An automated braiding apparatus and method for braiding a fiber composite wire mesh

CN119061560BActive Publication Date: 2026-10-20UNIV OF SCI & TECH BEIJING
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Patent Information

Application Number
CN202411542506.5
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-10-31
Publication Date
2026-10-20
Estimated Expiration
2044-10-31

AI Technical Summary

Technical Problem

[0005]针对现有技术中的缺陷,本发明提供一种纤维复合丝网自动化编织设备及编织方法,用于解决现有技术中纤维复合丝是钢丝外编织高性能纤维而成,当纤维复合丝剪断后其两端的高性能纤维也会被剪断,整个纵向的纤维复合丝的整体性较差的问题

Benefits of technology

1、本申请通过设置的纵向引导套筒和纵向纤维复合丝压紧组件,可以将纵向纤维复合丝穿过奇数的横向纤维复合丝与偶数的横向纤维复合丝之间,并通过纵向纤维复合丝压紧组件将奇数的横向纤维复合丝与偶数的横向纤维复合丝之间的纵向纤维复合丝朝第一限位辊压紧,简化了纵向纤维复合丝的编织程序,同时纵向丝束无需剪断,保证了纵向纤维复合丝的整体性;

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Abstract

The application discloses a kind of fiber composite screen automatic weaving equipment and weaving method, belong to weaving net technical field.The first limiting roller and second limiting roller are compressed to horizontal fiber composite silk, and the upper guide block and lower guide block of lifting setting are included, even horizontal fiber composite silk is threaded through the upper guide block, odd horizontal fiber composite silk is threaded through the lower guide block, longitudinal fiber composite silk is threaded through longitudinal guide sleeve, longitudinal guide sleeve reciprocates along the axis of the first limiting roller, and longitudinal fiber composite silk compression assembly guides the longitudinal fiber composite silk section between odd horizontal fiber composite silk and even horizontal fiber composite silk to move towards the first limiting roller.This application is continuously woven between odd horizontal fiber composite silk and even horizontal fiber composite silk by the longitudinal guide sleeve and longitudinal fiber composite silk compression assembly set, and longitudinal fiber composite silk does not need to be cut, so that the integrity of longitudinal fiber composite silk is guaranteed.
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Description

Technical Field

[0001] This invention relates to the field of woven mesh technology, specifically to an automated weaving equipment and method for fiber composite mesh. Background Technology

[0002] In scenarios such as highways, railways, and mine slopes, protective netting is typically installed to prevent rockfalls, debris flows, and landslides. Currently, these protective nets are generally woven from ordinary steel wire. However, to adapt to soils with varying pH levels, galvanized or epoxy-coated steel wire is required. This method is very expensive, cannot fundamentally solve the corrosion problem, and further reduces its shear and cut resistance and abrasion resistance.

[0003] Liquid crystal polyarylate (LCP) fiber and ultra-high molecular weight polyethylene (UHMWPE) fiber are two new types of high-performance fibers with advantages such as corrosion resistance, good durability, high tensile strength, good shear and cut resistance, and good abrasion resistance. If LCP fiber, UHMWPE fiber, or a mixture of both are impregnated with resin and woven onto the surface of ordinary steel wire, a fiber composite filament is formed (its cross-sectional view is shown in the attached diagram of the instruction manual). Figure 15 As shown in the figure, this can greatly improve the durability, shear and cut resistance, and wear resistance of steel wire. When such composite wire is woven into a net, it can take advantage of the good ductility of steel wire and the good durability, shear and cut resistance, and wear resistance of high-performance fiber, which greatly improves the performance of the protective net and makes it more suitable for complex engineering applications such as slope protection and explosion protection.

[0004] During the weaving of protective netting, the wires to be woven along the length of the netting are called transverse wires, and the wires to be woven perpendicular to the transverse wires are called longitudinal wires. During weaving, the longitudinal wires are first cut into several segments, and then a segment of longitudinal wire is alternately inserted into the transverse wires from top to bottom, thus completing the production of the protective netting. However, because the fiber composite yarn is made of high-performance fibers woven onto steel wire, when the fiber composite yarn is cut, the high-performance fibers at both ends are also cut, resulting in poor overall integrity of the entire longitudinal fiber composite yarn. Summary of the Invention

[0005] To address the shortcomings of existing technologies, this invention provides an automated weaving device and method for fiber composite mesh, which solves the problem that in existing technologies, fiber composite filaments are made of high-performance fibers woven on the outside of steel wires, and when the fiber composite filaments are cut, the high-performance fibers at both ends are also cut off, resulting in poor overall integrity of the entire longitudinal fiber composite filament.

[0006] This invention provides an automated weaving device for fiber composite mesh, the weaving device comprising: Mounting bracket A first limiting roller and a second limiting roller are parallel to each other and are rotatably mounted on a mounting frame. The first limiting roller is located below the second limiting roller. A plurality of transverse fiber composite filaments are parallel to each other and arranged sequentially along the axis of the first limiting roller. The plurality of transverse fiber composite filaments pass between the first limiting roller and the second limiting roller. The first limiting roller and the second limiting roller press the transverse fiber composite filaments together. A transverse weaving unit includes several upper guide blocks and several lower guide blocks. An even number of transverse fiber composite filaments pass through each upper guide block. The upper guide blocks are configured to move up and down, and the movement of the upper guide blocks causes the penetration points of the transverse fiber composite filaments on them to move up and down. An odd number of transverse fiber composite filaments pass through each lower guide block. The lower guide blocks are located below the upper guide blocks. The lower guide blocks are configured to move up and down, and the movement of the lower guide blocks causes the penetration points of the transverse fiber composite filaments on them to move up and down. The longitudinal weaving unit includes a longitudinal guide sleeve and a longitudinal fiber composite yarn pressing assembly. The longitudinal fiber composite yarn passes through the longitudinal guide sleeve, which reciprocates along the axis of a first limiting roller. The reciprocating trajectory of the longitudinal guide sleeve is located between the first limiting roller and the transverse weaving unit. The longitudinal fiber composite yarn pressing assembly guides the longitudinal fiber composite yarn segments between odd-numbered and even-numbered transverse fiber composite yarns to move toward the first limiting roller.

[0007] As an optional solution, the longitudinal weaving unit also includes a first cylinder, a mounting plate, a longitudinal fiber composite yarn take-up reel, and a first forward and reverse motor; The mounting plate is set on the mounting frame, the first cylinder is fixedly mounted on the mounting plate, the longitudinal guide sleeve is fixedly mounted on the telescopic rod of the first cylinder, the axis of the telescopic rod of the first cylinder is parallel to the axis of the first limiting roller, and the maximum telescopic distance of the first cylinder is greater than the distance between the first transverse fiber composite filament and the last transverse fiber composite filament. The transverse fiber composite filament segment between the first limiting roller and the transverse weaving unit is the segment to be woven. The segment to be woven of an even number of transverse fiber composite filaments is the first segment to be woven, and the segment to be woven of an odd number of transverse fiber composite filaments is the second segment to be woven. The axis of the telescopic rod of the first cylinder is located between the first segment to be woven and the second segment to be woven. The longitudinal fiber composite yarn take-up reel is rotatably mounted on the mounting frame. The longitudinal fiber composite yarn is wound on the longitudinal fiber composite yarn take-up reel. The longitudinal fiber composite yarn take-up reel and the first cylinder are both located on the left or right side of the transverse fiber composite yarn. The first forward and reverse motor drives the longitudinal fiber composite yarn take-up reel to rotate.

[0008] As an optional solution, the longitudinal fiber composite yarn pressing assembly includes a first longitudinal fiber composite yarn guiding module and a second longitudinal fiber composite yarn guiding module. The first longitudinal fiber composite yarn guiding module and the second longitudinal fiber composite yarn guiding module are symmetrically arranged with respect to the transverse fiber composite yarn. Both the first longitudinal fiber composite yarn guiding module and the second longitudinal fiber composite yarn guiding module include a second cylinder, a third cylinder, a sliding plate, and a second hydraulic cylinder. The sliding plate is slidably mounted on the mounting plate, and the sliding direction of the sliding plate is perpendicular to the extension and retraction direction of the first cylinder. The third cylinder is fixedly mounted on the mounting plate, and the third cylinder drives the sliding plate to move away from or towards the first limiting roller; The second cylinder is slidably mounted on the sliding plate. The sliding direction of the second cylinder is parallel to the extension and retraction direction of the first cylinder. The extension and retraction direction of the extension rod of the second cylinder is perpendicular to the sliding direction of the sliding plate, and the extension and retraction direction of the extension rod of the second cylinder is perpendicular to the extension and retraction direction of the first cylinder. The outer wall of the extension rod of the second cylinder is in contact with the outer wall of the longitudinal fiber composite filament. The second cylinder is located between the first limiting roller and the lower guide block. The axis of the first cylinder is located between the starting point and the ending point of the movement trajectory of the second cylinder. The highest extension and retraction point of the extension rod of the second cylinder is located above the axis of the first cylinder, and the lowest extension and retraction point of the extension rod of the second cylinder is located below the axis of the first cylinder. The second hydraulic cylinder is fixedly mounted on the sliding plate, and the telescopic end of the second hydraulic cylinder is fixedly connected to the second air cylinder. The second hydraulic cylinder drives the second air cylinder to slide on the sliding plate. The minimum distance between the second cylinder of the first longitudinal fiber composite yarn guiding module and the second cylinder of the second longitudinal fiber composite yarn guiding module is greater than the maximum extension distance of the first cylinder.

[0009] As an optional solution, the longitudinal fiber composite yarn is folded between the first and second sections to be woven under the drive of the longitudinal weaving unit. The folded longitudinal fiber composite yarn is divided into a first overlapping section, a second overlapping section, and an arc-shaped connecting section. The first and second overlapping sections intersect with the transverse fiber composite yarn. The arc-shaped connecting section connects the end faces on the same side of the first and second overlapping sections. The weaving equipment also includes a tightening assembly for screwing adjacent arc-shaped connecting sections together. The tightening assembly includes a fixing plate, a first hydraulic cylinder, a support rod, a first motor, a first tightening module, and a second tightening module. The first hydraulic cylinder is fixedly mounted on the mounting plate. The lifting direction of the first hydraulic cylinder is perpendicular to the upper end surface of the mounting plate. The fixed plate is fixedly mounted on the lifting end of the first hydraulic cylinder. The axis of the support rod is perpendicular to the axis of the first limiting roller. The support rod is rotatably mounted on the fixed plate. The rotation axis of the support rod is parallel to the axis of the first limiting roller. The first motor is fixedly mounted on the fixed plate, and the first motor drives the support rod to rotate; Both the first tightening module and the second tightening module include a plug rod, a plug rod sleeve, and a bolt; One end of the insert sleeve is sealed, and the other end of the insert sleeve is slidably sleeved on the support rod. The sliding direction of the insert sleeve is parallel to the axial direction of the support rod. The insertion rod is fixedly installed on the insertion rod sleeve, the insertion rod is located below the arc-shaped connecting section, and the axial direction of the insertion rod is parallel to the lifting direction of the first hydraulic cylinder; The bolt passes through the sleeve of the insert rod and is inserted into the support rod. The axis of the bolt is parallel to the axis of the support rod. The bolt includes a threaded section and a smooth section. The threaded section is threadedly connected to the support rod, and the smooth section is rotatably connected to the sleeve.

[0010] As an optional solution, the weaving equipment also includes a clamping assembly for driving the first limiting roller and the second limiting roller to clamp the transverse fiber composite yarn. The clamping assembly includes a first support plate, a second support plate, a first through groove, a second through groove, a first pulley, a second pulley, a third pulley, a belt, a rotating shaft, and a spring. Both the first support plate and the second support plate are fixedly mounted on the mounting plate. The first limiting roller is rotatably mounted between the first support plate and the second support plate. The first through groove is opened through the first support plate, and the second through groove is opened through the second support plate. One end of the second limiting roller extends into the first through groove, and the other end of the second limiting roller extends into the second through groove. The height of the first through groove and the height of the second through groove are both greater than the diameter of the second limiting roller, and the width of the first through groove and the width of the second through groove are both equal to the diameter of the second limiting roller. The rotating shaft is slidably mounted on the first support plate. The sliding direction of the rotating shaft is perpendicular to the height direction of the first through groove. One end of the spring is rotatably connected to the rotating shaft, and the other end of the spring is rotatably connected to the first support plate of the rotating shaft. The center line direction of the spring forms an acute or obtuse angle with the sliding direction of the rotating shaft. The first pulley is fixedly mounted on the first limiting roller, the second pulley is fixedly mounted on the second limiting roller, and the third pulley is rotatably mounted on the rotating shaft. The belt passes around the first pulley, the second pulley and the third pulley in sequence.

[0011] As an optional solution, a second motor is fixedly mounted on the mounting plate, and the second motor drives the first limiting roller to rotate.

[0012] As an optional solution, the transverse weaving unit further includes a support frame, a first lifting component that drives the upper guide block to rise and fall, and a second lifting component that drives the lower guide block to rise and fall. The first lifting component and the second lifting component are both mounted on the support frame, and the support frame is mounted on the mounting frame. Both the first lifting assembly and the second lifting assembly include a lifting plate and a fourth cylinder; The lifting plate is slidably mounted on the support frame. The sliding direction of the lifting plate is perpendicular to the axial direction of the first limiting roller. The lifting plate of the first lifting assembly is located above the lifting plate of the second lifting assembly. The lower end face of the lifting plate of the first lifting assembly is fixedly connected to the upper guide block. The upper end face of the lifting plate of the second lifting assembly is fixedly connected to the lower guide block. The gap between two adjacent upper guide blocks is greater than the width of the lower guide block, and the gap between two adjacent lower guide blocks is greater than the width of the upper guide block. The telescopic end of the fourth cylinder is fixedly connected to the lifting plate, and the fourth cylinder is fixedly installed on the support frame.

[0013] As an optional solution, the weaving device also includes a third hydraulic cylinder that drives the support frame to slide; The support frame is slidably mounted on the mounting frame, and the sliding direction of the support frame is parallel to the axial direction of the first limiting roller. The third hydraulic cylinder is fixedly mounted on the mounting bracket, and the telescopic end of the third hydraulic cylinder is fixedly connected to the support bracket.

[0014] As an optional solution, the weaving device also includes a third motor that drives the mounting plate to rotate. The third motor is fixedly mounted on the mounting frame, and the motor shaft of the third motor is fixedly connected to the lower end face of the mounting plate. The axis of the motor shaft of the third motor is perpendicular to the lower end face of the mounting plate.

[0015] An automated weaving method for fiber composite mesh includes the aforementioned weaving equipment, wherein the weaving method comprises: Transverse fiber composite yarn pressing step: The rotating shaft moves away from the second limiting roller under the drive of the spring, thereby driving the third pulley away from the first pulley, thereby causing the second limiting roller to descend, so that the second limiting roller and the first limiting roller press the transverse fiber composite yarn together; Longitudinal fiber composite yarn weaving steps: Several first-stage sections to be woven are moved above the longitudinal fiber composite yarn by the lifting plate of the first lifting assembly. Several second-stage sections to be woven are moved below the longitudinal fiber composite yarn by the lifting plate of the second lifting assembly. The first cylinder drives the longitudinal guide sleeve to pass longitudinally through the area between the first and second-stage sections to be woven, thereby folding the longitudinal fiber composite yarn between the first and second-stage sections to be woven. The section closest to the first limiting roller is the first overlapping section. At this time, the second cylinder of the first longitudinal fiber composite yarn guiding module on the same side as the longitudinal guide sleeve moves forward to the area between the first and second overlapping sections by the third cylinder of the first longitudinal fiber composite yarn guiding module. The telescopic rod of the second cylinder of the first longitudinal fiber composite yarn guiding module rises to the first overlapping section. Between the first and second overlapping sections, the longitudinal guide sleeve is reset under the drive of the first cylinder. At this time, the arc-shaped connecting section is wrapped around the telescopic rod of the second cylinder of the first longitudinal fiber composite yarn guide module. The second cylinder of the second longitudinal fiber composite yarn guide module moves forward to the side of the second overlapping section away from the first overlapping section under the drive of the third cylinder of the second longitudinal fiber composite yarn guide module. The telescopic rod of the second cylinder of the second longitudinal fiber composite yarn guide module starts to rise, and starts the reset of the third cylinder of the first and second longitudinal fiber composite yarn guide modules. This causes the second cylinder of the first and second longitudinal fiber composite yarn guide modules to move toward the first limiting roller, and the longitudinal fiber composite yarn is wound up, tightening the first and second overlapping sections. Transverse fiber composite yarn weaving steps: Activate the fourth cylinder of the first lifting component, thereby moving the lifting plate of the first lifting component downward, thereby moving the penetration point of the transverse fiber composite yarn of the upper guide block downward to below the first overlapping section; activate the fourth cylinder of the second lifting component, thereby moving the lifting plate of the second lifting component downward, thereby moving the penetration point of the transverse fiber composite yarn of the lower guide block upward to above the first overlapping section; activate the telescopic rod of the second cylinder of the first longitudinal fiber composite yarn guiding module to descend, thereby realizing the weaving of transverse fiber composite yarn and longitudinal fiber composite yarn; Tightening steps for the arc-shaped connecting sections of longitudinal fiber composite yarn: The first hydraulic cylinder is started, driving the insertion rods of the first tightening module and the second tightening module to be inserted between two adjacent arc-shaped connecting sections respectively. The first motor is started, driving the insertion rods of the first tightening module and the second tightening module to rotate around the axis of the support rod, thereby tightening the two adjacent arc-shaped connecting sections together.

[0016] The beneficial effects of this invention are reflected in: 1. This application, through the setting of a longitudinal guide sleeve and a longitudinal fiber composite yarn pressing assembly, can allow the longitudinal fiber composite yarn to pass between an odd number of transverse fiber composite yarns and an even number of transverse fiber composite yarns, and the longitudinal fiber composite yarn pressing assembly can press the longitudinal fiber composite yarn between the odd number of transverse fiber composite yarns and the even number of transverse fiber composite yarns toward the first limiting roller, which simplifies the weaving process of the longitudinal fiber composite yarn, and at the same time, the longitudinal yarn bundle does not need to be cut, ensuring the integrity of the longitudinal fiber composite yarn; 2. This application weaves an arc-shaped connecting section into longitudinal fiber composite yarn on one side of the protective net. This arc-shaped connecting section can ensure that the protective net can be quickly hung on subsequent installation parts. Moreover, since the arc-shaped connecting section is part of a whole longitudinal fiber composite yarn, the performance of the protective net is better. 3. During the weaving process of the protective net, the wires to be woven will inevitably rub against each other and bend. This application weaves the protective net with fiber composite wires. Since the steel wires are covered with high-performance fibers, and high-performance fibers have strong wear resistance and corrosion resistance, the performance loss of the wires to be woven during the weaving process can be avoided, thus ensuring the performance of the woven protective net. Attached Figure Description

[0017] To more clearly illustrate the specific embodiments of the present invention or the technical solutions in the prior art, the accompanying drawings used in the description of the specific embodiments or the prior art will be briefly introduced below. In all the drawings, similar elements or parts are generally identified by similar reference numerals. In the drawings, the elements or parts are not necessarily drawn to scale.

[0018] Figure 1 This is a schematic diagram of the structure of the present invention; Figure 2 For the present invention Figure 1 A magnified view of a section at point A in the middle; Figure 3 This is a schematic diagram of the tightening assembly of the present invention; Figure 4 For the present invention Figure 1 A magnified view of a section at point B in the middle; Figure 5 This is a front view of the support frame, the first lifting assembly, and the second lifting assembly of the present invention. Figure 6 This is a schematic diagram of the structure of the first limiting roller, the second limiting roller, and the longitudinal weaving unit of the present invention; Figure 7 This is a schematic diagram of the structure of the first support plate, the rotating shaft, and the spring of the present invention; Figure 8 This is a schematic diagram of the longitudinal fiber composite yarn before weaving according to the present invention; Figure 9This is a schematic diagram of the first step of weaving the longitudinal fiber composite yarn according to the present invention; Figure 10 This is a schematic diagram of the second step of weaving the longitudinal fiber composite yarn according to the present invention; Figure 11 This is a schematic diagram of the third step of weaving the longitudinal fiber composite yarn according to the present invention; Figure 12 This is a schematic diagram of the fourth step of the longitudinal fiber composite yarn weaving of the present invention; Figure 13 This is a schematic diagram of the fifth step of weaving the longitudinal fiber composite yarn according to the present invention; Figure 14 This is a schematic diagram of the protective net woven from the transverse fiber composite yarn and the longitudinal fiber composite yarn of the present invention; Figure 15 This is a cross-sectional view of a fiber composite filament woven from ordinary steel wire and high-performance fibers.

[0019] In the attached diagram: 11. Mounting frame; 12. Transverse fiber composite filament; 13. Longitudinal fiber composite filament; 14. First overlapping section; 15. Second overlapping section; 16. Arc-shaped connecting section; 21. First limiting roller; 22. Second limiting roller; 31. First support plate; 32. Second support plate; 33. First through groove; 34. Second through groove; 35. First pulley; 36. Second pulley; 37. Third pulley; 38. Belt; 39. Shaft; 41. Spring; 42. Second motor; 51. Upper guide block; 52. Lower guide block; 53. Support frame; 54. Lifting plate; 55. Fourth cylinder; 61. Longitudinal guide sleeve; 62. First cylinder; 63. Mounting plate; 64. Second cylinder; 65. Third cylinder; 66. Sliding plate; 67. Second hydraulic cylinder; 68. Longitudinal fiber composite yarn take-up reel; 69. First forward and reverse motor; 71. Third motor; 72. Third hydraulic cylinder; 81. Fixing plate; 82. First hydraulic cylinder; 83. Support rod; 84. First motor; 85. Insert rod; 86. Insert rod sleeve; 87. Bolt; 91. Fiber composite yarn; 92. Ordinary steel wire; 93. High-performance fiber. Detailed Implementation

[0020] The embodiments of the technical solution of the present invention will now be described in detail with reference to the accompanying drawings. These embodiments are merely illustrative of the technical solution of the present invention and are therefore intended to limit the scope of protection of the present invention.

[0021] It should be noted that, unless otherwise stated, the technical or scientific terms used in this application should have the ordinary meaning as understood by one of ordinary skill in the art to which this invention pertains.

[0022] like Figures 1 to 14 As shown, the present invention provides an automated weaving device for fiber composite mesh, which includes: Mounting bracket 11, A first limiting roller 21 and a second limiting roller 22 are parallel to each other and are rotatably mounted on the mounting frame 11. The first limiting roller 21 is located below the second limiting roller 22. A plurality of transverse fiber composite filaments 12 are parallel to each other and arranged sequentially along the axis of the first limiting roller 21. The plurality of transverse fiber composite filaments 12 pass through the space between the first limiting roller 21 and the second limiting roller 22. The first limiting roller 21 and the second limiting roller 22 press the transverse fiber composite filaments 12 together. The transverse weaving unit, the transverse fiber composite yarn 12 weaving unit includes several upper guide blocks 51 and several lower guide blocks 52. All the transverse fiber composite yarns 12 from left to right are the first transverse fiber composite yarn, the second transverse fiber composite yarn, the third transverse fiber composite yarn, the fourth transverse fiber composite yarn, the fifth transverse fiber composite yarn, the sixth transverse fiber composite yarn, etc. The even-numbered transverse fiber composite yarns are the second transverse fiber composite yarn, the fourth transverse fiber composite yarn, the sixth transverse fiber composite yarn, etc., and the odd-numbered transverse fiber composite yarns are the first transverse fiber composite yarn, the third transverse fiber composite yarn, the fifth transverse fiber composite yarn, etc. An even number of transverse fiber composite filaments pass through each upper guide block 51. A first through hole is provided in the lower part of the upper guide block 51, that is, the even number of transverse fiber composite filaments pass through the first through hole and are pressed between the first limiting roller 21 and the second limiting roller 22. The upper guide block 51 is configured to move up and down. The upper guide block 51 moves up and down and drives the passing point of the transverse fiber composite filaments on it to move up and down. That is, when the upper guide block 51 moves up and down, it drives the first through hole to move up and down. The axis of the longitudinal fiber composite filament 13 is located between the starting point and the ending point of the moving trajectory of the first through hole. An odd number of the transverse fiber composite filaments pass through each of the lower guide blocks 52. A second through hole is provided in the upper part of the lower guide block 52, that is, the odd number of the transverse fiber composite filaments pass through the second through hole and are pressed between the first limiting roller 21 and the second limiting roller 22. The lower guide block 52 is located below the upper guide block 51, and the lower guide block 52 is configured to move up and down. The lower guide block 52 rises and falls, causing the penetration point of the transverse fiber composite filament on it to rise and fall. That is, when the lower guide block 52 rises and falls, it causes the second through hole to rise and fall. The axis of the longitudinal fiber composite filament 13 is located between the starting point and the ending point of the rising and falling trajectory of the second through hole. The starting point of the rising and falling trajectory of the second through hole is located below the axis of the longitudinal fiber composite filament 13, and the starting point of the rising and falling trajectory of the first through hole is located above the axis of the longitudinal fiber composite filament 13. Each transverse fiber composite yarn is wound on a transverse fiber composite yarn take-up reel, which is rotatably mounted on the mounting frame 11. The second forward and reverse motor drives the transverse fiber composite yarn 12 take-up reel to rotate. The longitudinal weaving unit includes a longitudinal guide sleeve 61 and a longitudinal fiber composite yarn pressing assembly. The longitudinal fiber composite yarn 13 passes through the longitudinal guide sleeve 61. The longitudinal guide sleeve 61 reciprocates along the axis of the first limiting roller 21. The reciprocating trajectory of the longitudinal guide sleeve 61 is located between the first limiting roller 21 and the transverse weaving unit. The longitudinal fiber composite yarn pressing assembly guides the longitudinal fiber composite yarn segments between odd-numbered and even-numbered transverse fiber composite yarns to move toward the first limiting roller 21. The longitudinal fiber composite yarn 13 passes through the longitudinal guide sleeve 61, which passes longitudinally from left to right through the area between the odd number of transverse fiber composite yarns and the even number of transverse fiber composite yarns, thereby causing the longitudinal fiber composite yarn 13 to fold in this area. The longitudinal fiber composite yarn pressing assembly drives the folded end to move toward the first limiting roller 21, the upper guide block 51 descends and the lower guide block 52 rises, thereby causing the even number of transverse fiber composite yarns to move down and the odd number of transverse fiber composite yarns to move up, thus realizing the weaving of the transverse fiber composite yarn 12 and the longitudinal fiber composite yarn 13. By repeating the above operation, the continuous weaving of the protective net is realized.

[0023] In this embodiment, as Figures 1 to 14 As shown, the longitudinal weaving unit also includes a first cylinder 62, a mounting plate 63, a longitudinal fiber composite yarn take-up reel 68, and a first forward and reverse motor 69; The mounting plate 63 is mounted on the mounting frame 11. The first cylinder 62 is fixedly mounted on the mounting plate 63. The longitudinal guide sleeve 61 is fixedly mounted on the telescopic rod of the first cylinder 62. The axis of the telescopic rod of the first cylinder 62 is parallel to the axis of the first limiting roller 21. The maximum telescopic distance of the first cylinder 62 is greater than the distance between the first transverse fiber composite filament and the last transverse fiber composite filament. The transverse fiber composite filament segment between the first limiting roller 21 and the transverse weaving unit is the segment to be woven. The segment to be woven of an even number of transverse fiber composite filaments is the first segment to be woven, and the segment to be woven of an odd number of transverse fiber composite filaments is the second segment to be woven. The axis of the telescopic rod of the first cylinder 62 is located between the first segment to be woven and the second segment to be woven. The longitudinal fiber composite yarn take-up reel 68 is rotatably mounted on the mounting frame 11. The longitudinal fiber composite yarn 13 is wound on the longitudinal fiber composite yarn take-up reel 68. The longitudinal fiber composite yarn take-up reel 68 and the first cylinder 62 are both located on the left or right side of the transverse fiber composite yarn 12. The first forward and reverse motor 69 drives the longitudinal fiber composite yarn take-up reel 68 to rotate.

[0024] By using the first cylinder 62, the longitudinal guide sleeve 61 can be driven to pass through the area between the first section to be woven and the second section to be woven from left to right. This will achieve the weaving of the longitudinal fiber composite yarn 13 without cutting it, thus ensuring the integrity of the longitudinal fiber composite yarn 13.

[0025] In this embodiment, as Figures 1 to 14 As shown, the longitudinal fiber composite yarn pressing assembly includes a first longitudinal fiber composite yarn guiding module and a second longitudinal fiber composite yarn guiding module. The first longitudinal fiber composite yarn guiding module and the second longitudinal fiber composite yarn guiding module are symmetrically arranged with respect to the transverse fiber composite yarn 12. The first longitudinal fiber composite yarn guiding module and the second longitudinal fiber composite yarn guiding module each include a second cylinder 64, a third cylinder 65, a sliding plate 66, and a second hydraulic cylinder 67. The sliding plate 66 is slidably mounted on the mounting plate 63, and the sliding direction of the sliding plate 66 is perpendicular to the extension and retraction direction of the first cylinder 62. The third cylinder 65 is fixedly mounted on the mounting plate 63, and the third cylinder 65 drives the sliding plate 66 to move away from or towards the first limiting roller 21. The second cylinder 64 is slidably mounted on the sliding plate 66. The sliding direction of the second cylinder 64 is parallel to the extension and retraction direction of the first cylinder 62. The extension and retraction direction of the extension rod of the second cylinder 64 is perpendicular to the sliding direction of the sliding plate 66, and the extension and retraction direction of the extension rod of the second cylinder 64 is perpendicular to the extension and retraction direction of the first cylinder 62. The outer wall of the extension rod of the second cylinder 64 is in contact with the outer wall of the longitudinal fiber composite filament 13. The second cylinder 64 is located between the first limiting roller 21 and the lower guide block 52. The axis of the first cylinder 62 is located between the starting point and the ending point of the movement trajectory of the second cylinder 64. The highest extension and retraction point of the extension rod of the second cylinder 64 is located above the axis of the first cylinder 62, and the lowest extension and retraction point of the extension rod of the second cylinder 64 is located below the axis of the first cylinder 62. The second hydraulic cylinder 67 is fixedly mounted on the sliding plate 66, and the telescopic end of the second hydraulic cylinder 67 is fixedly connected to the second air cylinder 64. The second hydraulic cylinder 67 drives the second air cylinder 64 to slide on the sliding plate 66. The minimum distance between the second cylinder of the first longitudinal fiber composite yarn guiding module and the second cylinder of the second longitudinal fiber composite yarn guiding module is greater than the maximum extension distance of the first cylinder 62.

[0026] The first longitudinal fiber composite yarn guiding module is located on the right side of the transverse fiber composite yarn 12, and the second longitudinal fiber composite yarn guiding module is located on the left side of the transverse fiber composite yarn 12. The starting point of the longitudinal fiber composite yarn winding reel 68, the first cylinder 62, and the fixing point of the longitudinal fiber composite yarn are all located on the left side of the transverse fiber composite yarn 12. When the protective net is first woven, the fixing point of the longitudinal fiber composite yarn is manually fixed on the left side of the transverse fiber composite yarn 12. After the protective net has been woven for at least one cycle (i.e., the protective net has been woven for at least one longitudinal fiber composite yarn segment), the fixing point of the longitudinal fiber composite yarn is fixed by alternating pressing of several transverse fiber composite yarns 12 from the previous cycle. The weaving of longitudinal fiber composite yarn 13 is divided into five steps: Step 1: The first cylinder 62 drives the longitudinal guide sleeve 61 to pass through the area between the first section to be woven and the second section to be woven from left to right. At this time, the intersection of the longitudinal fiber composite yarn 13 and the guide sleeve is located on the right side of the transverse fiber composite yarn 12, and the longitudinal fiber composite yarn 13 between the first section to be woven and the second section to be woven is folded into two straight segments. The two straight segments are the first straight segment and the second straight segment, respectively. The straight segment closer to the first limiting roller 21 is the first straight segment. Step 2: The third cylinder of the first longitudinal fiber composite yarn guiding module and the second hydraulic cylinder of the first longitudinal fiber composite yarn guiding module are activated, thereby driving the second cylinder of the first longitudinal fiber composite yarn guiding module to slide to below the area surrounded by the first straight segment, the second straight segment and the rightmost transverse fiber composite yarn. The telescopic rod of the second cylinder of the first longitudinal fiber composite yarn guiding module rises and positions the telescopic rod of the second cylinder of the first longitudinal fiber composite yarn guiding module between the first straight segment and the second straight segment. Step 3: The longitudinal guide sleeve 61 moves to the left side of the transverse fiber composite filament 12 under the drive of the first cylinder 62; Step 4: The third cylinder of the second longitudinal fiber composite yarn guide module drives the second cylinder of the second longitudinal fiber composite yarn guide module to move to the side of the second straight section away from the first straight section. At this time, the longitudinal fiber composite yarn section between the longitudinal guide sleeve 61 and the longitudinal fiber composite yarn take-up reel 68 is the unwinding yarn section. The second hydraulic cylinder of the second longitudinal fiber composite yarn guide module is activated, driving the second cylinder of the second longitudinal fiber composite yarn guide module to move to the area below the area between the unwinding yarn section and the leftmost transverse fiber composite yarn. The telescopic rod of the second cylinder of the second longitudinal fiber composite yarn guide module rises, and the telescopic rod of the second cylinder of the second longitudinal fiber composite yarn guide module is located in the area surrounded by the unwinding yarn section, the second straight section and the leftmost transverse fiber composite yarn. Step 5: Activate the third cylinder of the first longitudinal fiber composite yarn guiding module and the third cylinder of the second longitudinal fiber composite yarn guiding module, thereby driving the second cylinder of the first longitudinal fiber composite yarn guiding module and the second cylinder of the second longitudinal fiber composite yarn guiding module to move toward the first limit roller 21. At the same time, the longitudinal fiber composite yarn take-up reel 68 rotates to take up the yarn, straightening the first straight segment and the second straight segment. The upper guide block 51 descends and the lower guide block 52 rises, thereby weaving the transverse fiber composite filament 12 onto the longitudinal fiber composite filament 13. Then, the telescopic rod of the second cylinder of the first longitudinal fiber composite filament guide module descends and the telescopic rod of the second cylinder of the second longitudinal fiber composite filament guide module descends, which can realize the subsequent weaving of the longitudinal fiber composite filament 13.

[0027] In this embodiment, as Figures 1 to 14 As shown, the longitudinal fiber composite yarn 13 is folded between the first section to be woven and the second section to be woven under the drive of the longitudinal weaving unit. The folded longitudinal fiber composite yarn is divided into a first overlapping section 14 (equivalent to the first straight section), a second overlapping section 15 (equivalent to the second straight section), and an arc-shaped connecting section 16 (equivalent to the longitudinal fiber composite yarn section that passes through the telescopic rod of the second cylinder of the first longitudinal fiber composite yarn guide module). The first overlapping section 14 and the second overlapping section 15 intersect with the transverse fiber composite yarn 12. The arc-shaped connecting section 16 connects the end faces on the same side of the first overlapping section 14 and the second overlapping section 15. The weaving device also includes a tightening assembly for screwing adjacent arc-shaped connecting sections 16 together. The tightening assembly includes a fixing plate 81, a first hydraulic cylinder 82, a support rod 83, a first motor 84, a first tightening module, and a second tightening module. The first hydraulic cylinder 82 is fixedly mounted on the mounting plate 63. The lifting direction of the first hydraulic cylinder 82 is perpendicular to the upper end face of the mounting plate 63. The fixing plate 81 is fixedly mounted on the lifting end of the first hydraulic cylinder 82. The axis of the support rod 83 is perpendicular to the axis of the first limiting roller 21. The support rod 83 is rotatably mounted on the fixing plate 81. The rotation axis of the support rod 83 is parallel to the axis of the first limiting roller 21. The first motor 84 is fixedly mounted on the fixed plate 81, and the first motor 84 drives the support rod 83 to rotate; The first tightening module and the second tightening module are symmetrically arranged with respect to the rotation axis of the support rod 83. Both the first tightening module and the second tightening module include a plug rod 85, a plug rod sleeve 86, and a bolt 87. One end of the insert sleeve 86 is sealed, and the other end of the insert sleeve 86 is slidably sleeved on the support rod 83. The sliding direction of the insert sleeve 86 is parallel to the axial direction of the support rod 83. The insertion rod 85 is fixedly installed on the insertion rod sleeve 86. The insertion rod 85 is located below the arc-shaped connecting section 16. The axial direction of the insertion rod 85 is parallel to the lifting direction of the first hydraulic cylinder 82. The bolt 87 passes through the insert sleeve 86 and is inserted into the support rod 83. The axis of the bolt 87 is parallel to the axis of the support rod 83. The bolt 87 includes a threaded section and a smooth section. The threaded section is threadedly connected to the support rod 83, and the smooth section is rotatably connected to the sleeve. In order to facilitate the insertion rod 85 to be pulled out and detached from the arc-shaped connecting section 16, the arc diameter of the arc-shaped connecting section 16 is set to be larger than the diameter of the insertion rod 85.

[0028] The first hydraulic cylinder 82 drives the fixed plate 81 to rise, thereby driving the insertion rods of the first tightening module and the second tightening module to insert into the two adjacent arc-shaped connecting sections 16 respectively. The first motor 84 drives the support rod 83 to rotate, thereby causing the two adjacent arc-shaped connecting sections 16 to rotate and tighten together. The first hydraulic cylinder 82 is then activated to drive the fixed plate 81 to fall, thereby causing the insertion rods of the first tightening module and the second tightening module to move down and disengage from the arc-shaped connecting section 16. At this time, one end of the protective net is the arc-shaped connecting section 16, which also facilitates the subsequent installation of the protective net on subsequent installation parts. When it is necessary to adjust the distance between the two insert rods 85, rotate the bolt 87 to make the insert rod sleeve 86 slide, thereby adjusting the distance between the two insert rods 85; Meanwhile, since the support rod 83 is also located below the arc-shaped connecting section 16, the outer wall of the support rod 83 can be directly driven to contact the lower part of the arc-shaped connecting section 16 by the rise of the first hydraulic cylinder 82. The first hydraulic cylinder 82 continues to rise, thereby causing the arc-shaped connecting section 16 to bend upward, which can also lock the right side of the protective net.

[0029] In this embodiment, as Figures 1 to 14 As shown, the weaving equipment also includes a clamping assembly for driving the first limiting roller 21 and the second limiting roller 22 to clamp the transverse fiber composite yarn 12. The clamping assembly includes a first support plate 31, a second support plate 32, a first through groove 33, a second through groove 34, a first pulley 35, a second pulley 36, a third pulley 37, a belt 38, a rotating shaft 39, and a spring 41. The first support plate 31 and the second support plate 32 are both fixedly installed on the mounting plate 63. The first limiting roller 21 is rotatably installed between the first support plate 31 and the second support plate 32. The first through groove 33 is opened through the first support plate 31, and the second through groove 34 is opened through the second support plate 32. One end of the second limiting roller 22 extends into the first through groove 33, and the other end of the second limiting roller 22 extends into the second through groove 34. The height of the first through groove 33 and the height of the second through groove 34 are both greater than the diameter of the second limiting roller 22, and the width of the first through groove 33 and the width of the second through groove 34 are both equal to the diameter of the second limiting roller 22. The rotating shaft 39 is slidably mounted on the first support plate 31, and the sliding direction of the rotating shaft 39 is perpendicular to the height direction of the first through groove 33. One end of the spring 41 is rotatably connected to the rotating shaft 39, and the other end of the spring 41 is rotatably connected to the first support plate 31 of the rotating shaft 39. The center line of the spring 41 forms an acute or obtuse angle with the sliding direction of the rotating shaft 39. A first sleeve is rotatably fitted on the rotating shaft 39, and a second sleeve is rotatably installed on the first support plate 31. The rotation axis of the first sleeve, the rotation axis of the second sleeve, and the axis of the rotating shaft 39 are parallel. The first sleeve and the second sleeve are fixedly connected by the spring 41. The first pulley 35 is fixedly mounted on the first limiting roller 21, the second pulley 36 is fixedly mounted on the second limiting roller 22, the third pulley 37 is rotatably mounted on the rotating shaft 39, and the belt 38 passes around the first pulley 35, the second pulley 36 and the third pulley 37 in sequence. A second motor 42 is fixedly installed on the mounting plate 63, and the second motor 42 drives the first limiting roller 21 to rotate.

[0030] Spring 41 drives the rotating shaft 39 to slide away from the second limiting roller 22, thereby tightening the belts 38 on the first pulley 35, the second pulley 36 and the third pulley 37, starting the second motor 42 to rotate, which in turn drives the first limiting roller 21 and the second limiting roller 22 to rotate.

[0031] In this embodiment, as Figures 1 to 14As shown, the transverse weaving unit also includes a support frame 53, a first lifting assembly that drives the upper guide block 51 to rise and fall, and a second lifting assembly that drives the lower guide block 52 to rise and fall. The first lifting assembly and the second lifting assembly are both mounted on the support frame 53, and the support frame 53 is mounted on the mounting frame 11. Both the first lifting assembly and the second lifting assembly include a lifting plate 54 and a fourth cylinder 55; The lifting plate 54 is slidably mounted on the support frame 53. The sliding direction of the lifting plate 54 is perpendicular to the axial direction of the first limiting roller 21. The lifting plate of the first lifting assembly is located above the lifting plate of the second lifting assembly. The lower end face of the lifting plate of the first lifting assembly is fixedly connected to the upper guide block 51. The upper end face of the lifting plate of the second lifting assembly is fixedly connected to the lower guide block 52. The gap between two adjacent upper guide blocks 51 is greater than the width of the lower guide block 52. The lower guide block 52 is located between two adjacent upper guide blocks 51. The gap between two adjacent lower guide blocks 52 is greater than the width of the upper guide block 51. The upper guide block 51 is located between two adjacent lower guide blocks 52. That is, when several upper guide blocks 51 rise, they will be inserted into the gap between several lower guide blocks 52. The extension end of the fourth cylinder 55 is fixedly connected to the lifting plate 54, and the fourth cylinder 55 is fixedly installed on the support frame 53.

[0032] When the fourth cylinder of the first lifting component drives the lifting plate of the first lifting component to descend (i.e., the upper guide block 51 descends), the fourth cylinder of the second lifting component drives the lifting plate of the second lifting component to rise (i.e., the lower guide block 52 rises), thereby causing the even number of transverse fiber composite filaments to descend on the upper guide block 51 and the odd number of transverse fiber composite filaments to rise on the lower guide block 52. When the fourth cylinder of the first lifting assembly drives the lifting plate of the first lifting assembly to rise (i.e., the upper guide block 51 rises), the fourth cylinder of the second lifting assembly drives the lifting plate of the second lifting assembly to fall (i.e., the lower guide block 52 falls), thereby causing the even number of transverse fiber composite yarns to rise on the upper guide block 51 and the odd number of transverse fiber composite yarns to fall on the lower guide block 52, thereby realizing the weaving of the transverse fiber composite yarn 12 onto the longitudinal fiber composite yarn 13.

[0033] In this embodiment, as Figures 1 to 14 As shown, the weaving equipment also includes a third hydraulic cylinder 72 that drives the support frame 53 to slide. The support frame 53 is slidably mounted on the mounting frame 11, and the sliding direction of the support frame 53 is parallel to the axial direction of the first limiting roller 21. The third hydraulic cylinder 72 is fixedly mounted on the mounting bracket 11, and the telescopic end of the third hydraulic cylinder 72 is fixedly connected to the support bracket 53.

[0034] The third hydraulic cylinder 72 is activated, causing the support frame 53 to slide along the axis of the first limiting roller 21.

[0035] In this embodiment, as Figures 1 to 14 As shown, the weaving equipment also includes a third motor 71 that drives the mounting plate 63 to rotate. The third motor 71 is fixedly mounted on the mounting frame 11. The motor shaft of the third motor 71 is fixedly connected to the lower end face of the mounting plate 63, and the axis of the motor shaft of the third motor 71 is perpendicular to the lower end face of the mounting plate 63.

[0036] The third motor 71 starts, thereby driving the mounting plate 63 to rotate. This causes the first support plate 31 and the second support plate 32, which are mounted on the mounting plate 63, to rotate around the motor shaft of the third motor 71. This allows control of the rotation of the first limiting roller 21 and the second limiting roller 22, thereby controlling the pressing position of the transverse fiber composite filament 12. That is, when the third motor 71 rotates forward, the length of the transverse fiber composite filament 12 segment between two adjacent longitudinal fiber composite filaments 13 decreases from left to right. At the same time, the third hydraulic cylinder 72 drives the support frame 53 to slide, and keeps the axis of the transverse fiber composite filament 12 perpendicular to the axis of the first limiting roller 21. This allows the weaving of a protective net with a certain angle on the outer boundary. Furthermore, since the first cylinder 62 and the sliding plate 66 are also mounted on the mounting plate 63, the relative positions of the second cylinder 64 and the longitudinal guide sleeve 61 with the first limiting roller 21 will not change due to the rotation of the mounting plate 63, so the longitudinal fiber composite yarn 13 can still be woven normally.

[0037] In this embodiment, a protective net winding roller can also be rotatably installed on the mounting frame 11. The protective net winding roller winds up the completed protective net, and the axis of the protective net winding roller is parallel to the axis of the first limiting roller 21.

[0038] An automated weaving method for LCP fiber bundle webs, the weaving method comprising: Transverse fiber composite yarn pressing step: The rotating shaft 39 moves away from the second limiting roller 22 under the drive of the spring 41, thereby driving the third pulley 37 away from the first pulley 35, thereby causing the second limiting roller 22 to drop, so that the second limiting roller 22 and the first limiting roller 21 press the transverse fiber composite yarn 12 together. Longitudinal fiber composite yarn weaving steps: Several first sections to be woven are moved above the longitudinal fiber composite yarn 13 by the lifting plate of the first lifting assembly, and several second sections to be woven are moved below the longitudinal fiber composite yarn 13 by the lifting plate of the second lifting assembly. The first cylinder 62 drives the longitudinal guide sleeve 61 to pass longitudinally through the area between the first and second sections to be woven, thereby making the longitudinal fiber composite yarn 13 folded between the first and second sections to be woven, with the first overlapping section 14 being closer to the first limiting roller 21. At this time, the second cylinder of the first longitudinal fiber composite yarn guiding module on the same side as the longitudinal guide sleeve 61 moves forward to the area between the first overlapping section 14 and the second overlapping section 15 by the third cylinder of the first longitudinal fiber composite yarn guiding module. The telescopic rod of the second cylinder of the first longitudinal fiber composite yarn guiding module rises to the first overlapping section. Between segment 14 and the second overlapping segment 15, the longitudinal guide sleeve 61 is reset under the drive of the first cylinder 62. At this time, the arc-shaped connecting segment 16 is wrapped around the telescopic rod of the second cylinder of the first longitudinal fiber composite yarn guide module. The second cylinder of the second longitudinal fiber composite yarn guide module moves forward to the side of the second overlapping segment 15 away from the first overlapping segment 14 under the drive of the third cylinder of the second longitudinal fiber composite yarn guide module. The telescopic rod of the second cylinder of the second longitudinal fiber composite yarn guide module starts to rise, and starts the third cylinder of the first longitudinal fiber composite yarn guide module and the third cylinder of the second longitudinal fiber composite yarn guide module to reset. This causes the second cylinder of the first longitudinal fiber composite yarn guide module and the second cylinder of the second longitudinal fiber composite yarn guide module to move toward the first limiting roller 21, and the longitudinal fiber composite yarn 13 is wound up, tightening the first overlapping segment 14 and the second overlapping segment 15. Transverse fiber composite yarn weaving steps: Activate the fourth cylinder of the first lifting component, thereby moving the lifting plate of the first lifting component downward, thereby moving the penetration point of the transverse fiber composite yarn of the upper guide block 51 downward to below the first overlapping section 14; activate the fourth cylinder of the second lifting component, thereby moving the lifting plate of the second lifting component downward, thereby moving the penetration point of the transverse fiber composite yarn of the lower guide block 52 upward to above the first overlapping section 14; activate the telescopic rod of the second cylinder of the first longitudinal fiber composite yarn guiding module to descend, thereby realizing the weaving of the transverse fiber composite yarn 12 and the longitudinal fiber composite yarn 13; Tightening steps for the arc-shaped connecting sections of the longitudinal fiber composite yarn: The first hydraulic cylinder 82 is started, driving the insertion rod of the first tightening module and the insertion rod of the second tightening module to be inserted between two adjacent arc-shaped connecting sections 16 respectively. The first motor 84 is started, driving the insertion rod of the first tightening module and the insertion rod of the second tightening module to rotate around the axis of the support rod 83, thereby tightening the two adjacent arc-shaped connecting sections 16 together.

[0039] During the weaving process of protective netting, the wires to be woven will inevitably bend and rub against each other. However, when we use fiber composite wire 91 to weave protective netting, because ordinary steel wire 92 is wrapped with wear-resistant and corrosion-resistant high-performance fiber 93, the performance loss of the wires to be woven during the weaving process can be avoided, thus ensuring the performance of the woven protective netting.

[0040] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, and not to limit them. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some or all of the technical features therein. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of the present invention, and they should all be covered within the scope of the claims and specification of the present invention.

Claims

1. An automated weaving equipment for fiber composite wire mesh, characterized in that, The weaving equipment includes: Mounting bracket A first limiting roller and a second limiting roller are parallel to each other and are rotatably mounted on a mounting frame. The first limiting roller is located below the second limiting roller. A plurality of transverse fiber composite filaments are parallel to each other and arranged sequentially along the axis of the first limiting roller. The plurality of transverse fiber composite filaments pass between the first limiting roller and the second limiting roller. The first limiting roller and the second limiting roller press the transverse fiber composite filaments together. A transverse weaving unit includes several upper guide blocks and several lower guide blocks. An even number of transverse fiber composite filaments pass through each upper guide block. The upper guide blocks are configured to move up and down, and the movement of the upper guide blocks causes the penetration points of the transverse fiber composite filaments on them to move up and down. An odd number of transverse fiber composite filaments pass through each lower guide block. The lower guide blocks are located below the upper guide blocks. The lower guide blocks are configured to move up and down, and the movement of the lower guide blocks causes the penetration points of the transverse fiber composite filaments on them to move up and down. The longitudinal weaving unit includes a longitudinal guide sleeve and a longitudinal fiber composite yarn pressing assembly. The longitudinal fiber composite yarn passes through the longitudinal guide sleeve, which reciprocates along the axis of a first limiting roller. The reciprocating trajectory of the longitudinal guide sleeve is located between the first limiting roller and the transverse weaving unit. The longitudinal fiber composite yarn pressing assembly guides the longitudinal fiber composite yarn segments between odd-numbered and even-numbered transverse fiber composite yarns to move toward the first limiting roller. The longitudinal weaving unit also includes a first cylinder, a mounting plate, a longitudinal fiber composite yarn take-up reel, and a first forward and reverse motor; The mounting plate is set on the mounting frame, the first cylinder is fixedly mounted on the mounting plate, the longitudinal guide sleeve is fixedly mounted on the telescopic rod of the first cylinder, the axis of the telescopic rod of the first cylinder is parallel to the axis of the first limiting roller, and the maximum telescopic distance of the first cylinder is greater than the distance between the first transverse fiber composite filament and the last transverse fiber composite filament. The transverse fiber composite filament segment between the first limiting roller and the transverse weaving unit is the segment to be woven. The segment to be woven of an even number of transverse fiber composite filaments is the first segment to be woven, and the segment to be woven of an odd number of transverse fiber composite filaments is the second segment to be woven. The axis of the telescopic rod of the first cylinder is located between the first segment to be woven and the second segment to be woven. The longitudinal fiber composite yarn take-up reel is rotatably mounted on the mounting frame. The longitudinal fiber composite yarn is wound on the longitudinal fiber composite yarn take-up reel. The longitudinal fiber composite yarn take-up reel and the first cylinder are both located on the left or right side of the transverse fiber composite yarn. The first forward and reverse motor drives the longitudinal fiber composite yarn take-up reel to rotate. Driven by the longitudinal weaving unit, the longitudinal fiber composite yarn is folded between the first and second sections to be woven. The folded longitudinal fiber composite yarn is divided into a first overlapping section, a second overlapping section, and an arc-shaped connecting section. The first and second overlapping sections intersect with the transverse fiber composite yarn. The arc-shaped connecting section connects the end faces on the same side of the first and second overlapping sections. The weaving equipment also includes a tightening assembly for screwing adjacent arc-shaped connecting sections together. The tightening assembly includes a fixing plate, a first hydraulic cylinder, a support rod, a first motor, a first tightening module, and a second tightening module. The first hydraulic cylinder is fixedly mounted on the mounting plate. The lifting direction of the first hydraulic cylinder is perpendicular to the upper end surface of the mounting plate. The fixed plate is fixedly mounted on the lifting end of the first hydraulic cylinder. The axis of the support rod is perpendicular to the axis of the first limiting roller. The support rod is rotatably mounted on the fixed plate. The rotation axis of the support rod is parallel to the axis of the first limiting roller. The first motor is fixedly mounted on the fixed plate, and the first motor drives the support rod to rotate; Both the first tightening module and the second tightening module include a plug rod, a plug rod sleeve, and a bolt; One end of the insert sleeve is sealed, and the other end of the insert sleeve is slidably sleeved on the support rod. The sliding direction of the insert sleeve is parallel to the axial direction of the support rod. The insertion rod is fixedly installed on the insertion rod sleeve, the insertion rod is located below the arc-shaped connecting section, and the axial direction of the insertion rod is parallel to the lifting direction of the first hydraulic cylinder; The bolt passes through the insert sleeve and is inserted into the support rod. The axis of the bolt is parallel to the axis of the support rod. The bolt includes a threaded section and a smooth section. The threaded section is threadedly connected to the support rod, and the smooth section is rotatably connected to the insert sleeve.

2. The automated weaving equipment for fiber composite wire mesh according to claim 1, characterized in that, The longitudinal fiber composite yarn pressing assembly includes a first longitudinal fiber composite yarn guiding module and a second longitudinal fiber composite yarn guiding module. The first longitudinal fiber composite yarn guiding module and the second longitudinal fiber composite yarn guiding module are symmetrically arranged with respect to the transverse fiber composite yarn. The first longitudinal fiber composite yarn guiding module and the second longitudinal fiber composite yarn guiding module each include a second cylinder, a third cylinder, a sliding plate and a second hydraulic cylinder. The sliding plate is slidably mounted on the mounting plate, and the sliding direction of the sliding plate is perpendicular to the extension and retraction direction of the first cylinder. The third cylinder is fixedly mounted on the mounting plate, and the third cylinder drives the sliding plate to move away from or towards the first limiting roller; The second cylinder is slidably mounted on the sliding plate. The sliding direction of the second cylinder is parallel to the extension and retraction direction of the first cylinder. The extension and retraction direction of the extension rod of the second cylinder is perpendicular to the sliding direction of the sliding plate, and the extension and retraction direction of the extension rod of the second cylinder is perpendicular to the extension and retraction direction of the first cylinder. The outer wall of the extension rod of the second cylinder is in contact with the outer wall of the longitudinal fiber composite filament. The second cylinder is located between the first limiting roller and the lower guide block. The axis of the first cylinder is located between the starting point and the ending point of the movement trajectory of the second cylinder. The highest extension and retraction point of the extension rod of the second cylinder is located above the axis of the first cylinder, and the lowest extension and retraction point of the extension rod of the second cylinder is located below the axis of the first cylinder. The second hydraulic cylinder is fixedly mounted on the sliding plate, and the telescopic end of the second hydraulic cylinder is fixedly connected to the second air cylinder. The second hydraulic cylinder drives the second air cylinder to slide on the sliding plate. The minimum distance between the second cylinder of the first longitudinal fiber composite yarn guiding module and the second cylinder of the second longitudinal fiber composite yarn guiding module is greater than the maximum extension distance of the first cylinder.

3. The automated weaving equipment for fiber composite mesh according to claim 2, characterized in that, The weaving equipment also includes a clamping assembly for driving the first limiting roller and the second limiting roller to clamp the transverse fiber composite yarn. The clamping assembly includes a first support plate, a second support plate, a first through groove, a second through groove, a first pulley, a second pulley, a third pulley, a belt, a rotating shaft, and a spring. Both the first support plate and the second support plate are fixedly mounted on the mounting plate. The first limiting roller is rotatably mounted between the first support plate and the second support plate. The first through groove is opened through the first support plate, and the second through groove is opened through the second support plate. One end of the second limiting roller extends into the first through groove, and the other end of the second limiting roller extends into the second through groove. The height of the first through groove and the height of the second through groove are both greater than the diameter of the second limiting roller, and the width of the first through groove and the width of the second through groove are both equal to the diameter of the second limiting roller. The rotating shaft is slidably mounted on the first support plate. The sliding direction of the rotating shaft is perpendicular to the height direction of the first through groove. One end of the spring is rotatably connected to the rotating shaft, and the other end of the spring is rotatably connected to the first support plate. The center line direction of the spring forms an acute or obtuse angle with the sliding direction of the rotating shaft. The first pulley is fixedly mounted on the first limiting roller, the second pulley is fixedly mounted on the second limiting roller, and the third pulley is rotatably mounted on the rotating shaft. The belt passes around the first pulley, the second pulley and the third pulley in sequence.

4. The automated weaving equipment for fiber composite mesh according to claim 3, characterized in that, A second motor is fixedly mounted on the mounting plate, and the second motor drives the first limit roller to rotate.

5. The automated weaving equipment for fiber composite mesh according to claim 4, characterized in that, The transverse weaving unit also includes a support frame, a first lifting component that drives the upper guide block to rise and fall, and a second lifting component that drives the lower guide block to rise and fall. The first lifting component and the second lifting component are both mounted on the support frame, which is mounted on the mounting frame. Both the first lifting assembly and the second lifting assembly include a lifting plate and a fourth cylinder; The lifting plate is slidably mounted on the support frame. The sliding direction of the lifting plate is perpendicular to the axial direction of the first limiting roller. The lifting plate of the first lifting assembly is located above the lifting plate of the second lifting assembly. The lower end face of the lifting plate of the first lifting assembly is fixedly connected to the upper guide block. The upper end face of the lifting plate of the second lifting assembly is fixedly connected to the lower guide block. The gap between two adjacent upper guide blocks is greater than the width of the lower guide block, and the gap between two adjacent lower guide blocks is greater than the width of the upper guide block. The telescopic end of the fourth cylinder is fixedly connected to the lifting plate, and the fourth cylinder is fixedly installed on the support frame.

6. The automated weaving equipment for fiber composite mesh according to claim 5, characterized in that, The weaving equipment also includes a third hydraulic cylinder that drives the support frame to slide; The support frame is slidably mounted on the mounting frame, and the sliding direction of the support frame is parallel to the axial direction of the first limiting roller. The third hydraulic cylinder is fixedly mounted on the mounting bracket, and the telescopic end of the third hydraulic cylinder is fixedly connected to the support bracket.

7. The automated weaving equipment for fiber composite wire mesh according to claim 6, characterized in that, The weaving equipment also includes a third motor that drives the mounting plate to rotate. The third motor is fixedly mounted on the mounting frame, and the motor shaft of the third motor is fixedly connected to the lower end face of the mounting plate. The axis of the motor shaft of the third motor is perpendicular to the lower end face of the mounting plate.

8. An automated weaving method for fiber composite mesh, employing the automated weaving equipment for fiber composite mesh as described in claim 7, characterized in that, The weaving method includes: Transverse fiber composite yarn pressing step: The rotating shaft moves away from the second limiting roller under the drive of the spring, thereby driving the third pulley away from the first pulley, thereby causing the second limiting roller to descend, so that the second limiting roller and the first limiting roller press the transverse fiber composite yarn together; Longitudinal fiber composite yarn weaving steps: Several first-stage sections to be woven are moved above the longitudinal fiber composite yarn by the lifting plate of the first lifting assembly. Several second-stage sections to be woven are moved below the longitudinal fiber composite yarn by the lifting plate of the second lifting assembly. The first cylinder drives the longitudinal guide sleeve to pass longitudinally through the area between the first and second-stage sections to be woven, thereby causing the longitudinal fiber composite yarn to be folded between the first and second-stage sections to be woven, with the section closest to the first limiting roller being the first overlapping section. At this time, the second cylinder of the first longitudinal fiber composite yarn guiding module on the same side as the longitudinal guide sleeve moves forward to the area between the first and second overlapping sections by the third cylinder of the first longitudinal fiber composite yarn guiding module. The telescopic rod of the second cylinder of the first longitudinal fiber composite yarn guiding module rises to the first overlapping section. Between the first and second overlapping sections, the longitudinal guide sleeve is reset under the drive of the first cylinder. At this time, the arc-shaped connecting section is wrapped around the telescopic rod of the second cylinder of the first longitudinal fiber composite yarn guide module. The second cylinder of the second longitudinal fiber composite yarn guide module moves forward to the side of the second overlapping section away from the first overlapping section under the drive of the third cylinder of the second longitudinal fiber composite yarn guide module. The telescopic rod of the second cylinder of the second longitudinal fiber composite yarn guide module starts to rise, and starts the reset of the third cylinder of the first and second longitudinal fiber composite yarn guide modules. This causes the second cylinder of the first and second longitudinal fiber composite yarn guide modules to move toward the first limiting roller, and the longitudinal fiber composite yarn is wound up, tightening the first and second overlapping sections. Transverse fiber composite yarn weaving steps: Activate the fourth cylinder of the first lifting component, thereby moving the lifting plate of the first lifting component downward, thereby moving the penetration point of the transverse fiber composite yarn of the upper guide block downward to below the first overlapping section; activate the fourth cylinder of the second lifting component, thereby moving the lifting plate of the second lifting component downward, thereby moving the penetration point of the transverse fiber composite yarn of the lower guide block upward to above the first overlapping section; activate the telescopic rod of the second cylinder of the first longitudinal fiber composite yarn guiding module to descend, thereby realizing the weaving of transverse fiber composite yarn and longitudinal fiber composite yarn; Tightening steps for the arc-shaped connecting sections of longitudinal fiber composite yarn: The first hydraulic cylinder is started, driving the insertion rods of the first tightening module and the second tightening module to be inserted between two adjacent arc-shaped connecting sections respectively. The first motor is started, driving the insertion rods of the first tightening module and the second tightening module to rotate around the axis of the support rod, thereby tightening the two adjacent arc-shaped connecting sections together.

Citation Information

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