the sliding frame via a rotating shaft. A linkage gear is fixedly mounted on one side of each second pulley. A linkage rack is fixedly mounted on the top of the fixed plate, and the linkage gear meshes with the linkage rack. The second pulley and the first pulley are connected by a belt sleeve. Limit blocks are fixedly mounted on both the left and right sides of the sliding frame. The clamping unit is located at one end of the sliding column and is used to clamp and fix the plate.
2. The precision machining system of the CNC machine tool machining process decision optimization method according to claim 1, characterized in that: The limiting component includes a connecting seat fixedly installed on the side of the motor fixing plate near the intermittent gear. A connecting block is hinged to one end of the connecting seat. A connecting rod is fixedly installed at the bottom of the connecting block. A rectangular groove is opened inside the connecting rod. A sliding rod is fixedly installed on the side of the motor fixing plate near the intermittent gear, and the sliding rod slides inside the rectangular groove. A reset unit is sleeved on the outer ring of the sliding rod. An arc-shaped inclined block is fixedly installed on one side of the intermittent gear.
3. The precision machining system of the CNC machine tool machining process decision optimization method according to claim 2, characterized in that: A plug is fixedly installed on one side of the lower end of the connecting rod, and the plug slides into the interior of the socket.
4. The precision machining system of the CNC machine tool machining process decision optimization method according to claim 1, characterized in that: The clamping unit includes a clamping box fixedly installed at one end of a sliding column. A limiting groove is formed inside the clamping box, and a sliding block is slidably installed inside the limiting groove. Linkage plates are fixedly installed on both sides of the sliding block, and inclined grooves are formed inside the linkage plates. Moving rods are slidably installed through both ends of the clamping box. A clamping block is fixedly installed at the end of the moving rod away from the clamping box. A sliding column is fixedly installed at the end of the moving rod inside the clamping box, and the sliding column slides within the inclined groove. A connecting column is fixedly installed on one side of the sliding block, and a pressure plate is fixedly installed through one end of the connecting column that passes through the clamping box.
5. The precision machining system of the CNC machine tool machining process decision optimization method according to claim 1, characterized in that: The processing mechanism includes a base frame, a processing frame fixedly mounted on top of the base frame, an X-axis motor fixedly mounted at the rear end of the processing frame, an X-axis lead screw rotatably mounted inside the processing frame, and an X-axis linkage frame threaded onto the surface of the X-axis lead screw, with the output end of the X-axis motor passing through the processing frame and fixedly connected to the X-axis lead screw. X-axis limiting rods are fixedly mounted on both the left and right sides of the processing frame, with X-axis sliding blocks fitted onto the surface of the X-axis limiting rods. A gantry frame is fixedly mounted on one side of the X-axis sliding block, and a Y-axis motor is fixedly mounted on the right side of the gantry frame. A Y-axis lead screw rotatably mounted inside the gantry frame, with the output end of the Y-axis motor passing through the gantry frame and fixedly connected to the Y-axis lead screw. Two Y-axis limiting rods are fixedly mounted inside the gantry frame, with a Y-axis sliding frame threaded onto the surface of the Y-axis lead screw, and the Y-axis sliding frame slides on the surface of the Y-axis limiting rods. A Z-axis motor is fixedly mounted at the upper end of the Y-axis sliding frame, with a Z-axis lead screw rotatably mounted inside the Y-axis sliding frame, and a processing device threaded onto the outer ring of the Z-axis lead screw.
6. The process of the precision machining system according to the CNC machine tool machining process decision optimization method according to any one of claims 1-5, characterized in that: Includes the following steps: S1: First, place the plate into the sliding frame. At this time, the two cylinders will run and push the two sliding columns to move towards each other. The sliding columns will drive the clamping unit to move synchronously and clamp and fix the plate through the clamping unit. S2: Next, when the plate needs to be flipped after processing, the sliding frame slides from the top of the base to the front end of the base, and the support unit runs to support the sliding frame. S3: Secondly, the two flip motors operate, driving the two intermittent gears to operate. The intermittent gears drive the angle gears to rotate, and the angle gears drive the sliding column to rotate 180 degrees. S4: Then, the sliding frame slides above the base and slides towards the rear end of the base, causing the plate to reset for processing.
7. The process of the precision machining system according to the CNC machine tool machining process decision optimization method according to claim 6, characterized in that: In step S3, after the angle gear rotates 180 degrees, the limiting component operates to limit the angle gear.
Citation Information
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