A cutting device and control method for shell paper processing
Patent Information
- Application Number
- CN202411321774.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-23
- Publication Date
- 2026-10-23
- Estimated Expiration
- 2044-09-23
AI Technical Summary
[0005]基于此,本发明的目的是提供一种贝壳纸加工用裁切装置及控制方法,用以解决现有技术中,目前由于贝壳纸本身较薄,因此时长会忽略其切面处的处理,导致后续贝壳纸在存放收纳过程中切面处容易出现受潮腐败情况
[0021]与现有技术相比:本发明提出一种贝壳纸加工用裁切装置及控制方法,操作人员可将呈卷筒式收纳的贝壳纸放置在储料组件内引导贝壳纸穿过传送总成至传送槽内,完成对传送总成上贝壳纸的上料准备,接着,操作人员可通过唤醒传送总成内的传送装置将贝壳纸朝裁切箱方向进行传送,当贝壳纸的裁切部位位于裁切台上的裁切槽处后,可通过唤醒裁切总成对裁切槽上方分布的贝壳纸进行裁切,唤醒滑移组件使裁切总成可沿滑杆轨迹往复滑移,之后通过唤醒驱动组件,通过驱动组件控制裁切组件垂直向下活动并伸出裁切总成底部,并配合滑移组件的驱动通过裁切组件对裁切槽处的贝壳纸进行裁切,紧接着,控制裁切组件关闭并收入裁切总成内并唤醒打磨组件伸出裁切总成底部,再次唤醒滑移组件带动打磨组件沿裁切槽轨迹对贝壳纸切边进行打磨,能够有效去除贝壳纸切边处的毛刺以及将贝壳纸切边处分层翘起部分打磨去除,最后,操作人员可通过控制台唤醒维护组件使其伸出裁切总成底部,并使维护组件底部与贝壳纸接触,再由滑移组件驱动维护组件对贝壳纸切边刷涂防腐涂料,完成贝壳纸切边维护工作,以提高贝壳纸切边处抗氧化质量,确保贝壳纸使用寿命,解决了目前由于贝壳纸本身较薄,因此时长会忽略其切面处的处理,导致后续贝壳纸在存放收纳过程中切面处容易出现受潮腐败情况。
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Figure CN119077841B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of shell paper production and processing technology, and in particular to a cutting device and control method for shell paper processing. Background Technology
[0002] Shell paper is made from pure natural shells, such as abalone shells, black-lipped oysters, white-lipped oysters, pink oysters, freshwater pearl oysters, and yellow-lipped oysters. Using precise CNC equipment, the shell pieces are processed into thin sheets only 0.1–0.2 mm thick, giving them the luster and texture of natural shells. Each small piece has a unique texture, creating a dazzling effect when combined. It is tough, wear-resistant, durable, and not easily deformed, possessing high collectible and artistic value. It is widely used in calligraphy, painting, and other fields. Furthermore, because the shells used as raw materials are biodegradable in the ocean, they do not pollute the environment.
[0003] Because shell paper itself is not very soft and is easily damaged, after years of research and experimentation, a high-quality imitation shell paper has been successfully developed to improve its softness and structural strength. It is made of a composite material of shell raw materials and PVC or polyester, which greatly reduces the labor and material costs. It is softer than pure natural shell paper, easy to store and handle, and its texture and gloss are almost identical to those of pure natural shells. It is an economical and practical alternative.
[0004] Currently, there is a lack of maintenance for the cut surface of shell paper during the cutting process. Furthermore, due to the significant differences in the internal structure distribution of composite shell paper, existing cutting devices directly cut the shell paper without considering its structural distribution. This results in delamination, curling edges, and numerous burrs on the cut surface. Moreover, because shell paper is relatively thin, the treatment of its cut surface is often neglected, making the cut surface prone to moisture absorption and spoilage during subsequent storage. Summary of the Invention
[0005] Based on this, the purpose of the present invention is to provide a cutting device and control method for processing shell paper, so as to solve the problem that in the prior art, because shell paper itself is relatively thin, the treatment of its cut surface is often neglected, which leads to the shell paper being prone to moisture and decay during subsequent storage.
[0006] According to an embodiment of the present invention, a cutting device for processing shell paper includes a conveying assembly, a storage assembly disposed on the top of the conveying assembly for accommodating shell paper, and a cutting box disposed on the bottom of the conveying assembly away from the storage assembly. The bottom of the conveying assembly is provided with a conveying groove communicating with the cutting box, so that the shell paper passes sequentially from the storage assembly through the conveying assembly and the conveying groove into the cutting box.
[0007] The cutting box includes a cutting table for carrying the shell paper located at the bottom of the interior, at least two sliding rods located inside the cutting box away from the cutting table, and a cutting assembly sleeved on the sliding rods and sliding along the track of the sliding rods. A cutting groove is provided on the side of the cutting table near the cutting assembly.
[0008] The cutting assembly includes a sliding component connected to the slide rod, maintenance components disposed on both sides of the sliding component for maintaining the cut surface of the shell paper, a driving component disposed at the bottom of the sliding component near the maintenance components on both sides, and a cutting component and a polishing component disposed at the output ends of the two driving components for cutting the shell paper and polishing the cut surface of the shell paper, respectively. The two driving components can respectively drive the cutting component and the polishing component to move towards and away from the cutting groove.
[0009] Furthermore, the maintenance component includes a storage tank for storing anti-corrosion coating, disposed on the sliding component and located between the two sliding rods, a liquid pump communicating with the bottom of the storage tank, a liquid guide pipe disposed on the side of the liquid pump away from the storage tank, a first telescopic rod disposed below the liquid pump, and a brush roller disposed at the output end of the first telescopic rod, with the liquid outlet of the liquid guide pipe facing the direction of the brush roller.
[0010] Furthermore, the drive assembly includes a second telescopic rod connected to the bottom of the sliding assembly and a drive motor connected to the output end of the second telescopic rod. The output end of the drive motor can be respectively installed with the cutting assembly and the grinding assembly.
[0011] Furthermore, the cutting assembly includes a cutting wheel connected to the output end of the drive motor, a fastening shaft disposed on both sides of the cutting wheel for connecting the cutting wheel and the output end of the drive motor, a mounting shaft connected to the side of the fastening shaft away from the cutting wheel, a fixing part extending outward along the mounting shaft away from the fastening shaft, and a flattening roller disposed on the side of the fixing part away from the mounting shaft, wherein the two flattening rollers are respectively disposed on both sides of the cutting groove.
[0012] Furthermore, the sliding component is embedded with a dust collection component, and the dust collection component is provided with suction pipes on both sides, with the suction ports of the two suction pipes respectively located near the cutting component and the polishing component.
[0013] Furthermore, the dust collection assembly includes a negative pressure pump embedded in the middle of the sliding assembly and located between the two sliding rods, negative pressure pipes disposed on both sides of the negative pressure pump, and a negative pressure box communicating with the end of the negative pressure pipe away from the negative pressure pump. A dust collection box is embedded in the negative pressure box at the end away from the negative pressure pump, and a receiving hole for communicating with the suction pipe is opened on the top of the negative pressure box.
[0014] Furthermore, the conveying assembly includes a tensioning box and a conveying box disposed at the bottom of the tensioning box and perpendicular to it. The conveying groove is opened on both sides of the inner wall of the conveying box, and a plurality of auxiliary rollers are embedded in the conveying groove.
[0015] Furthermore, the tensioning box includes at least two tensioning rollers disposed inside and at least two conveying rollers disposed near the conveying box. The tensioning rollers are located on both sides inside the tensioning box and are staggered. The conveying path of the conveying rollers is connected to and parallel to the conveying groove.
[0016] Furthermore, the storage assembly includes a receiving cylinder connected to the side of the tension box away from the conveying box, a feeding roller embedded in the middle of the receiving cylinder for holding the shell paper, a disassembly shaft for fixing one side of the feeding roller to the receiving cylinder, a movable shaft provided on the side of the receiving cylinder away from the tension box, and a pressure plate fixedly connected to the movable shaft and abutting against the shell paper. The receiving cylinder has a discharge groove on the side facing the tension box.
[0017] A control method for a shell paper processing cutting device according to an embodiment of the present invention is used to control the shell paper processing cutting device described in the present invention, the method comprising:
[0018] Obtain the shell paper cutting length information, and set the output number of the conveying roller and the auxiliary roller in the conveying groove according to the cutting length information through the control console, so that the shell paper that meets the cutting length passes through the cutting assembly along the conveying groove, and the pre-cut part of the shell paper is located above the cutting groove.
[0019] The cutting assembly is activated by the console, causing the cutting component to extend toward the cutting groove and slide along the cutting groove trajectory to complete the cutting of the shell paper. After the shell paper is cut, the cutting component retracts the sanding component to extend toward the cutting groove and slide along the cutting groove trajectory to complete the sanding of the shell paper edges.
[0020] After the shell paper is finished and the edges are sanded, the maintenance component is activated via the control console to extend the brush roller toward the shell paper edge and slide along the trajectory of the shell paper edge to complete the application of anti-corrosion coating to the shell paper edge.
[0021] Compared with existing technologies, this invention proposes a cutting device and control method for processing seashell paper. The operator can place the rolled seashell paper in the storage assembly and guide it through the conveying assembly to the conveying slot, completing the preparation of the seashell paper loading onto the conveying assembly. Then, the operator can activate the conveying device within the conveying assembly to convey the seashell paper towards the cutting box. When the cutting section of the seashell paper is located at the cutting slot on the cutting table, the cutting assembly can be activated to cut the seashell paper distributed above the cutting slot. Activating the sliding component allows the cutting assembly to slide back and forth along the slide rail trajectory. Then, activating the drive component controls the cutting component to move vertically downwards and extend from the bottom of the cutting assembly. Combined with the drive of the sliding component, the cutting component cuts the seashell paper at the cutting slot. Next, the cutting component is closed and retracted into the cutting assembly, while the sanding component is activated to extend from the bottom of the cutting assembly. The sliding component is then activated again to drive the sanding component to sand the cut edges of the shell paper along the cutting groove trajectory. This effectively removes burrs from the cut edges of the shell paper and removes any delamination or warping. Finally, the operator can activate the maintenance component via the control panel to extend it from the bottom of the cutting assembly and bring its bottom into contact with the shell paper. The sliding component then drives the maintenance component to apply anti-corrosion coating to the cut edges of the shell paper, completing the shell paper cut edge maintenance work. This improves the anti-oxidation quality of the cut edges of the shell paper, ensuring its service life. This solves the problem that currently, because the shell paper itself is thin, the treatment of its cut surfaces is often neglected, leading to the shell paper easily becoming damp and rotting during subsequent storage. Attached Figure Description
[0022] Figure 1 This is a schematic diagram of the structure of the shell paper processing cutting device in the first embodiment of the present invention;
[0023] Figure 2 This is a partial cross-sectional view of the output assembly in the shell paper processing cutting device according to the first embodiment of the present invention;
[0024] Figure 3 This is a schematic diagram of the material storage component in the cutting device for processing shell paper according to the first embodiment of the present invention;
[0025] Figure 4 This is a partial structural diagram of the inside of the cutting box in the shell paper processing cutting device in the first embodiment of the present invention;
[0026] Figure 5 This is a partial cross-sectional view of the cutting assembly in the shell paper processing cutting device according to the first embodiment of the present invention.
[0027] Figure 6 This is a partial cross-sectional view of the dust collection component in the shell paper processing cutting device according to the first embodiment of the present invention;
[0028] Figure 7 This is a partial cross-sectional view of the maintenance component in the shell paper processing cutting device according to the first embodiment of the present invention;
[0029] Figure 8 This is a partial structural diagram of the cutting component in the shell paper processing cutting device according to the second embodiment of the present invention;
[0030] Figure 9 This is a flowchart illustrating the control method of the cutting device for processing seashell paper according to the third embodiment of the present invention.
[0031] Explanation of key component symbols:
[0032]
[0033]
[0034] The following detailed description of the embodiments will further illustrate the present invention in conjunction with the above-described accompanying drawings. Detailed Implementation
[0035] To facilitate understanding of the present invention, a more complete description will be given below with reference to the accompanying drawings. Several embodiments of the invention are illustrated in the drawings. However, the invention can be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete.
[0036] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention pertains. The terminology used herein in the description of the invention is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. The term "and / or" as used herein includes any and all combinations of one or more of the associated listed items.
[0037] Example 1
[0038] Please see Figures 1 to 8The image shows a cutting device for processing shell paper according to a first embodiment of the present invention. It includes a conveying assembly 1, a storage component 2 disposed on top of the conveying assembly 1 for holding shell paper 3, and a cutting box 5 disposed on the bottom of the conveying assembly 1 away from the storage component 2. The bottom of the conveying assembly 1 is provided with a conveying groove 4 communicating with the cutting box 5, so that the shell paper 3 sequentially passes from the storage component 2 through the conveying assembly 1 and the conveying groove 4 into the cutting box 5. The cutting box 5 includes a cutting table 51 disposed at its inner bottom for carrying the shell paper 3, at least two sliding rods 53 disposed inside the cutting box 5 away from the cutting table 51, and a cutting assembly 6 sleeved on the sliding rods 53 and sliding along the trajectory of the sliding rods 53. The cutting table 51 is located near... A cutting groove 52 is provided on one side of the cutting assembly 6. The cutting assembly 6 includes a sliding component 61 connected to the slide rod 53, a maintenance component 65 disposed on both sides of the sliding component 61 for maintaining the cutting surface of the shell paper 3, a driving component disposed at the bottom of the sliding component 61 near the maintenance components 65 on both sides, and a cutting component 68 and a polishing component 69 disposed at the output ends of the two driving components for cutting the shell paper 3 and polishing component 69 for polishing the cutting surface of the shell paper 3, respectively. The two driving components can drive the cutting component 68 and the polishing component 69 to move towards and away from the cutting groove 52, respectively. It should be noted that the fixed driving component in the polishing component 69 and the cutting component 68 has the same structural design.
[0039] Furthermore, the maintenance component 65 includes a storage tank 651 for storing anti-corrosion coating, disposed on the sliding component 61 and located between the two sliding rods 53; a liquid pump 652 connected to the bottom of the storage tank 651; a liquid guide pipe 653 disposed on the side of the liquid pump 652 away from the storage tank 651; a first telescopic rod 654 disposed below the liquid pump 652; and a brush roller 655 disposed at the output end of the first telescopic rod 654. In some optional embodiments of the present invention, the brush roller 655 may be made of a material with good water absorption, such as a sponge pad or fluff, on its outer surface, so as to quickly absorb the anti-corrosion coating dripping from the liquid guide pipe 653 and brush the anti-corrosion coating onto the cut edge of the shell paper 3 through the brush roller 655, or the anti-corrosion coating may be dripped directly onto the cut edge surface of the shell paper 3 through the liquid guide pipe 653 and the anti-corrosion coating may be evenly spread on the surface of the shell paper 3 through the brush roller 655 so that the anti-corrosion coating is applied to the cut edge of the shell paper 3. The outlet of the liquid guide pipe 653 faces the brush roller 655. The roller is oriented in the 655 direction. The drive assembly includes a second telescopic rod 66 connected to the bottom of the sliding assembly 61 and a drive motor 67 connected to the output end of the second telescopic rod 66. The output end of the drive motor 67 can be respectively installed with a cutting assembly 68 and a grinding assembly 69. The cutting assembly 68 includes a cutting wheel 681 connected to the output end of the drive motor 67. A dust collection assembly 63 is embedded in the sliding assembly 61. Dust collection pipes 64 are provided on both sides of the dust collection assembly 63. The suction ports of the two dust collection pipes 64 are... Located close to the cutting component 68 and the polishing component 69 respectively, the dust collection component 63 includes a negative pressure pump 631 embedded in the middle of the sliding component 61 and located between the two slide rods 53, a negative pressure pipe 632 disposed on both sides of the negative pressure pump 631, and a negative pressure box 633 connected to the end of the negative pressure pipe 632 away from the negative pressure pump 631. A dust collection box 634 is embedded in the negative pressure box 633 at the end away from the negative pressure pump 631, and a receiving hole for connecting the suction pipe 64 is opened on the top of the negative pressure box 633.
[0040] Furthermore, the conveying assembly 1 includes a tensioning box 11 and a conveying box 12 disposed perpendicularly to the bottom of the tensioning box 11. Conveying grooves 4 are formed on both sides of the inner wall of the conveying box 12, and multiple auxiliary rollers are embedded within the conveying grooves 4. The tensioning box 11 includes at least two tensioning rollers 14 disposed internally and at least two conveying rollers 15 disposed near the conveying box 12. In some optional embodiments of the present invention, the auxiliary rollers may have the same structural design as the conveying rollers 15. A motor is provided on one axial side of the conveying roller 15, and the motor drives the conveying roller 15 to rotate along its center direction. Additionally, a rubber pad may be wrapped around the surface of the conveying roller 15 to increase the friction when the outer surface of the conveying roller 15 contacts the shell paper 3, and also to protect the surface of the shell paper 3. The tensioning rollers 14 are located on both sides inside the tensioning box 11 and are arranged alternately. The conveying path of the conveying rollers 15... The diameter is connected to and parallel to the conveying groove 4. The storage assembly 2 includes a receiving cylinder 21 connected to the side of the tension box 11 away from the conveying box 12, a feeding roller 26 embedded in the middle of the receiving cylinder 21 for holding the shell paper 3, a disassembly shaft 25 for fixing one side of the feeding roller 26 to the receiving cylinder 21, a movable shaft 23 on the side of the receiving cylinder 21 away from the tension box 11, and a pressure plate 24 fixedly connected to the movable shaft 23 and abutting against the shell paper 3. In some optional embodiments, the movable shaft 23 can be a damping shaft or a spring shaft or other shaft with a rebound force, so that the pressure plate 24 connected to the movable shaft 23 has a reaction force in the direction of the feeding roller 26, which can press the shell paper 3 on the surface of the feeding roller 26 so that the shell paper 3 is compact and flat when it is conveyed through the tension box 11. The receiving cylinder 21 has a discharge groove 22 on the side facing the tension box 11.
[0041] In practice, the operator first places the shell paper 3, which is stored in a roll, into the receiving cylinder 21 and connects it to the feeding roller 26. Since the shell paper 3 in this application is a high-quality imitation shell paper, it has good softness and can be stored in a roll. Then, by opening the top cover 13 of the tension box 11, the operator can manually guide the shell paper 3 to be wound sequentially into the tension roller 14, the feeding roller 15, and the conveying groove 4, and abut against the bottom of the auxiliary roller in the conveying groove 4 to complete the preparation of feeding the shell paper 3 onto the conveying assembly 1. Then, the operator can control the conveying assembly 1 through the control panel. Simultaneously, the feeding roller 15 and the auxiliary rollers in the conveying groove 4 are activated to convey the shell paper 3 towards the cutting box 5. In some optional embodiments of the present invention, to facilitate the use of the control console by the operator, the control console can be set at any convenient position on the shell paper processing cutting device. The control of the conveying assembly 1 and the equipment in the cutting box 5 can be achieved by the operator manually adjusting the control console or by controlling the conveying assembly 1 and the cutting box 5 separately through a microcontroller unit and a chip. The control console may include an MCU (Microcontroller Unit). The microcontroller unit (MCU) chip controls the adjustment of various devices in the conveyor assembly 1 and the cutting box 5. Specifically, the operator can activate the motors on the feeding roller 15 and the auxiliary roller side through the control console according to the required cutting length of the shell paper 3. This causes the shell paper 3 to be conveyed a specified distance in the conveyor trough 4 towards the cutting box 5, and the cutting part of the shell paper 3 is located at the cutting groove 52 on the cutting table 51. In addition, during the conveying process of the shell paper 3, in order to prevent the shell paper 3 from becoming loose and causing cutting deviation, the shell paper 3 will pass through multiple tension rollers 14 before reaching the conveyor roller 15. This extends the conveying path of the shell paper 3, and the multiple tension rollers 14 will increase the contact points with the shell paper 3 during the conveying process. Due to the friction of each tension roller 14, a certain pulling resistance will be generated between every two tension rollers 14 to achieve the purpose of tensioning the shell paper 3, ensuring that... During the conveying process, the shell paper 3 is kept flat. At the same time, the movable shaft 23 and pressure plate 24 set on the material storage component 2, where the movable shaft 23 can be a damping shaft or spring shaft with elastic force, so that the pressure plate 24 connected to the movable shaft 23 has a reaction force in the direction of the material receiving roller 26, which serves to press the shell paper 3 on the material receiving roller 26 to prevent the shell paper 3 in the roll from loosening, and further ensures the flatness of the shell paper 3 during the conveying process. It should be noted that the contact part between the pressure plate 24 and the shell paper 3 can be polished, which only serves to press the shell paper 3 and will not cause resistance to the conveying of the shell paper 3. At the same time, after the shell paper 3 is conveyed into the conveying groove 4, in order to continuously ensure the flatness of the shell paper 3, multiple auxiliary rollers in the conveying groove 4 can continuously press and solidify the edges of the shell paper 3 and assist in the conveying, which further improves the flatness of the shell paper 3 and improves the subsequent cutting accuracy.
[0042] Then, when the cutting part of the shell paper 3 is located at the cutting groove 52 on the cutting table 51, the operator can cut the shell paper 3 distributed above the cutting groove 52 by activating the cutting assembly 6. First, activate the drive pulley group 62 on the sliding assembly 61. It should be noted that the sliding assembly 61 has a sliding hole for accommodating the slide rod 53, and the drive pulley group 62 is correspondingly embedded in the sliding hole, with part of the drive pulley group 62 extending out of the sliding hole and abutting against the slide rod 53. The drive pulley group 62 mainly consists of a motor on the side away from the slide rod 53 and The assembly consists of pulleys that abut against the slide bar 53. The motor output is connected to the pulleys via a conveyor belt, allowing the motor to drive the pulleys to slide on the slide bar 53. In some optional embodiments of the invention, a rubber wall can be provided at the contact area between the pulley and the slide bar 53 to increase the stability of the contact and prevent slippage. Then, by driving the pulley assembly 62, the entire cutting assembly 6 can slide along the trajectory on the slide bar 53 to either end of the slide bar 53, awaiting the cutting of the shell paper 3. (See attached instruction manual.) Figure 4 As shown, there are accommodating spaces on both sides of the cutting table 51 to accommodate the cutting assembly 6. This prevents dead corners during subsequent cutting and sanding, and also avoids unevenness and bending of the cut surface of the shell paper 3 when the subsequent cutting component 68 cuts directly along the middle of the shell paper 3. Afterwards, the operator can activate the drive component that houses the cutting component 68 in the cutting assembly 6 located on one side of the cutting table 51 via the control console. After the second telescopic rod 66 is activated, it can push the drive motor 67 and the cutting component 68 located at the bottom to move vertically downwards, making the cutting wheel 681 parallel to the cutting groove 52. Then, the drive motor 67 is activated to drive the cutting wheel 681 to rotate, and the sliding component 61 is activated again to move the extended cutting wheel 681 towards the cutting groove 52. To complete the cutting of the shell paper 3 on the cutting groove 52, it should be noted that the cutting wheel 681 extending from the bottom of the cutting assembly 6 is partially embedded in the cutting groove 52 and slides along the trajectory of the cutting groove 52. In addition, in some optional embodiments of the present invention, the drive motor 67 and the cutting wheel 681 can be components of an existing polishing machine device. It also includes that the drive motor 67 and part of the structure on the polishing assembly 69 can be components of an existing polishing machine device. The structures of the cutting assembly 68 and the polishing assembly 69 are the same except for the cutting wheel 681. The cutting wheel 681 on the polishing assembly 69 can be replaced with a polishing disc or a grinding disc. It is understood that the polishing disc is a disc structure with a sandstone surface or a disc covered with sandpaper, which is understandable to those skilled in the art.
[0043] Next, the operator can control the cutting component 68 to close and retract into the cutting assembly 6 via the control console, and control the grinding component 69 on the other side of the cutting component 68 to extend, thereby activating the sliding component 61 again and driving the cutting assembly 6 to move along the cutting groove 52 from the side where the cutting wheel 681 stops cutting to the other side, completing one round trip in the cutting groove 52. The grinding wheel on the grinding component 69 grinds the cut edge of the shell paper 3 located in the cutting groove 52, which can effectively remove burrs at the cut edge of the shell paper 3 and grind away the delamination and lifting parts at the cut edge of the shell paper 3. For example, the width of the cutting groove 52 can be five millimeters, the thickness of the cutting wheel 681 can be one millimeter, and the thickness of the grinding wheel can be three millimeters. Therefore, it is possible to grind away the edge of the shell paper 3 beyond one millimeter at the cut edge, so as to ensure that the cut surface of the shell paper 3 is flat and the cutting wheel 681 is not damaged. Both the cutting component 68 and the polishing component 69 move along the middle of the cutting groove 52. Additionally, to save on the waste of the shell paper 3 during the cutting process, polishing wheels of different thicknesses, such as 2mm or 1.5mm, can be used. Simultaneously, while the cutting component 68 and polishing component 69 are cutting and polishing the shell paper 3, the operator can simultaneously activate the dust collection component 63, causing the negative pressure pump 631 to generate negative pressure suction, which in turn generates negative pressure suction in the negative pressure box 633 connected to the negative pressure pump 631 via the negative pressure pipe 632. The dust generated during the cutting and polishing process is then cleaned through the suction pipe 64 connected to the negative pressure box 633, and collected by the dust collection box 634 within the negative pressure box 633 to ensure the cleanliness of the cutting table 51. The operator can periodically remove and clean the dust collection boxes 634 embedded on both sides of the sliding component 61, as per the instruction manual. Figure 4 As shown, it should also be noted that the suction pipe 64 is located near the cutting table 5. In some optional embodiments, the suction pipe 64 can be located on both sides of the cutting wheel 681 and the grinding wheel, and distributed on both sides of the cutting groove 52.
[0044] Finally, the operator can activate the maintenance component 65 via the control console. The internal liquid pump 652 draws the anti-corrosion coating stored in the storage tank 651 into the liquid guide pipe 653, and the liquid guide pipe 653 drips the anti-corrosion coating onto the cut edges of the shell paper 3 after grinding on both sides of the cutting groove 52. Then, the first telescopic rod 654 is activated to control the brush roller 655 to extend and contact the cut edge of the shell paper 3. The sliding component 61 then drives the brush roller 655 to spread the anti-corrosion coating evenly on the cut edge of the shell paper 3, thereby performing anti-corrosion coating maintenance on the cut edge of the shell paper 3, improving the protection of the cut edge and the service life of the shell paper 3 after subsequent cutting. In some optional embodiments, the anti-corrosion coating can be a natural resin, such as asphalt, lacquer, natural rubber, oil, etc. These natural substances play an important film-forming role in the anti-corrosion coating.
[0045] In summary, firstly, the operator can place the rolled shell paper 3 into the storage component 2 to guide the shell paper 3 through the conveyor assembly 1 to the conveyor slot 4, completing the preparation for loading the shell paper 3 onto the conveyor assembly 1. Next, the operator can activate the conveying device in the conveyor assembly 1 to convey the shell paper 3 towards the cutting box 5. When the cutting part of the shell paper 3 is located at the cutting slot 52 on the cutting table 51, the operator can activate the cutting assembly 6 to cut the shell paper 3 distributed above the cutting slot 52. Activating the sliding component 61 allows the cutting assembly 6 to slide back and forth along the track of the slide bar 53. Then, by activating the drive component, the operator controls the cutting component 68 to move vertically downward and extend from the bottom of the cutting assembly 6. In conjunction with the drive of the sliding component 61, the cutting component 68 cuts the shell paper 3 at the cutting slot 52. Immediately afterwards, the operator controls the cutting component 68 to close. The material is then incorporated into the cutting assembly 6, and the polishing component 69 is activated to extend from the bottom of the cutting assembly 6. The sliding component 61 is activated again to drive the polishing component 69 to polish the cut edges of the shell paper 3 along the trajectory of the cutting groove 52. This effectively removes burrs from the cut edges of the shell paper 3 and removes the delaminated and raised parts of the cut edges. Finally, the operator can activate the maintenance component 65 through the control panel to extend it from the bottom of the cutting assembly 6 and make the bottom of the maintenance component 65 contact the shell paper 3. Then, the sliding component 61 drives the maintenance component 65 to brush anti-corrosion coating onto the cut edges of the shell paper 3, completing the maintenance work on the cut edges of the shell paper 3. This improves the anti-oxidation quality of the cut edges of the shell paper 3 and ensures the service life of the shell paper 3. This solves the problem that the treatment of the cut surfaces of the shell paper is often neglected because the shell paper itself is thin, which leads to the shell paper being prone to moisture and decay during subsequent storage.
[0046] Example 2
[0047] Please see Figure 8 The image shows a cutting device for processing shell paper according to the second embodiment of the present invention. It also includes a fastening shaft 682 disposed on both sides of the cutting wheel 681 for connecting the cutting wheel 681 and the output end of the drive motor 67, a mounting shaft 683 connected to the side of the fastening shaft 682 away from the cutting wheel 681, a fixing part 684 extending outward along the side of the mounting shaft 683 away from the fastening shaft 682, and a flattening roller 685 disposed on the side of the fixing part 684 away from the mounting shaft 683. The two flattening rollers 685 are respectively disposed on both sides of the cutting groove 52. It should be noted that, taking the cutting groove 52 width of five millimeters in the first embodiment above as an example, the distance between the two flattening rollers 685 in this embodiment can be three millimeters to five millimeters.
[0048] In practical implementation, when the cutting wheel 681 is driven by the sliding component 61 to cut the shell paper 3, the flattening rollers 685 distributed on both sides of the cutting wheel 681 follow the cutting trajectory of the cutting wheel 681 and roll on both sides of the cut edge of the shell paper 3 to ensure the structural stability of both sides of the cut edge of the shell paper 3, greatly reducing the large deformation of the shell paper 3 during the cutting process. At the same time, due to the rolling of the flattening rollers 685 on both sides of the cutting wheel 681, the delamination of the cut edge of the shell paper 3 can be greatly prevented. In addition, the grinding component 69 is equipped with the same flattening rollers 685 as the cutting component 68. When the grinding wheel grinds the cut edge of the shell paper 3, the flattening rollers 685 can also roll on both sides of the cut edge of the shell paper 3 to prevent the shell paper 3 from delaminating or curling during the grinding process.
[0049] In summary, the flattening roller 685 is designed to follow the cutting roller 681 or the grinding roller to perform rolling activities, thereby ensuring the structural stability of both sides of the cut edge of the shell paper 3 and preventing the shell paper 3 from delaminating or curling during the grinding process.
[0050] Example 3
[0051] Please see Figure 9 The figure shows a control method for a cutting device for processing shell paper in the second embodiment of the present invention. The method specifically includes steps S01-S03.
[0052] Step S01: Obtain the shell paper cutting length information. Set the output number of the conveyor roller and the auxiliary roller in the conveyor groove according to the cutting length information through the control console, so that the shell paper that meets the cutting length passes through the cutting assembly along the conveyor groove and the pre-cut part of the shell paper is located above the cutting groove.
[0053] Step S02: Wake up the cutting assembly via the console so that the cutting component extends toward the cutting groove and slides along the cutting groove trajectory to complete the shell paper cutting. After the shell paper cutting is completed, the cutting component retracts and the sanding component extends toward the cutting groove and slides along the cutting groove trajectory to complete the shell paper edge sanding.
[0054] Step S03: After the shell paper is finished and the edges are sanded, the maintenance component is activated by the control panel so that the brush roller extends toward the shell paper edge and slides along the trajectory of the shell paper edge to complete the application of anti-corrosion coating to the shell paper edge.
[0055] In summary, the control method for the shell paper processing cutting device in the above embodiments controls the number of turns of the conveyor roller and the auxiliary roller according to the cutting length, so that the shell paper is conveyed to the bottom of the cutting assembly, and the sliding component is controlled to drive the cutting assembly to slide repeatedly along both sides of the slide bar. When the sliding component slides from one side of the slide bar to the other side, the cutting component extends and is embedded in the cutting groove to cut the shell paper along its trajectory. When the sliding component slides from the other side of the slide bar to one side, the grinding component extends and is embedded in the cutting groove to grind the cut edge of the shell paper along its trajectory. In addition, in some optional embodiments of the present invention, in order to ensure that the shell paper cut edge is ground neatly, when the grinding component extends out of the cutting assembly to perform grinding, the sliding component can perform two to three reciprocating movements on the slide bar. After the grinding is completed, the maintenance component is controlled to extend out of the bottom of the cutting assembly to contact the cut edge of the shell paper and apply anti-corrosion coating to the cut edge of the shell paper to complete the maintenance work of the shell paper cut edge, so as to improve the anti-oxidation quality of the shell paper cut edge and ensure the service life of the shell paper.
[0056] In the description of this specification, references to terms such as "one embodiment," "some embodiments," "example," "specific example," or "some examples," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.
[0057] The embodiments described above are merely illustrative of several implementations of the present invention, and while the descriptions are specific and detailed, they should not be construed as limiting the scope of the present invention. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of the present invention, and these modifications and improvements all fall within the scope of protection of the present invention. Therefore, the scope of protection of this patent should be determined by the appended claims.
Claims
1. A cutting device for processing seashell paper, characterized in that, The device includes a conveying assembly, a storage component disposed on top of the conveying assembly for accommodating shell paper, and a cutting box disposed on the bottom of the conveying assembly away from the storage component. The bottom of the conveying assembly is provided with a conveying groove communicating with the cutting box, so that the shell paper passes sequentially from the storage component through the conveying assembly and the conveying groove into the cutting box. The cutting box includes a cutting table for carrying the shell paper located at the bottom of the interior, at least two sliding rods located inside the cutting box away from the cutting table, and a cutting assembly sleeved on the sliding rods and sliding along the track of the sliding rods. A cutting groove is provided on the side of the cutting table near the cutting assembly. The cutting assembly includes a sliding component connected to the slide rod, a maintenance component disposed on both sides of the sliding component for maintaining the cut surface of the shell paper, a driving component disposed at the bottom of the sliding component near the maintenance components on both sides, and a cutting component and a polishing component disposed at the output ends of the two driving components for cutting the shell paper and polishing the cut surface of the shell paper, respectively. The two driving components can drive the cutting component and the polishing component to move towards and away from the cutting groove, respectively. The maintenance assembly includes a storage tank for storing anti-corrosion coating, which is disposed on the sliding assembly and located between the two sliding rods; a liquid pump communicating with the bottom of the storage tank; a liquid guide pipe disposed on the side of the liquid pump away from the storage tank; a first telescopic rod disposed below the liquid pump; and a brush roller disposed at the output end of the first telescopic rod, wherein the liquid outlet of the liquid guide pipe is disposed in the direction of the brush roller. The drive assembly includes a second telescopic rod connected to the bottom of the sliding assembly and a drive motor connected to the output end of the second telescopic rod. The output end of the drive motor can be respectively installed with the cutting assembly and the grinding assembly. The cutting assembly includes a cutting wheel connected to the output end of the drive motor, a fastening shaft disposed on both sides of the cutting wheel for connecting the cutting wheel and the output end of the drive motor, a mounting shaft connected to the side of the fastening shaft away from the cutting wheel, a fixing part extending outward along the mounting shaft away from the fastening shaft, and a flattening roller disposed on the side of the fixing part away from the mounting shaft. The two flattening rollers are respectively disposed on both sides of the cutting groove.
2. The cutting device for processing seashell paper according to claim 1, characterized in that, The sliding component is embedded with a dust collection component, and the dust collection component is provided with suction pipes on both sides. The suction ports of the two suction pipes are respectively located near the cutting component and the polishing component.
3. The cutting device for processing seashell paper according to claim 2, characterized in that, The dust collection assembly includes a negative pressure pump embedded in the middle of the sliding assembly and located between the two sliding rods, negative pressure pipes disposed on both sides of the negative pressure pump, and a negative pressure box connected to the end of the negative pressure pipe away from the negative pressure pump. A dust collection box is embedded in the negative pressure box at the end away from the negative pressure pump, and a receiving hole for connecting the suction pipe is opened on the top of the negative pressure box.
4. The cutting device for processing seashell paper according to claim 1, characterized in that, The conveying assembly includes a tensioning box and a conveying box disposed at the bottom of the tensioning box and perpendicular to it. The conveying groove is opened on both sides of the inner wall of the conveying box, and multiple auxiliary rollers are embedded in the conveying groove.
5. The cutting device for processing seashell paper according to claim 4, characterized in that, The tensioning box includes at least two tensioning rollers disposed inside and at least two conveying rollers disposed near the conveying box. The tensioning rollers are located on both sides inside the tensioning box and are staggered. The conveying path of the conveying rollers is connected to and parallel to the conveying groove.
6. The cutting device for processing seashell paper according to claim 5, characterized in that, The storage assembly includes a receiving cylinder connected to the side of the tension box away from the conveying box, a receiving roller embedded in the middle of the receiving cylinder for holding the shell paper, a disassembly shaft for fixing one side of the receiving roller to the receiving cylinder, a movable shaft provided on the side of the receiving cylinder away from the tension box, and a pressure plate fixedly connected to the movable shaft and abutting against the shell paper. The receiving cylinder has a discharge trough on the side facing the tension box.
7. A method for controlling a cutting device for processing seashell paper, characterized in that, The method for controlling the shell paper processing cutting device according to any one of claims 1 to 6, the method comprising: Obtain the shell paper cutting length information, and set the output number of the conveying roller and the auxiliary roller in the conveying groove according to the cutting length information through the control console, so that the shell paper that meets the cutting length passes through the cutting assembly along the conveying groove, and the pre-cut part of the shell paper is located above the cutting groove. The cutting assembly is activated by the console, causing the cutting component to extend toward the cutting groove and slide along the cutting groove trajectory to complete the cutting of the shell paper. After the shell paper is cut, the cutting component retracts the sanding component to extend toward the cutting groove and slide along the cutting groove trajectory to complete the sanding of the shell paper edges. After the shell paper is finished and the edges are sanded, the maintenance component is activated via the control console to extend the brush roller toward the shell paper edge and slide along the trajectory of the shell paper edge to complete the application of anti-corrosion coating to the shell paper edge.
Citation Information
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