A fast bottle arranging machine for glass bottle blowing machine production and its using method
Patent Information
- Application Number
- CN202411239822.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-05
- Publication Date
- 2026-09-18
- Estimated Expiration
- 2044-09-05
AI Technical Summary
[0006]本发明的目的是为了解决需要操作人员手动对倒置的玻璃瓶进行翻转,这就增加了理瓶机的工作时间,从而降低了理瓶机的工作效率、而且在理瓶机工作时需要操作人员始终紧盯理瓶机,才能对倒置的玻璃瓶进行翻转,这就增加了操作人员的工作量和当理瓶机内加入了过多的玻璃瓶时,在对其进行整理时,会有一些玻璃瓶从理瓶机中掉落,导致玻璃瓶损坏,这就增加了理瓶机的工作成本的问题,而提出的一种玻璃瓶吹瓶机生产用快速理瓶机
[0019] This invention proposes a high-speed bottle unscrambler for glass bottle blowing production. The advantages are as follows: Through the cooperation of the bottle outlet and the glass bottle flipping mechanism, an electric telescopic rod drives a square plate downwards. The square plate, via a second sliding rod, drives a moving block, which in turn drives a third motor. The third motor then drives a clamping plate. After the clamping plate reaches both sides of the inverted glass bottle, the second motor, via a second conveyor belt, drives a double-ended stud to rotate. The double-ended stud drives the moving block, which in turn drives the clamping plate. Once the clamping plate is pressed against the glass bottle by the soft pad on its surface, the second motor stops. Then, the output end of the electric telescopic rod moves in the opposite direction, causing the clamping plate to move the glass bottle upwards. Once the bottle reaches a suitable height sufficient for flipping, the electric telescopic rod stops, and the third motor drives the clamping plate to rotate, causing the clamping plate to flip the glass bottle. This method allows the glass bottle to be flipped to a normal angle without manual operation, thus reducing the unscrambler's working time and improving its efficiency.
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Figure CN119038137B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of glass bottle production technology, specifically to a high-speed bottle unscrambler for glass bottle blowing machine production and its usage method. Background Technology
[0002] A blow molding machine is a machine that blows bottles. In its simplest terms, it's a machine that can blow plastic granules (softened into a liquid) or pre-made bottle preforms into bottles using specific processes. Blow molding machines are convenient, fast, and have a large production capacity. Since their emergence, they have replaced most manual bottle blowing and are widely used by beverage companies. After the blow molding process, bottle unscramblers are needed to clean and arrange the bottles.
[0003] However, current bottle unscramblers require operators to manually flip the inverted glass bottles, which increases the working time of the bottle unscramblers and thus reduces their working efficiency.
[0004] Furthermore, the bottle unscrambler requires the operator to keep a close eye on it while it is in operation in order to flip the inverted glass bottles, which increases the operator's workload.
[0005] When too many glass bottles are added to the bottle unscrambler, some bottles will fall out of the unscrambler during the unscrambling process, causing damage to the bottles and increasing the operating cost of the unscrambler. Summary of the Invention
[0006] The purpose of this invention is to solve the problems of requiring operators to manually flip inverted glass bottles, which increases the working time of the bottle unscrambler and reduces its efficiency; the need for operators to constantly monitor the unscrambler to flip the inverted bottles, which increases their workload; and the risk of some bottles falling out and getting damaged when too many bottles are added to the unscrambler, which increases its operating costs. Therefore, this invention proposes a high-speed bottle unscrambler for glass bottle blowing machine production.
[0007] To achieve the above objectives, the present invention provides the following technical solution: Design a high-speed bottle unscrambler for glass bottle blowing machine production, including a machine body and a conveyor belt. The conveyor belt is installed inside the machine body. A cover plate moving mechanism is provided on the upper surface of the machine body. The side wall of the machine body is fixedly connected to the bottle outlet. A glass bottle placement and detection mechanism is provided on the outer wall of the machine body. A glass bottle flipping mechanism is provided in the middle of the upper surface of the bottle outlet.
[0008] Preferably, the cover plate moving mechanism includes a first motor, a first gear, a first wheel, a first conveyor belt, a second wheel, a second gear, a first rack, a bent rod, and a second rack; The outer wall of the first motor is fixedly connected to the machine body via a bracket. The output shaft of the first motor is fixedly connected to the first gear. The upper drive shaft of the first gear is fixedly connected to the first rotating wheel. The outer wall of the first rotating wheel is rotatably connected to the first conveyor belt. The first conveyor belt is rotatably connected to the second rotating wheel. The lower drive shaft of the second rotating wheel is fixedly connected to the second gear. The lower drive shaft of the second gear is rotatably connected to the machine body via a bearing. The second gear meshes with the first rack. The end of the first rack is fixedly connected to a bent rod. The first gear meshes with the second rack.
[0009] Preferably, the outer wall of the second rack is fixedly connected to the cover plate, and the end of the bent rod is fixedly connected to the cover plate.
[0010] Preferably, the glass bottle placement and detection mechanism includes a vertical plate, a round rod, a U-shaped frame, rollers, a protrusion, a first slide bar, a square block, a button, and a spring; The outer wall of the vertical plate is fixedly connected to the machine body. The outer wall of the vertical plate is slidably connected to the round rod through a through hole. The end of the round rod is fixedly connected to the U-shaped frame. The inner end of the U-shaped frame is rotatably connected to the roller through a bearing. The surface of the U-shaped frame is fixedly connected to the protrusion. The surface of the protrusion is slidably connected to the first sliding rod through a through hole. The end of the first sliding rod is fixedly connected to the vertical plate. The upper surface of the protrusion is fixedly connected to the square block. The outer wall of the vertical plate is fixedly connected to the button. A spring is wound around the surface of the round rod. The two ends of the spring are fixedly connected to the U-shaped frame and the vertical plate, respectively. The button is electrically connected to the fourth motor.
[0011] Preferably, the glass bottle flipping mechanism includes a top plate, an electric telescopic rod, a square plate, a second motor, a second conveyor belt, a double-headed stud, a moving block, a third motor, a clamping plate, and a second slide bar; The top plate is fixedly connected to the bottle outlet on both sides by brackets. The lower end of the top plate is fixedly connected to the electric telescopic rod. The output end of the electric telescopic rod is fixedly connected to the square plate. The outer wall of the square plate is fixedly connected to the second motor by brackets. The output shaft of the second motor is rotatably connected to the double-headed stud by the second conveyor belt. Both ends of the double-headed stud are rotatably connected to the square plate by bearings. The outer wall of the double-headed stud is threadedly connected to the moving block. The lower end of the moving block is fixedly connected to the third motor by brackets. The output shaft of the third motor is fixedly connected to the clamping plate. The upper end of the moving block is slidably connected to the second slide rod through a through hole. Both ends of the second slide rod are fixedly connected to the square plate.
[0012] Preferably, the inner wall of the machine body is fixedly connected to the inclined plate, and the lower end of the inclined plate is fixedly connected to the fourth motor.
[0013] Preferably, the output shaft of the fourth motor is fixedly connected to the turntable, and a baffle is installed on the surface of the turntable.
[0014] Preferably, a method for using a high-speed bottle unscrambler for glass bottle blowing machine production is characterized by: firstly, the operator puts the glass bottles to be unscrambled into the machine body, and after the glass bottles are placed on the conveyor belt, the preparation work before the high-speed bottle unscrambler starts working is completed.
[0015] S1: Cover plate movement stage: Connect the external power supply to the first motor and start the first motor. The first motor drives the first gear to rotate, the first gear drives the first rotating wheel to rotate, the first rotating wheel drives the second rotating wheel to rotate via the first conveyor belt, the second rotating wheel drives the second gear to rotate, the second gear drives the first rack to move, the first rack drives the bent rod to move, and at the same time the first gear drives the second rack to move. The bent rod and the second rack simultaneously drive the cover plate to move. After the cover plate moves to the appropriate position and covers the upper surface of the machine body, the first motor stops working to prevent glass bottles from flying out when the bottle unscrambler is working.
[0016] S2: Bottle arrangement stage: Connect the external power supply to the conveyor belt and start the conveyor belt. The conveyor belt will send the glass bottles to the inclined plate. At the same time, connect the external power supply to the fourth motor and start the fourth motor. The fourth motor will drive the turntable to rotate. The turntable will drive the baffle to rotate. The glass bottles will be rotated through the gap between the two baffles. The turntable will send the glass bottles one by one to the bottle outlet and send them out of the machine body through the bottle outlet.
[0017] S3: Glass bottle inspection stage: When the glass bottle is discharged from the machine through the bottle outlet, it passes by the glass bottle placement and detection mechanism. Since the lower diameter of the glass bottle is larger than the upper diameter, when the glass bottle is inverted, it will contact the roller. The roller drives the U-shaped frame to move, and the U-shaped frame drives the round rod to move while pressing the spring. The U-shaped frame drives the protrusion to move, and the protrusion slides on the first slide rod while driving the square block to move. After the square block presses the button, the button stops the fourth motor, causing the inverted glass bottle to stop below the glass bottle flipping mechanism.
[0018] S4: Glass bottle flipping stage: Connect the external power supply to the electric telescopic rod and start the electric telescopic rod. The electric telescopic rod drives the square plate to move downwards. The square plate drives the moving block to move via the second slide rod. The moving block drives the third motor to move. The third motor drives the clamping plate to move. After the clamping plate moves to both sides of the inverted glass bottle, the electric telescopic rod stops working. Then connect the external power supply to the second motor and start the second motor. The second motor drives the double-headed stud to rotate via the second conveyor belt. The double-headed stud drives the moving block to move. The moving block drives the clamping plate to move in the above manner. After the clamping plate presses against the glass bottle through the soft pad on the surface, the second motor stops working. Then, the output end of the electric telescopic rod moves in the reverse direction. Through the aforementioned method, the electric telescopic rod causes the clamping plate to move the glass bottle upwards. Once the glass bottle reaches a suitable height sufficient for it to flip, the electric telescopic rod stops working. Then, the external power supply to the third motor is connected, and the third motor is started. The third motor drives the clamping plate to rotate, causing the clamping plate to flip the glass bottle. After the glass bottle flips to the normal angle, the third motor stops rotating. Then, the electric telescopic rod, through the aforementioned method, places the glass bottle on the outlet. Then, the output shaft of the second motor rotates in the reverse direction, causing the two clamping plates to move away from the glass bottle. Then, the second motor stops working. The output end of the electric telescopic rod moves in the reverse direction, causing the clamping plate to rise and reset through the aforementioned transmission method. Then, the electric telescopic rod stops working.
[0019] This invention proposes a high-speed bottle unscrambler for glass bottle blowing production. The advantages are as follows: Through the cooperation of the bottle outlet and the glass bottle flipping mechanism, an electric telescopic rod drives a square plate downwards. The square plate, via a second sliding rod, drives a moving block, which in turn drives a third motor. The third motor then drives a clamping plate. After the clamping plate reaches both sides of the inverted glass bottle, the second motor, via a second conveyor belt, drives a double-ended stud to rotate. The double-ended stud drives the moving block, which in turn drives the clamping plate. Once the clamping plate is pressed against the glass bottle by the soft pad on its surface, the second motor stops. Then, the output end of the electric telescopic rod moves in the opposite direction, causing the clamping plate to move the glass bottle upwards. Once the bottle reaches a suitable height sufficient for flipping, the electric telescopic rod stops, and the third motor drives the clamping plate to rotate, causing the clamping plate to flip the glass bottle. This method allows the glass bottle to be flipped to a normal angle without manual operation, thus reducing the unscrambler's working time and improving its efficiency.
[0020] By coordinating the machine body and the glass bottle placement and detection mechanism, when the glass bottle is inverted, it will contact the roller. The roller drives the U-shaped frame to move, and the U-shaped frame drives the round rod to move while pressing the spring. The U-shaped frame drives the protrusion to move, and the protrusion slides on the first slide rod while driving the square block to move. After the square block presses the button, the button stops the fourth motor, so that the inverted glass bottle stops below the glass bottle flipping mechanism. In this way, it is not necessary to keep an eye on the bottle opening to detect the inverted glass bottle, which reduces the workload of the operator.
[0021] Through the coordination of the machine body and the cover plate moving mechanism, the first motor drives the first gear to rotate, the first gear drives the first rotating wheel to rotate, the first rotating wheel drives the second rotating wheel to rotate via the first conveyor belt, the second rotating wheel drives the second gear to rotate, the second gear drives the first rack to move, the first rack drives the bent rod to move, and at the same time the first gear drives the second rack to move, the bent rod and the second rack simultaneously drive the cover plate to move. The cover plate moves to the appropriate position and covers the upper surface of the machine body. In this way, glass bottles can be prevented from falling out of the machine body, which reduces the operating cost of the bottle unscrambler. Attached Figure Description
[0022] Figure 1 This is a schematic diagram of the external structure of the present invention; Figure 2 for Figure 1 A diagram illustrating the left-viewing state; Figure 3 for Figure 2 A diagram showing the view from below; Figure 4 for Figure 1 A three-dimensional schematic diagram of the glass bottle flipping mechanism; Figure 5 for Figure 4 A diagram illustrating the left-viewing state; Figure 6 for Figure 1 A three-dimensional schematic diagram of the glass bottle placement and testing mechanism; Figure 7 for Figure 6 A diagram showing the view from below; Figure 8 for Figure 1 A three-dimensional schematic diagram of the middle cover plate moving mechanism; Figure 9 for Figure 8 A diagram showing the rear view. Figure 10 for Figure 4 A diagram showing the view from below; Figure 11 for Figure 1 A partial top-down view; Figure 12 for Figure 1 A magnified view of part A in the middle.
[0023] In the diagram: 1. Machine body; 2. Cover plate moving mechanism; 201. First motor; 202. First gear; 203. First rotating wheel; 204. First conveyor belt; 205. Second rotating wheel; 206. Second gear; 207. First rack; 208. Bent rod; 209. Second rack; 3. Cover plate; 4. Bottle outlet; 5. Glass bottle placement and detection mechanism; 501. Vertical plate; 502. Round rod; 503. U-shaped frame; 504. Roller; 505. Protrusion. 506. First slide bar; 507. Block; 508. Button; 509. Spring; 6. Glass bottle flipping mechanism; 601. Top plate; 602. Electric telescopic rod; 603. Square plate; 604. Second motor; 605. Second conveyor belt; 606. Double-headed stud; 607. Moving block; 608. Third motor; 609. Clamping plate; 610. Second slide bar; 7. Fourth motor; 8. Turntable; 9. Baffle; 10. Inclined plate; 11. Conveyor belt. Detailed Implementation
[0024] The present invention will be further described below with reference to the accompanying drawings: See attached document Figure 1-12 In this embodiment, a high-speed bottle unscrambler for glass bottle blowing machine production includes a machine body 1 and a conveyor belt 11. The conveyor belt 11 is installed inside the machine body 1, and the conveyor belt 11 delivers glass bottles to a turntable 8. A cover plate moving mechanism 2 is provided on the upper surface of the machine body 1. The side wall of the machine body 1 is fixedly connected to the bottle outlet 4. A glass bottle placement and detection mechanism 5 is provided on the outer wall of the machine body 1. A glass bottle flipping mechanism 6 is provided in the middle of the upper surface of the bottle outlet 4. The outer wall of the second rack 209 is fixedly connected to the cover plate 3, and the second rack 209 drives the cover plate 3 to move. The end of the bent rod 208 is fixedly connected to the cover plate 3, and the bent rod 208 drives the cover plate 3 to move. The inner wall of the machine body 1 is fixedly connected to the inclined plate 10. The lower end of the inclined plate 10 is fixedly connected to the fourth motor 7. The model of the fourth motor 7 is selected according to actual needs, and only needs to meet the working requirements are selected. The output shaft of the fourth motor 7 is fixedly connected to the turntable 8, and the fourth motor 7 drives the turntable 8 to rotate. A baffle 9 is installed on the surface of the turntable 8, and the turntable 8 drives the baffle 9 to rotate.
[0025] See attached document Figure 1 , Figure 2 , Figure 3 , Figure 8 and Figure 9 In this embodiment, a high-speed bottle unscrambler for glass bottle blowing machine production includes a cover plate moving mechanism 2 comprising a first motor 201, a first gear 202, a first rotating wheel 203, a first conveyor belt 204, a second rotating wheel 205, a second gear 206, a first rack 207, a bent rod 208, and a second rack 209. The outer wall of the first motor 201 is fixedly connected to the machine body 1 via a bracket. The model of the first motor 201 is selected according to actual needs, choosing one that meets the operational requirements. The output shaft of the first motor 201 is fixedly connected to the first gear 202, driving the first gear 202 to rotate. The upper drive shaft of the first gear 202 is fixedly connected to the first rotating wheel 203, driving the first rotating wheel 203 to rotate. The outer wall of the first rotating wheel 203 is rotatably connected to the first conveyor belt 204, driving the first conveyor belt 204 to rotate. The first conveyor belt 204 is rotatably connected to the second rotating wheel 205. The second rotating wheel 205 is driven to rotate. The lower end of the second rotating wheel 205 is fixedly connected to the second gear 206. The second rotating wheel 205 drives the second gear 206 to rotate. The lower end of the second gear 206 is rotatably connected to the machine body 1 through a bearing. The second gear 206 rotates on the machine body 1. The second gear 206 meshes with the first rack 207. The second gear 206 drives the first rack 207 to move. The end of the first rack 207 is fixedly connected to the bent rod 208. The first rack 207 drives the bent rod 208 to move. The first gear 202 meshes with the second rack 209. The first gear 202 drives the second rack 209 to move.
[0026] Through the cooperation of the machine body 1 and the cover plate moving mechanism 2, the first motor 201 drives the first gear 202 to rotate, the first gear 202 drives the first rotating wheel 203 to rotate, the first rotating wheel 203 drives the second rotating wheel 205 to rotate via the first conveyor belt 204, the second rotating wheel 205 drives the second gear 206 to rotate, the second gear 206 drives the first rack 207 to move, the first rack 207 drives the bent rod 208 to move, and at the same time the first gear 202 drives the second rack 209 to move. The bent rod 208 and the second rack 209 simultaneously drive the cover plate 3 to move. The cover plate 3 moves to a suitable position and covers the upper surface of the machine body 1. In this way, glass bottles can be prevented from falling out of the machine body, which reduces the operating cost of the bottle unscrambler.
[0027] See attached document Figure 1 , Figure 2 , Figure 6 , Figure 7 , Figure 11 and Figure 12 In this embodiment, a high-speed bottle unscrambler for glass bottle blowing machine production includes a glass bottle placement and detection mechanism 5 comprising a vertical plate 501, a round rod 502, a U-shaped frame 503, a roller 504, a protrusion 505, a first slide bar 506, a square block 507, a button 508, and a spring 509. The outer wall of the vertical plate 501 is fixedly connected to the body 1. The outer wall of the vertical plate 501 is slidably connected to the round rod 502 through a through hole. The round rod 502 moves on the vertical plate 501. The end of the round rod 502 is fixedly connected to the U-shaped frame 503. The U-shaped frame 503 drives the round rod 502 to move. The inner end of the U-shaped frame 503 is rotatably connected to the roller 504 through a bearing. The roller 504 rotates on the U-shaped frame 503. The surface of the U-shaped frame 503 is fixedly connected to the protrusion 505. The U-shaped frame 503 drives the protrusion 505 to move. The surface of the protrusion 505 is slidably connected to the first sliding rod 506 through a through hole. 5. Move on the first slide rod 506. The end of the first slide rod 506 is fixedly connected to the vertical plate 501. The first slide rod 506 is fixed on the vertical plate 501. The upper surface of the protrusion 505 is fixedly connected to the square block 507. The protrusion 505 drives the square block 507 to move. The outer wall of the vertical plate 501 is fixedly connected to the button 508. The surface of the round rod 502 is wound with a spring 509. The elastic coefficient of the spring 509 is selected according to actual needs, and only needs to meet the working requirements are selected. The two ends of the spring 509 are fixedly connected to the U-shaped frame 503 and the vertical plate 501 respectively. The button 508 is electrically connected to the fourth motor 7.
[0028] With the cooperation of the body 1 and the glass bottle placement and detection mechanism 5, when the glass bottle is inverted, the glass bottle will contact the roller 504. The roller 504 drives the U-shaped frame 503 to move. The U-shaped frame 503 drives the round rod 502 to move while pressing the spring 509. The U-shaped frame 503 drives the protrusion 505 to move. The protrusion 505 slides on the first slide rod 506 while driving the square block 507 to move. After the square block 507 presses the button 508, the button 508 stops the fourth motor 7 from working, so that the inverted glass bottle stops below the glass bottle flipping mechanism 6. In this way, the inverted glass bottle can be detected without the operator constantly watching the bottle opening, which reduces the workload of the operator.
[0029] See attached document Figure 1 , Figure 2 , Figure 4 , Figure 5 , Figure 10 , Figure 11 and Figure 12 In this embodiment, a high-speed bottle unscrambler for glass bottle blowing machine production includes a glass bottle flipping mechanism 6 comprising a top plate 601, an electric telescopic rod 602, a square plate 603, a second motor 604, a second conveyor belt 605, a double-headed stud 606, a moving block 607, a third motor 608, a clamping plate 609, and a second slide bar 610. The top plate 601 is fixedly connected to the bottle outlet 4 on both sides via brackets. The lower end of the top plate 601 is fixedly connected to the electric telescopic rod 602. The model of the electric telescopic rod 602 is selected according to actual needs, as long as it meets the working requirements. The output end of the electric telescopic rod 602 is fixedly connected to the square plate 603. The electric telescopic rod 602 drives the square plate 603 to move. The outer wall of the square plate 603 is fixedly connected to the second motor 604 via brackets. The square plate 603 drives the second motor 604 to move. The model of the second motor 604 is selected according to actual needs, as long as it meets the working requirements. The output shaft of the second motor 604 is rotatably connected to the double-headed stud 606 via the second conveyor belt 605. The second motor 604 drives the double-headed stud 606 to rotate via the second conveyor belt 605. Both ends of the double-headed stud 606 are connected by bearings. The double-ended stud 606 rotates on the square plate 603 and is rotatably connected to the square plate 603. The outer wall of the double-ended stud 606 is threadedly connected to the moving block 607. The double-ended stud 606 drives the moving block 607 to move. The lower end of the moving block 607 is fixedly connected to the third motor 608 through a bracket. The moving block 607 drives the third motor 608 to move. The model of the third motor 608 is selected according to actual needs and can meet the working requirements. The output shaft of the third motor 608 is fixedly connected to the clamping plate 609. The third motor 608 drives the clamping plate 609 to rotate. The upper end of the moving block 607 is slidably connected to the second slide rod 610 through a through hole. The moving block 607 moves on the second slide rod 610. Both ends of the second slide rod 610 are fixedly connected to the square plate 603. The second slide rod 610 is fixed on the square plate 603.
[0030] With the cooperation of the bottle outlet 4 and the glass bottle flipping mechanism 6, the electric telescopic rod 602 drives the square plate 603 to move downward. The square plate 603 drives the moving block 607 to move via the second slide rod 610. The moving block 607 drives the third motor 608 to move. The third motor 608 drives the clamping plate 609 to move. After the clamping plate 609 moves to both sides of the inverted glass bottle, the second motor 604 drives the double-headed stud 606 to rotate via the second conveyor belt 605. The double-headed stud 606 drives the moving block 607 to move. The moving block 607 drives the clamping plate 609 to move in the above manner. After the clamping plate 609 presses against the glass bottle with the soft pad on its surface, the second motor 604 stops working. Then, the output end of the electric telescopic rod 602 moves in the opposite direction. The electric telescopic rod 602 causes the clamping plate 609 to move the glass bottle upward in the above manner. After the glass bottle moves to a suitable height sufficient for it to flip, the electric telescopic rod 602 stops working. The third motor 608 drives the clamping plate 609 to rotate, causing the clamping plate 609 to flip the glass bottle. In the above manner, the glass bottle can be flipped to the normal angle without the need for manual flipping by the operator, thereby effectively reducing the working time of the bottle unscrambler and improving the working efficiency of the bottle unscrambler.
[0031] Working principle: When it is necessary to perform bottle unloading work on glass bottles after they have been processed by the blow molding machine: First, the operator puts the glass bottles to be sorted into the machine body 1, and then places the glass bottles on the conveyor belt 11, completing the preparation work before the high-speed bottle sorting machine starts working.
[0032] S1: Cover plate movement stage: When the external power supply of the first motor 201 is connected, the first motor 201 is started. The first motor 201 drives the first gear 202 to rotate, the first gear 202 drives the first rotating wheel 203 to rotate, the first rotating wheel 203 drives the second rotating wheel 205 to rotate via the first conveyor belt 204, the second rotating wheel 205 drives the second gear 206 to rotate, the second gear 206 drives the first rack 207 to move, the first rack 207 drives the bent rod 208 to move, and at the same time the first gear 202 drives the second rack 209 to move. The bent rod 208 and the second rack 209 simultaneously drive the cover plate 3 to move. After the cover plate 3 moves to a suitable position and covers the upper surface of the machine body 1, the first motor 201 stops working to prevent glass bottles from flying out when the bottle unscrambler is working.
[0033] S2: Bottle arrangement stage: Connect the external power supply to the conveyor belt 11 and start the conveyor belt 11. The conveyor belt 11 will send the glass bottle to the inclined plate 10. At the same time, connect the external power supply to the fourth motor 7 and start the fourth motor 7. The fourth motor 7 will drive the turntable 8 to rotate. The turntable 8 will drive the baffle 9 to rotate. The glass bottle will be rotated through the gap between the two baffles 9. The turntable 8 will send the glass bottle to the bottle outlet 4 one by one and send it out of the machine body 1 through the bottle outlet 4.
[0034] S3: Glass bottle inspection stage: When the glass bottle is discharged from the machine body 1 through the bottle outlet 4, the glass bottle will pass by the glass bottle placement and detection mechanism 5. Since the lower diameter of the glass bottle is larger than the upper diameter, when the glass bottle is inverted, the glass bottle will contact the roller 504. The roller 504 drives the U-shaped frame 503 to move. The U-shaped frame 503 drives the round rod 502 to move while pressing the spring 509. The U-shaped frame 503 drives the protrusion 505 to move. The protrusion 505 slides on the first slide rod 506 while driving the square block 507 to move. After the square block 507 presses the button 508, the button 508 stops the fourth motor 7 from working, so that the inverted glass bottle stops below the glass bottle flipping mechanism 6.
[0035] S4: Glass bottle flipping stage: When the external power supply of the electric telescopic rod 602 is connected, the electric telescopic rod 602 is started. The electric telescopic rod 602 drives the square plate 603 to move downward. The square plate 603 drives the moving block 607 to move via the second slide rod 610. The moving block 607 drives the third motor 608 to move. The third motor 608 drives the clamping plate 609 to move. After the clamping plate 609 moves to both sides of the inverted glass bottle, the electric telescopic rod 602 stops working. Then, the external power supply of the second motor 604 is connected, and the second motor 604 is started. The second motor 604 drives the double-headed stud 606 to rotate via the second conveyor belt 605. The double-headed stud 606 drives the moving block 607 to move. The moving block 607 drives the clamping plate 609 to move in the above manner. After the clamping plate 609 presses against the glass bottle with the soft pad on its surface, the second motor 604 stops working. Then, the output end of the electric telescopic rod 602 moves in the reverse direction. Through the aforementioned method, the electric telescopic rod 602 causes the clamping plate 609 to move the glass bottle upwards. Once the glass bottle reaches a suitable height sufficient for it to flip, the electric telescopic rod 602 stops working. Then, the external power supply to the third motor 608 is connected, and the third motor 608 is started. The third motor 608 drives the clamping plate 609 to rotate, causing the clamping plate 609 to flip the glass bottle. After the glass bottle flips to the normal angle, the third motor 608 stops rotating. Then, the electric telescopic rod 602, through the aforementioned method, places the glass bottle on the bottle outlet 4. Then, the output shaft of the second motor 604 rotates in the reverse direction, causing the two clamping plates 609 to move away from the glass bottle. Then, the second motor 604 stops working. The output end of the electric telescopic rod 602 moves in the reverse direction, causing the clamping plate 609 to rise and reset through the aforementioned transmission method. Then, the electric telescopic rod 602 stops working.
[0036] Although the present invention has been illustrated and described with reference to preferred embodiments, those skilled in the art will understand that various changes in form and detail are possible within the scope of the claims.
Claims
1. A high-speed bottle unscrambler for glass bottle blowing machine production, comprising a machine body (1) and a conveyor belt (11), wherein the conveyor belt (11) is installed inside the machine body (1), characterized in that: The upper surface of the body (1) is provided with a cover plate moving mechanism (2), the side wall of the body (1) is fixedly connected to the bottle outlet (4), the outer wall of the body (1) is provided with a glass bottle placement detection mechanism (5), the middle part of the upper surface of the bottle outlet (4) is provided with a glass bottle flipping mechanism (6), the glass bottle placement detection mechanism (5) includes a vertical plate (501), a round rod (502), a U-shaped frame (503), a roller (504), a protrusion (505), a first sliding rod (506), a square block (507), a button (508), and a spring (509); The outer wall of the vertical plate (501) is fixedly connected to the machine body (1). The outer wall of the vertical plate (501) is slidably connected to the round rod (502) through a through hole. The end of the round rod (502) is fixedly connected to the U-shaped frame (503). The inner end of the U-shaped frame (503) is rotatably connected to the roller (504) through a bearing. The surface of the U-shaped frame (503) is fixedly connected to the protrusion (505). The surface of the protrusion (505) is slidably connected to the first slide rod (506) through a through hole. The end of the first slide rod (506) is fixedly connected to the vertical plate (501). 501) is fixedly connected, the upper surface of the protrusion (505) is fixedly connected to the square (507), the outer wall of the vertical plate (501) is fixedly connected to the button (508), the surface of the round rod (502) is wound with a spring (509), the two ends of the spring (509) are fixedly connected to the U-shaped frame (503) and the vertical plate (501) respectively, the button (508) is electrically connected to the fourth motor (7), the output shaft of the fourth motor (7) is fixedly connected to the turntable (8), and the surface of the turntable (8) is equipped with a baffle (9).
2. The high-speed bottle unscrambler for glass bottle blowing machine production according to claim 1, characterized in that: The cover plate moving mechanism (2) includes a first motor (201), a first gear (202), a first rotating wheel (203), a first conveyor belt (204), a second rotating wheel (205), a second gear (206), a first rack (207), a bent rod (208), and a second rack (209); The outer wall of the first motor (201) is fixedly connected to the machine body (1) through a bracket. The output shaft of the first motor (201) is fixedly connected to the first gear (202). The upper drive shaft of the first gear (202) is fixedly connected to the first rotating wheel (203). The outer wall of the first rotating wheel (203) is rotatably connected to the first conveyor belt (204). The first conveyor belt (204) is rotatably connected to the second rotating wheel (205). The lower drive shaft of the second rotating wheel (205) is fixedly connected to the second gear (206). The lower drive shaft of the second gear (206) is rotatably connected to the machine body (1) through a bearing. The second gear (206) meshes with the first rack (207). The end of the first rack (207) is fixedly connected to the bent rod (208). The first gear (202) meshes with the second rack (209).
3. A high-speed bottle unscrambler for glass bottle blowing machine production according to claim 2, characterized in that: The outer wall of the second rack (209) is fixedly connected to the cover plate (3), and the end of the bent rod (208) is fixedly connected to the cover plate (3).
4. A high-speed bottle unscrambler for glass bottle blowing machine production according to claim 3, characterized in that: The glass bottle flipping mechanism (6) includes a top plate (601), an electric telescopic rod (602), a square plate (603), a second motor (604), a second conveyor belt (605), a double-headed stud (606), a moving block (607), a third motor (608), a clamping plate (609), and a second slide bar (610). The top plate (601) is fixedly connected to the bottle outlet (4) on both sides by brackets. The lower end of the top plate (601) is fixedly connected to the electric telescopic rod (602). The output end of the electric telescopic rod (602) is fixedly connected to the square plate (603). The outer wall of the square plate (603) is fixedly connected to the second motor (604) by brackets. The output shaft of the second motor (604) is rotatably connected to the double-headed stud (606) through the second conveyor belt (605). Both ends of the moving block (607) are rotatably connected to the square plate (603) via bearings. The outer wall of the double-headed stud (606) is threadedly connected to the moving block (607). The lower end of the moving block (607) is fixedly connected to the third motor (608) via a bracket. The output shaft of the third motor (608) is fixedly connected to the clamping plate (609). The upper end of the moving block (607) is slidably connected to the second slide rod (610) via a through hole. Both ends of the second slide rod (610) are fixedly connected to the square plate (603).
5. A high-speed bottle unscrambler for glass bottle blowing machine production according to claim 4, characterized in that: The inner wall of the body (1) is fixedly connected to the inclined plate (10), and the lower end of the inclined plate (10) is fixedly connected to the fourth motor (7).
6. The method of using a high-speed bottle unscrambler for glass bottle blowing machine production according to claim 4, characterized in that: First, the operator puts the glass bottles to be sorted into the machine body (1), and then places the glass bottles on the conveyor belt (11) to complete the preparation work before the high-speed bottle sorting machine starts working. S1: Cover plate movement stage: Connect the external power supply of the first motor (201) and start the first motor (201). The first motor (201) drives the first gear (202) to rotate. The first gear (202) drives the first rotating wheel (203) to rotate. The first rotating wheel (203) drives the second rotating wheel (205) to rotate through the first conveyor belt (204). The second rotating wheel (205) drives the second gear (206) to rotate. The second gear (206) drives the first rack (207) to move. The first rack (207) drives the bent rod (208) to move. At the same time, the first gear (202) drives the second rack (209) to move. The bent rod (208) and the second rack (209) simultaneously drive the cover plate (3) to move. After the cover plate (3) moves to a suitable position and covers the upper surface of the machine body (1), the first motor (201) stops working to prevent the glass bottles from flying out when the bottle unscrambler is working. S2: Bottle arrangement stage: Connect the external power supply of the conveyor belt (11) and start the conveyor belt (11). The conveyor belt (11) will send the glass bottle to the inclined plate (10). At the same time, connect the external power supply of the fourth motor (7) and start the fourth motor (7). The fourth motor (7) will drive the turntable (8) to rotate. The turntable (8) will drive the baffle (9) to rotate. The glass bottle will be rotated through the gap between the two baffles (9). The turntable (8) will send the glass bottle to the bottle outlet (4) one by one and send it out of the machine body (1) through the bottle outlet (4). S3: Glass bottle inspection stage: When the glass bottle is discharged from the machine body (1) through the bottle outlet (4), the glass bottle will pass by the glass bottle placement and detection mechanism (5). Since the diameter of the lower end of the glass bottle is larger than that of the upper end, when the glass bottle is inverted, the glass bottle will contact the roller (504). The roller (504) drives the U-shaped frame (503) to move. The U-shaped frame (503) drives the round rod (502) to move while pressing the spring (509). The U-shaped frame (503) drives the protrusion (505) to move. The protrusion (505) slides on the first slide rod (506) while driving the block (507) to move. After the block (507) presses the button (508), the button (508) stops the fourth motor (7) from working, so that the inverted glass bottle stops below the glass bottle flipping mechanism (6). S4: Glass bottle flipping stage: Connect the external power supply to the electric telescopic rod (602) and start the electric telescopic rod (602). The electric telescopic rod (602) drives the square plate (603) to move downward. The square plate (603) drives the moving block (607) to move through the second slide rod (610). The moving block (607) drives the third motor (608) to move. The third motor (608) drives the clamping plate (609) to move. After the clamping plate (609) moves to both sides of the inverted glass bottle, the electric telescopic rod (602) stops. After starting work, the external power supply of the second motor (604) is connected, and the second motor (604) is started. The second motor (604) drives the double-headed stud (606) to rotate through the second conveyor belt (605). The double-headed stud (606) drives the moving block (607) to move. The moving block (607) drives the clamping plate (609) to move in the above manner. After the clamping plate (609) presses against the glass bottle through the soft pad on its surface, the second motor (604) stops working. Then the electric telescopic rod (60... 2) The output end moves in the opposite direction, and the electric telescopic rod (602) causes the clamping plate (609) to move the glass bottle upward through the above method. After the glass bottle moves to a suitable height enough for it to flip, the electric telescopic rod (602) stops working. Then, the external power supply of the third motor (608) is connected, and the third motor (608) is started. The third motor (608) drives the clamping plate (609) to rotate, causing the clamping plate (609) to flip the glass bottle. After the glass bottle flips to the normal angle, the third motor (608) stops rotating. Then, the electric telescopic rod (602) drives the glass bottle to be placed on the bottle outlet (4) through the above method. Then, the output shaft of the second motor (604) rotates in the opposite direction. The second motor (604) moves the two clamping plates (609) away from the glass bottle. Then, the second motor (604) stops working, and the output end of the electric telescopic rod (602) moves in the opposite direction. Through the above transmission method, the clamping plate (609) rises and resets. Then, the electric telescopic rod (602) stops working.
Citation Information
Patent Citations
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