Box girder reinforcement framework binding device and method
Patent Information
- Application Number
- CN202411077960.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-07
- Publication Date
- 2026-09-29
- Estimated Expiration
- 2044-08-07
AI Technical Summary
[0013]本发明的优点:本装置由于采用了环形的地面轨道,在钢筋加工场地上进行钢筋定位胎膜和地面轨道进行布设时,能够采用以钢筋定位胎膜-地面轨道-钢筋定位胎膜为一组的方式,进行钢筋定位胎膜和地面轨道的安装,不仅能够降低绑扎设备的使用量,而且在使用时,由于一套绑扎设备能够在对其左右两侧的两个钢筋定位胎膜上箱梁钢筋骨架进行交替绑扎,能够实现钢筋定位胎膜和绑扎设备最大利用效率,以及箱梁钢筋骨架的连续加工,加快箱梁钢筋骨架的加工效率。
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Figure CN119076840B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of box girder prefabrication technology, and in particular to a box girder steel reinforcement cage binding device and method. Background Technology
[0002] Box girders are a type of beam used in bridge engineering. They come in single-box and multi-box configurations, and are hollow inside with flanges on both sides of the upper part, resembling a box, hence the name. Reinforced concrete box girders are divided into precast box girders and cast-in-place box girders. Box girders precast in an independent site can be erected after the substructure is completed using a bridge erection machine, which can accelerate the project progress and save time. Currently, the binding of box girder reinforcement is limited by the reinforcement processing site, the size of the box girder reinforcement cage, and the location of the binding points. Often, the box girder reinforcement cage is placed on a reinforcement positioning mold (a device for making the box girder reinforcement cage), and then manually bound with a handheld reinforcement binding machine. This binding method has the following problems: manual binding of the box girder reinforcement cage for a long time is prone to fatigue, leading to decreased efficiency, and fatigue also increases the likelihood of errors, resulting in rework. Summary of the Invention
[0003] To address the problems in the prior art where manual binding of box girder reinforcement cages for extended periods leads to fatigue, reduced efficiency, and increased susceptibility to errors, this invention proposes a box girder reinforcement cage binding device and method.
[0004] The technical solution of this invention is: A box girder steel reinforcement cage binding device includes a ground track that is connected end to end and arranged in a ring on the ground, with the ground track arranged between two left and right steel reinforcement positioning molds. A first moving device capable of translating along its extension direction is provided on the ground track. A first telescopic device extending in the left and right direction is fixedly provided on the top of the first moving device. The movable end of the first telescopic device is fixedly connected to one side of the binding track. The binding track is a vertically set U-shaped structure with the opening facing downwards. One of the lower ends of the binding track is located above the first moving device, and the other lower end of the binding track is located outside the ground track and suspended in the air. The binding track can slide across the left and right outer sides and above the steel bar positioning membrane. Distance sensors are fixedly installed on both the left and right inner sides of the binding track. The distance sensors are used to measure the left and right distance between the binding track and the steel bar positioning mold. The binding track is equipped with a movable binding device that can move along its extension direction. The movable binding device can move along the binding track to the left, above and right of the rebar positioning formwork. The distance sensor is communicatively connected to the control device, which is in turn connected to the first moving device and the first telescopic device.
[0005] Preferably, the top of the ground track has a first track groove with an upper opening; The first moving device includes a horizontally arranged mounting plate, a vertically arranged first rotating shaft rotatably arranged at the bottom of the mounting plate, a first roller bracket fixedly arranged at the lower end of the first rotating shaft, a first track wheel arranged inside the first roller bracket, the first track wheel fixedly sleeved on a horizontally arranged second rotating shaft, the end of the second rotating shaft rotatably passing through the first roller bracket, and the lower part of the first track wheel rollingly arranged in the first track groove. A horizontally arranged connecting frame is detachably connected to the first rotating shaft. A rotary drive device is fixedly installed at the bottom of the connecting frame. The rotary drive device is connected to the control equipment. The output shaft of the rotary drive device is connected to the end of the second rotating shaft for transmission.
[0006] Preferably, an anti-tilting guide groove is provided on the side of the ground track facing the steel reinforcement positioning membrane; A rotatable collar is fitted on the first rotating shaft. A first connecting rod is fixedly connected to one side of the collar. The first connecting rod has a U-shaped rod structure. A rotatable rolling sleeve is fitted on the other end of the first connecting rod. The rolling sleeve is rolled and inserted into the anti-tilt guide groove.
[0007] Preferably, the mobile binding device includes a second mobile device mounted on the binding track, the second mobile device being able to move along the binding track; The second moving device is fixedly provided with a second telescopic device that can extend and retract left and right on the side facing the steel bar positioning mold. The right end of the second telescopic device is hinged to a first mounting base that can swing up and down. The right end of the second telescopic device is provided with a second servo motor, which is used to drive the first mounting base to swing up and down. The right side of the first mounting base is fixedly provided with a third servo motor. The output shaft of the third servo motor is fixedly connected to the right end of a third telescopic device that can extend and retract left and right. The right end of the third telescopic device is hinged to a second mounting base that can swing up and down. The right end of the third telescopic device is fixedly equipped with a fourth servo motor, which drives the second mounting base to swing up and down. The right side of the second mounting base is fixedly equipped with a fifth servo motor. A rotating plate is fixed on the output shaft of the fifth servo motor, and a rebar tying machine is mounted on the rotating plate; The central axes of the first telescopic device, the third servo motor, the third telescopic device, and the fifth servo motor can coincide on the same straight line. The control equipment is connected to the second moving device, the second telescopic device, the second servo motor, the third servo motor, the third telescopic device, the fourth servo motor, the fifth servo motor, and the rebar tying machine.
[0008] The top of the rotating plate is hinged to a third mounting base that can swing up and down, and a rebar tying machine is fixedly mounted on the top of the third mounting base; A sixth servo motor is fixedly mounted on the rotating plate. The sixth servo motor is used to drive the third mounting base to pitch and swing. The control device is connected to the sixth servo motor.
[0009] Preferably, a high-definition camera is fixedly installed on the side of the rotating plate facing the steel bar positioning mold, and the high-definition camera and the fifth servo motor are coaxially arranged; The high-definition camera is communicatively connected to a control device, which includes a display screen element for displaying image information transmitted by the high-definition camera.
[0010] Preferably, the binding track has a second track groove extending along its extension direction on both the front and rear sides, and a U-shaped rack extending along its extension direction is fixed on the inner side of the binding track. The second moving device includes a vertically arranged second mounting plate, a horizontally arranged second roller frame fixedly mounted on one side of the second mounting plate, a second rotating shaft rotatably passing through the second roller frame, a first servo motor fixedly mounted on the second roller frame and fixedly connected to one end of the second rotating shaft, and a drive gear fixedly mounted on the second rotating shaft, the drive gear meshing with the rack. The second mounting plate is detachably provided with a fourth connecting rod extending in the left and right direction. The fourth connecting rod is an L-shaped rod structure. The fourth connecting rod is provided on both the front and rear sides of the binding track. The end of the fourth connecting rod away from the second mounting plate is rotatably fitted with a second track wheel, which rolls in the second track groove.
[0011] Preferably, the mounting plate is fixedly provided with a translational track extending in the left and right direction, and the translational track is provided with a slider that can slide left and right, and the top of the slider is fixedly connected to one end of the binding track.
[0012] A method for using a box girder reinforcement cage binding device includes the following steps: S1, according to the layout design of the reinforcement processing site, the reinforcement positioning form and the ground track are installed in the reinforcement processing site in a group manner of reinforcement positioning form-ground track-reinforcement positioning form; S2, install the first moving device on the ground track, and then install the first telescopic device, the binding track, and the moving binding device in sequence; S3, after the box girder steel reinforcement skeleton on the steel reinforcement positioning form is tied and positioned, the first moving device is controlled by the control equipment to move along the ground track, so that the tying track moves to one end of the box girder steel reinforcement skeleton. S4. By using two distance sensors installed on the inside of the binding track, the construction workers control the first telescopic device to move the binding track left and right, adjusting the left and right spacing area of the binding track and the rebar positioning formwork to be consistent. S5, the high-definition camera transmits the image information of the local binding area of the box girder steel reinforcement skeleton to the control equipment. The construction personnel use the image information of the local binding area displayed on the display screen of the control equipment to control the moving binding device to adjust the binding angle and bind the box girder steel reinforcement skeleton. At the same time, the moving binding device moves at intervals along the binding track. S6, the construction workers control the first moving device to continue moving along the ground track through the control equipment, and repeat step S5 until the binding of the box girder steel reinforcement cage on this side is completed. S7, the construction workers control the first moving device to continue moving along the ground track through the control equipment, so that the binding track moves to the top of the box girder steel reinforcement skeleton on the other side of the ground track, and repeat steps S4-S6 to complete the binding of the box girder steel reinforcement skeleton on the other side. S8. Repeat step S7 until all the box girder steel reinforcement cages are tied.
[0013] Advantages of this invention: Because this device uses a circular ground track, when laying out the rebar positioning formwork and ground track on the rebar processing site, it can be installed in a set manner of rebar positioning formwork-ground track-rebar positioning formwork. This not only reduces the amount of binding equipment used, but also, during use, since one set of binding equipment can alternately bind the box girder rebar skeleton on the two rebar positioning formworks on its left and right sides, it can achieve maximum utilization efficiency of the rebar positioning formwork and binding equipment, as well as continuous processing of the box girder rebar skeleton, thus accelerating the processing efficiency of the box girder rebar skeleton.
[0014] The U-shaped binding rail is used as the moving rail for the binding equipment. Since one end of the binding rail is suspended, it avoids laying ground rails on the outside of the rebar positioning formwork. This not only saves materials, but also ensures that the rebar positioning formwork is not affected by the ground rails when it moves. At the same time, it also leaves more space for stacking box girder rebar skeletons on the rebar processing site.
[0015] During the binding process, construction workers can control the first telescopic device to move the binding track left and right through the control equipment, adjusting the binding track to be consistent with the left and right spacing area of the rebar positioning formwork. This ensures that when the subsequent moving binding device binds on both sides, the distance between it and the rebar positioning formwork is consistent, reducing the number of distance adjustment calculations. At the same time, for rebar positioning formwork of different widths, the position of the binding track can be adjusted to ensure that the rebar positioning formwork of different widths is always in the middle of the binding track.
[0016] This device can replace manual labor in tying the steel reinforcement cage of box girders, greatly reducing the labor intensity of workers in the process of tying the steel reinforcement cage of box girders, and also significantly reducing the error rate of manual tying, thus improving work efficiency. Attached Figure Description
[0017] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0018] Figure 1 This is a schematic diagram of the main structure of Example 1; Figure 2 for Figure 1 A schematic diagram of the structure of the first moving device and the adjusting device in the middle; Figure 3 for Figure 2 A schematic diagram of the structure of the first moving device in the diagram; Figure 4 for Figure 1 A schematic diagram of the mobile binding device in the diagram; Figure 5 This is a schematic diagram of the planar structure of the ground track in Example 1; In the diagram, 1. Ground track; 101. First track groove; 2. Binding track; 201. Arc-shaped track section; 3. Second track groove; 4. Rack; 5. First mounting plate; 6. First rotating shaft; 7. First track wheel; 8. Collar; 9. First connecting rod; 10. Rolling sleeve; 11. Slider; 12. Second rotating shaft; 13. First drive motor; 14. Protective shell; 15. Second connecting rod; 16. Third connecting rod; 17. First vertical plate; 18. First telescopic device; 19. Translation track; 20. Second mounting plate; 21. Drive gear; 22. First servo motor; 23. Fourth connecting rod; 24. Second track wheel; 25. Second telescopic device; 26. Second servo motor; 27. Third servo motor; 28. Third telescopic device; 29. Fourth servo motor; 30. Fifth servo motor; 31. Rotating plate; 32. High-definition camera; 33. Third mounting base; 34. Rebar binding machine; 35. Distance sensor. Detailed Implementation
[0019] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0020] Example 1: A box girder reinforcement cage binding device, such as Figure 1 and Figure 5 As shown, it includes a ground track 1 that is arranged in a ring on the ground with the ends connected. The ground track 1 is arranged between two steel reinforcement positioning membranes on the left and right.
[0021] like Figure 2 and Figure 3 As shown, the top of the ground track 1 is provided with a first track groove 101 with an upper opening, and the side of the ground track 1 facing the steel bar positioning membrane is provided with an anti-tilting guide groove.
[0022] The ground track 1 is equipped with a first moving device that can move horizontally along its extension direction. The first moving device includes a horizontally arranged mounting plate 5. The bottom of the mounting plate 5 is rotatably provided with a vertically arranged first rotating shaft 6. The lower end of the first rotating shaft 6 is fixedly provided with a first roller bracket. The first roller bracket is provided with a first track wheel 7. The first track wheel 7 is fixedly sleeved on a horizontally arranged second rotating shaft 12. The end of the second rotating shaft 12 rotates out of the first roller bracket. The lower part of the first track wheel 7 is rolled in the first track groove 101.
[0023] A horizontally arranged connecting frame passes through the first rotating shaft 6. The connecting frame includes a horizontally arranged second connecting rod 15, on which two limiting nuts are threadedly connected. The two limiting nuts are located on the left and right sides of the first rotating shaft 6, respectively. A vertically arranged third connecting rod 16 is fixedly installed at the bottom of the second connecting rod 15. A rotary drive device is fixedly installed at the bottom of the third connecting rod 16. The rotary drive device includes a protective shell 14, which has an open structure on the side facing the first track wheel 7. A detachable first drive motor 13 is installed inside the protective shell 14. The first drive motor 13 is connected to a control device, and its output shaft is connected to the end gear of the second rotating shaft 12 via a transmission connection.
[0024] To prevent the first moving device from shifting its center of gravity and causing the first track wheel 7 to dislodge from the first track groove 101, in this embodiment, a rotatable collar 8 is fitted on the first rotating shaft 6. A first connecting rod 9 is fixedly connected to one side of the collar 8. The first connecting rod 9 has a U-shaped rod structure. A rotatable rolling sleeve 10 is fitted on the other end of the first connecting rod 9. The rolling sleeve 10 is rolled and inserted into the anti-tilt guide groove.
[0025] The top of the first mobile device is fixedly provided with a first telescopic device 18 extending in the left-right direction, and the movable end of the first telescopic device 18 is fixedly connected to one side of the binding track 2.
[0026] A translational track 19 extending in the left-right direction is fixedly provided on the mounting plate 5. A slider 11 that can slide left and right is provided on the translational track 19. The top of the slider 11 is fixedly connected to one end of the binding track 2.
[0027] The binding track 2 is a vertically set U-shaped structure with the opening facing downwards. One of the lower ends of the binding track 2 is located above the first moving device, and the other lower end of the binding track 2 is located outside the ground track 1 and suspended in the air. The binding track 2 can cross the left and right outer sides and above the steel bar positioning membrane.
[0028] Distance sensors 35 are fixedly installed on both the left and right inner sides of the binding track 2. The distance sensors 35 are used to measure the left and right distance between the binding track 2 and the steel bar positioning membrane.
[0029] The binding track 2 is equipped with a movable binding device that can move along its extension direction. The movable binding device can move along the binding track 2 to the left, above and right of the rebar positioning formwork.
[0030] The distance sensor 35 is communicatively connected to the control device, which is in turn connected to the first moving device and the first telescopic device 18.
[0031] Specifically, such as Figure 4 As shown in this embodiment, the mobile binding device includes a second mobile device mounted on the binding track 2, which can move along the binding track 2.
[0032] The binding track 2 has a second track groove 3 extending along its extension direction on both the front and rear sides, and a U-shaped rack 4 extending along its extension direction is fixed on the inner side of the binding track 2.
[0033] The second moving device includes a vertically arranged second mounting plate 20, a horizontally arranged second roller frame fixedly provided on one side of the second mounting plate 20, a second rotating shaft rotatably passing through the second roller frame, a first servo motor 22 fixedly provided on the second roller frame and fixedly connected to one end of the second rotating shaft, and a drive gear 21 fixedly sleeved on the second rotating shaft, the drive gear 21 meshing with the rack 4.
[0034] A fourth connecting rod 23 extending in the left-right direction is threaded through the second mounting plate 20. The fourth connecting rod 23 has an L-shaped structure and a threaded second limiting nut is fitted onto it. The second limiting nut is located on the side of the second mounting plate 20 away from the binding track 2. The binding track 2 has fourth connecting rods 23 on both its front and rear sides. A second track wheel 24 is rotatably fitted onto the end of the fourth connecting rod 23 away from the second mounting plate 20. The second track wheel 24 rolls within the second track groove 3. By adjusting the position of the second limiting nut, the tightness of the contact between the second track wheel 24 and the inner wall of the second track groove 3 can be adjusted.
[0035] The second mounting plate 20 is fixed with a second telescopic device 25 that can extend and retract left and right on the side facing the rebar positioning membrane. The right end of the second telescopic device 25 is hinged to a first mounting base that can swing up and down via a first rotating shaft. The right end of the second telescopic device 25 is provided with a second servo motor 26. The output shaft of the second servo motor 26 is fixedly connected to one end of the first rotating shaft. The second servo motor 26 is used to drive the first mounting base to swing up and down. The right side of the first mounting base is fixedly provided with a third servo motor 27.
[0036] The right end of the output shaft of the third servo motor 27 is fixedly connected to a third telescopic device 28 that can extend and retract left and right. The right end of the third telescopic device 28 is hinged to a second mounting base that can swing up and down via a second rotating shaft.
[0037] The right end of the third telescopic device 28 is fixedly provided with a fourth servo motor 29. The output shaft of the fourth servo motor 29 is fixedly connected to one end of the second rotating shaft. The fourth servo motor 29 is used to drive the second mounting base to swing up and down. The right side of the second mounting base is fixedly provided with a fifth servo motor 30.
[0038] A rotating plate 31 is fixedly mounted on the output shaft of the fifth servo motor 30. The top of the rotating plate 31 is hinged to a third mounting base 33 that can swing up and down via a third rotating shaft. A rebar tying machine 34 is fixedly mounted on the top of the third mounting base 33.
[0039] A sixth servo motor is fixedly mounted on the rotating plate 31. The output shaft of the sixth servo motor is fixedly connected to one end of the third rotating shaft. The sixth servo motor is used to drive the third mounting base 33 to pitch and swing. The sixth servo motor is not shown in the figure.
[0040] The central axes of the first telescopic device 25, the third servo motor 27, the third telescopic device 28, and the fifth servo motor 30 can coincide on the same straight line.
[0041] The control equipment is connected to the second moving device, the second telescopic device 25, the second servo motor 26, the sixth servo motor, the third servo motor 27, the third telescopic device 28, the fourth servo motor 29, the fifth servo motor 30, and the rebar tying machine 34 respectively.
[0042] A high-definition camera 32 is fixedly installed on the side of the rotating plate 31 facing the steel bar positioning mold. The high-definition camera 32 and the fifth servo motor 30 are coaxially arranged. The high-definition camera 32 is communicatively connected to the control device, which includes a display screen element for displaying image information transmitted by the high-definition camera 32.
[0043] The control equipment is connected to the second moving device, the second telescopic device 25, the second servo motor 27, and the rebar tying machine 34 respectively.
[0044] In this embodiment, the control device can be a touch screen controller. In other embodiments, a PLC controller with a display screen can also be used.
[0045] A method for using a box girder reinforcement cage binding device includes the following steps: S1, according to the layout design of the reinforcement processing site, the reinforcement positioning form and the ground track 1 are installed on the reinforcement processing site in a group manner of reinforcement positioning form - ground track 1 - reinforcement positioning form.
[0046] S2, install the first moving device on the ground track 1, and then install the first telescopic device 18, the binding track 2, and the moving binding device in sequence.
[0047] S3, after the box girder steel reinforcement skeleton on the steel reinforcement positioning formwork is tied and positioned, the first moving device is controlled by the control equipment to move along the ground track 1, so that the tying track 2 moves to one end of the box girder steel reinforcement skeleton.
[0048] S4. Through the two distance sensors 35 installed on the inside of the binding rail 2, the construction personnel control the first telescopic device 18 to push the binding rail 2 to move left and right, and adjust the left and right distance area of the binding rail 2 and the rebar positioning membrane to be consistent.
[0049] S5, the high-definition camera transmits the image information of the local binding area of the box girder steel reinforcement skeleton to the control equipment. The construction personnel use the image information of the local binding area displayed on the display screen of the control equipment to control the moving binding device to adjust the binding angle and bind the box girder steel reinforcement skeleton. At the same time, the moving binding device moves at intervals along the binding track 2.
[0050] S6, the construction workers control the first moving device to continue moving along the ground track 1 through the control equipment, and repeat step S5 until the binding of the box girder steel reinforcement skeleton on that side is completed.
[0051] S7, the construction workers control the first moving device to continue moving along the ground track 1 through the control equipment, so that the binding track 2 moves to the top of the box girder steel reinforcement skeleton on the other side of the ground track 1, and repeat steps S4-S6 to complete the binding of the box girder steel reinforcement skeleton on the other side.
[0052] S8. Repeat step S7 until all the box girder steel reinforcement cages are tied.
[0053] Example 2: A box girder reinforcement cage binding device. The difference between this example and Example 1 is that the rotating plate 31 is directly fixedly connected to the reinforcement binding machine 34, and the third hinge seat and the sixth servo motor are no longer provided. Other structures are the same as in Example 1.
[0054] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the invention can be implemented in other specific forms without departing from its spirit or essential characteristics. Therefore, the embodiments should be considered in all respects as exemplary and non-limiting, and the scope of the invention is defined by the appended claims and not by the foregoing description. Thus, all variations falling within the meaning and scope of equivalents of the claims are intended to be included within the present invention. No reference numerals in the claims should be construed as limiting the scope of the claims.
Claims
1. A device for binding the reinforcing steel cage of a box girder, characterized in that: Includes a ground track (1) that is connected end to end and arranged in a ring on the ground, with the ground track (1) arranged between two steel reinforcement positioning membranes on the left and right sides; A first moving device capable of translating along its extension direction is provided on the ground track (1). A first telescopic device (18) extending in the left and right direction is fixedly provided on the top of the first moving device. The movable end of the first telescopic device (18) is fixedly connected to one side of the binding track (2). The binding track (2) is a U-shaped structure with a vertical setting and an opening facing downwards. One of the lower ends of the binding track (2) is located above the first moving device, and the other lower end of the binding track (2) is located outside the ground track (1) and suspended in the air. The binding track (2) can cross the left and right outer sides and above the steel bar positioning membrane. Distance sensors (35) are fixedly installed on both the left and right inner sides of the binding track (2). The distance sensors (35) are used to measure the left and right distance between the binding track (2) and the steel bar positioning membrane. The binding track (2) is provided with a movable binding device that can move along its extension direction. The movable binding device can move along the binding track (2) to the left, above and right of the rebar positioning formwork. The distance sensor (35) is connected to the control device for communication, and the control device is connected to the first moving device and the first telescopic device (18) for control respectively.
2. The box girder reinforcement cage binding device as described in claim 1, characterized in that: The top of the ground track (1) is provided with a first track groove (101) with an upper opening. The first moving device includes a horizontally arranged mounting plate (5), a vertically arranged first rotating shaft (6) is rotatably provided at the bottom of the mounting plate (5), a first roller bracket is fixedly provided at the lower end of the first rotating shaft (6), a first track wheel (7) is provided inside the first roller bracket, the first track wheel (7) is fixedly sleeved on a horizontally arranged second rotating shaft (12), the end of the second rotating shaft (12) rotates out of the first roller bracket, and the lower part of the first track wheel (7) is rolled in the first track groove (101); A horizontally arranged connecting frame is detachably connected to the first rotating shaft (6). A rotary drive device is fixedly provided at the bottom of the connecting frame. The rotary drive device is connected to the control equipment. The output shaft of the rotary drive device is connected to the end of the second rotating shaft (12) for transmission.
3. The box girder reinforcement cage binding device as described in claim 2, characterized in that: The ground track (1) has an anti-tilting guide groove on the side facing the steel bar positioning membrane; A rotatable collar (8) is fitted on the first rotating shaft (6). A first connecting rod (9) is fixedly connected to one side of the collar (8). The first connecting rod (9) is a U-shaped rod structure. A rotatable rolling sleeve (10) is fitted on the other end of the first connecting rod (9). The rolling sleeve (10) is rolled and inserted into the anti-tilt guide groove.
4. The box girder reinforcement cage binding device as described in claim 1, characterized in that: The mobile binding device includes a second mobile device mounted on the binding track (2), which is capable of moving along the binding track (2); The second moving device is fixedly provided with a second telescopic device (25) that can extend and retract left and right on the side facing the steel bar positioning membrane. The right end of the second telescopic device (25) is hinged to a first mounting seat that can swing up and down. The right end of the second telescopic device (25) is provided with a second servo motor (26). The second servo motor (26) is used to drive the first mounting seat to swing up and down. The right side of the first mounting seat is fixedly provided with a third servo motor (27). The output shaft of the third servo motor (27) is fixedly connected to the right end of a third telescopic device (28) that can extend and retract left and right. The right end of the third telescopic device (28) is hinged to a second mounting base that can swing up and down. The right end of the third telescopic device (28) is fixedly provided with a fourth servo motor (29). The fourth servo motor (29) is used to drive the second mounting base to swing up and down. The right side of the second mounting base is fixedly provided with a fifth servo motor (30). A rotating plate (31) is fixedly mounted on the output shaft of the fifth servo motor (30), and a rebar binding machine (34) is mounted on the rotating plate (31). The central axes of the first telescopic device (18), the third servo motor (27), the third telescopic device (28), and the fifth servo motor (30) can coincide on the same straight line; The control equipment is connected to the second moving device, the second telescopic device (25), the second servo motor (26), the third servo motor (27), the third telescopic device (28), the fourth servo motor (29), the fifth servo motor (30), and the rebar tying machine (34) respectively.
5. The box girder reinforcement cage binding device as described in claim 4, characterized in that: The top of the rotating plate (31) is hinged to a third mounting base (33) that can swing up and down, and a rebar tying machine (34) is fixedly mounted on the top of the third mounting base (33). A sixth servo motor is fixedly mounted on the rotating plate (31). The sixth servo motor is used to drive the third mounting base (33) to pitch and swing. The control device is connected to the sixth servo motor.
6. A box girder reinforcement cage binding device as described in claim 4 or 5, characterized in that: A high-definition camera (32) is fixedly installed on the side of the rotating plate (31) facing the steel bar positioning mold. The high-definition camera (32) and the fifth servo motor (30) are coaxially arranged. The high-definition camera (32) is communicatively connected to a control device, which includes a display screen element for displaying image information transmitted by the high-definition camera (32).
7. The box girder reinforcement cage binding device as described in claim 4, characterized in that: The binding track (2) has a second track groove (3) extending along its extension direction on both the front and rear sides, and a rack (4) with a U-shaped structure extending along its extension direction is fixed on the inner side of the binding track (2). The second moving device includes a vertically arranged second mounting plate (20), a horizontally arranged second roller frame is fixedly provided on one side of the second mounting plate (20), a second rotating shaft is rotatably passed through the second roller frame, a first servo motor (22) is fixedly provided on the second roller frame and fixedly connected to one end of the second rotating shaft, and a drive gear (21) is fixedly sleeved on the second rotating shaft, and the drive gear (21) meshes with the rack (4); The second mounting plate (20) is detachably provided with a fourth connecting rod (23) extending in the left and right direction. The fourth connecting rod (23) is an L-shaped rod structure. The fourth connecting rod (23) is provided on both the front and rear sides of the binding track (2). The end of the fourth connecting rod (23) away from the second mounting plate (20) is rotatably fitted with a second track wheel (24). The second track wheel (24) is rolled in the second track groove (3).
8. The box girder reinforcement cage binding device as described in claim 2, characterized in that: The mounting plate (5) is fixedly provided with a translational track (19) extending in the left and right direction. The translational track (19) is provided with a slider (11) that can slide left and right. The top of the slider (11) is fixedly connected to one end of the binding track (2).
9. A method of using a box girder reinforcement cage binding device according to any one of claims 1-8, characterized in that, Includes the following steps: S1. According to the layout design of the steel bar processing site, the steel bar positioning formwork and the ground track (1) are installed in the steel bar processing site in a group manner of steel bar positioning formwork-ground track (1)-steel bar positioning formwork. S2, install the first moving device on the ground track (1), and then install the first telescopic device (18), the binding track (2), and the moving binding device in sequence; S3, after the box girder steel reinforcement skeleton on the steel reinforcement positioning formwork is tied and positioned, the first moving device is controlled by the control equipment to move along the ground track (1) so that the tying track (2) moves to one end of the box girder steel reinforcement skeleton. S4, by using the two distance sensors (35) installed on the inside of the binding rail (2), the construction personnel control the first telescopic device (18) to push the binding rail (2) to move left and right, and adjust the binding rail (2) to be consistent with the left and right spacing area of the steel bar positioning membrane. S5, the high-definition camera transmits the image information of the local binding area of the box girder steel reinforcement skeleton to the control equipment. The construction personnel use the image information of the local binding area displayed on the display screen element on the control equipment to control the moving binding device to adjust the binding angle and bind the box girder steel reinforcement skeleton. At the same time, the moving binding device moves at intervals along the binding track (2). S6, the construction workers control the first moving device to continue moving along the ground track (1) through the control equipment, and repeat step S5 until the binding of the box girder steel reinforcement skeleton on this side is completed; S7, the construction personnel control the first moving device to continue moving along the ground track (1) through the control equipment, so that the binding track (2) moves to the box girder steel reinforcement skeleton on the other side of the ground track (1), and repeat steps S4-S6 to complete the binding of the box girder steel reinforcement skeleton on the other side. S8. Repeat step S7 until all the box girder steel reinforcement cages are tied.
Citation Information
Patent Citations
Position-adjustable steel bar binding device
CN114086769A
Automatic steel cage bundling device and bundling method
CN117465945A