A glass bottle stacking packaging shipping system and method of use thereof
Patent Information
- Application Number
- CN202411239912.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-05
- Publication Date
- 2026-09-22
- Estimated Expiration
- 2044-09-05
AI Technical Summary
[0006]本发明的目的是为了解决现有技术对玻璃瓶运送时不方便稳定等距运送,导致运送效果不佳、不方便对包装箱进行快速限位导致存放不便和不方便对玻璃瓶进行快速存放,导致工作效率降低的问题,而提出的一种玻璃瓶堆叠包装运输系统
[0024]本发明提出的一种玻璃瓶堆叠包装运输系统及其使用方法,有益效果在于:通过运送装置、支撑板、转杆和橡胶板的配合,控制第一电机进行工作,使多组推板可以同步推动四组第一圆板以转杆为中心进行同步转动,在第一圆板在转动的同时可以带动转杆进行同步运动,八个转杆会带动表面设有的橡胶板进行同步运动,使多组橡胶板相对的一端同步向下转动,使橡胶板表面的玻璃瓶可以向下掉落,在弹簧的推动下可以使转杆快速复位,使玻璃瓶掉落到下一层橡胶板的表面后停止,根据上述操作,使玻璃瓶可以不断运送,直至掉落到凹槽板的表面,在凹槽板表面凹槽的限位下,可以使玻璃瓶滚落到包装箱的内部。通过可以对玻璃瓶进行稳定等距运送,有效降低机械振动对玻璃瓶运送稳定性的影响,提高运送效果。
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Figure CN118992182B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of glass bottle packaging technology, specifically to a glass bottle stacking packaging and transportation system and its usage method. Background Technology
[0002] As a common packaging container, glass bottles play a crucial role in protecting product safety, enhancing product image, and increasing product added value. The manufacturing process of glass bottles mainly includes raw material selection, melting and molding, cooling and annealing, inspection, and packaging. The decoration process of glass bottles mainly includes printing, hot stamping, spraying, and labeling. Before use, glass bottles need to be stacked and packaged before transportation.
[0003] Firstly, in the current stacking and packaging of glass bottles, it is not convenient to transport the glass bottles continuously and quickly at equal intervals. In the existing technology, conveyor belts are usually used for transportation, but when transporting via conveyor belts, deviations may occur due to mechanical vibrations, resulting in poor transportation performance of existing equipment.
[0004] Secondly, existing methods for stacking and packaging glass bottles do not allow for quick positioning of the packaging boxes. When the boxes deviate from their position, the quality of the stacked glass bottles is affected, making storage of glass bottles inconvenient with current equipment.
[0005] At the same time, the existing stacking and packaging of glass bottles is not convenient for moving the packaging boxes, making it inconvenient to quickly store glass bottles during packaging, resulting in reduced efficiency of the existing equipment in packaging glass bottles. Summary of the Invention
[0006] The purpose of this invention is to solve the problems of inconvenient and unstable equidistant transportation of glass bottles in the prior art, which leads to poor transportation effect, inconvenience in quickly limiting the packaging box, which leads to storage inconvenience, and inconvenience in quickly storing glass bottles, which leads to reduced work efficiency. Therefore, a glass bottle stacking packaging and transportation system is proposed.
[0007] To achieve the above objectives, the present invention provides the following technical solution:
[0008] Design a glass bottle stacking packaging and transportation system, including a platform and support plates. Multiple sets of support plates are fixedly connected to the upper end of the platform. A conveying device is provided on one side of the support plates. A base is provided on one side of the platform. Multiple sets of upright plates are fixedly connected to the upper end of the base. A limiting device is provided on one side of one of the upright plates. A pushing device is provided at the upper end of the base. A frame is fixedly connected to the right end of the base. A baffle is fixedly connected to the lower right side of the platform. The right end of the baffle is in contact with the packaging box.
[0009] Preferably, the conveying device includes a horizontal plate, a push plate, a first toothed belt, a first motor, a support column, a first toothed pulley, and a first circular plate;
[0010] One end of the horizontal plate is fixedly connected to the platform, and the upper end of the horizontal plate is fixedly connected to the first motor through the motor frame. The output shaft of the first motor is fixedly connected to the rotating part of the first toothed pulley on one side. The rotating parts of the first toothed pulleys on both sides are rotatably connected to two support columns through bearings. One end of the multiple sets of support columns is fixedly connected to the support plate. The outer walls of the first toothed pulleys on both sides are meshed with the inner wall of the first toothed belt. Multiple sets of push plates are fixedly connected to the outer wall of the first toothed belt. The outer walls of the push plates are respectively attached to multiple sets of first circular plates.
[0011] Preferably, one end of each of the multiple sets of first circular plates is fixedly connected to a multiple set of rotating rods, and each of the multiple sets of rotating rods is movably connected to the support plates on both sides through bearings, and a rubber plate is fixedly connected to the outer wall of each rotating rod.
[0012] Preferably, the upper end of the platform is fixedly connected to multiple sets of inclined rods, and a conveyor belt is installed at the upper end of the multiple sets of inclined rods. The lower end of the platform is fixedly connected to multiple sets of support legs, and the upper end of the platform is fixedly connected to a grooved plate.
[0013] Preferably, the pushing device includes a second motor, a second toothed belt, a second toothed pulley, a first pull rope, a right-angle plate, a winding wheel, a ring, a second pull rope, a ring rod, a storage plate, a spring, a first cylinder, and a rotating shaft;
[0014] The first cylinder is fixedly connected to the base. A storage plate is fixedly connected to the telescopic end of the first cylinder. The second motor is fixedly connected to the frame through a motor frame. The output shaft of the second motor is fixedly connected to the rotating part of the second toothed pulley on one side. The rotating part of the second toothed pulley on the other side is fixedly connected to the shaft. The outer walls of the second toothed pulleys on both sides mesh with the inner walls of the second toothed belt. Both ends of the shaft are fixedly connected to winding wheels. The outer walls of the winding wheels on both sides are wound with first pull ropes. One end of each first pull rope is fixedly connected to a ring. The ring is in contact with a set of ring rods. One end of each ring rod on both sides is fixedly connected to the two ends of the two second pull ropes. The rotating parts of the winding wheels on both sides are rotatably connected to two right-angle plates through bearings. One end of each right-angle plate on both sides is fixedly connected to the base. One side of each set of spring springs is in contact with the upright plate.
[0015] Preferably, the inner walls of the multiple sets of upright plates are movably connected to the protruding parts of the trapezoidal plates via bearings, the lower ends of the trapezoidal plates are all in contact with the protruding parts of the inner walls of the upright plates, and the inner walls of the upright plates are all fixedly connected to a top plate.
[0016] Preferably, the protruding portions of the multiple sets of trapezoidal plates all penetrate the vertical plate, and the protruding portions of the trapezoidal plates are all fixedly connected to one end of the multiple sets of spring-loaded springs. The other ends of the multiple sets of spring-loaded springs are respectively fixedly connected to the multiple sets of round bars, and one end of the multiple sets of round bars is fixedly connected to the vertical plate.
[0017] Preferably, the platform is slidably connected to the slide rod through a through hole on its surface. A connecting rod is fixedly connected to the upper end of the slide rod. The lower end of the connecting rod and the platform are respectively fixedly connected to both ends of the spring. The connecting rod is slidably connected to multiple sets of straight rods through multiple sets of slide tracks on its surface. One end of each set of straight rods is fixedly connected to the protruding part of the rotating rod.
[0018] Preferably, the limiting device includes a square plate, a transmission block, a vertical rod, a gear, a rotating block, a rack, a support arm, a cylinder, and a second cylinder;
[0019] The second cylinder is fixedly connected to a vertical plate on one side. The telescopic end of the second cylinder is fixedly connected to a rack. The rack meshes with a gear. The rotating part of the gear is rotatably connected to the protruding part of the vertical plate through a bearing. The rotating part of the gear is fixedly connected to a rotating block. The rotating part of the gear is rotatably connected to a support arm through a bearing. One end of the support arm is fixedly connected to the vertical plate. A vertical rod is fixedly connected to the upper end of the rotating block. A transmission block is fixedly connected to the upper end of the vertical rod. One end of the transmission block is fixedly connected to a square plate. Multiple sets of cylinders are fixedly connected to the left end of the square plate. One side of the square plate is in contact with the outer wall of the packaging box. The outer walls of the multiple sets of cylinders are all in contact with the packaging box.
[0020] Preferably, firstly, the glass bottle is transported to four sets of support plates via a conveyor belt. The four sets of support plates limit the cylindrical glass bottle so that it can fall onto the surface of the two uppermost rubber plates. At the same time, the packaging box is placed on the surface of the top plates on both sides, and one end of the packaging box is attached to the outer wall of the baffle and the other end of the packaging box is attached to the vertical part of the shelf. The preparation process is completed. The specific workflow is as follows.
[0021] S1: Transportation Process: The first motor is controlled to operate, causing its output shaft to rotate and drive the first toothed pulley on one side to rotate synchronously. The first toothed pulley drives the first toothed belt to rotate, which in turn drives multiple sets of push plates on the surface to move. These push plates synchronously push four sets of first circular plates to rotate around a rotating rod. As the first circular plates rotate, they also drive the rotating rod to move synchronously. The eight rotating rods then drive the rubber plates on the surface to move synchronously, causing the opposite ends of the rubber plates to rotate downwards, allowing the glass bottles on the rubber plates to fall downwards. While the rotating rod rotates, it can drive multiple sets of straight rods to move synchronously, allowing the straight rods to slide within the slide rails on the surface of the connecting rod. Under the push of the straight rods, the sliding rod can be pushed downwards by the connecting rod. At the same time, the connecting rod can compress the spring. When the push plate pushes the first circular plate to the disengaged state, the spring is no longer compressed. Under the push of the spring, the rotating rod can quickly return to its original position, causing the glass bottle to fall onto the surface of the next layer of rubber plate and stop. Based on the above operation, the glass bottle can be continuously transported until it falls onto the surface of the grooved plate. Under the limit of the groove on the surface of the grooved plate, the glass bottle can roll into the inside of the packaging box.
[0022] S2: Limiting process: While transporting the glass bottle, the second cylinder is controlled to work, causing the extension end of the second cylinder to extend and drive the rack to move synchronously. The rack can drive the gear to rotate, and the gear can drive the vertical rod to rotate synchronously through the rotating block. The vertical rod can drive the square plate to rotate to a vertical position through the transmission block, so that the square plate and the four sets of cylinders are all in contact with the outer wall of the packaging box, fixing the position of the packaging box. At the same time, the parts of the square plate and cylinders that are in contact with the packaging box are all smooth surfaces, which can reduce the impact of friction during the movement of the packaging box.
[0023] S3: Stacking Packaging Process: When placing the packaging box, the second motor is activated, causing its output shaft to rotate and drive the second toothed pulley to rotate. This allows one toothed pulley to drive the other side's second toothed pulley to rotate via the second toothed belt. The second toothed pulleys, through their shafts, drive the two winding wheels on both sides to rotate synchronously. These winding wheels then wind up the first pull ropes on both sides, which in turn pull the two lower circular rods. This causes the circular rods on both sides to rotate at the hinge points of the trapezoidal plates and the upright plates, allowing the trapezoidal plates to rotate to a vertical position. Simultaneously, the lower circular rods move, pulling the two upper circular rods synchronously via the second pull ropes. This ensures that all four sets of trapezoidal plates rotate synchronously, preventing the packaging box from being obstructed during placement. The rotation of the four sets of trapezoidal plates causes the four sets of spring-loaded springs to wind. As the process continues, glass bottles are continuously transported into the packaging box. Once the top layer is full, the first cylinder is activated, extending its telescopic end to move the shelf upwards, pushing the packaging box upwards. This moves the middle layer of the packaging box to the same height as the upper surface of the platform. Simultaneously, the two lower trapezoidal plates rotate to a horizontal position under the action of springs on both sides, allowing the lower ends of the trapezoidal plates to align with the protruding parts of the side uprights. This ensures the trapezoidal plates remain horizontal, supporting the packaging box and allowing the middle layer to stack the glass bottles. The two upper trapezoidal plates are also released to align with the outer wall of the packaging box. Following this process, the packaging box reaches its highest position, with the upper two trapezoidal plates supporting the box and allowing the lower layer to store the glass bottles. Once storage is complete, the packaging box is removed, replaced with a new one, and the stacking and packaging operation can continue.
[0024] This invention proposes a glass bottle stacking packaging and transportation system and its usage method. The beneficial effects are as follows: Through the cooperation of a conveying device, support plate, rotating rod, and rubber plates, a first motor is controlled to operate, enabling multiple sets of push plates to synchronously push four sets of first circular plates to rotate synchronously around the rotating rod. While the first circular plates rotate, they drive the rotating rod to move synchronously. The eight rotating rods then drive the rubber plates on their surfaces to move synchronously, causing the opposite ends of the multiple sets of rubber plates to rotate downwards synchronously, allowing the glass bottles on the rubber plate surface to fall downwards. Under the push of springs, the rotating rod can quickly return to its original position, allowing the glass bottles to fall onto the surface of the next layer of rubber plates and stop. Based on the above operation, the glass bottles can be continuously transported until they fall onto the surface of a grooved plate. Under the limiting effect of the groove on the surface of the grooved plate, the glass bottles can roll into the interior of the packaging box. By enabling stable and equidistant transportation of glass bottles, the impact of mechanical vibration on the transportation stability of glass bottles is effectively reduced, improving the transportation efficiency.
[0025] By coordinating the limiting device, upright plate, and base, the second cylinder is controlled to operate simultaneously while transporting the glass bottles. The extension end of the second cylinder extends, causing the rack to move synchronously. The rack then drives the gear to rotate, which in turn drives the vertical rod to rotate synchronously via a rotating block. The vertical rod, through a transmission block, drives the square plate to rotate to a vertical position, ensuring that the square plate and the four sets of cylinders are in contact with the outer wall of the packaging box, thus fixing the position of the packaging box. At the same time, the parts of the square plate and cylinders that are in contact with the packaging box are all smooth surfaces, reducing the impact of friction during the movement of the packaging box. This allows for quick positioning of the packaging box, improving the stacking and packaging effect of glass bottles and making storage more convenient.
[0026] By coordinating the pushing device, base, trapezoidal plates, and upright plates, once the top layer is full, the first cylinder is activated, extending its telescopic end to move the storage plate upwards, pushing the packaging box upwards. This moves the middle layer of the packaging box to the same height as the upper surface of the platform. Simultaneously, the two lower trapezoidal plates rotate to a horizontal position under the action of springs on both sides, allowing the lower ends of the trapezoidal plates to align with the protruding parts of the upright plates on both sides, maintaining a horizontal position and supporting the packaging box. This allows the middle layer of the packaging box to be stacked and stored with glass bottles. The two upper trapezoidal plates are also released and aligned with the outer wall of the packaging box. Following this operation, the packaging box moves to its highest position, with the two upper trapezoidal plates supporting the packaging box, allowing the lower layer of the packaging box to store glass bottles. Once storage is complete, the packaging box is removed and replaced with a new one to continue the stacking and packaging operation. By setting three layers inside the packaging box, glass bottles can be stored continuously, improving storage efficiency. Attached Figure Description
[0027] Figure 1 This is a schematic diagram of the external structure of the present invention;
[0028] Figure 2 For the present invention Figure 1 A diagram showing the view from below;
[0029] Figure 3 For the present invention Figure 1 Schematic diagram of the transport device in the middle;
[0030] Figure 4 For the present invention Figure 1 A schematic diagram showing the rear view of the central conveying device;
[0031] Figure 5 For the present invention Figure 1 A schematic diagram showing the central propulsion device viewed from below.
[0032] Figure 6 For the present invention Figure 1Schematic diagram of the middle limit device;
[0033] Figure 7 For the present invention Figure 1 Schematic diagram of the propulsion device.
[0034] In the diagram: 1. Platform; 2. Conveying device; 201. Horizontal plate; 202. Push plate; 203. First toothed belt; 204. First motor; 205. Support column; 206. First toothed pulley; 207. First circular plate; 3. Diagonal bar; 4. Conveyor belt; 5. Packaging box; 6. Support plate; 7. Rotating rod; 8. Limiting device; 801. Square plate; 802. Transmission block; 803. Vertical rod; 804. Gear; 805. Rotating block; 806. Rack; 807. Support arm; 808. Column; 809. Second cylinder; 9. Pushing device; 901. Second motor. 902. Second toothed belt; 903. Second toothed belt pulley; 904. First pull rope; 905. Right-angle plate; 906. Winding wheel; 907. Ring; 908. Second pull rope; 909. Ring rod; 910. Shelf; 911. Clock spring; 912. First cylinder; 913. Shaft; 10. Rubber plate; 11. Straight rod; 12. Vertical plate; 13. Frame; 14. Baffle; 15. Groove plate; 16. Sliding rod; 17. Spring; 18. Connecting rod; 19. Support leg; 20. Trapezoidal plate; 21. Round bar; 22. Top plate; 23. Base. Detailed Implementation
[0035] The present invention will be further described below with reference to the accompanying drawings:
[0036] See attached document Figure 1-7 In this embodiment, a glass bottle stacking packaging and transportation system includes a platform 1 and a support plate 6. Multiple sets of support plates 6 are fixedly connected to the upper end of the platform 1. There are four support plates 6, and the upper ends are opposite slopes so that the glass bottles can be centered. A conveying device 2 is provided on one side of the support plate 6. A base 23 is provided on one side of the platform 1. Multiple sets of upright plates 12 are fixedly connected to the upper end of the base 23. There are four sets of upright plates 12. A limiting device 8 is provided on one side of one upright plate 12. A pushing device 9 is provided at the upper end of the base 23. A frame 13 is fixedly connected to the right end of the base 23. A baffle 14 is fixedly connected to the lower right side of the platform 1. The baffle 14 can limit one side of the packaging box 5 so that the opening of the packaging box 5 can fit with the platform 1. The packaging box 5 is made of plastic. The right end of the baffle 14 fits with the packaging box 5.
[0037] The conveying device 2 includes a horizontal plate 201, a push plate 202, a first toothed belt 203, a first motor 204, a support column 205, a first toothed pulley 206, and a first circular plate 207;
[0038] One end of the horizontal plate 201 is fixedly connected to the platform 1. The upper end of the horizontal plate 201 is fixedly connected to the first motor 204 via a motor frame. The first motor 204 is designed to meet the actual working requirements. The output shaft of the first motor 204 is fixedly connected to the rotating part of the first toothed pulley 206 on one side. The rotating parts of the first toothed pulleys 206 on both sides are rotatably connected to two support columns 205 via bearings. There are four support columns 205, each supporting two first toothed pulleys 206. One end of each set of support columns 205 is connected to the support plate 6. The outer walls of the first toothed pulleys 206 on both sides are fixedly connected and mesh with the inner walls of the first toothed belt 203. The outer walls of the first toothed belt 203 are fixedly connected to multiple sets of push plates 202. The spacing between the multiple sets of push plates 202 is the same. At the same time, the push plates 202 are made of hard rubber, so that the first toothed belt 203 can rotate smoothly. The outer walls of the push plates 202 are respectively attached to multiple sets of first circular plates 207. There are four sets of first circular plates 207, two in each set. The rotation of the first circular plates 207 can drive the rotating rods 7 on both sides to rotate synchronously.
[0039] Through the coordination of the conveying device 2, support plate 6, rotating rod 7, and rubber plate 10, the first motor 204 is controlled to work, so that multiple sets of push plates 202 can synchronously push four sets of first circular plates 207 to rotate synchronously around the rotating rod 7. While the first circular plates 207 are rotating, they can drive the rotating rod 7 to move synchronously. The eight rotating rods 7 will drive the rubber plates 10 on their surfaces to move synchronously, so that the opposite ends of the multiple sets of rubber plates 10 rotate synchronously downwards, allowing the glass bottles on the surface of the rubber plates 10 to fall downwards. Under the push of the spring 17, the rotating rod 7 can be quickly reset, and the glass bottles will stop after falling onto the surface of the next layer of rubber plates 10. According to the above operation, the glass bottles can be continuously conveyed until they fall onto the surface of the grooved plate 15. Under the limitation of the groove on the surface of the grooved plate 15, the glass bottles can roll into the interior of the packaging box 5. By carrying the glass bottles stably and equidistantly, the impact of mechanical vibration on the stability of glass bottle transportation is effectively reduced, and the transportation effect is improved.
[0040] One end of each of the multiple sets of first circular plates 207 is fixedly connected to a multiple set of rotating rods 7. The surface of the rotating rods 7 in contact with the rubber plate 10 is covered with rubber. The number of first circular plates 207 is the same as the number of rotating rods 7. Each set of rotating rods 7 is movably connected to the support plates 6 on both sides through bearings. The outer wall of each rotating rod 7 is fixedly connected to a rubber plate 10. The rubber plate 10 is made of hard rubber, which can effectively prevent the glass bottle from falling and breaking while supporting the glass bottle.
[0041] The upper end of the platform 1 is fixedly connected to multiple sets of inclined rods 3, and a conveyor belt 4 is installed at the upper end of the multiple sets of inclined rods 3. The lower end of the platform 1 is fixedly connected to multiple sets of support legs 19. The upper end of the platform 1 is fixedly connected to a grooved plate 15. The inclined surface of the grooved plate 15 is provided with rubber pads or sponge pads to prevent damage when the glass bottle falls.
[0042] The pushing device 9 includes a second motor 901, a second toothed belt 902, a second toothed belt pulley 903, a first pull rope 904, a right-angle plate 905, a winding wheel 906, a ring 907, a second pull rope 908, a ring rod 909, a shelf 910, a spring 911, a first cylinder 912, and a rotating shaft 913;
[0043] The first cylinder 912 is fixedly connected to the base 23. The first cylinder 912 is designed to meet the actual working requirements. A shelf 910 is fixedly connected to the telescopic end of the first cylinder 912. The shelf 910 is a right-angled plate. The second motor 901 is fixedly connected to the frame 13 through a motor frame. The output shaft of the second motor 901 is fixedly connected to the rotating part of the second toothed pulley 903 on one side. The rotating part of the second toothed pulley 903 on the other side is fixedly connected to the rotating shaft 913. The outer walls of both second toothed pulleys 903 mesh with the inner walls of the second toothed belt 902. Both ends of the rotating shaft 913 are fixedly connected to winding wheels 906. The outer walls of both winding wheels 906 are wound with... The first pull rope 904 and the second pull rope 908 are made of the same material, which can be nylon or steel wire. One end of the first pull rope 904 is fixedly connected to a ring 907. The ring 907 is in contact with a set of ring rods 909. One end of the two ring rods 909 is fixedly connected to the two ends of the two second pull ropes 908 respectively. The rotating parts of the two winding wheels 906 are rotatably connected to two right-angle plates 905 through bearings. One end of the two right-angle plates 905 is fixedly connected to the base 23. One side of the multiple sets of spring springs 911 is in contact with the upright plate 12. The elastic coefficient of the spring springs 911 is determined according to actual needs and meets the working requirements. There are four spring springs 911.
[0044] By coordinating the pushing device 9, base 23, trapezoidal plate 20, and upright plate 12, when the top layer is full, the first cylinder 912 is activated, causing its telescopic end to extend and move the shelf 910 upwards, pushing the packaging box 5 upwards. This moves the middle layer of the packaging box 5 to the same height as the upper surface of the platform 1. Simultaneously, the two lower trapezoidal plates 20 can rotate to a horizontal position under the action of the two side springs 911, so that the lower ends of the trapezoidal plates 20 fit against the protruding parts of the two side upright plates 12, keeping the two side trapezoidal plates 20 horizontal. In the first state, the packaging box 5 is supported, allowing the middle layer of the packaging box 5 to be stacked and stored. The two trapezoidal plates 20 at the top are also released and fit against the outer wall of the packaging box 5. According to the above operation, the packaging box 5 moves to the highest state, so that the two trapezoidal plates 20 at the top support the packaging box 5, allowing the lower layer of the packaging box 5 to store the glass bottles. After storage is completed, the packaging box 5 is taken out and replaced with a new packaging box 5 to continue the stacking and packaging operation. By setting three layers inside the packaging box 5, the glass bottles can be stored continuously, improving the storage efficiency of the glass bottles.
[0045] The inner walls of multiple sets of upright plates 12 are movably connected to the protruding parts of trapezoidal plates 20 through bearings. There are four trapezoidal plates 20, all of which can rotate. There are two top plates 22, which cannot rotate. The lower ends of the trapezoidal plates 20 are all in contact with the protruding parts of the inner walls of the upright plates 12. The inner walls of the upright plates 12 are all fixedly connected to the top plates 22.
[0046] The protruding parts of the multiple sets of trapezoidal plates 20 all penetrate the vertical plate 12. The protruding parts of the trapezoidal plates 20 are all fixedly connected to one end of the multiple sets of spring springs 911. The other end of the multiple sets of spring springs 911 is fixedly connected to the multiple sets of round bars 21. One end of the multiple sets of round bars 21 is fixedly connected to the vertical plate 12.
[0047] Platform 1 is slidably connected to slide rod 16 through through holes on its surface. A connecting rod 18 is fixedly connected to the upper end of slide rod 16. The lower end of connecting rod 18 and platform 1 are fixedly connected to both ends of spring 17, respectively. The elastic coefficient of spring 17 is determined according to actual needs and meets the working requirements. Connecting rod 18 is slidably connected to multiple sets of straight rods 11 through multiple sets of slides on its surface. The number of straight rods 11 is the same as that of rotating rod 7. One end of each set of straight rods 11 is fixedly connected to the protruding part of rotating rod 7.
[0048] The limiting device 8 includes a square plate 801, a transmission block 802, a vertical rod 803, a gear 804, a rotating block 805, a rack 806, a support arm 807, a cylinder 808, and a second cylinder 809.
[0049] The second cylinder 809 is fixedly connected to the upright plate 12 on one side. The second cylinder 809 is designed to meet the actual working requirements. The telescopic end of the second cylinder 809 is fixedly connected to the rack 806. The rack 806 meshes with the gear 804. The rotating part of the gear 804 is rotatably connected to the protruding part of the upright plate 12 through a bearing. The rotating part of the gear 804 is fixedly connected to the rotating block 805. The rotating part of the gear 804 is rotatably connected to the support arm 807 through a bearing. One end of the support arm 807 is fixedly connected to the upright plate 12. The upper end of the rotating block 805 is fixedly connected to the vertical rod 803. The upper end of the vertical rod 803 is fixedly connected to the transmission block 802. One end of the transmission block 802 is fixedly connected to the square plate 801. The left end of the square plate 801 is fixedly connected to multiple sets of cylinders 808. There are four cylinders 808. One side of the square plate 801 is in contact with the outer wall of the packaging box 5. The outer walls of the multiple sets of cylinders 808 are all in contact with the packaging box 5.
[0050] Through the cooperation of the limiting device 8, the upright plate 12, and the base 23, the second cylinder 809 is controlled to work while transporting the glass bottles. The extension end of the second cylinder 809 extends, driving the rack 806 to move synchronously. The rack 806 can drive the gear 804 to rotate. While the gear 804 is rotating, it can drive the vertical rod 803 to rotate synchronously through the rotating block 805. The vertical rod 803 can drive the square plate 801 to rotate to a vertical position through the transmission block 802. This makes the square plate 801 and the four sets of cylinders 808 fit against the outer wall of the packaging box 5, fixing the position of the packaging box 5. At the same time, the parts of the square plate 801 and the cylinders 808 that fit against the packaging box 5 are all smooth surfaces, which reduces the impact of friction when the packaging box 5 moves. This allows for quick positioning of the packaging box, making the stacking and packaging of glass bottles more effective and convenient for storage.
[0051] Working principle:
[0052] A method for using a glass bottle stacking packaging and transportation system: First, the glass bottles are transported to four sets of support plates 6 via a conveyor belt 4. The cylindrical glass bottles are allowed to fall onto the surfaces of the two uppermost rubber plates 10 by the limiting effect of the four sets of support plates 6. At the same time, the packaging boxes 5 are placed on the surfaces of the top plates 22 on both sides. One open end of the packaging box 5 is attached to the outer wall of the baffle 14, and one end of the packaging box 5 is attached to the vertical part of the storage plate 910. The preparation process is completed. The specific workflow is as follows.
[0053] S1: Transportation Process: The first motor 204 is controlled to operate, causing its output shaft to rotate and drive the first toothed pulley 206 on one side to rotate synchronously. The first toothed pulley 206 drives the first toothed belt 203 to rotate, which in turn drives multiple sets of push plates 202 on the surface to move. These push plates 202 synchronously push four sets of first circular plates 207 to rotate synchronously around the rotating rod 7. While the first circular plates 207 are rotating, they also drive the rotating rod 7 to move synchronously. The eight rotating rods 7 drive the rubber plates 10 on the surface to move synchronously, causing the opposite ends of the multiple sets of rubber plates 10 to rotate downwards synchronously, allowing the glass bottles on the surface of the rubber plates 10 to move downwards. As the rotating rod 7 rotates, it can drive multiple sets of straight rods 11 to move synchronously, allowing the straight rods 11 to slide within the slide rails on the surface of the connecting rod 18. Under the push of the straight rods 11, the connecting rod 18 can push the slide rod 16 downward. At the same time, the connecting rod 18 can compress the spring 17. When the push plate 202 pushes the first circular plate 207 to the disengaged state, the spring 17 is no longer compressed. Under the push of the spring 17, the rotating rod 7 can quickly reset, causing the glass bottle to fall onto the surface of the next layer of rubber plate 10 and stop. According to the above operation, the glass bottle can be continuously transported until it falls onto the surface of the groove plate 15. Under the limitation of the groove on the surface of the groove plate 15, the glass bottle can roll into the interior of the packaging box 5.
[0054] S2: Limiting process: While transporting the glass bottle, the second cylinder 809 is controlled to work, causing the extension end of the second cylinder 809 to drive the rack 806 to move synchronously. The rack 806 can drive the gear 804 to rotate. While the gear 804 is rotating, it can drive the vertical rod 803 to rotate synchronously through the rotating block 805. The vertical rod 803 can drive the square plate 801 to rotate to a vertical position through the transmission block 802. This makes the square plate 801 and the four sets of cylinders 808 fit against the outer wall of the packaging box 5, fixing the position of the packaging box 5. At the same time, the parts of the square plate 801 and the cylinders 808 that fit against the packaging box 5 are all smooth surfaces, which can reduce the impact of friction when the packaging box 5 is moving.
[0055] S3: Stacking and Packaging Process: When placing the packaging box 5, the second motor 901 is controlled to operate, causing the output shaft of the second motor 901 to rotate, which in turn drives the second toothed pulley 903 to rotate. One toothed pulley 903 on one side can drive the other toothed pulley 903 to rotate via the second toothed belt 902. The second toothed pulley 903, through the rotating shaft 913, drives the two winding pulleys 906 to rotate synchronously, allowing the two winding pulleys 906 to engage the first pull ropes 904 on both sides. When the packaging box 5 is placed, the first pull rope 904 can pull the two lower ring rods 909 to move, allowing the ring rods 909 on both sides to rotate at the hinge point between the trapezoidal plate 20 and the vertical plate 12, so that the trapezoidal plate 20 on both sides can rotate to a vertical position. Simultaneously with the movement of the lower ring rods 909, the second pull rope 908 can pull the two upper ring rods 909 to move synchronously, allowing the four sets of trapezoidal plates 20 to rotate synchronously. This ensures that the packaging box 5 is not obstructed by the four sets of trapezoidal plates 20 when placed. At this time, the four sets of spring-loaded springs 911 will deform, and the glass bottles being transported will be continuously transported into the packaging box 5. When the top layer is full, the first cylinder 912 is controlled to work, causing the telescopic end of the first cylinder 912 to extend and drive the shelf 910 to move upward, pushing the packaging box 5 upward, so that the middle layer of the packaging box 5 moves to the same height as the upper surface of the platform 1. At the same time, the two trapezoidal plates 20 at the bottom can rotate to a horizontal state under the action of the spring-loaded springs 911 on both sides, so that the lower end of the trapezoidal plates 20 on both sides is aligned with the sides. The protruding part of the upright plate 12 fits together, so that the trapezoidal plates 20 on both sides can remain horizontal and support the packaging box 5. This allows the glass bottles to be stacked and stored in the middle layer of the packaging box 5. The two trapezoidal plates 20 at the top are also released and fit against the outer wall of the packaging box 5. According to the above operation, the packaging box 5 moves to the highest position, so that the two trapezoidal plates 20 at the top support the packaging box 5 and the glass bottles are stored in the lower layer of the packaging box 5. After storage is completed, the packaging box 5 is taken out and replaced with a new packaging box 5 to continue the stacking and packaging operation.
[0056] S4: Technical advantages:
[0057] By enabling stable and equidistant transport of glass bottles, the impact of mechanical vibration on the transport stability of glass bottles is effectively reduced, improving transport efficiency. The ability to quickly limit the positioning of the packaging box makes stacking glass bottles more effective and convenient for storage. Furthermore, the three-layer internal design of the packaging box allows for continuous storage of glass bottles, improving storage efficiency.
[0058] Although the present invention has been illustrated and described with reference to preferred embodiments, those skilled in the art will understand that various changes in form and detail are possible within the scope of the claims.
Claims
1. A glass bottle stacking packaging and transportation system, comprising a platform (1) and support plates (6), wherein multiple sets of support plates (6) are fixedly connected to the upper end of the platform (1), characterized in that: A conveying device (2) is provided on one side of the support plate (6), a base (23) is provided on one side of the platform (1), a number of upright plates (12) are fixedly connected to the upper end of the base (23), a limiting device (8) is provided on one side of one upright plate (12), a pushing device (9) is provided at the upper end of the base (23), a frame (13) is fixedly connected to the right end of the base (23), a baffle (14) is fixedly connected to the lower right side of the platform (1), and the right end of the baffle (14) is in contact with the packaging box (5). The pushing device (9) includes a second motor (901), a second toothed belt (902), a second toothed pulley (903), a first pull rope (904), a right-angle plate (905), a winding wheel (906), a ring (907), a second pull rope (908), a ring rod (909), a shelf (910), a spring (911), a first cylinder (912), and a rotating shaft (913). The first cylinder (912) is fixedly connected to the base (23). A storage plate (910) is fixedly connected to the telescopic end of the first cylinder (912). The second motor (901) is fixedly connected to the frame (13) through the motor frame. The output shaft of the second motor (901) is fixedly connected to the rotating part of the second toothed pulley (903) on one side. The rotating part of the second toothed pulley (903) on the other side is fixedly connected to the rotating shaft (913). The outer walls of the second toothed pulleys (903) on both sides mesh with the inner walls of the second toothed belt (902). Both ends of the rotating shaft (913) are fixedly connected to winding wheels (900). 6) The outer walls of the winding wheels (906) on both sides are wound with first pull ropes (904). One end of each first pull rope (904) is fixedly connected to a ring (907). The ring (907) is in contact with a set of ring rods (909). One end of each ring rod (909) on both sides is fixedly connected to the two ends of two second pull ropes (908). The rotating parts of the winding wheels (906) on both sides are rotatably connected to two right-angle plates (905) through bearings. One end of each right-angle plate (905) on both sides is fixedly connected to the base (23). One side of each set of spring springs (911) is in contact with the upright plate (12). The first pull rope can pull the two lower ring rods to move, so that the ring rods on both sides can rotate at the hinge of the trapezoidal plate and the vertical plate, so that the trapezoidal plate on both sides can rotate to a vertical state. At the same time as the lower ring rods move, the second pull rope can pull the two upper ring rods to move synchronously, so that the four sets of trapezoidal plates can rotate synchronously. The inner walls of the multiple sets of vertical plates (12) are movably connected to the protruding parts of the trapezoidal plates (20) through bearings. The lower ends of the trapezoidal plates (20) are all in contact with the protruding parts of the inner walls of the vertical plates (12). The inner walls of the vertical plates (12) are all fixedly connected to the top plates (22). The protruding parts of the multiple sets of trapezoidal plates (20) all penetrate the vertical plate (12). The protruding parts of the trapezoidal plates (20) are all fixedly connected to one end of the multiple sets of spring springs (911). The other end of the multiple sets of spring springs (911) is fixedly connected to the multiple sets of round bars (21). One end of the multiple sets of round bars (21) is fixedly connected to the vertical plate (12).
2. The glass bottle stacking packaging and transportation system according to claim 1, characterized in that: The conveying device (2) includes a horizontal plate (201), a push plate (202), a first toothed belt (203), a first motor (204), a support column (205), a first toothed pulley (206), and a first circular plate (207). One end of the horizontal plate (201) is fixedly connected to the platform (1). The upper end of the horizontal plate (201) is fixedly connected to the first motor (204) through the motor frame. The output shaft of the first motor (204) is fixedly connected to the rotating part of the first toothed pulley (206) on one side. The rotating parts of the first toothed pulleys (206) on both sides are rotatably connected to two support columns (205) through bearings. One end of the multiple sets of support columns (205) is fixedly connected to the support plate (6). The outer walls of the first toothed pulleys (206) on both sides are meshed with the inner walls of the first toothed belt (203). The outer walls of the first toothed belt (203) are fixedly connected to multiple sets of push plates (202). The outer walls of the push plates (202) are respectively attached to multiple sets of first circular plates (207).
3. A glass bottle stacking, packaging, and transportation system according to claim 2, characterized in that: One end of each of the multiple sets of first circular plates (207) is fixedly connected to a multiple set of rotating rods (7). Each set of rotating rods (7) is movably connected to the support plates (6) on both sides through bearings. Each rotating rod (7) has a rubber plate (10) fixedly connected to its outer wall.
4. A glass bottle stacking packaging and transportation system according to claim 1, characterized in that: The upper end of the platform (1) is fixedly connected to multiple sets of inclined rods (3), and a conveyor belt (4) is installed on the upper end of the multiple sets of inclined rods (3). The lower end of the platform (1) is fixedly connected to multiple sets of support legs (19), and a groove plate (15) is fixedly connected to the upper end of the platform (1).
5. A glass bottle stacking packaging and transportation system according to claim 1, characterized in that: The platform (1) is slidably connected to the slide rod (16) through a through hole on its surface. The upper end of the slide rod (16) is fixedly connected to a connecting rod (18). The lower end of the connecting rod (18) and the platform (1) are respectively fixedly connected to the two ends of the spring (17). The connecting rod (18) is slidably connected to multiple sets of straight rods (11) through multiple sets of slides on its surface. One end of each set of straight rods (11) is fixedly connected to the protruding part of the rotating rod (7).
6. A glass bottle stacking packaging and transportation system according to claim 1, characterized in that: The limiting device (8) includes a square plate (801), a transmission block (802), a vertical rod (803), a gear (804), a rotating block (805), a rack (806), a support arm (807), a cylinder (808), and a second cylinder (809). The second cylinder (809) is fixedly connected to a vertical plate (12) on one side. The telescopic end of the second cylinder (809) is fixedly connected to a rack (806). The rack (806) meshes with a gear (804). The rotating part of the gear (804) is rotatably connected to the protruding part of the vertical plate (12) through a bearing. The rotating part of the gear (804) is fixedly connected to a rotating block (805). The rotating part of the gear (804) is rotatably connected to a support arm (807) through a bearing. The support arm (807) is fixedly connected to the rotating block (805). One end of the rotating block (805) is fixedly connected to the upright plate (12). The upper end of the rotating block (805) is fixedly connected to the vertical rod (803). The upper end of the vertical rod (803) is fixedly connected to the transmission block (802). One end of the transmission block (802) is fixedly connected to the square plate (801). The left end of the square plate (801) is fixedly connected to multiple sets of cylinders (808). One side of the square plate (801) is in contact with the outer wall of the packaging box (5). The outer walls of the multiple sets of cylinders (808) are all in contact with the packaging box (5).
7. A method of using a glass bottle stacking packaging and transportation system according to any one of claims 1-6, characterized in that: First, the glass bottle is transported to the four sets of support plates (6) via the conveyor belt (4). The cylindrical glass bottle can fall onto the surface of the two rubber plates (10) on the top layer by the limiting of the four sets of support plates (6). At the same time, the packaging box (5) is placed on the surface of the top plate (22) on both sides. At the same time, one end of the opening of the packaging box (5) is attached to the outer wall of the baffle (14), and one end of the packaging box (5) is attached to the vertical part of the shelf (910). The preparation process is completed. The specific workflow is as follows: S1: Transportation Process: Control the first motor (204) to work, so that the output shaft of the first motor (204) rotates and drives the first toothed pulley (206) on one side to rotate synchronously. The first toothed pulley (206) can drive the first toothed belt (203) to rotate, so that the first toothed belt (203) can drive the multiple sets of push plates (202) on the surface to move, so that the multiple sets of push plates (202) can push the four sets of first circular plates (207) to rotate synchronously around the rotating rod (7). While the first circular plates (207) are rotating, they can drive the rotating rod (7) to move synchronously. The eight rotating rods (7) will drive the rubber plates (10) on the surface to move synchronously, so that the opposite ends of the multiple sets of rubber plates (10) rotate synchronously downwards, so that the glass bottles on the surface of the rubber plates (10) can fall downwards. While the rotating rod (7) rotates, it can drive multiple sets of straight rods (11) to move synchronously, so that multiple sets of straight rods (11) can slide in the slide rail on the surface of the connecting rod (18). Under the push of the straight rod (11), the sliding rod (16) can be pushed downward by the connecting rod (18). At the same time, the connecting rod (18) can compress the spring (17). When the push plate (202) pushes the first round plate (207) to the disengaged state, the spring (17) is no longer compressed. Under the push of the spring (17), the rotating rod (7) can be quickly reset, so that the glass bottle falls to the surface of the next layer of rubber plate (10) and stops. According to the above operation, the glass bottle can be continuously transported until it falls to the surface of the groove plate (15). Under the limit of the groove on the surface of the groove plate (15), the glass bottle can roll into the inside of the packaging box (5). S2: Limiting process: While transporting the glass bottle, the second cylinder (809) is controlled to work, so that the extension end of the second cylinder (809) extends and drives the rack (806) to move synchronously, so that the rack (806) can drive the gear (804) to rotate. While the gear (804) is rotating, it can drive the vertical rod (803) to rotate synchronously through the rotating block (805), so that the vertical rod (803) can drive the square plate (801) to rotate to the vertical state through the transmission block (802), so that the square plate (801) and the four sets of cylinders (808) are all in contact with the outer wall of the packaging box (5), so that the position of the packaging box (5) is fixed. At the same time, the parts of the square plate (801) and the cylinders (808) that are in contact with the packaging box (5) are all smooth surfaces, so that the packaging box (5) can reduce the influence of friction while moving. S3: Stacking and Packaging Process: When placing the packaging box (5), the second motor (901) is controlled to work, so that the output shaft of the second motor (901) rotates and drives the second toothed pulley (903) to rotate. The second toothed pulley (903) on one side can drive the second toothed pulley (903) on the other side to rotate through the second toothed belt (902). The second toothed pulley (903) can drive the winding wheels (906) on both sides to rotate synchronously through the rotating shaft (913). The winding wheels (906) on both sides can pull the first pull rope (904) on both sides. During the winding process, the first pull rope (904) can pull the two lower ring rods (909) to move, allowing the ring rods (909) on both sides to rotate at the hinge of the trapezoidal plate (20) and the upright plate (12), so that the trapezoidal plates (20) on both sides can rotate to a vertical position. While the lower ring rods (909) are moving, the second pull rope (908) can pull the two upper ring rods (909) to move synchronously, so that the four sets of trapezoidal plates (20) can rotate synchronously, so that the packaging box (5) will not be blocked by the four sets of trapezoidal plates (20) when it is placed. When the rotation is complete, the four sets of springs (911) will deform, and the glass bottles being transported will be continuously transported into the packaging box (5). When the top layer is full, the first cylinder (912) is controlled to work, so that the telescopic end of the first cylinder (912) extends and drives the shelf (910) to move upward, pushing the packaging box (5) upward, so that the middle layer of the packaging box (5) moves to the same height as the upper surface of the platform (1). At the same time, the two trapezoidal plates (20) at the bottom can rotate to a horizontal state under the action of the springs (911) on both sides, so that the lower end of the trapezoidal plates (20) on both sides is aligned with the sides. The protruding part of the upright plate (12) is attached so that the trapezoidal plates (20) on both sides can remain horizontal and support the packaging box (5). The middle layer of the packaging box (5) can be used to stack and store glass bottles. The two trapezoidal plates (20) at the top will also be released and attached to the outer wall of the packaging box (5). According to the above operation, the packaging box (5) moves to the highest state, so that the two trapezoidal plates (20) at the top support the packaging box (5) and the lower layer of the packaging box (5) stores glass bottles. After storage is completed, the packaging box (5) is taken out and replaced with a new packaging box (5) to continue the stacking and packaging operation.
Citation Information
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