A municipal road drainage outlet processing device

Abstract

The application provides a municipal road drainage outlet processing equipment, which comprises a machine table, a limiting baffle fixed at the back side of the machine table, a left limiting frame fixed and installed on one side of the upper part of the machine table, a telescopic rod fixed and installed on the other side of the upper part of the machine table, a right limiting frame fixed at the end of the telescopic rod, and a left limiting piece cooperating with the right limiting frame to limit both sides of the drainage outlet; a frame body is installed on the machine table, a frame is installed at the top of the frame body, the frame corresponds to the left limiting piece and the right limiting frame downward, an electric sliding rail is arranged at the bottom of the frame, and the electric sliding rails are arranged in parallel; a deburring mechanism is installed on the electric sliding rail and used for aligning and deburring the drainage outlet placed on the machine table. The processing equipment can realize automatic deburring, the deburring is more complete, the smoothness of the surface of the drainage outlet is ensured, and the deburring efficiency and effect are improved.

Description

Technical Field

[0001] This invention relates to the field of municipal facility processing technology, specifically to a municipal road drainage outlet processing equipment. Background Technology

[0002] In high-traffic areas of cities, such as logistics parks, container assembly areas, urban tunnels, parking lots, motorcycle lanes, expressways, and airports, these municipal projects place higher demands on road drainage. A well-designed drainage system should be able to quickly remove sewage and prevent water accumulation from damaging road paving, buildings, and property. Whether dealing with normal road drainage or unusually heavy rains, an effective road drainage system is essential.

[0003] Drainage outlets, also known as drainage gates, are now available on the market as prefabricated drainage outlets. These are made of resin concrete and fitted with stainless steel slotted or ductile iron covers. The overall paving effect ensures the cleanliness and integrity of the road surface, offering superior drainage capacity and aesthetic appeal after installation. Due to the properties of resin concrete, prefabricated drainage outlets feature a smooth surface, high drainage capacity, long service life, and high load-bearing capacity, and are widely used in municipal road construction and key projects.

[0004] However, in actual production and processing, after the finished drain outlet is formed using molding equipment, a large number of burrs inevitably appear on its edges. These burrs affect the sealing performance of the joint, so they need to be removed. Typically, operators remove these burrs manually using files or other tools. However, manual deburring increases labor costs. Furthermore, unskilled manual tool use can scratch the surface of the finished drain outlet, affecting its smoothness and flatness. Moreover, human error is inevitable, increasing the possibility of burr residue. Summary of the Invention

[0005] The purpose of this invention is to overcome the shortcomings of the prior art and provide a municipal road drainage outlet processing equipment to solve the problems of increased labor, incomplete burr removal, and damage to the surface of the drainage outlet in the prior art.

[0006] This invention provides a municipal road drainage outlet processing device, which includes: a machine base, a limit baffle fixed to the rear side of the machine base, a left limit frame fixedly installed on one side of the upper part of the machine base, and a telescopic rod fixedly installed on the other side. A right limit frame is fixed to the end of the telescopic rod. The left and right limit frames cooperate to limit the drainage outlet on both sides. A frame is installed on the machine base, and a frame is installed on the top of the frame. The frame is downwardly aligned with the left and right limit frames. An electric slide rail is provided at the bottom of the frame and is arranged parallel to each other. A deburring mechanism is installed on the electric slide rail for aligning the drainage outlet placed on the machine base and deburring it.

[0007] Furthermore, the deburring mechanism includes a lifting column, one end of which is mounted on the electric slide rail, and the other end is connected to the adjusting rail. Multiple upper cleaning components are slidably mounted on the adjusting rail, and the bottom of each upper cleaning component has a cleaning groove adapted to the upper edge of the drain outlet sidewall. A mounting frame is mounted on one side of the adjusting rail, and a lower cleaning component is provided on the mounting frame. The lower cleaning component is used to clean the end face and inner groove surface of the drain outlet.

[0008] Furthermore, the bottom cleaning assembly includes a motor, which is mounted on one side of the bottom of the mounting frame. A rotating shaft is rotatably mounted on the other side of the bottom of the mounting frame. The rotating shaft is connected to the motor in a transmission manner. A flexible cleaning disc is provided on the rotating shaft. The outer diameter of the flexible cleaning disc is larger than the outer diameter of the drain outlet. The flexible cleaning disc can deform under external pressure and fit against the inner groove surface of the drain outlet.

[0009] Furthermore, the flexible cleaning disc includes an inner bushing, which is fixedly connected to the rotating shaft. An outer cleaning ring is provided on the outer side of the inner bushing, and the outer cleaning ring is connected to the inner bushing by multiple flexible support members to achieve the retraction of the outer cleaning ring.

[0010] In one embodiment, the flexible support is a spring, and the two ends of the spring are respectively fixedly connected to the outer ring and the inner bushing.

[0011] Furthermore, a rubber sleeve is fitted on the outer side of the spring.

[0012] In one embodiment, the flexible support is a flexible rod, one end of which is fixedly connected to the outer ring, and the other end is fixedly connected to the inner bushing.

[0013] Furthermore, multiple limiting sleeves are fixed on the outer surface of the inner bushing, and the flexible rod passes through the corresponding limiting sleeve and is fixedly connected to the inner bushing.

[0014] Furthermore, the length of the limiting sleeve is less than the length of the flexible rod, and the inner top of the limiting sleeve is provided with a rounded corner.

[0015] In an embodiment of the present invention, a slot is provided in the cleaning slot, and a cleaning plate is detachably fixed in the slot.

[0016] As can be seen from the above embodiments, the municipal road drainage outlet processing equipment provided by the present invention has at least the following advantages: 1. This invention utilizes a dedicated deburring mechanism to remove burrs from drain outlets. Compared to manual deburring using files or other tools, this invention only requires placing the molded drain outlet onto the machine platform and pushing one end of the outlet against the limiting baffle. Then, the right-side telescopic rod extends under the control of the controller, pushing the right limiting frame towards the left limiting frame until both sides of the drain outlet are stopped. Furthermore, the deburring mechanism automatically deburrs the drain outlet, minimizing the possibility of burr residue and reducing labor intensity. It also effectively reduces the risk of scratches on the surface of the drain outlet due to unfamiliarity with tools, indirectly improving the surface quality of the drain outlet's inner groove.

[0017] 2. This invention incorporates a flexible cleaning disc, driven by an electric slide rail, which presses the disc firmly against the front end face of the drain outlet. Combined with rotational friction, this maximizes deburring effectiveness. After removing burrs from the end face, the flexible cleaning disc is compressed and retracted into the inner groove surface, simultaneously scraping and rotating against the inner groove surface of the drain outlet. Furthermore, the lifting column pulls the deburring mechanism upwards and resets, causing the flexible cleaning disc to move relative to the rear end face of the drain outlet while rotating and rubbing against it, achieving the same deburring effect. Overall, this maximizes burr removal efficiency.

[0018] 3. By setting up a flexible support, the present invention can store energy when the outer cleaning ring is compressed and contracted. Once it is separated from the inner groove surface of the drain outlet, the outer cleaning ring will accelerate its recovery under the elastic force of the flexible support, thus supporting the cleaning effect of the outer cleaning ring on the right end face of the drain outlet.

[0019] It should be understood that the above general description and the following specific embodiments are merely exemplary and illustrative, and do not limit the scope of the invention. Attached Figure Description

[0020] The accompanying drawings, which are part of the specification of this invention, illustrate exemplary embodiments of the invention. The drawings, together with the description in the specification, serve to illustrate the principles of the invention.

[0021] Figure 1This is a three-dimensional structural view of a municipal road drainage outlet processing device provided by the present invention.

[0022] Figure 2 This is a front view of a municipal road drainage outlet processing device provided by the present invention.

[0023] Figure 3 This invention provides a structural diagram of the upper cleaning component of a municipal road drainage outlet processing device.

[0024] Figure 4 This is a structural diagram of a first embodiment of a flexible support component for a municipal road drainage outlet processing device provided by the present invention.

[0025] Figure 5 This is a structural diagram of a second embodiment of a flexible support component for a municipal road drainage outlet processing device provided by the present invention.

[0026] Explanation of reference numerals in the attached figures: 1-Machine base, 2-Limit baffle, 3-Frame, 4-Frame, 5-Deburring mechanism, 6-Lower cleaning assembly, 7-Cleaning plate, 8-Slot, 9-Telescopic rod, 10-Left limit frame, 11-Right limit frame; 51-Lifting column, 52-Adjusting rail, 53-Upper cleaning component, 54-Cleaning slot, 55-Mounting bracket; 61-Motor, 62-Shaft, 63-Flexible cleaning disc, 64-Inner bushing, 65-Outer cleaning ring, 66-Flexible support component; 661-Spring, 662-Rubber sleeve, 663-Flexible rod, 664-Limiting sleeve, 665-Rounded corner Detailed Implementation

[0027] Various exemplary embodiments of the present invention will now be described in detail. This detailed description should not be considered as a limitation of the present invention, but rather as a more detailed description of certain aspects, features, and embodiments of the present invention.

[0028] Various modifications and variations can be made to the specific embodiments described in this specification without departing from the scope or spirit of the invention, as will be apparent to those skilled in the art. Other embodiments derived from this specification will also be obvious to those skilled in the art. This application specification and embodiments are merely exemplary.

[0029] This invention provides a municipal road drainage outlet processing device, such as... Figure 1-5The diagram shows the structure of the processing equipment. In a specific embodiment, the processing equipment includes: a machine base 1, a limiting baffle 2 fixed to the rear side of the machine base 1, a left limiting frame 10 fixedly installed on one side of the upper part of the machine base 1, and a telescopic rod 9 fixedly installed on the other side. A right limiting frame 11 is fixed to the end of the telescopic rod 9. The left and right limiting frames 11 cooperate to limit the two sides of the drain outlet. In this embodiment, the direction in which the drain outlet is located is the front-back direction, and the two sides of the drain outlet are the left and right directions, respectively. That is, the limiting baffle 2 is located on the rear side of the machine base, and the left and right limiting frames 10 and 12 are located on the left and right sides of the drain outlet, respectively.

[0030] A frame 3 is mounted on the machine base 1, and a frame 4 is mounted on top of the frame 3. In this embodiment, the frame 3 is an inverted L-shaped support, and the frame 4 is fixedly mounted on the top crossbar of the frame. Two electric slide rails are provided at the bottom of the frame 4, arranged parallel to each other. A deburring mechanism 5 is mounted on the electric slide rails. When the drain outlet is placed on the machine base 1, the deburring mechanism 5 aligns with the drain outlet and performs deburring. In this embodiment, the drain outlet is a pipe with openings at both ends and the top.

[0031] This invention utilizes a dedicated deburring mechanism 5 to remove burrs from the finished drain outlet. Compared to manual deburring using files or other tools, this invention only requires placing the molded drain outlet onto the machine base 1 and pushing one end of the drain outlet against the limiting baffle 2. The right-side telescopic rod 9 extends under the control of the controller, pushing the right limiting frame 11 towards the left limiting frame 10 until both sides of the drain outlet are limited and stopped. The deburring mechanism 5 then deburrs the drain outlet, minimizing burr residue and reducing labor. It also effectively reduces the risk of scratches on the surface of the finished drain outlet due to unfamiliarity with tools, improving surface smoothness and flatness.

[0032] Furthermore, the deburring mechanism 5 includes two lifting columns 51. One end of each lifting column 51 is mounted on an electric slide rail, and the other end is connected to an adjusting rail 52. Multiple cleaning components 53 are slidably mounted on the adjusting rail 52. The positions of the cleaning components 53 are adjustable, and each cleaning component 53 has a cleaning groove 54 at its bottom that adapts to the upper edge of the drain outlet sidewall. In this embodiment, two cleaning components 53 are slidably mounted on the adjusting rail 52. The cleaning components 53 can be adjusted in position along the adjusting rail 52, with the adjustment direction perpendicular to the pipe direction of the drain outlet, to facilitate deburring of drain outlets of different diameters.

[0033] An installation bracket 55 is installed on one side of the adjustment track 52. The installation bracket 55 is configured in an L-shape and a bottom cleaning component 6 is installed on the installation bracket 55. The bottom cleaning component 6 is used to clean the end face and inner groove surface of the drain outlet.

[0034] The bottom cleaning assembly 6 includes a motor 61, which is mounted on one side of the bottom of the mounting bracket 55. A rotating shaft 62 is rotatably mounted on the other side of the bottom of the mounting bracket 55. The rotating shaft 62 is connected to the motor 61 for transmission. A flexible cleaning disc 63 is provided on the rotating shaft 62. The outer diameter of the flexible cleaning disc 63 is larger than the outer diameter of the drain outlet. The flexible cleaning disc 63 can deform under external pressure and fit against the inner groove surface of the drain outlet.

[0035] The flexible cleaning disc 63 includes an inner bushing 64, which is connected to the rotating shaft 62 by a key or screw. An outer cleaning ring 65 is provided on the outside of the inner bushing 64. The outer cleaning ring 65 is connected to the inner bushing 64 by multiple flexible support members 66 to achieve flexible contraction of the outer cleaning ring 65 and support for the outer cleaning ring.

[0036] Because the diameter of the drain outlet end face is larger than that of the inner groove surface, this invention incorporates a deformable and retractable flexible cleaning disc 63 under external pressure to achieve effective cleaning of the end face. When the flexible cleaning disc 63 is not in contact with the drain outlet, it is at its maximum diameter, exceeding the outer diameter of the drain outlet end face. A motor 61 drives the rotating shaft 62 and the flexible cleaning disc 63 to rotate. As the electric slide rail moves the deburring mechanism 5 to the right, the flexible cleaning disc 63 initially operates at its maximum diameter, then contacts and rotates against the front end face of the drain outlet, removing burrs from the end face. During the sliding of the electric slide rail, the pressure of the flexible cleaning disc 63 on the drain outlet gradually increases, achieving maximum deburring effect through rotational friction. After removing the end face burrs, the flexible cleaning disc 63 is compressed and retracts into the inner groove surface, simultaneously scraping and rotating against the inner groove surface of the drain outlet to remove burrs from the inner groove surface. Finally, when the electric slide rail drives the deburring mechanism 5 to the rear end of the drain outlet, the flexible cleaning disc 63 slides out of the drain outlet groove and rotates and rubs the rear end face of the drain outlet to achieve the purpose of deburring the rear end face.

[0037] Furthermore, a wedge-shaped groove 8 is provided within the cleaning slot 54, and the groove 8 is located on the side of the cleaning slot 54 facing the limiting baffle 2. Additionally, a cleaning plate 7 is detachably fixed within the groove 8, and the cleaning plate 7 can slide and engage with the upper edge of the drain outlet. Depending on the different upper edge shapes and wall thicknesses of the drain outlet, a cleaning plate 7 of the corresponding size can be selected and installed, thereby expanding the cleaning range of the upper cleaning component 53 and enhancing the adaptability of the deburring mechanism 5.

[0038] In one embodiment of the present invention, such as Figure 4 As shown, the flexible support 66 is a spring 661, with both ends of the spring 661 fixedly connected to the outer ring 65 and the inner bushing 64, respectively, providing flexible support for the outer ring 65. Additionally, a rubber sleeve 662 is fitted over the outer side of the spring 661.

[0039] The purpose of adding a rubber sleeve 662 to the spring 661 is to maintain the original deformation of the spring 661 while increasing its bending and restoring ability. When the mounting bracket 55 pulls the outer cleaning ring 65 to forcibly compress the drain outlet end face, the spring 661 will deform to the left under force, causing the outer cleaning ring 65 to contract to the left, forming a trumpet shape that bulges to the right. At this time, the outer cleaning ring 65 always maintains a close fit with the inner groove surface of the drain outlet, achieving the best deburring effect. The bending action of the spring 661 and the rubber sleeve 662 changes the outer diameter of the outer cleaning ring 65, thereby reducing the posture change of the entire flexible cleaning disc 63. This allows the flexible cleaning disc 63 to be applied to the inner groove surface of drain outlets of different specifications, with a wide range of applications and a strong deburring effect.

[0040] In one embodiment of the invention, such as Figure 5 As shown, the flexible support 66 is a flexible rod 663. Multiple limiting sleeves 664 are fixed to the outer surface of the inner bushing 64. One end of the flexible rod 663 is fixedly connected to the outer ring 65, and the other end is fixedly connected to the inner bushing 64. Multiple limiting sleeves 664 are fixed to the outer surface of the inner bushing 64, and the limiting sleeves 664 are arranged perpendicular to the axis of the inner bushing 64. The flexible rod 663 passes through the corresponding limiting sleeve 664 and is fixedly connected to the inner bushing 64. Furthermore, the length of the limiting sleeve 664 is less than the length of the flexible rod 663, and the inner top of the limiting sleeve 664 is rounded 665 to facilitate the insertion of the flexible rod 663 into the limiting sleeve 664.

[0041] By setting the limiting sleeve 664, the part of the flexible rod 663 located outside the limiting sleeve 664 serves as the deformation and bending section. Although this reduces the bending amplitude of the flexible rod 663 and the shrinkage amplitude of the outer clear ring 65, the fitting of the limiting sleeve 664 can provide strong support for the flexible rod 663, increase the fatigue strength of the flexible rod 663, and make the service life of the flexible rod 663 longer.

[0042] The specific deburring process of the drain outlet processing equipment provided by this invention is as follows: Upon initial use, the deburring mechanism 5 is first moved to the front via an electric slide rail. Then, the positions of the two upper cleaning parts 53 are adjusted to roughly correspond to the upper edges of both sides of the drain outlet. The electric or pneumatic lifting column 51 is extended via a controller. During the extension process, the distance between the upper cleaning part 53 and the upper edge of the drain outlet continuously decreases. The position of each upper cleaning part 53 is finely adjusted in real time until the cleaning groove 54 is precisely engaged with the corresponding upper edge of the drain outlet. At this point, the lower cleaning component 6 is not in contact with the drain outlet. After the initial alignment is completed, the controller activates the electric slide rail, moving the entire deburring mechanism 5 from left to right. This covers and removes the two end faces, inner groove surface, and upper edges of both sides of the drain outlet, maximizing burr removal and ensuring the smoothness of the drain outlet surface. After burr removal, the lifting column 51 is activated to pull the adjusting rail 52 upwards. Then, the electric slide rail moves the mechanism to the left side to reset, awaiting the next drain outlet to be placed in the workstation.

[0043] In the description of this invention, it should be noted that the terms "upper", "lower", "left", "right", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limiting the invention.

[0044] Finally, it should be noted that the above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A municipal road drainage outlet processing equipment, characterized in that, The processing equipment includes: a machine base (1), a limit baffle (2) fixed on the rear side of the machine base (1), a left limit frame (10) fixedly installed on one side of the upper part of the machine base (1), and a telescopic rod (9) fixedly installed on the other side. A right limit frame (11) is fixed at the end of the telescopic rod (9). The left limit frame (10) and the right limit frame (11) cooperate to limit the two sides of the drain outlet. A frame (3) is installed on the machine base (1), and a frame (4) is installed on the top of the frame (3). The frame (4) is downwardly aligned with the left limiting frame (10) and the right limiting frame (11). An electric slide rail is provided at the bottom of the frame (4), and the electric slide rail is arranged in parallel. The electric slide rail is equipped with a deburring mechanism (5) for aligning the drain outlet placed on the machine base (1) and performing deburring work. The deburring mechanism (5) includes a lifting column (51), one end of which is installed on the electric slide rail and the other end is connected to the adjusting rail (52). Multiple cleaning components (53) are slidably installed on the adjusting rail (52). The bottom of the cleaning component (53) is provided with a cleaning groove (54) adapted to the upper edge of the drain outlet sidewall. A mounting bracket (55) is installed on one side of the adjusting track (52), and a bottom cleaning component (6) is provided on the mounting bracket (55). The bottom cleaning component (6) is used to clean the end face and inner groove face of the drain outlet. The bottom cleaning assembly (6) includes a motor (61), which is mounted on one side of the bottom of the mounting bracket (55). A rotating shaft (62) is rotatably mounted on the other side of the bottom of the mounting bracket (55). The rotating shaft (62) is connected to the motor (61) in a transmission manner. A flexible cleaning disc (63) is provided on the rotating shaft (62). The outer diameter of the flexible cleaning disc (63) is larger than the outer diameter of the drain outlet. The flexible cleaning disc (63) can deform under external pressure and fit against the inner groove surface of the drain outlet.

2. The municipal road drainage outlet processing equipment according to claim 1, characterized in that, The flexible cleaning disc (63) includes an inner bushing (64), which is fixedly connected to the rotating shaft (62). An outer cleaning ring (65) is provided on the outer side of the inner bushing (64). The outer cleaning ring (65) is connected to the inner bushing (64) by a plurality of flexible support members (66) to achieve the retraction of the outer cleaning ring (65).

3. The municipal road drainage outlet processing equipment according to claim 2, characterized in that, The flexible support (66) is a spring (661), and the two ends of the spring (661) are fixedly connected to the outer ring (65) and the inner bushing (64) respectively.

4. The municipal road drainage outlet processing equipment according to claim 3, characterized in that, A rubber sleeve (662) is fitted on the outside of the spring (661).

5. A municipal road drainage outlet processing equipment according to claim 2, characterized in that, The flexible support (66) is a flexible rod (663), one end of which is fixedly connected to the outer cleaning ring (65), and the other end is fixedly connected to the inner bushing (64).

6. A municipal road drainage outlet processing device according to claim 5, characterized in that, Multiple limiting sleeves (664) are fixed on the outer surface of the inner bushing (64), and the flexible rod (663) passes through the corresponding limiting sleeve (664) and is fixedly connected to the inner bushing (64).

7. A municipal road drainage outlet processing device according to claim 6, characterized in that, The length of the limiting sleeve (664) is less than the length of the flexible rod (663), and the inner top of the limiting sleeve (664) is provided with a rounded corner (665).

8. A municipal road drainage outlet processing device according to claim 1, characterized in that, The cleaning slot (54) is provided with a card slot (8), and a cleaning card plate (7) is detachably fixed in the card slot (8).

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