A tray automatic blocking and releasing device
Patent Information
- Application Number
- CN202411176837.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-26
- Publication Date
- 2026-10-23
- Estimated Expiration
- 2044-08-26
AI Technical Summary
[0003]现有技术中的这种翻转机在使用时,因翻转机上没有设计任何的阻挡和限位结构,导致接料托盘放在翻转架上后,可能会发生侧翻,且后续翻转架在翻转过程中接料托盘也容易发生倾倒,降低整个生产线的自动化程度,为此本发明提出一种托盘自动阻挡放行装置
[0014]与现有技术相比,本发明的有益效果是:本发明提出的一种阻挡放行托盘装置,适用在翻转或旋转机构之上,借用翻转机本身的运行特性,实现防止接料托盘侧翻和接料翻转之后托盘能够自动放行的效果,且不需要借助其他动力来源,实现无动力自动化。
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Figure CN119059232B_ABST
Abstract
Description
Technical Field
[0001] This invention belongs to the field of material flipping and rotating technology, and specifically relates to an automatic pallet blocking and release device. Background Technology
[0002] A flipping machine is a device that can automatically flip material pallets. It mainly consists of a drive motor, a flipping frame, a turntable, and a chain. When the pallet is picked up by the robotic arm and placed on the flipping frame, the motor drives the flipping frame to rotate through the chain, which flips the material pallet that was originally placed horizontally on the flipping frame to a vertical position.
[0003] In the existing technology, the flipping machine does not have any blocking or limiting structure designed on it. As a result, the receiving pallet may tip over after being placed on the flipping frame. Furthermore, the receiving pallet is also prone to tipping over during the subsequent flipping process, which reduces the automation level of the entire production line. To address this, the present invention proposes an automatic pallet blocking and release device. Summary of the Invention
[0004] The purpose of this invention is to provide an automatic pallet blocking and release device to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, the present invention provides the following technical solution: an automatic pallet blocking and releasing device, comprising...
[0006] A frame, a tilting frame rotatably mounted on top of the frame, a rotating disk fixed to one side surface of the tilting frame, a chain mounted on the surface of the rotating disk, and a drive assembly located inside the frame and connected to the chain.
[0007] The gripper assembly located at the bottom left side of the flipping frame includes a base plate fixed to the bottom surface of the flipping frame, a guide sleeve fixed to the bottom surface of the base plate, a rack that moves through the guide sleeve, a gripper gear that is rotatably mounted on the bottom of the base plate and meshes with the rack, a gripper plate fixed to the gripper gear, and a spring A located on the bottom surface of the rack. A crossbeam corresponding to the rack is fixed to the inner side of the frame.
[0008] Preferably, a roller is also installed at the bottom end of the rack, and the spring A is located between the roller and the guide sleeve.
[0009] Preferably, the top end of the rack extends through to the top of the substrate and is fixed with an anti-detachment block.
[0010] Preferably, the gripper gear is welded and fixed together with the gripper plate, and an arc-shaped notch is provided on one side surface of the guide sleeve for the gripper gear to rotate.
[0011] Preferably, an anti-slip pad is installed on the inner side of the top of the gripper plate. The top surface of the anti-slip pad is provided with an integrated insert block. The top surface of the gripper plate is provided with a slot for inserting the insert block. A disassembly and assembly structure is also provided between the gripper plate and the insert block. The disassembly and assembly structure includes a movable locking block that passes through the top of the gripper plate and a limiting slot opened on the surface of the insert block. One end of the movable locking block is inserted into the limiting slot, and the other end of the movable locking block passes through to the side of the gripper plate and is fixed with a movable plate. The side of the gripper plate is provided with a side hole that communicates with the slot and corresponds to the movable locking block. An upper sliding groove is provided on the upper wall of the side hole. A spring B and an upper slider are installed in the upper sliding groove. The bottom end of the upper slider is fixed to the movable locking block.
[0012] Preferably, a chain fixing plate is fixed to the surface of the rotating disk, and chain joints are provided at both ends of the chain fixing plate. The two ends of the chain are respectively fixed to the two chain joints, and both sides of the flipping frame are rotatably connected to the frame through a support shaft.
[0013] Preferably, the drive assembly includes a motor fixed inside the frame, and a drive gear that meshes with a chain is mounted on the output end of the motor.
[0014] Compared with the prior art, the beneficial effects of the present invention are: the pallet blocking device proposed in the present invention is applicable to the flipping or rotating mechanism. By utilizing the operating characteristics of the flipping machine itself, it can prevent the receiving pallet from tipping over and enable the pallet to be automatically released after the receiving pallet is flipped. Moreover, it does not require other power sources and achieves powerless automation. Attached Figure Description
[0015] Figure 1 This is a schematic diagram of the structure of the present invention;
[0016] Figure 2 For the present invention Figure 1 A magnified view of a portion of region A in the middle;
[0017] Figure 3 This is a schematic diagram of the structure of the flipping frame of the present invention;
[0018] Figure 4 This is a schematic diagram of the gripper assembly of the present invention;
[0019] Figure 5 This is a side view of the gripper plate of the present invention;
[0020] Figure 6 For the present invention Figure 4 A partially enlarged sectional view of region B in the middle;
[0021] In the diagram: 1. Frame; 11. Crossbeam; 2. Tilting frame; 3. Drive assembly; 31. Motor; 32. Drive gear; 4. Support shaft; 5. Grip assembly; 51. Base plate; 52. Guide sleeve; 53. Rack; 54. Spring A; 55. Grip gear; 56. Grip plate; 561. Slot; 57. Roller; 58. Anti-slip pad; 581. Insert block; 59. Disassembly and assembly structure; 591. Movable plate; 592. Movable locking block; 593. Limiting slot; 594. Upper sliding groove; 595. Spring B; 596. Upper slider; 6. Chain; 7. Rotary disk; 71. Chain fixing plate; 72. Chain joint. Detailed Implementation
[0022] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0023] Example
[0024] Please see Figures 1 to 6 This embodiment of the invention provides a technical solution: an automatic pallet blocking and releasing device, comprising...
[0025] Frame 1, a rotating frame 2 rotatably mounted on the top of frame 1, a rotating disk 7 welded and fixed to one side surface of rotating frame 2, a chain 6 mounted on the surface of rotating disk 7, and a drive assembly 3 set inside frame 1 and connected to chain 6.
[0026] The gripper assembly 5, located at the bottom left side of the flipping frame 2, includes a base plate 51 fixed to the bottom surface of the flipping frame 2 by bolts, a guide sleeve 52 welded to the bottom surface of the base plate 51, a rack 53 that movably passes through the guide sleeve 52, a gripper gear 55 rotatably mounted on the bottom of the base plate 51 and meshing with the rack 53, a gripper plate 56 fixed to the gripper gear 55, and a spring A54 located on the bottom surface of the rack 53. A crossbeam 11 corresponding to the rack 53 is welded to the inner side of the frame 1.
[0027] Among them, a roller 57 is installed at the bottom end of the rack 53, and the spring A54 is located between the roller 57 and the guide sleeve 52.
[0028] The top of the rack 53 extends through to the top of the substrate 51 and is welded to a non-detachment block, so that the rack 53 will not be directly separated from the substrate 51 or the guide sleeve 52.
[0029] The gripper gear 55 is welded and fixed together with the gripper plate 56, and an arc-shaped notch is provided on one side surface of the guide sleeve 52 for the gripper gear 55 to rotate.
[0030] The gripper plate 56 has an anti-slip pad 58 installed on its inner top surface. The top surface of the anti-slip pad 58 has an integrated insert block 581. The top surface of the gripper plate 56 has a slot 561 for inserting the insert block 581. A disassembly / assembly structure 59 is provided between the gripper plate 56 and the insert block 581. The disassembly / assembly structure 59 includes a movable locking block 592 extending through the top of the gripper plate 56 and a limiting slot 593 on the surface of the insert block 581. One end of the movable locking block 592 is inserted into the limiting slot 593 to stably limit the insertion block 581 and the anti-slip pad 58. The other end of the movable locking block 592 extends through to the side of the gripper plate 56 and is fixed with a movable plate 591. The side of the gripper plate 56 has a side hole communicating with the slot 561, and the side hole corresponds to the movable locking block 592 for the movable plate to be inserted. With the smooth penetration of block 592, an upper sliding groove 594 is provided on the upper wall of the side hole. The upper sliding groove 594 is equipped with a spring B595 and an upper slider 596. The bottom end of the upper slider 596 is fixed to the movable locking block 592. Under the pushing action of the spring B595, the end of the movable locking block 592 can be stably inserted into the limiting groove 593 during daily use, so as to stably limit the anti-slip pad 58. If the anti-slip pad 58 needs to be removed for replacement, simply pull the movable plate 591 to the side, so that the upper slider 596 moves to the side and compresses the spring B595 until the end of the movable locking block 592 moves out of the limiting groove 593, thereby releasing the limitation on the insertion block 581. At this time, the anti-slip pad 58 can be moved down and directly separated from the gripper plate 56, which is convenient for the operator to disassemble and replace the anti-slip pad 58.
[0031] Among them, a chain fixing plate 71 is welded and fixed on the surface of the rotating disk 7, and a chain joint 72 is provided at both ends of the chain fixing plate 71. The two ends of the chain 6 are respectively fixed on the two chain joints 72. Both sides of the flipping frame 2 are rotatably connected to the frame 1 through a support shaft 4, so as to realize the smooth rotation and installation of the flipping frame 2.
[0032] The drive assembly 3 includes a motor 31 fixed inside the frame 1. A drive gear 32 that meshes with the chain 6 is installed on the output end of the motor 31. After the motor 31 is started, the chain 6 can be driven to rotate the rotating disk 7 and the tilting frame 2 through the drive gear 32.
[0033] In summary, during actual operation, in the initial state, the bottom surface of the tilting frame 2 is parallel to the top surface of the frame 1. At this time, the roller 57 at the bottom of the rack 53 disengages from the crossbeam 11, causing the rack 53 to be pushed upwards and rotate with the gripper gear 55. This causes the gripper plate 56 to move laterally and open, allowing the receiving tray to be placed smoothly. When the robot places the receiving tray on the tilting frame 2, the drive assembly 3 starts to drive the tilting frame 2 to rotate to the right, so that the roller 57 is no longer in contact with the crossbeam 11. Under the pushing action of the spring A54, the rack 53 moves downwards and resets, driving the gripper gear 55 and the gripper plate 56 to rotate. Finally, the gripper plate 56 can clamp onto one side of the receiving tray, and the anti-slip pad 58 is tightly pressed against the top surface of the receiving tray. The tight fit acts as a blocking and limiting mechanism to prevent the receiving tray from tipping over or tilting during the flipping process. When the flipping frame 2 rotates 90 degrees, the blocking and pressing of the gripper assembly 5 prevents the receiving tray from tipping over and affecting subsequent normal material receiving. After the flipped receiving tray has finished receiving the material, the drive assembly 3 drives the flipping frame 2 to flip back, causing the flipping frame 2 to flip and reset with the receiving tray. Finally, the roller 57 rests on the crossbeam 11 again, and the gripper plate 56 rotates sideways to automatically open and allow passage. When the flipping frame 2 flips back 90 degrees, the gripper plate 56 is fully open, and you can wait for the receiving tray to leave. After the tray leaves, you can wait for the next tray to come in and repeat the above steps.
[0034] Although embodiments of the invention have been shown and described (see the detailed description above), it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. An automatic pallet blocking and releasing device, characterized in that: include The frame (1), the flipping frame (2) rotatably mounted on the top of the frame (1), the rotating disk (7) fixed on one side surface of the flipping frame (2), the chain (6) mounted on the surface of the rotating disk (7), and the drive assembly (3) set inside the frame (1) and connected to the chain (6). The gripper assembly (5) located at the bottom left side of the flipping frame (2) includes a base plate (51) fixed to the bottom surface of the flipping frame (2), a guide sleeve (52) fixed to the bottom surface of the base plate (51), a rack (53) that moves through the guide sleeve (52), a gripper gear (55) that is rotatably mounted on the bottom of the base plate (51) and meshes with the rack (53), a gripper plate (56) fixed to the gripper gear (55), and a spring A (54) located on the bottom surface of the rack (53). A crossbeam (11) corresponding to the rack (53) is fixed on the inner side of the frame (1). The bottom end of the rack (53) is also equipped with a roller (57), and the spring A (54) is located between the roller (57) and the guide sleeve (52); the inner side of the top of the gripper plate (56) is also equipped with an anti-slip pad (58), the top surface of the anti-slip pad (58) is provided with an integrated insert (581), the top surface of the gripper plate (56) is provided with a slot (561) for inserting the insert (581), and a disassembly structure (59) is also provided between the gripper plate (56) and the insert (581); In the initial state, the bottom surface of the tilting frame (2) is parallel to the top surface of the frame (1), and at this time, the roller (57) at the bottom of the rack (53) will contact the crossbeam (11), so that the rack (53) is pushed up and rotates with the gripper gear (55), so that the gripper plate (56) moves to the side and opens, allowing the receiving tray to be put in smoothly. When the robot puts the receiving tray on the tilting frame (2), the drive component (3) starts and drives the tilting frame (2) to rotate to the right, so that the roller (57) no longer contacts the crossbeam (11). Under the pushing action of the spring A (54), the rack (53) moves down and resets, and drives the gripper gear (55) and the gripper plate (56) to rotate, so that the gripper plate (56) is clamped on one side of the receiving tray, and the anti-slip pad (58) is tightly attached to the top surface of the receiving tray.
2. The automatic pallet blocking and releasing device according to claim 1, characterized in that: The top end of the rack (53) extends through to the top of the substrate (51) and is fixed with an anti-detachment block.
3. The automatic pallet blocking and releasing device according to claim 1, characterized in that: The gripper gear (55) is welded and fixed together with the gripper plate (56), and an arc-shaped notch is provided on one side surface of the guide sleeve (52) for the gripper gear (55) to rotate.
4. The automatic pallet blocking and releasing device according to claim 3, characterized in that: The disassembly and assembly structure (59) includes a movable locking block (592) that passes through the top of the gripper plate (56) and a limiting slot (593) that is opened on the surface of the insert block (581). One end of the movable locking block (592) is inserted into the limiting slot (593), and the other end of the movable locking block (592) passes through the side of the gripper plate (56) and is fixed with a movable plate (591). The side of the gripper plate (56) is provided with a side hole that communicates with the slot (561) and the side hole corresponds to the movable locking block (592). The upper wall of the side hole is provided with an upper sliding groove (594). A spring B (595) and an upper slider (596) are installed in the upper sliding groove (594). The bottom end of the upper slider (596) is fixed with the movable locking block (592).
5. The automatic pallet blocking and releasing device according to claim 1, characterized in that: The surface of the rotating disk (7) is fixed with a chain fixing plate (71), and both ends of the chain fixing plate (71) are provided with chain joints (72). The two ends of the chain (6) are respectively fixed on the two chain joints (72). Both sides of the flipping frame (2) are rotatably connected to the frame (1) through a support shaft (4).
6. The automatic pallet blocking and releasing device according to claim 1, characterized in that: The drive assembly (3) includes a motor (31) fixed inside the frame (1), and a drive gear (32) that meshes with the chain (6) is installed on the output end of the motor (31).
Citation Information
Patent Citations
Lateral 90-degree overturning conveyor
CN111086858A
Automatic overturning machine
CN111703858A