A lengthwise tendon binding device

CN118992193BActive Publication Date: 2026-08-21CHINA FIRST HIGHWAY ENGINEERING CO LTD +1
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Patent Information

Application Number
CN202411130165.0
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-08-16
Publication Date
2026-08-21
Estimated Expiration
2044-08-16

AI Technical Summary

Technical Problem

[0003]翼缘板钢筋在生产加工过程中需要与通长筋进行绑扎焊接成型,传统的绑扎方法多是采用人工绑扎,人工绑扎费时费力,劳动强度大,工作效率低,且具有一定的安全隐患,现有技术中已有使用设备代替人工进行绑扎,但现有技术中的绑扎设备自动化程度不足,工作效率较低,适用范围小

Benefits of technology

[0017]1.本发明的穿束绑扎装置中,通过设置前后移动机构、上下移动机构、承接绑扎机构,前后移动机构能够带动承接绑扎机构移动,将穿束的通长筋进行承接,并通过上下移动机构和承接绑扎机构中的承接组件,带动通长筋移动至绑扎位置,最后通过承接绑扎机构中的绑扎组件完成通长筋和翼缘板钢筋的绑扎成型,整个过程均由机械机构完成,代替传统人工绑扎,省时省力,工作效率高,自动化程度高。

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Abstract

The application discloses a through-length tendon binding device, which comprises a through-bundle binding device; the through-bundle binding device comprises a base frame, a rack, front and back moving mechanisms, up and down moving mechanisms and a receiving and binding mechanism; the base frame is horizontally arranged left and right; the front and back moving mechanisms are arranged on the bottom surface of the base frame and are spaced left and right; the rack is vertically arranged on the top surface of the base frame and is spaced left and right; the up and down moving mechanisms are arranged in the rack; the receiving and binding mechanism is connected with the up and down moving mechanisms; the receiving and binding mechanism is driven by the front and back moving mechanisms to move to a specified position, receives the through-length tendon and is lowered, then the through-length tendon is moved to a binding position by the front and back moving mechanisms, the up and down moving mechanisms and the receiving and binding mechanism, and finally the through-length tendon and the flange plate steel bar are bound by the receiving and binding mechanism. The application can realize automatic binding of the through-length tendon and the flange plate steel bar, saves time and effort, has high work efficiency and high automation degree.
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Description

Technical Field

[0001] This invention belongs to the field of steel bar processing technology, and in particular relates to a continuous steel bar binding device. Background Technology

[0002] In the construction industry, flange reinforcement is a common structural material, especially widely used in large building structures such as bridges and high-rise buildings. It is particularly important in reinforced components of bridges and other structures requiring cast-in-place concrete. In bridge flanges, the main function of the reinforcement is to enhance the flange's load-bearing capacity, enabling it to withstand greater bridge deck loads. The addition of reinforcement also effectively prevents flange cracking and damage, ensuring the integrity and stability of the bridge structure. In heavy-load structures like bridges, its role is especially crucial, effectively enhancing the structure's strength and toughness and preventing structural damage.

[0003] During the production and processing of flange plate reinforcement, it needs to be tied and welded with the continuous reinforcement. The traditional tying method is mostly manual tying, which is time-consuming, labor-intensive, inefficient, and poses certain safety hazards. Existing technology has equipment to replace manual tying, but the existing tying equipment has insufficient automation, low efficiency, and limited applicability. Summary of the Invention

[0004] The purpose of this invention is to provide a continuous reinforcing bar binding device to solve the technical problems mentioned in the background art.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] A continuous reinforcing bar binding device includes a threading and binding device; the threading and binding device includes a base frame, a platform, a front-to-back moving mechanism, a vertical moving mechanism, and a receiving and binding mechanism. The base frame is horizontally arranged left and right; the front-to-back moving mechanism is located on the bottom surface of the base frame and is arranged at intervals on the left and right; the platform is vertically arranged on the top surface of the base frame and is arranged at intervals on the left and right; the vertical moving mechanism is located inside the platform; the receiving and binding mechanism is connected to the vertical moving mechanism; the front-to-back moving mechanism drives the receiving and binding mechanism to move to a designated position to receive the threaded continuous reinforcing bar; then, the front-to-back moving mechanism and the vertical moving mechanism cooperate with the receiving and binding mechanism to move the continuous reinforcing bar to the binding position; finally, the receiving and binding mechanism binds the continuous reinforcing bar and the flange plate reinforcing bar.

[0007] Furthermore, the forward and backward moving mechanism includes a fixed frame, a first lead screw module, a moving frame, and a first guide rail; the fixed frame is horizontally arranged; the first lead screw module is horizontally arranged in the middle of the top surface of the fixed frame; the middle of the bottom surface of the moving frame is fixedly connected to the first lead screw module, and the top surface is fixedly connected to the base, and the first lead screw module can drive the moving frame to move forward and backward; the first guide rail is horizontally arranged in the left and right sides of the top surface of the fixed frame, and is slidably connected to the left and right sides of the moving frame through a slide table.

[0008] Furthermore, the up-and-down moving mechanism includes a mounting assembly, a lifting assembly, and a drive assembly; the mounting assembly includes a base plate, a lower mounting plate, a lower connecting shaft, an upper mounting plate, and an upper connecting shaft; the base plate is horizontally positioned in the center of the inner bottom surface of the platform; the lower mounting plates are vertically positioned on the front side of the top of the base plate, with two plates spaced apart on the left and right; the lower connecting shaft is horizontally rotatable between the two lower mounting plates, with its left end extending out onto the left side of the left lower mounting plate; the upper mounting plate is positioned on the front side of the top of the platform corresponding to the lower mounting plate; the upper connecting shaft is horizontally rotatable between the two upper mounting plates; the lifting assembly includes a drive sprocket, a driven sprocket, a drive chain, and a connecting block; the drive sprocket... The driving sprocket is sleeved on the lower connecting shaft, with two sprockets spaced apart on the left and right; the driven sprocket is sleeved on the upper connecting shaft, with two sprockets spaced apart corresponding to the driving sprocket; the drive chain is mounted on the driving sprocket and the driven sprocket; the connecting block is fixedly mounted on the front side of the drive chain; the drive assembly includes a drive motor, a driving sprocket, a driven sprocket, and a drive chain; the drive motor is mounted on the base plate and located behind the lower mounting plate, with its output shaft facing to the left; the driving sprocket is fixedly sleeved on the output shaft of the drive motor; the driven sprocket is fixedly sleeved on the left end of the lower connecting shaft; the drive chain is mounted on the driving sprocket and the driven sprocket.

[0009] Furthermore, the receiving and binding mechanism includes a support frame, a receiving component, a connecting component, and a binding component; the support frame is horizontally arranged left and right, and its rear side center is fixedly connected to the connecting block; the receiving component is located on the right side of the top surface of the support frame; the connecting component is located on the support frame, to the left of the receiving component; and the binding component is located on the connecting component.

[0010] Furthermore, the up-and-down moving mechanism also includes a second guide rail; the second guide rail is vertically spaced on the left and right sides of the front side of the platform, and is slidably connected to the left and right sides of the rear end face of the support frame through a slide table.

[0011] Furthermore, the receiving assembly includes a second lead screw module, a housing, a receiving rod, and a receiving roller; the second lead screw module is horizontally positioned front to back on the left side of the top surface of the support frame; the housing is horizontally positioned front to back, with its bottom surface connected to the second lead screw module, and the second lead screw module can drive the housing to move back and forth; the receiving rod is horizontally positioned front to back, with its rear end fixedly connected to the front side of the housing; the receiving roller is rotatably sleeved on the front end of the receiving rod.

[0012] Furthermore, the connecting assembly includes a third lead screw module, a platform, and a third guide rail; the platform is horizontally arranged left and right; the third guide rail is horizontally spaced on the front and rear sides of the top of the support frame and is slidably connected to the bottom surface of the platform via a sliding table; the third lead screw module is horizontally arranged on the front side of the support frame and is fixedly connected to the platform, and the third lead screw module can drive the platform to move left and right on the third guide rail.

[0013] Furthermore, the binding assembly includes a first angle iron, a fixing plate, a second angle iron, a connecting plate, a mounting platform, a binding gun, a binding cylinder, a cylinder pusher, and a fourth guide rail; the first angle iron is spaced apart on both the front and rear sides of the base plate, its horizontal edge is fixedly connected to the top surface of the base plate in the left-right direction, and its vertical edge is close to the center of the base plate; the fixing plate is disposed on the inclined surface of the first angle iron in the front-back direction; the second angle iron is spaced apart on the top surface of the fixing plate, its horizontal edge is connected to the upward-facing side of the fixing plate in the left-right direction, and its vertical edge is close to the center of the base plate. The connecting plate is located on the vertical side of the second angle iron along the front-back direction; the binding cylinder is located on the downward side of the connecting plate along the front-back direction, with its piston rod facing forward; the cylinder push block is fixedly located on the piston rod of the binding cylinder; the fourth guide rail is fixedly located on the upward side of the connecting plate along the front-back direction; the front side of the bottom surface of the mounting platform is fixedly connected to the cylinder push block, and the rear side of the bottom surface is slidably connected to the fourth guide rail via a slide table; the binding gun is located on the upward side of the mounting platform along the front-back direction, with its gun head facing forward.

[0014] Furthermore, the binding assembly is provided in two parts, and is arranged symmetrically in mirror image along the front and rear axes of the base plate.

[0015] Furthermore, there are two threading and binding devices, which are spaced apart and arranged in a mirror-symmetrical manner.

[0016] The advantages of this invention compared to the prior art are as follows:

[0017] 1. In the threading and binding device of the present invention, by setting a front-to-back moving mechanism, an up-and-down moving mechanism, and a receiving and binding mechanism, the front-to-back moving mechanism can drive the receiving and binding mechanism to move, receiving the threaded longitudinal bar, and through the up-and-down moving mechanism and the receiving component in the receiving and binding mechanism, the longitudinal bar is driven to the binding position, and finally the binding component in the receiving and binding mechanism completes the binding and forming of the longitudinal bar and the flange plate bar. The whole process is completed by mechanical mechanism, replacing traditional manual binding, saving time and labor, with high work efficiency and high degree of automation.

[0018] 2. The up-and-down moving mechanism of the present invention can drive the receiving and binding mechanism to move in the vertical direction, so that the long bar on the receiving and binding mechanism can move to the binding position in the vertical direction. The receiving component in the receiving and binding mechanism can drive the long bar to move to the binding position in the horizontal direction. By cooperating with the receiving component, the long bar can be accurately moved to the binding position, thereby improving the degree of automation.

[0019] 3. In the tying mechanism of the present invention, the tying gun of the tying component is inclined, which can smoothly tie the continuous bar and the flange plate bar. At the same time, the tying component is moved by the connecting component, which can tie the tying position in sequence, resulting in good welding effect and high work efficiency.

[0020] 4. By setting up two threading and binding mechanisms, the present invention can simultaneously receive two threaded longitudinal bars and move the two longitudinal bars to the positions on both sides of the flange plate reinforcement, thereby synchronously binding both sides of the flange plate reinforcement and further improving work efficiency. Attached Figure Description

[0021] Figure 1 This is a schematic diagram of the structure of the present invention;

[0022] Figure 2 This is the present invention. Figure 1 A schematic diagram of the single-sided threading and binding device in the diagram;

[0023] Figure 3 This is the present invention. Figure 2 A schematic diagram of the forward and backward moving mechanism in the middle;

[0024] Figure 4 This is the present invention. Figure 2 A schematic diagram of the vertical moving mechanism in the middle;

[0025] Figure 5 This is the present invention. Figure 2 A structural schematic diagram of the vertical moving mechanism from another perspective;

[0026] Figure 6 This is the present invention. Figure 4 A schematic diagram of the driving component structure in the diagram;

[0027] Figure 7 This is the present invention. Figure 2 A schematic diagram of the receiving and binding mechanism structure in the middle;

[0028] Figure 8 This is the present invention. Figure 2 A structural schematic diagram of the receiving and binding mechanism from another perspective;

[0029] Figure 9 This is the present invention. Figure 8 A schematic diagram of the structure of the connecting components in the diagram;

[0030] Figure 10 This is the present invention. Figure 8 A schematic diagram of the binding components in the diagram;

[0031] Figure 11 This is the present invention. Figure 8 The main view of the binding component in the middle.

[0032] In the attached diagram, 1 - a binding device;

[0033] 11-Base frame; 12-Platform;

[0034] 13-Forward and backward moving mechanism; 131-Fixed frame; 132-First lead screw module; 133-Moving frame; 134-First guide rail;

[0035] 14-Up and down moving mechanism;

[0036] 141-Mounting component; 1411-Base plate; 1412-Lower mounting plate; 1413-Lower connecting shaft; 1414-Upper mounting plate; 1415-Upper connecting shaft;

[0037] 142-Lifting assembly; 1421-Drive sprocket; 1422-Drive sprocket; 1423-Drive chain; 1424-Connecting block;

[0038] 143-Drive assembly; 1431-Drive motor; 1432-Drive driving sprocket; 1433-Drive driven sprocket; 1434-Drive chain;

[0039] 144 - Second guide rail;

[0040] 15- Contracting for lashing services;

[0041] 151-Support frame;

[0042] 152-Receiving component; 1521-Second lead screw module; 1522-Housing; 1523-Receiving rod; 1524-Receiving roller;

[0043] 153-Connecting assembly; 1531-Third lead screw module; 1532-Tabletop; 1533-Third guide rail;

[0044] 154-Binding assembly; 1541-First angle iron; 1542-Fixing plate; 1543-Second angle iron; 1544-Connecting plate; 1545-Mounting platform; 1546-Binding gun; 1547-Binding cylinder; 1548-Cylinder push block; 1549-Fourth guide rail. Detailed Implementation

[0045] To make the objectives, technical solutions, and advantages of the present invention clearer, the present invention will be further described in detail below with reference to the accompanying drawings and preferred embodiments. However, it should be noted that many details listed in the specification are merely to provide the reader with a thorough understanding of one or more aspects of the present invention, and these aspects of the invention can be implemented even without these specific details.

[0046] like Figure 1-11 The diagram illustrates a continuous reinforcing bar binding device, comprising a threading and binding device 1. The threading and binding device 1 includes a base frame 11, a platform 12, a front-to-back moving mechanism 13, a vertical moving mechanism 14, and a receiving and binding mechanism 15. The base frame 11 is horizontally arranged. The front-to-back moving mechanism 13 is located on the bottom surface of the base frame 11, with multiple mechanisms spaced apart on the left and right. The platform 12 is vertically arranged on the top surface of the base frame 11, with multiple mechanisms spaced apart on the left and right. The vertical moving mechanism 14 is located within the platform 12. The receiving and binding mechanism 15 is connected to the vertical moving mechanism 14. The front-to-back moving mechanism 13 moves the receiving and binding mechanism 15 to a designated position to receive the threaded continuous reinforcing bar. Then, the front-to-back moving mechanism 13 and the vertical moving mechanism 14, in conjunction with the receiving and binding mechanism 15, move the continuous reinforcing bar to the binding position. Finally, the receiving and binding mechanism 15 binds the continuous reinforcing bar to the flange plate reinforcing bar.

[0047] like Figure 1-3As shown, the forward and backward moving mechanism 13 includes a fixed frame 131, a first lead screw module 132, a moving frame 133, and a first guide rail 134. The fixed frame 131 is horizontally arranged. The first lead screw module 132 includes a first lead screw motor, a first lead screw mounting base, a first lead screw, and a first lead screw moving block. The first lead screw mounting base is horizontally arranged on the top surface of the fixed frame 131. The first lead screw is horizontally rotatable within the first lead screw mounting base. The first lead screw moving block is sleeved on the first lead screw. The first lead screw motor is located on the rear side of the first lead screw mounting base and is fixedly connected to the first lead screw. The bottom center of the movable frame 133 is fixedly connected to the first lead screw moving block of the first lead screw module 132, and the top surface is fixedly connected to the base. The first lead screw module 132 can drive the movable frame 133 to move back and forth. The first guide rail 134 is horizontally arranged on the left and right sides of the top surface of the fixed frame 131 and is slidably connected to the left and right sides of the movable frame 133 through a sliding table. The first guide rail 134 ensures the stability of the movable frame 133's movement. The first lead screw motor drives the first lead screw to rotate on the first lead screw mounting base, causing the first lead screw moving block to move back and forth on the first lead screw, driving the movable frame 133 to move back and forth on the first guide rail 134, thereby driving the platform 12 to move back and forth. The platform 12 drives the up and down moving mechanism 14 and the receiving and binding mechanism 15 to move back and forth, causing the receiving and binding mechanism 15 to move to the receiving position, so that the continuous rib from the previous process is threaded into the receiving and binding mechanism 15.

[0048] like Figure 4-6As shown, the up-and-down moving mechanism 14 includes a mounting assembly 141, a lifting assembly 142, and a driving assembly 143; the mounting assembly 141 includes a base plate 1411, a lower mounting plate 1412, a lower connecting shaft 1413, an upper mounting plate 1414, and an upper connecting shaft 1415; the base plate 1411 is horizontally disposed in the middle of the inner bottom surface of the platform 12; the lower mounting plate 1412 is vertically disposed on the front side of the top of the base plate 1411, and two are spaced apart on the left and right; the lower connecting shaft 1413 passes through... The upper mounting plate 1414 is horizontally rotatable between two lower mounting plates 1412 via a bearing, with its left end extending out of the left side of the left lower mounting plate 1412; the upper mounting plate 1414 is located on the front side of the top of the frame 12, corresponding to the lower mounting plate 1412; the upper connecting shaft 1415 is horizontally rotatable between the two upper mounting plates 1414 via a bearing; the lifting assembly 142 includes a drive sprocket 1421, a driven sprocket 1422, a drive chain 1423, and a connecting block 1424; The drive sprocket 1421 is sleeved on the lower connecting shaft 1413, with two sprockets spaced apart on the left and right; the driven sprocket 1422 is sleeved on the upper connecting shaft 1415, with two sprockets spaced apart corresponding to the drive sprocket 1421; the drive chain 1423 is mounted on the drive sprocket 1421 and the driven sprocket 1422; the connecting block 1424 is fixedly mounted on the front side of the drive chain 1423; the drive assembly 143 includes a drive motor 1431 and a drive sprocket 1422. The system includes a sprocket 1432, a driven sprocket 1433, and a drive chain 1434. The drive motor 1431 is mounted on the base plate 1411 and located behind the lower mounting plate 1412, with its output shaft facing to the left. The drive sprocket 1432 is fixedly sleeved on the output shaft of the drive motor 1431. The driven sprocket 1433 is fixedly sleeved on the left end of the lower connecting shaft 1413. The drive chain 1434 is mounted on the drive sprocket 1432 and the driven sprocket 1433. The drive motor 1431 drives the drive sprocket 1432 to rotate, which causes the drive chain 1434 to drive the driven sprocket 1433 to rotate, which in turn drives the lower connecting shaft 1413 to rotate. The lower connecting shaft 1413 drives the transmission drive sprocket 1421 to rotate, which in turn drives the transmission chain 1423 to move, causing the connecting block 1424 to move. The connecting block 1424 drives the receiving and binding mechanism 15 to move up and down, moving the through-rib that was fed into the receiving and binding mechanism 15 to the vertical binding position.

[0049] like Figure 7-9As shown, the receiving and binding mechanism 15 includes a support frame 151, a receiving component 152, a connecting component 153, and a binding component 154. The support frame 151 is horizontally arranged, and its rear side is fixedly connected to the connecting block 1424. The receiving component 152 is located on the right side of the top surface of the support frame 151. The connecting component 153 is located on the support frame 151, to the left of the receiving component 152. The binding component 154 is located on the connecting component 153. The continuous reinforcing bar is threaded and cut from the previous process into the receiving component 152 of the receiving and binding mechanism 15.

[0050] like Figure 5 As shown, the vertical moving mechanism 14 also includes a second guide rail 144; the second guide rail 144 is vertically spaced on the left and right sides of the front side of the platform 12, and is slidably connected to the left and right sides of the rear end face of the support frame 151 via a sliding table. Since the connecting block 1424 is connected to the middle of the rear end of the support frame 151, the two sides of the support frame 151 may tilt or shift during the movement of the support frame 151 driven by the vertical moving mechanism 14. By setting the second guide rail 144 to slide on the left and right sides of the rear side of the support frame 151, the stability of the vertical movement of the support frame 151 is improved.

[0051] like Figure 7-9 As shown, the receiving component 152 includes a second lead screw module 1521, a housing 1522, a receiving rod 1523, and a receiving roller 1524. The second lead screw module 1521 is horizontally arranged front to back on the left side of the top surface of the support frame 151. The housing 1522 is horizontally arranged front to back, and its bottom surface is fixedly connected to the second lead screw moving block of the second lead screw module 1521. The receiving rod 1523 is horizontally arranged front to back, and its rear end is fixedly connected to the front side of the housing 1522. The receiving roller 1524 is rotatably sleeved on the front end of the receiving rod 1523. The long rib is threaded and fed onto multiple receiving rollers 1524. The receiving rollers 1524 support the long rib and assist it in threading and moving. After the long rib is threaded and fed onto the receiving rollers 1524, the up-down moving mechanism 14 drives the receiving mechanism to move to the binding position in the vertical direction. Then, the second screw module 1521 drives the housing 1522 and the receiving rod 1523 to move back and forth, moving the long rib to the binding position in the horizontal direction. Through the cooperation of the up-down moving mechanism 14 and the second screw module 1521, the long rib is precisely moved to the binding position.

[0052] like Figure 9As shown, the connecting assembly 153 includes a third lead screw module 1531, a platform 1532, and a third guide rail 1533. The platform 1532 is horizontally arranged. The third guide rail 1533 is horizontally spaced on both sides of the top of the support frame 151 and is slidably connected to the bottom surface of the platform 1532 via a sliding table. The third lead screw module 1531 is horizontally arranged on the front side of the support frame 151, and its third lead screw moving block is fixedly connected to the platform 1532. The third lead screw module 1531 can drive the platform 1532 to move left and right on the third guide rail 1533. The third lead screw module 1531 drives the platform 1532 to move left and right on the third guide rail 1533, causing the binding assembly 154 to move left and right, and sequentially binding multiple binding positions of the continuous reinforcing bar.

[0053] like Figure 10-11As shown, the binding assembly 154 includes a first angle iron 1541, a fixing plate 1542, a second angle iron 1543, a connecting plate 1544, a mounting platform 1545, a binding gun 1546, a binding cylinder 1547, a cylinder pusher block 1548, and a fourth guide rail 1549. The first angle iron 1541 is spaced apart on the front and rear sides of the base plate 1411, with its horizontal edge fixedly connected to the top surface of the base plate 1411 in the left-right direction, and its vertical edge close to the middle of the base plate 1411. The fixing plate 1542 is disposed on the inclined surface of the first angle iron 1541 in the front-back direction. The second angle iron 1543 is spaced apart on the top surface of the fixing plate 1542, with its horizontal edge connected to the upward-facing side of the fixing plate 1542 in the left-right direction, and its vertical edge close to the middle of the base plate 1411. The connecting plate 1544 is disposed on the inclined surface of the first angle iron 1541 in the front-back direction. On the vertical side of the second angle iron 1543; the binding cylinder 1547 is located on the downward side of the connecting plate 1544 along the front-back direction, with its piston rod facing forward; the cylinder push block 1548 is fixedly mounted on the piston rod of the binding cylinder 1547; the fourth guide rail 1549 is fixedly mounted on the upward side of the connecting plate 1544 along the front-back direction; the front side of the bottom surface of the mounting platform 1545 is fixedly connected to the cylinder push block 1548, and the rear side of the bottom surface is slidably connected to the fourth guide rail 1549 through a slide table. When the piston rod of the binding cylinder 1547 extends, it drives the cylinder push block 1548 to move, thereby driving the mounting platform 1545 to move back and forth on the fourth guide rail 1549; the binding gun 1546 is located on the upward side of the mounting platform 1545 along the front-back direction, with its gun head facing forward, so that the binding gun 1546 is installed at an angle. Because the longitudinal reinforcement and the flange plate reinforcement form a cross shape, the binding needs to be done diagonally across the cross-shaped structure. The binding gun 1546 must be installed at an angle to ensure successful binding of the longitudinal reinforcement and flange plate reinforcement. The binding cylinder 1547 moves the mounting platform 1545 back and forth, thereby moving the binding gun 1546 back and forth. During the threading and cutting of the longitudinal reinforcement, the binding gun 1546 moves backward to prevent interference with the longitudinal reinforcement. Once the longitudinal reinforcement reaches the binding position, the binding gun 1546 moves forward to bind the longitudinal reinforcement and flange plate reinforcement.

[0054] like Figure 7-8 As shown in Figure 11, there are two binding components 154, which are arranged symmetrically in mirror image along the front and rear axes of the base plate 1411. The two binding components 154 can bind multiple binding positions at the same time, thereby improving work efficiency.

[0055] like Figure 1As shown, two threading and binding devices 1 are provided, arranged symmetrically in a mirror image with a back-to-back spacing. The two threading and binding devices 1 can simultaneously receive the threading and cutting of two continuous reinforcing bars, and simultaneously move the two continuous reinforcing bars to the binding positions on both sides of the flange plate reinforcing bars, achieving synchronous binding on both sides of the flange plate reinforcing bars and further improving work efficiency. Furthermore, since the spacing on both sides of flange plate reinforcing bars of different specifications is different, and the spacing when threading and cutting the two continuous reinforcing bars needs to correspond to the specifications of the flange plate reinforcing bars, the back-to-back moving mechanism 13 of the two threading and binding devices 1 can be adjusted according to the spacing of the two continuous reinforcing bars, thereby enabling the connection of two continuous reinforcing bars with different spacings and improving the applicability.

[0056] The working principle of this invention is as follows:

[0057] Based on the interval between the two continuous reinforcing bars, the first screw module 132 of the forward and backward moving mechanism 13 drives the moving frame 133 to move left and right on the fixed frame 131, so that the receiving components 152 in the two threading and binding devices 1 move to the corresponding receiving positions, thereby so that the two continuous reinforcing bars are threaded and cut onto the receiving components 152 in the two threading and binding devices 1 respectively. During the threading process, the receiving rollers 1524 of the receiving components 152 support and assist the continuous reinforcing bars in threading. After the through-rib is threaded and unloaded, the drive motor 1431 of the drive component 143 in the up-down moving mechanism 14 starts, driving the drive sprocket 1432 to rotate, causing the drive chain 1434 to drive the driven sprocket 1433 to rotate, which in turn drives the lower connecting shaft 1413 to rotate. The lower connecting shaft 1413 drives the transmission drive sprocket 1421 to rotate, which in turn drives the transmission chain 1423 to move, causing the connecting block 1424 to move upward, which in turn moves the support frame 151 upward, thereby moving the receiving component 152 and the through-rib to the vertical binding position. Then, through the second screw module 1521 of the receiving component 152, the housing 1522 and the receiving rod 1523 are moved forward, thereby moving the through-rib forward to the horizontal binding position. The binding cylinder 1547 is activated, moving the binding gun 1546 forward to the binding position. The binding gun 1546 then binds the binding position. After binding one position, the third lead screw module 1531 moves the platform 1532 to the left, allowing the binding gun 1546 to bind multiple positions sequentially, ultimately completing the binding of the longitudinal reinforcement and flange plate reinforcement. After binding is complete, all mechanisms reset to their initial positions to prepare for the next longitudinal reinforcement threading and binding.

[0058] The above description is only a preferred embodiment of the present invention. It should be noted that for those skilled in the art, several improvements and modifications can be made without departing from the principle of the present invention, and these improvements and modifications should also be considered within the scope of protection of the present invention.

Claims

1. A continuous reinforcing bar binding device, comprising a threading and binding device; said threading and binding device comprising a base frame, a platform, a front-to-back moving mechanism, a vertical moving mechanism, and a receiving and binding mechanism, characterized in that: The base frame is horizontally arranged; the front-to-back moving mechanism is located on the bottom surface of the base frame, and multiple mechanisms are spaced apart on the left and right; the platform is vertically arranged on the top surface of the base frame, and multiple mechanisms are spaced apart on the left and right; the up-and-down moving mechanism is located inside the platform; the receiving and binding mechanism is connected to the up-and-down moving mechanism; the front-to-back moving mechanism drives the receiving and binding mechanism to move to the designated position to receive the through-bar reinforcement, and then the front-to-back moving mechanism and the up-and-down moving mechanism work together to move the through-bar reinforcement to the binding position, and finally the receiving and binding mechanism binds the through-bar reinforcement and the flange plate reinforcement. The up-and-down moving mechanism includes a mounting component, a lifting component, and a drive component; the lifting component includes a transmission chain and a connecting block; the transmission chain is mounted on the mounting component; the connecting block is fixedly located on the front side of the transmission chain. The receiving and binding mechanism includes a support frame, a receiving component, a connecting component, and a binding component; the support frame is horizontally arranged left and right, and its rear side center is fixedly connected to the connecting block; the receiving component is located on the right side of the top surface of the support frame; the connecting component is located on the support frame and to the left of the receiving component; the binding component is located on the connecting component. The connecting assembly includes a platform; the platform is horizontally positioned on the top surface of the support frame; the binding assembly includes a first angle iron, a fixing plate, a second angle iron, a connecting plate, a mounting platform, a binding gun, a binding cylinder, a cylinder push block, and a fourth guide rail; the first angle iron is spaced apart on the front and rear sides of the platform, its horizontal edge is fixedly connected to the top surface of the platform in the left-right direction, and its vertical edge is close to the center of the platform; the fixing plate is positioned on the inclined surface of the first angle iron in the front-back direction; the second angle iron is spaced apart on the top surface of the fixing plate, its horizontal edge is connected to the upward-facing fixing plate in the left-right direction. One side is connected, with the vertical edge close to the center of the platform; the connecting plate is located on the vertical edge of the second angle iron along the front-back direction; the binding cylinder is located on the side of the connecting plate facing downwards along the front-back direction, with its piston rod facing forward; the cylinder push block is fixedly located on the piston rod of the binding cylinder; the fourth guide rail is fixedly located on the side of the connecting plate facing upwards along the front-back direction; the front side of the bottom surface of the mounting platform is fixedly connected to the cylinder push block, and the rear side of the bottom surface is slidably connected to the fourth guide rail via a slide table; the binding gun is located on the side of the mounting platform facing upwards along the front-back direction, with its gun head facing forward. The binding assembly is provided in two parts and is arranged symmetrically in mirror image along the front and rear axes of the platform.

2. The continuous reinforcing bar binding device according to claim 1, characterized in that: The aforementioned forward and backward moving mechanism includes a fixed frame, a first lead screw module, a moving frame, and a first guide rail; the fixed frame is horizontally arranged; the first lead screw module is horizontally arranged in the middle of the top surface of the fixed frame; the middle of the bottom surface of the moving frame is fixedly connected to the first lead screw module, and the top surface is fixedly connected to the base frame, and the first lead screw module can drive the moving frame to move forward and backward; the first guide rail is horizontally arranged in the left and right sides of the top surface of the fixed frame, and is slidably connected to the left and right sides of the moving frame through a slide table.

3. The continuous reinforcing bar binding device according to claim 1, characterized in that: The mounting assembly includes a base plate, a lower mounting plate, a lower connecting shaft, an upper mounting plate, and an upper connecting shaft. The base plate is horizontally positioned in the center of the inner bottom surface of the platform. The lower mounting plates are vertically positioned on the front side of the top of the base plate, with two plates spaced apart on the left and right. The lower connecting shaft is horizontally rotatable between the two lower mounting plates, with its left end extending out onto the left side of the left lower mounting plate. The upper mounting plates are positioned on the front side of the top of the platform, corresponding to the lower mounting plates. The upper connecting shaft is horizontally rotatable between the two upper mounting plates. The lifting assembly also includes a drive sprocket and a driven sprocket. The drive sprocket is sleeved on the lower connecting shaft. The upper connecting shaft has two sprockets spaced apart on the left and right sides; the driven sprocket is sleeved on the upper connecting shaft, and two sprockets are spaced apart corresponding to the driving sprocket; the driving chain is mounted on the driving sprocket and the driven sprocket; the driving assembly includes a driving motor, a driving sprocket, a driven sprocket, and a driving chain; the driving motor is mounted on the base plate and located behind the lower mounting plate, with its output shaft facing to the left; the driving sprocket is fixedly sleeved on the output shaft of the driving motor; the driven sprocket is fixedly sleeved on the left end of the lower connecting shaft; the driving chain is mounted on the driving sprocket and the driven sprocket.

4. The continuous reinforcing bar binding device according to claim 3, characterized in that: The up-and-down moving mechanism also includes a second guide rail; the second guide rail is vertically spaced on the left and right sides of the front side of the platform, and is slidably connected to the left and right sides of the rear end face of the support frame through a slide table.

5. A continuous reinforcing bar binding device according to claim 4, characterized in that: The receiving assembly includes a second lead screw module, a housing, a receiving rod, and a receiving roller; the second lead screw module is horizontally positioned front to back on the left side of the top surface of the support frame; the housing is horizontally positioned front to back, with its bottom surface connected to the second lead screw module, which can drive the housing to move back and forth; the receiving rod is horizontally positioned front to back, with its rear end fixedly connected to the front side of the housing; and the receiving roller is rotatably sleeved on the front end of the receiving rod.

6. The continuous reinforcing bar binding device according to claim 1, characterized in that: The connecting assembly also includes a third lead screw module and a third guide rail; the third guide rail is horizontally spaced on the front and rear sides of the top of the support frame and is slidably connected to the bottom surface of the platform through a slide table; the third lead screw module is horizontally spaced on the front side of the support frame and is fixedly connected to the platform, and the third lead screw module can drive the platform to move left and right on the third guide rail.

7. The continuous reinforcing bar binding device according to any one of claims 1-6, characterized in that: The aforementioned threading and binding device is provided in two parts, which are spaced apart and mirror-symmetrically arranged.

Citation Information

Patent Citations

  • Reinforcing mesh binding robot

    CN114718324A

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    CN116752766A