A pin mounting device for a secondary frame of a pencil ignition coil of an automobile and a method thereof
Patent Information
- Application Number
- CN202411215918.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-02
- Publication Date
- 2026-10-30
- Estimated Expiration
- 2044-09-02
AI Technical Summary
[0003]汽车笔式点火线圈中次级骨架是重要的支撑载体,在汽车笔式点火线圈的组装中,需要在次级骨架的正极端和负极端分别安装正高压插针和负高压插针,目前对于正、负插针的安装一般均是人工借助插接工具进行插接组装,但是由于正、负高压插针体积较小,在进行插接时人工捏取不方便,进而导致了组装速度慢,工作效率低,针对上述问题,我们研发了一种汽车笔式点火线圈次级骨架的插针安装设备及其方法以解决目前存在的问题
本发明通过设置的冲压裁切器和连带步进驱动器,可在使用时对正、负高压插针连带进行输送以及冲切,将连带上的高压插针冲切下来,获得独立的高压插针,实现自动上料,然后通过负高压插针插接机构将负高压插针插接到次级骨架的负极端,通过正高压插针插接机构将正高压插针插接到次级骨架的正极端,同时设置的下料机械手可用于将插接完成的次级骨架从右定位柱上取下,进而实现了次级骨架插针的自动化组装,解决了现有方式速度慢效率低的问题,同时降低了工人的劳动强度。
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Figure CN119057415B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of automotive parts processing technology, specifically to a pin mounting device and method for the secondary frame of an automotive pen-type ignition coil. Background Technology
[0002] Pencil ignition coils combine the spark plug and ignition coil into one unit, reducing energy loss, improving combustion, and increasing fuel efficiency. Each cylinder has its own ignition coil, mounted directly on top of the spark plug, eliminating the need for high-voltage wires. This ignition method achieves precise ignition through a camshaft sensor or by monitoring cylinder compression. It is suitable for engines with any number of cylinders, but is particularly well-suited for engines with four valves per cylinder.
[0003] In automotive pen-type ignition coils, the secondary frame is a crucial supporting structure. During assembly, positive and negative high-voltage pins need to be installed on the positive and negative terminals of the secondary frame, respectively. Currently, the installation of these pins is generally done manually using connectors. However, due to the small size of the pins, manual handling is inconvenient, leading to slow assembly speed and low efficiency. To address these issues, we have developed a pin installation device and method for automotive pen-type ignition coil secondary frame to solve the existing problems. Summary of the Invention
[0004] The purpose of this invention is to provide a pin mounting device and method for the secondary frame of an automotive pen-type ignition coil, so as to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, the present invention provides the following technical solution: A pin mounting device for the secondary frame of an automotive pen-type ignition coil includes a chassis. The chassis has a cover at its upper end. A left turntable is provided on the upper surface of the chassis. A plurality of left positioning posts are provided on the upper surface of the left turntable. A right turntable is provided on the upper surface of the chassis, parallel to the left turntable. A plurality of right positioning posts are provided on the upper surface of the right turntable. Pneumatic dividers for driving the left and right turntables to rotate intermittently are installed on the upper surface of the chassis below the left and right turntables, respectively. A left mounting platform is provided on one side of the upper end face of the chassis, and a right mounting platform is provided on the other side of the upper end face of the chassis. L-shaped brackets are fixedly connected to both sides of the chassis. The upper end of one L-shaped bracket is provided with a device for holding the positive high voltage pin and the associated negative high voltage pin, and the upper end of the other L-shaped bracket is provided with a device for holding the negative high voltage pin and the associated negative high voltage pin. The left and right mounting platforms are each provided with a stepper driver at the end near the L-shaped bracket. A punching and cutting device is provided in the middle of the left and right mounting platforms. One end of the left mounting platform is provided with a negative high voltage pin insertion mechanism for inserting the negative high voltage pin into the negative end of the secondary frame on the left positioning column. One end of the right mounting platform is provided with a positive high voltage pin insertion mechanism for inserting a positive high voltage pin into the positive terminal of the secondary frame on the right positioning post. The chassis is also equipped with a transfer robot for transferring the secondary skeleton on the left positioning column to the right positioning column.
[0006] As a further aspect of the present invention: the negative high-voltage pin insertion mechanism includes a mounting plate, which is fixedly connected to one end of the left mounting platform near the left turntable. Two first slide rails are fixedly connected to one side of the mounting plate, and a first transverse slide block is slidably connected between the two first slide rails. A first cylinder is provided on one side of the mounting plate for driving the first transverse slide block to move along the first slide rails. A second cylinder is installed on the upper end of the first transverse slide block, and a first lifting slide block is installed at the output end of the second cylinder. The bottom of the first lifting slide block and the first transverse slide block are provided with... The track is slidably connected, and a second pneumatic gripper is installed at the lower end of the first lifting slide. A bottom slide rail is fixedly connected inside the opening at the lower end of the mounting plate. A conveying slide is slidably connected on the bottom slide rail. A negative high-voltage pin placement seat is provided at the upper end of the conveying slide. A strip-shaped through groove is opened at the position of the left mounting platform near the bottom slide rail. A first rodless cylinder is installed at the lower end of the strip-shaped through groove. The actuating end of the first rodless cylinder is fixedly connected to the conveying slide by a bracket. A pin assembly for inserting the negative high-voltage pin into the secondary frame is also provided on the other side of the mounting plate.
[0007] As a further embodiment of the present invention: the pin assembly includes a second slide rail, the second slide rail being fixedly connected to the side of the mounting plate away from the first slide rail, a second transverse slide block being slidably connected between the two second slide rails, a fourth cylinder being provided on one side of the mounting plate for pushing the second transverse slide block to move along the second slide rail, a third cylinder being fixedly connected to the upper end of the second transverse slide block, a second lifting slide block being installed at the output end of the third cylinder, a third pneumatic gripper being installed at the lower end of the second lifting slide block, and the second lifting slide block being slidably connected to the guide rail provided at the lower end of the second transverse slide block.
[0008] As a further embodiment of the present invention: the positive high voltage pin insertion mechanism includes a support back plate, which is fixedly connected to the upper surface of the chassis near the right mounting platform. Two fifth slide rails are fixedly connected to the support back plate, and a fourth transverse slide block is slidably connected between the two fifth slide rails. A fifth cylinder for pushing the fourth transverse slide block is provided on one side of the support back plate. Two fourth slide rails are fixedly connected to the lower end of the fourth transverse slide block, and a third lifting slide block is slidably connected between the fourth slide rails. A second pneumatic rotary gripper is installed at the lower end of the third lifting slide block. The upper end of the fourth transverse slide is also provided with a seventh cylinder for pushing the third lifting slide to move up and down. The housing is located below the third lifting slide and is provided with a sixth slide rail. A bottom slide block is slidably connected to the sixth slide rail. A sixth cylinder is installed on the bottom slide block. A plug-in block is installed at the output end of the sixth cylinder. One end of the plug-in block is provided with a positive high voltage plug-in hole. The housing is also provided with a second rodless cylinder for driving the bottom slide block to move along the sixth slide rail. A pressing component for pressing the top of the secondary frame is also provided above the right positioning column.
[0009] As a further embodiment of the present invention: the top pressing assembly includes a connecting arm, which is mounted on the frame above the upper end of the punching cutter above the right mounting platform. An eighth cylinder is fixedly connected to the end of the connecting arm, and a pressure head is installed at the output end of the eighth cylinder.
[0010] As a further embodiment of the present invention: the material transfer robot includes a support column, which is installed on the upper surface of the machine housing between the left and right turntables. A second lifting module is installed on one side of the support column. A lifting plate is installed on the actuating end of the second lifting module. A third slide rail is fixedly connected to the lower end of the lifting plate. A transverse module is installed on the upper end of the lifting plate. A third transverse slide block is slidably connected on the third slide rail. The actuating end of the transverse module is fixedly connected to the third transverse slide block. A first pneumatic rotating gripper is installed on the third transverse slide block.
[0011] As a further embodiment of the present invention: the chassis is also provided with a unloading robot for unloading the processed secondary skeleton. The unloading robot includes a support arm, which is fixedly connected to the upper end face of the chassis near the right turntable. A first lifting module is installed at the upper end of the support arm. An L-shaped fixed arm is fixedly connected to the actuating end of the first lifting module. A 90-degree tilting cylinder is installed at the lower end of the L-shaped fixed arm. A first pneumatic gripper is installed on the tilting end of the 90-degree tilting cylinder.
[0012] As a further embodiment of the present invention: a discharge chute for collecting secondary skeletons is provided on one side of the lower end of the machine cover, and guide covers for guiding the insertion pins are provided on both sides of the machine cover.
[0013] As a further embodiment of the present invention: control panels are provided on both sides of the machine cover.
[0014] Compared with the prior art, the beneficial effects of the present invention are: This invention, through a punching cutter and a connected stepper driver, can convey and punch the positive and negative high-voltage pins during use, cutting off the high-voltage pins from the connecting strip to obtain independent high-voltage pins, achieving automatic feeding. Then, the negative high-voltage pin is inserted into the negative end of the secondary frame through the negative high-voltage pin insertion mechanism, and the positive high-voltage pin is inserted into the positive end of the secondary frame through the positive high-voltage pin insertion mechanism. At the same time, the included unloading robot can be used to remove the inserted secondary frame from the right positioning post, thereby realizing the automated assembly of the secondary frame pins, solving the problems of slow speed and low efficiency in existing methods, and reducing the labor intensity of workers. Attached Figure Description
[0015] Figure 1 This is a schematic diagram of the structure of the present invention.
[0016] Figure 2 This is a schematic diagram of the internal structure of the casing of the present invention.
[0017] Figure 3 This is a schematic diagram of the overhead view in this invention.
[0018] Figure 4 This is a schematic diagram of the material transfer robot in this invention.
[0019] Figure 5 This is a schematic diagram of the unloading robot arm in this invention.
[0020] Figure 6 This is a schematic diagram of the negative high voltage pin insertion mechanism in this invention.
[0021] Figure 7 This is a schematic diagram of the pin assembly in this invention.
[0022] Figure 8 This is a schematic diagram of the conveyor slide in this invention.
[0023] Figure 9 This is a schematic diagram of the positive high voltage insertion pin mechanism in this invention.
[0024] Figure 10 This is a partial structural schematic diagram of the positive high voltage insertion pin mechanism in this invention.
[0025] Figure 11 This is a schematic diagram of the structure of the positive and negative high voltage pins connected in this invention.
[0026] The components are as follows: 101. Chassis; 102. Pneumatic divider; 103. Left turntable; 104. Left positioning post; 105. Right positioning post; 106. Right turntable; 107. Machine cover; 108. Control panel; 109. Negative high-voltage pin coil holder; 110. L-shaped bracket; 111. Positive high-voltage pin coil holder; 112. Left mounting platform; 113. Right mounting platform; 114. Guide cover; 115. Discharge chute. 200. Unloading robot; 201. Support arm; 202. First lifting module; 203. L-shaped fixed arm; 204. 90-degree tilting cylinder; 205. First pneumatic gripper; 300. Includes a stepper driver; 400. Stamping cutter; 500. Negative high-voltage pin insertion mechanism; 501. Mounting plate; 502. First slide rail; 503. Negative high-voltage pin placement seat; 504. Conveying slide; 505. Second pneumatic gripper; 506. First lifting slide; 507. First cylinder; 508. First transverse slide; 509. Second cylinder; 510. Third cylinder; 511. Second lifting slide; 512. Third pneumatic gripper; 513. Bottom slide rail; 514. First rodless cylinder; 515. Strip groove; 516. Fourth cylinder; 517. Second slide rail; 518. Second transverse slide; 600. Material transfer robot; 601. Support column; 602. Third transverse slide; 603. Second lifting module; 604. Lifting plate; 605. Third slide rail; 606. First pneumatic rotary gripper; 607. Transverse module; 700. Positive high voltage pin insertion mechanism; 701. Support back plate; 702. Fifth cylinder; 703. Fourth transverse slide; 704. Fourth slide rail; 705. Second rodless cylinder; 706. Sixth slide rail; 707. Bottom slider; 708. Sixth cylinder; 709. Positive high voltage pin insertion hole; 710. Insertion strip; 711. Second pneumatic rotating gripper; 712. Third lifting slide; 713. Fifth slide rail; 714. Seventh cylinder; 715. Eighth cylinder; 716. Connecting arm; 717. Pressure head. Detailed Implementation
[0027] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0028] Please see Figures 1-11In this embodiment of the invention, a pin mounting device for the secondary frame of an automotive pen-type ignition coil includes a chassis 101. A cover 107 is provided on the upper end of the chassis 101. Control panels 108 are provided on both sides of the cover 107. A left turntable 103 is provided on the upper surface of the chassis 101, and several left positioning posts 104 are provided on the upper surface of the left turntable 103. A right turntable 106 is provided on the upper surface of the chassis 101, parallel to the left turntable 103, for right rotation. The upper surface of the disk 106 is provided with several right positioning posts 105. The upper surface of the chassis 101, located below the left turntable 103 and the right turntable 106, is equipped with pneumatic dividers 102 for driving the left turntable 103 and the right turntable 106 to rotate intermittently, respectively. During operation, the two pneumatic dividers 102 can drive the left turntable 103 and the right turntable 106 to move intermittently, thereby realizing the switching between the positions of the left positioning post 104 and the right positioning post 105. A left mounting platform 112 is provided on one side of the upper surface of the chassis 101, and a right mounting platform 113 is provided on the other side of the upper surface of the chassis 101. L-shaped brackets 110 are fixedly connected to both sides of the chassis 101. One L-shaped bracket 110 has a positive high-voltage pin reel holder 111 for accommodating the negative high-voltage pin, and the other L-shaped bracket 110 has a negative high-voltage pin reel holder 109 for accommodating the positive high-voltage pin. A stepper driver 300 is provided at the end of both the left mounting platform 112 and the right mounting platform 113 near the L-shaped bracket 110. The actuator 300 is used to transport the pins. The left mounting platform 112 and the right mounting platform 113 are both provided with a punching cutter 400. The punching cutter 400 is used to punch the pins to obtain independent pins. During operation, the positive high voltage pin roll holder 111 and the negative high voltage pin roll holder 109 can respectively hold the negative high voltage pin and the positive high voltage pin roll. Then, the connecting belt is transported step by step by the connecting belt stepping driver 300. Then, the high voltage pins on the connecting belt are punched by the punching cutter 400 to obtain independent positive and negative high voltage pins.
[0029] One end of the left mounting platform 112 is provided with a negative high-voltage pin insertion mechanism 500 for inserting a negative high-voltage pin into the negative end of the secondary frame on the left positioning post 104; the negative high-voltage pin insertion mechanism 500 includes a mounting plate 501, which is fixedly connected to one end of the left mounting platform 112 near the left turntable 103. Two first slide rails 502 are fixedly connected to one side of the mounting plate 501, and a first transverse slide block 508 is slidably connected between the two first slide rails 502. One side of the mounting plate 501 is provided with a mechanism for driving the first transverse slide block. A first cylinder 507 moves along the first slide rail 502. A second cylinder 509 is mounted on the upper end of the first transverse slide 508. A first lifting slide 506 is mounted on the output end of the second cylinder 509. The first lifting slide 506 is slidably connected to the track at the bottom of the first transverse slide 508. A second pneumatic gripper 505 is mounted on the lower end of the first lifting slide 506. A bottom slide rail 513 is fixedly connected to the opening at the lower end of the mounting plate 501. A conveying slide 504 is slidably connected to the bottom slide rail 513. 4. A negative high-voltage pin placement seat 503 is provided at the upper end. A strip-shaped through groove 515 is provided on the left mounting platform 112 near the bottom slide rail 513. A first rodless cylinder 514 is installed at the lower end of the strip-shaped through groove 515. The actuating end of the first rodless cylinder 514 is fixedly connected to the conveying slide 504 by a bracket. The other side of the mounting plate 501 is also provided with a pin assembly for inserting the negative high-voltage pin into the secondary skeleton. During operation, the first cylinder 507 pushes the first transverse slide 508 to move towards the stamping cutter 400, causing the second pneumatic gripper 505 to move. Inserted into the feeding port of the stamping cutter 400, the second pneumatic gripper 505 clamps the independent negative high-voltage pin. Then, the first cylinder 507 drives the first transverse slide 508 to reset. After resetting, the second cylinder 509 drives the first lifting slide 506 and the second pneumatic gripper 505 to move downward, placing the negative high-voltage pin into the negative high-voltage pin placement seat 503. After placement, the first rodless cylinder 514 drives the conveying slide 504 to move to the other side of the mounting plate 501. Then, the negative high-voltage pin is inserted into the negative end of the secondary frame through the pin assembly.
[0030] The pin assembly includes a second slide rail 517, which is fixedly connected to the side of the mounting plate 501 away from the first slide rail 502. A second transverse slide block 518 is slidably connected between the two second slide rails 517. A fourth cylinder 516 is provided on one side of the mounting plate 501 for pushing the second transverse slide block 518 to move along the second slide rail 517. A third cylinder 510 is fixedly connected to the upper end of the second transverse slide block 518. A second lifting slide block 511 is installed at the output end of the third cylinder 510. A third pneumatic gripper 512 is installed at the lower end of the second lifting slide block 511. 11 is slidably connected to the guide rail provided at the lower end of the second transverse slide block 518; when inserting the pin, the fourth cylinder 516 drives the second transverse slide block 518 to move above the negative high voltage pin placement seat 503, and then the third cylinder 510 pushes the third pneumatic gripper 512 to move downward. The third pneumatic gripper 512 moves downward to clamp the negative high voltage pin in the negative high voltage pin placement seat 503, and then the third cylinder 510 resets. At the same time, the fourth cylinder 516 pushes the second transverse slide block 518 to the position above the left positioning post 104, and then the third cylinder 510 moves downward to insert the negative high voltage pin into the negative end of the secondary frame.
[0031] One end of the right mounting platform 113 is provided with a positive high-voltage pin insertion mechanism 700 for inserting a positive high-voltage pin into the positive terminal of the secondary frame on the right positioning post 105; the positive high-voltage pin insertion mechanism 700 includes a support back plate 701, which is fixedly connected to the upper surface of the chassis 101 near the right mounting platform 113. Two fifth slide rails 713 are fixedly connected to the support back plate 701, and a fourth transverse slide block 703 is slidably connected between the two fifth slide rails 713. A fifth cylinder 702 for pushing the fourth transverse slide block 703 is provided on one side of the support back plate 701. Two fourth slide rails 704 are fixedly connected to the lower end of the fourth transverse slide block 703, and the fourth slide rails 704 are connected between... A third lifting slide block 712 is slidably connected to the fourth transverse slide block 703. A second pneumatic rotary gripper 711 is installed at the lower end of the third lifting slide block 712. A seventh cylinder 714 is also provided at the upper end of the fourth transverse slide block 703 for pushing the third lifting slide block 712 to move up and down. A sixth slide rail 706 is provided in the housing 101 below the third lifting slide block 712. A bottom slide block 707 is slidably connected to the sixth slide rail 706. A sixth cylinder 708 is installed on the bottom slide block 707. A plug-in strip 710 is installed at the output end of the sixth cylinder 708. One end of the plug-in strip 710 has a positive high voltage pin plug hole 709. The housing 101 is also provided with a mechanism for driving the bottom slide block 707 to move along the sixth slide rail 706. The second rodless cylinder 705 is activated. Above the right positioning post 105, there is also a pressing assembly for pressing the top of the secondary frame. The pressing assembly includes a connecting arm 716, which is mounted on the frame above the punch cutter 400 above the right mounting platform 113. An eighth cylinder 715 is fixedly connected to the end of the connecting arm 716, and a pressure head 717 is installed at the output end of the eighth cylinder 715. When inserting the positive high voltage pin, the fifth cylinder 702 pushes the fourth transverse slide 703 to move towards the punch cutter 400, so that the second pneumatic rotating gripper 711 is inserted into the feeding port of the punch cutter 400 to clamp the independent positive high voltage pin. Then the fifth cylinder 702... The fourth transverse slide block 703 is reset. After reset, the second pneumatic rotary gripper 711 rotates 90 degrees. Then, the seventh cylinder 714 drives the second pneumatic rotary gripper 711 to move downward to insert the positive high voltage pin into the positive high voltage pin insertion hole 709. After insertion, the second rodless cylinder 705 drives the insertion strip 710 to move towards the right positioning post 105. After reaching the insertion position, the output end of the sixth cylinder 708 moves the insertion strip 710 upward to insert the positive high voltage pin into the positive end of the secondary frame. At the same time as insertion, the eighth cylinder 715 pushes the pressure head 717 downward to press against the top of the secondary frame to prevent the secondary frame from dislodging from the right positioning post 105, thus completing the insertion of the positive high voltage pin.
[0032] The chassis 101 is also equipped with a transfer robot 600 for transferring the secondary skeleton on the left positioning column 104 to the right positioning column 105. The transfer robot 600 includes a support column 601, which is installed on the upper surface of the chassis 101 between the left turntable 103 and the right turntable 106. A second lifting module 603 is installed on one side of the support column 601. A lifting plate 604 is installed on the moving end of the second lifting module 603. A third slide rail 605 is fixedly connected to the lower end of the lifting plate 604. A transverse module 607 is installed on the upper end of the lifting plate 604. A third transverse slide block 602 is slidably connected to the third slide rail 605. The moving end of the transverse module 607 is fixedly connected to the third transverse slide block 602. The first pneumatic rotary gripper 606 is installed on the 2nd plate. During the transfer, the lifting plate 604 first moves the first pneumatic rotary gripper 606 to the material picking station of the left turntable 103. Then, the second lifting module 603 moves the first pneumatic rotary gripper 606 down, so that the first pneumatic rotary gripper 606 grips the secondary frame on the material picking station. After picking up the material, the second lifting module 603 moves the first pneumatic rotary gripper 606 up. At the same time, the gripper of the first pneumatic rotary gripper 606 rotates the secondary frame to the required angle. Then, the lifting plate 604 moves the first pneumatic rotary gripper 606 to the material unloading station of the right turntable 106. Then, the second lifting module 603 moves the first pneumatic rotary gripper 606 down to insert the secondary frame into the right positioning post 105, completing the transfer of the secondary frame.
[0033] The chassis 101 is also equipped with a unloading robot 200 for unloading the processed secondary skeleton. The unloading robot 200 includes a support arm 201, which is fixedly connected to the upper surface of the chassis 101 near the right turntable 106. A first lifting module 202 is installed on the upper end of the support arm 201. An L-shaped fixed arm 203 is fixedly connected to the moving end of the first lifting module 202. A 90-degree tilting cylinder 204 is installed on the lower end of the L-shaped fixed arm 203. A first pneumatic gripper 205 is installed on the tilting end of the 90-degree tilting cylinder 204. The lower side of the machine cover 107 is also equipped with a discharge chute 115 for collecting the material removed by the first pneumatic gripper 205. The machine cover 107 is also equipped with... A guide cover 114 is provided to guide the pin assembly. After the secondary skeleton pin assembly is completed, the first lifting module 202 drives the 90-degree tilting cylinder 204 to descend, causing the first pneumatic gripper 205 to move to the unloading station of the right turntable 106. Then, the first pneumatic gripper 205 clamps the secondary skeleton, while the first lifting module 202 drives the 90-degree tilting cylinder 204 to move upward, causing the secondary skeleton to disengage from the right positioning post 105. After disengagement, the 90-degree tilting cylinder 204 actuates, causing the first pneumatic gripper 205 to tilt 90 degrees, making the first pneumatic gripper 205 horizontal. Then, the first pneumatic gripper 205 releases the secondary skeleton, and the secondary skeleton falls into the discharge chute 115 for collection.
[0034] The specific workflow of this invention is as follows: First, both the positive and negative high-voltage pins are processed as a continuous strip, coiled and ready for use; rather than separate individual components. The continuous strip has evenly distributed conveyor holes for propelling it forward, such as... Figure 11 As shown (where A is the negative high-voltage pin connection and B is the positive high-voltage pin connection), the equipment consists of two units, left and right, operating simultaneously: Left unit: Left S1: Negative high voltage pin connected to reel, unwinding - left connected to stepper driver 300 - left punching cutter 400 - negative high voltage pin insertion mechanism 500 conveys a single negative high voltage pin to the left standby station. Left S2: The secondary skeleton is manually placed onto the left positioning post 104 of the left turntable 103 (with the upper hole of the secondary skeleton facing upward) - the left turntable rotates intermittently, and the secondary skeleton on the left positioning post 104 reaches the left installation position; the above left S1 and left S2 are performed simultaneously; Left S3: After the third pneumatic gripper 512 picks up a single negative high-voltage pin from the left standby station, it moves along the second slide rail 517 to the top of the left installation station on the left turntable; the third cylinder 510 on the third pneumatic gripper 512 pushes the negative high-voltage pin down to install it into the upper hole of the secondary frame.
[0035] Left S4: Left turntable 103 continues to rotate, and the secondary frame with the negative high voltage pin installed moves to the left end position; At this point, the installation cycle for one negative high-voltage pin on the left unit is complete.
[0036] Right unit: Right S1: Positive high voltage pin with reel, unwinding - right with stepper driver 300 - right punching cutter 400 - right positive high voltage pin insertion mechanism 700 delivers a single positive high voltage pin to the right installation station; Right S2: The transfer robot 600 picks up the secondary skeleton at the left end station and places it on the right positioning post 105 of the right turntable 106 (the upper hole of the secondary skeleton is still facing upward); the right turntable 106 rotates intermittently, and the secondary skeleton on the right positioning post 105 reaches the right installation station; the pressure head 717 driven by the eighth cylinder 715 presses down on the secondary skeleton. Right S3: Right sixth cylinder 708 pushes the positive high voltage pin on the plug-in block 710 upward and installs it into the lower side hole of the secondary frame.
[0037] Right S4: The right turntable 106 continues to rotate, and the secondary frame with the positive high voltage pin installed moves to the right end position. The installation cycle for one positive high-voltage pin on the right unit has been completed.
[0038] Right S5: The unloading robot 200 picks up the secondary skeleton at the right end station, rotates it 90 degrees, and sends it to the discharge chute.
[0039] The installation cycle for a secondary frame is now complete.
[0040] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the invention can be implemented in other specific forms without departing from its spirit or essential characteristics. Although this specification describes embodiments, not every embodiment contains only one technical solution. This method of description is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can be appropriately combined to form other embodiments that can be understood by those skilled in the art.
Claims
1. A pin mounting device for a secondary frame of an automotive pen-type ignition coil, comprising a housing (101), wherein a cover (107) is provided on the upper end of the housing (101), characterized in that: The upper surface of the chassis (101) is provided with a left turntable (103), and the upper surface of the left turntable (103) is provided with a number of left positioning posts (104). The upper surface of the chassis (101) is provided with a right turntable (106) at a position parallel to the left turntable (103), and the upper surface of the right turntable (106) is provided with a number of right positioning posts (105). The upper surface of the chassis (101) located below the left turntable (103) and the right turntable (106) is provided with pneumatic dividers (102) for driving the left turntable (103) and the right turntable (106) to rotate intermittently, respectively. A left mounting platform (112) is provided on one side of the upper surface of the chassis (101), and a right mounting platform (113) is provided on the other side of the upper surface of the chassis (101). L-shaped brackets (110) are fixedly connected to both sides of the chassis (101). One side of the L-shaped bracket (110) is provided with a positive high voltage pin reel holder (111) for placing the negative high voltage pin and the positive high voltage pin reel holder (109) for placing the positive high voltage pin and the negative high voltage pin reel holder (109). The left mounting platform (112) and the right mounting platform (113) are both provided with a stepper driver (300) at the end near the L-shaped bracket (110). The left mounting platform (112) and the right mounting platform (113) are both provided with a punching cutter (400) in the middle. One end of the left mounting platform (112) is provided with a negative high voltage pin insertion mechanism (500) for inserting the negative high voltage pin into the negative end of the secondary frame on the left positioning post (104). One end of the right mounting platform (113) is provided with a positive high voltage pin insertion mechanism (700) for inserting the positive high voltage pin into the positive end of the secondary frame on the right positioning post (105). The chassis (101) is also equipped with a transfer robot (600) for transferring the secondary skeleton on the left positioning column (104) to the right positioning column (105). The negative high-voltage pin insertion mechanism (500) includes a mounting plate (501), which is fixedly connected to one end of the left mounting platform (112) near the left turntable (103). Two first slide rails (502) are fixedly connected to one side of the mounting plate (501), and a first transverse slide block (508) is slidably connected between the two first slide rails (502). A first cylinder (507) is provided on one side of the mounting plate (501) for driving the first transverse slide block (508) to move along the first slide rails (502). A second cylinder (509) is installed on the upper end of the first transverse slide block (508), and a first lifting slide block (506) is installed at the output end of the second cylinder (509). The first lifting slide block (506) and the bottom of the first transverse slide block (508) are connected. The track is set to slide, the lower end of the first lifting slide (506) is equipped with a second pneumatic gripper (505), the lower end of the mounting plate (501) is fixedly connected to the bottom slide rail (513), the bottom slide rail (513) is slidably connected to the bottom slide rail (513), the upper end of the conveying slide (504) is provided with a negative high voltage needle placement seat (503), the left mounting platform (112) is provided with a strip-shaped through groove (515) near the bottom slide rail (513), the lower end of the strip-shaped through groove (515) is equipped with a first rodless cylinder (514), the actuating end of the first rodless cylinder (514) is fixedly connected to the conveying slide (504) by a bracket, and the other side of the mounting plate (501) is also provided with a needle assembly for inserting the negative high voltage needle into the secondary skeleton; The pin assembly includes a second slide rail (517), which is fixedly connected to the side of the mounting plate (501) away from the first slide rail (502). A second transverse slide block (518) is slidably connected between the two second slide rails (517). A fourth cylinder (516) is provided on one side of the mounting plate (501) for pushing the second transverse slide block (518) to move along the second slide rail (517). A third cylinder (510) is fixedly connected to the upper end of the second transverse slide block (518). A second lifting slide block (511) is installed at the output end of the third cylinder (510). A third pneumatic gripper (512) is installed at the lower end of the second lifting slide block (511). The second lifting slide block (511) is slidably connected to the guide rail provided at the lower end of the second transverse slide block (518). The positive high voltage pin insertion mechanism (700) includes a support back plate (701), which is fixedly connected to the upper surface of the chassis (101) near the right mounting platform (113). Two fifth slide rails (713) are fixedly connected to the support back plate (701), and a fourth transverse slide block (703) is slidably connected between the two fifth slide rails (713). A fifth cylinder (702) for pushing the fourth transverse slide block (703) is provided on one side of the support back plate (701). Two fourth slide rails (704) are fixedly connected to the lower end of the fourth transverse slide block (703), and a third lifting slide block (712) is slidably connected between the fourth slide rails (704). A second pneumatic rotary gripper (711) is installed at the lower end of the third lifting slide block (712). The fourth transverse slide block (703) is... 3) The upper end is also provided with a seventh cylinder (714) for pushing the third lifting slide (712) to move up and down. The housing (101) is provided with a sixth slide rail (706) located below the third lifting slide (712). A bottom slide block (707) is slidably connected on the sixth slide rail (706). A sixth cylinder (708) is installed on the bottom slide block (707). A plug-in block (710) is installed at the output end of the sixth cylinder (708). A positive high voltage plug-in hole (709) is opened at one end of the plug-in block (710). The housing (101) is also provided with a second rodless cylinder (705) for driving the bottom slide block (707) to move along the sixth slide rail (706). A pressing component for pressing the top of the secondary frame is also provided above the right positioning column (105).
2. The pin mounting device for the secondary frame of an automotive pen-type ignition coil according to claim 1, characterized in that, The top pressing assembly includes a connecting arm (716), which is mounted on the frame above the punch cutter (400) above the right mounting platform (113). An eighth cylinder (715) is fixedly connected to the end of the connecting arm (716), and a pressure head (717) is installed at the output end of the eighth cylinder (715).
3. The pin mounting device for the secondary frame of an automotive pen-type ignition coil according to claim 1, characterized in that, The material transfer robot (600) includes a support column (601), which is installed on the upper surface of the housing (101) between the left turntable (103) and the right turntable (106). A second lifting module (603) is installed on one side of the support column (601). A lifting plate (604) is installed on the moving end of the second lifting module (603). A third slide rail (605) is fixedly connected to the lower end of the lifting plate (604). A transverse module (607) is installed on the upper end of the lifting plate (604). A third transverse slide block (602) is slidably connected to the third slide rail (605). The moving end of the transverse module (607) is fixedly connected to the third transverse slide block (602). A first pneumatic rotary gripper (606) is installed on the third transverse slide block (602).
4. The pin mounting device for the secondary frame of an automotive pen-type ignition coil according to claim 1, characterized in that, The chassis (101) is also provided with a unloading robot (200) for unloading the processed secondary skeleton. The unloading robot (200) includes a support arm (201) which is fixedly connected to the upper end face of the chassis (101) near the right turntable (106). A first lifting module (202) is installed on the upper end of the support arm (201). An L-shaped fixed arm (203) is fixedly connected to the actuating end of the first lifting module (202). A 90-degree tilting cylinder (204) is installed on the lower end of the L-shaped fixed arm (203). A first pneumatic gripper (205) is installed on the tilting end of the 90-degree tilting cylinder (204).
5. The pin mounting device for the secondary frame of an automotive pen-type ignition coil according to claim 1, characterized in that, The lower end of the machine cover (107) is also provided with a discharge chute (115) for collecting the secondary skeleton, and the two sides of the machine cover (107) are also provided with guide covers (114) for guiding the insertion pins.
6. The pin mounting device for the secondary frame of an automotive pen-type ignition coil according to claim 1, characterized in that, Control panels (108) are provided on both sides of the cover (107).
7. A pin mounting method for a pin mounting device using the automotive pen-type ignition coil secondary frame according to any one of claims 1-6, characterized in that, Includes the following steps: First, both the positive and negative high-voltage pins are processed into a continuous strip and coiled for later use; conveying holes for pushing the continuous strip forward are evenly distributed on the continuous strip. Left unit: Left S1: Negative high voltage pin connected to reel, unwinding - left connected to stepper driver - left punch cutter - negative high voltage pin insertion mechanism (500) conveys a single negative high voltage pin to the left standby station; Left S2: The secondary skeleton is manually placed on the left positioning post (104) of the left turntable (103), with the upper hole of the secondary skeleton facing upwards—the left turntable rotates intermittently, and the secondary skeleton on the left positioning post (104) reaches the left installation position; the above left S1 and left S2 are carried out simultaneously; Left S3: The third pneumatic gripper (512) picks up a single negative high-voltage pin from the left standby station and moves along the second slide rail (517) to the top of the left installation station of the left turntable; the third cylinder (510) on the third pneumatic gripper (512) pushes the negative high-voltage pin down to install it into the upper hole of the secondary frame. Left S4: The left turntable (103) continues to rotate, and the secondary frame with the negative high voltage pin installed moves to the left end position; At this point, the installation cycle for one negative high-voltage pin on the left unit is complete; Right unit: Right S1: Positive high voltage pin connected to reel, unwinding - right connected to stepper driver - right punching cutter - positive high voltage pin insertion mechanism (700) conveys a single positive high voltage pin to the right installation station; Right S2: The transfer robot (600) picks up the secondary skeleton on the left end station and puts it on the right positioning post (105) of the right turntable (106), with the upper hole of the secondary skeleton facing upward; the right turntable (106) rotates intermittently, and the secondary skeleton on the right positioning post (105) reaches the right installation station; the pressure head (717) driven by the eighth cylinder (715) presses down on the secondary skeleton; Right S3: The sixth cylinder (708) pushes the positive high voltage pin on the plug bar (710) upward and installs it into the lower side hole of the secondary frame; Right S4: The right turntable (106) continues to rotate, and the secondary frame with the positive high voltage pin installed moves to the right end position; The installation cycle for one positive high-voltage pin in the right unit is complete; Right S5: The unloading robot (200) picks up the secondary skeleton at the right end station, rotates it 90 degrees, and sends it to the discharge chute; The installation cycle for one secondary frame is complete.
Citation Information
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