Defective product push-out replenishment device

CN119079503BActive Publication Date: 2026-09-15ZHEJIANG WUFANGZHAI INDAL
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Patent Information

Application Number
CN202411210316.3
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-08-30
Publication Date
2026-09-15
Estimated Expiration
2044-08-30

AI Technical Summary

Benefits of technology

[0013]与现有技术相比,本次品推出补料装置具有该优点:

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Abstract

The application provides a defective product pushing and feeding device, which comprises a frame, characterized in that one end of the frame is horizontally rotationally installed with a driving shaft, the driving shaft is connected with a power motor capable of driving the driving shaft to rotate, the other end of the frame is horizontally rotationally installed with a driven shaft, a chain transmission belt is arranged between the driving shaft and the driven shaft, two guide rails for guiding material cups are horizontally installed on the frame, the guide rails are arranged on the side of the chain transmission belt, a support is installed on one side of the middle part of the frame, the support is connected with the cylinder body of a first air cylinder, the end of the piston rod of the first air cylinder is connected with the cylinder body of a second air cylinder, the end of the piston rod of the second air cylinder is connected with a rejecting block through a connecting piece, the first air cylinder and the second air cylinder are horizontally arranged, and a feeding mechanism is arranged on the other side of the middle part of the frame.
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Description

Technical Field

[0001] This invention belongs to the field of mechanical technology and relates to a defective product ejection and replenishment device. Background Technology

[0002] Zongzi is a food made by wrapping glutinous rice in bamboo leaves and steaming it. The main ingredients are glutinous rice and fillings, and it is wrapped in bamboo leaves (or reed leaves, eucalyptus leaves, etc.).

[0003] In order to automate the production of zongzi (sticky rice dumplings), it is necessary to weigh the materials wrapped in bamboo leaves in a quantitative manner. After the materials are automatically added to the feeding cup, the cups that do not meet the weight requirements need to be rejected a second time before the materials are added. Therefore, it is necessary to design a defective product ejection and replenishment device. Summary of the Invention

[0004] The purpose of this invention is to address the aforementioned problems in existing technologies by proposing a defective product ejection and replenishment device.

[0005] The objective of this invention can be achieved through the following technical solution: A defective product ejection and replenishment device, comprising a frame, characterized in that a drive shaft is horizontally rotatably mounted at one end of the frame, the drive shaft being connected to a power motor capable of driving its rotation; a driven shaft is horizontally rotatably mounted at the other end of the frame; a chain conveyor belt is sleeved between the driven shaft and the drive shaft; two guide rails for guiding the material cup are also horizontally mounted on the frame, and the guide rails are arranged on the side of the chain conveyor belt; a bracket is mounted on one side of the middle of the frame, the bracket being connected to the cylinder body of cylinder one; the piston rod end of cylinder one is connected to the cylinder body of cylinder two; the piston rod end of cylinder two is connected to a rejection block through a connector; and cylinder one and cylinder two are both horizontally arranged; a replenishment mechanism is provided on the other side of the middle of the frame.

[0006] The feeding mechanism includes a temporary storage cylinder, a sealing door, a material box, and a feeding hopper. The temporary storage cylinder is horizontally mounted on a support. Two elastic guide plates are installed at the working port of one end of the temporary storage cylinder. The sealing door is located at an auxiliary port at one end of the temporary storage cylinder and is connected to a control structure that can drive it to open and close. An electronic scale is installed inside the temporary storage cylinder, and a limiting block is also installed inside the temporary storage cylinder. A cylinder three is installed on the limiting block, and an ejector block is connected to the piston rod end of the cylinder three. The material box is arranged on the side of the temporary storage cylinder and is connected to a feeding pipe. A screw is horizontally rotatably installed inside the feeding pipe, and the end of the screw is connected to a power motor two that can drive it to rotate. The feeding pipe has a downward-facing discharge port, and the temporary storage cylinder also has an opening. One end of the feeding hopper is inserted into the opening, and the other end of the feeding hopper is located directly below the storage port. The feeding hopper is also connected to a mounting frame through several first springs, and the mounting frame is fixed to the side of the temporary storage cylinder.

[0007] The feeding hopper is arranged at an angle.

[0008] A fixing plate is connected to the mounting frame. A guide post is vertically mounted on the fixing plate. A guide sleeve is slidably connected to the guide post. A linkage beam is installed between the guide sleeves. The linkage beam has an impact member that cooperates with the feeding hopper. A drive motor is also mounted on the fixing plate. The output shaft end of the drive motor is connected to a rotating disk. An electric push rod is horizontally mounted on the rotating disk. The push rod end of the electric push rod is connected to a movable seat. The movable seat is also slidably connected to the rotating disk. A lower ball joint is mounted on the movable seat. An upper ball joint is mounted on the linkage beam. A transmission rod is provided between the upper ball joint and the lower ball joint.

[0009] The lower part of the middle of the feeding hopper is also connected to an abutment block.

[0010] The control structure includes an L-shaped guide rod, an L-shaped swing rod, and a fourth drive motor. The fourth drive motor is installed inside the temporary storage cylinder. The output shaft of the fourth drive motor is connected to the middle of the L-shaped swing rod. One end of the L-shaped swing rod is connected to one end of the closed door. The other end of the L-shaped swing rod is connected to one end of a second spring. The other end of the second spring is connected to the temporary storage cylinder through a fixing block. The L-shaped guide rod is installed inside the temporary storage cylinder. A support wheel that cooperates with the L-shaped guide rod is also installed at the other end of the closed door.

[0011] The bracket is also equipped with two limiting wheels that cooperate with the cylinder.

[0012] An electrical control box is also installed on the temporary storage cylinder. The cylinder one, cylinder two, cylinder three, power motor one, power motor two, drive motor three, drive motor four, and electronic scale are all electrically connected to the electrical control box via wiring.

[0013] Compared with existing technologies, the feeding device launched in this product has the following advantages: In this invention, after the material in the cup is detected to be insufficient in the previous stage, it is transported to the rejection block by a chain conveyor belt. Using the action of cylinder one and cylinder two, the rejection block removes the material cup from the chain conveyor belt and pushes it into the temporary storage cylinder. The material is replenished into the cup by different vibration amplitudes of the feeding hopper. Subsequently, the ejector block is driven by cylinder three to send the cup with the correct amount of material back to the chain conveyor belt. The replenishment is accurate and convenient. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the planar structure of the present invention; Figure 2 This is a schematic diagram of the planar structure of the removed portion in this invention. Figure 1 ; Figure 3 This is a schematic diagram of the planar structure of the removed portion in this invention. Figure 2 ; In the diagram: 1. Frame; 2. Rejection block; 3. Connector; 4. Cylinder 1; 5. Bracket; 6. Cylinder 2; 7. Drive shaft; 8. Power motor 1; 9. Temporary storage cylinder; 10. Driven shaft; 11. Chain conveyor belt; 12. Electrical control box; 13. Opening; 14. Support wheel; 15. Sealing door; 16. L-shaped swing arm; 17. Second spring; 18. Fixing block; 19. Cylinder 3; 20. Limiting block; 21. Ejection block; 22. Electronic scale; 23. L-shaped guide rod; 24. 25. Feeding hopper; 26. Upper ball head seat; 27. Electric push rod; 28. Drive motor three; 29. ​​Movable seat; 30. Lower ball head seat; 31. Mounting frame; 32. First spring; 33. Guide sleeve; 34. Linkage beam; 35. Guide column; 36. Impact component; 37. Abutment block; 38. Transmission rod; 39. Discharge port; 40. Feeding pipe; 41. Material box; 42. Screw; 43. Power motor two; 44. Limiting wheel; 45. Guide rail; 46. Fixing plate; 47. Rotating disk. Detailed Implementation

[0015] The following are specific embodiments of the present invention, which are described in conjunction with the accompanying drawings. However, the present invention is not limited to these embodiments.

[0016] like Figures 1-3 As shown, the feeding device introduced in this product includes a frame 1. A drive shaft 7 is horizontally rotatably mounted at one end of the frame 1. The drive shaft 7 is connected to a power motor 8 that can drive it to rotate. A driven shaft 10 is horizontally rotatably mounted at the other end of the frame 1. A chain conveyor belt 11 is sleeved between the driven shaft 10 and the drive shaft 7. Two guide rails 44 for guiding the material cup are also horizontally mounted on the frame 1, and the guide rails 44 are arranged on the side of the chain conveyor belt 11. A bracket 5 is mounted on one side of the middle of the frame 1. The bracket 5 is connected to the cylinder body of cylinder 4. The piston rod end of cylinder 4 is connected to the cylinder body of cylinder 6. The piston rod end of cylinder 6 is connected to the rejection block 2 through a connector 3. By cooperating with cylinder 4 and cylinder 6, the rejection block 2 can be moved quickly. Both cylinder 4 and cylinder 6 are arranged horizontally. A feeding mechanism is provided on the other side of the middle of the frame 1.

[0017] The feeding mechanism includes a temporary storage cylinder 9, a sealing door 15, a material box 40, and a feeding hopper 24. The temporary storage cylinder 9 is horizontally mounted on a support 5. Two elastic guide plates are installed at the working port of one end of the temporary storage cylinder 9. The sealing door 15 is located at an auxiliary port at one end of the temporary storage cylinder 9 and is connected to a control structure that can drive it to open and close. An electronic scale 22 is installed inside the temporary storage cylinder 9. In this embodiment, the electronic scale 22 is an existing product that can transmit weight to the electrical control box 12 in real time. A limiting block 20 is also installed inside the temporary storage cylinder 9. A cylinder 3 19 is installed on the limiting block 20. The piston of the cylinder 3 19 The rod end is connected to a top-out block 21. The material box 40 is arranged on the side of the temporary storage cylinder 9. The material box 40 is connected to a feeding pipe 39. A screw 41 is horizontally rotatably installed inside the feeding pipe 39. The end of the screw 41 is connected to a power motor 42 that can drive it to rotate. The feeding pipe 39 has a downward-facing discharge port 38. The temporary storage cylinder 9 also has an opening 13. One end of the replenishing hopper 24 is inserted into the opening 13. The other end of the replenishing hopper 24 is located directly below the storage port. The replenishing hopper 24 is also connected to a mounting frame 30 through several first springs 31. The mounting frame 30 is fixed to the side of the temporary storage cylinder 9. The replenishing hopper 24 is arranged at an angle.

[0018] A fixing plate 45 is connected to the mounting frame 30. A guide post 34 is vertically mounted on the fixing plate 45. A guide sleeve 32 is slidably connected to the guide post 34. A linkage beam 33 is installed between the guide sleeves 32. The linkage beam 33 has an impact member 35 that cooperates with the feeding hopper 24. A drive motor 27 is also mounted on the fixing plate 45. The output shaft end of the drive motor 27 is connected to a rotating disk 46. An electric push rod 26 is horizontally mounted on the rotating disk 46. The push rod end of the electric push rod 26 is connected to a movable seat 28. This structure allows for... The electric push rod 26 drives the movable seat 28, adjusting its position and thus changing the impact amplitude of the impactor 35, thereby changing the amount of material falling from the feeding hopper 24. The movable seat 28 is also slidably connected to the rotating disk 46. A lower ball head seat 29 is installed on the movable seat 28, and an upper ball head seat 25 is installed on the linkage beam 33. A transmission rod 37 is provided between the upper ball head seat 25 and the lower ball head seat 29. A stop block 36 is also connected to the lower part of the middle of the feeding hopper 24, and the impactor 35 is in contact with the stop block 36.

[0019] The control structure includes an L-shaped guide rod 23, an L-shaped swing rod 16, and a drive motor 4. The drive motor 4 is installed inside the temporary storage cylinder 9. The output shaft of the drive motor 4 is connected to the middle of the L-shaped swing rod 16. One end of the L-shaped swing rod 16 is connected to one end of the sealing door 15. The other end of the L-shaped swing rod 16 is connected to one end of the second spring 17. The other end of the second spring 17 is connected to the temporary storage cylinder 9 through a fixing block 18. The L-shaped guide rod 23 is installed inside the temporary storage cylinder 9. The other end of the sealing door 15 is also equipped with a support wheel 14 that cooperates with the L-shaped guide rod 23. With this structure, the sealing door 15 can be opened or closed by the drive motor 4. At the same time, the manual removal of the material cup can be achieved after the sealing door 15 is opened.

[0020] The bracket 5 is also equipped with two limiting wheels 43 that cooperate with cylinder 2 6.

[0021] The temporary storage cylinder 9 is also equipped with an electrical control box 12. Cylinder 1 4, Cylinder 2 6, Cylinder 3 19, Power Motor 1 8, Power Motor 2 42, Drive Motor 3 27, Drive Motor 4 and Electronic Scale 22 are all connected to the electrical control box 12 via wiring. This is an existing technology.

[0022] In this invention, after the material in the cup is detected to be insufficient in the previous stage, it is transported to the rejection block 2 by the chain conveyor belt 11. Using the action of cylinder 4 and cylinder 6, the rejection block 2 removes the cup from the chain conveyor belt 11 and pushes it into the temporary storage cylinder 9. The material is replenished into the cup by the different vibration amplitudes of the feeding hopper 24. Subsequently, the ejector block 21 can be driven by cylinder 19 to send the cup with the correct amount of material back to the chain conveyor belt 11. The replenishment is accurate and convenient.

[0023] All of the above components are general standard parts or components known to those skilled in the art. Their structure and principles can be learned by those skilled in the art through technical manuals or conventional experimental methods.

[0024] The specific embodiments described herein are merely illustrative of the spirit of the invention. Those skilled in the art to which this invention pertains may make various modifications or additions to the described specific embodiments or use similar methods to substitute them, without departing from the spirit of the invention or exceeding the scope defined by the appended claims.

Claims

1. A defective product ejection and replenishment device, comprising a frame (1), characterized in that, One end of the frame (1) is horizontally rotatably mounted with a drive shaft (7), which is connected to a power motor (8) that can drive it to rotate. The other end of the frame (1) is horizontally rotatably mounted with a driven shaft (10). A chain conveyor belt (11) is sleeved between the driven shaft (10) and the drive shaft (7). Two guide rails (44) for guiding the material cup are also horizontally mounted on the frame (1), and the guide rails (44) are arranged on the side of the chain conveyor belt (11). A bracket (5) is mounted on one side of the middle part of the frame (1). The bracket (5) and The cylinder body of cylinder one (4) is connected, and the piston rod end of cylinder one (4) is connected to the cylinder body of cylinder two (6). The piston rod end of cylinder two (6) is connected to the removal block (2) through the connector (3). Cylinder one (4) and cylinder two (6) are both arranged horizontally. A feeding mechanism is provided on the other side of the middle of the frame (1). The feeding mechanism includes a temporary storage cylinder (9), a closed door (15), a material box (40), and a feeding hopper (24). The temporary storage cylinder (9) is horizontally installed on the bracket (5). Two feeding hoppers are installed at the working port of one end of the temporary storage cylinder (9). The elastic guide plate, the closed door (15) is set at the auxiliary port at one end of the temporary storage cylinder (9), the closed door (15) is connected to a control structure that can drive it to open and close, an electronic scale (22) is installed inside the temporary storage cylinder (9), a limiting block (20) is also installed inside the temporary storage cylinder (9), a cylinder three (19) is installed on the limiting block (20), the piston rod end of the cylinder three (19) is connected to an ejector block (21), the material box (40) is arranged on the side of the temporary storage cylinder (9), and a feeding pipe (39) is connected to the material box (40). A screw (41) is horizontally rotatably installed inside the tube (39). The end of the screw (41) is connected to a second power motor (42) that can drive it to rotate. The feeding tube (39) has a downward-facing discharge port (38). The temporary storage cylinder (9) also has an opening (13). One end of the feeding hopper (24) is inserted into the opening (13). The other end of the feeding hopper (24) is located directly below the storage port. The feeding hopper (24) is also connected to the mounting frame (30) by several first springs (31). The mounting frame (30) is fixed to the side of the temporary storage cylinder (9).

2. The defective product ejection and replenishment device according to claim 1, characterized in that, The feeding hopper (24) is arranged at an angle.

3. The defective product ejection and replenishment device according to claim 1, characterized in that, A fixing plate (45) is connected to the mounting frame (30). A guide post (34) is vertically mounted on the fixing plate (45). A guide sleeve (32) is slidably connected to the guide post (34). A linkage beam (33) is installed between the guide sleeves (32). The linkage beam (33) has an impact member (35) that cooperates with the feeding hopper (24). A drive motor (27) is also mounted on the fixing plate (45). The output shaft end of the drive motor (27) and A rotating disk (46) is connected to the rotating disk (46), and an electric push rod (26) is horizontally installed on the rotating disk (46). The push rod end of the electric push rod (26) is connected to the movable seat (28). The movable seat (28) is also slidably connected to the rotating disk (46). A lower ball head seat (29) is installed on the movable seat (28). An upper ball head seat (25) is installed on the linkage beam (33). A transmission rod (37) is provided between the upper ball head seat (25) and the lower ball head seat (29).

4. The defective product ejection and replenishment device according to claim 3, characterized in that, The lower part of the feed hopper (24) is also connected to an abutment block (36).

5. A defective product ejection and replenishment device according to claim 3, characterized in that, The control structure includes an L-shaped guide rod (23), an L-shaped swing rod (16), and a drive motor four. The drive motor four is installed inside the temporary storage cylinder (9). The output shaft of the drive motor four is connected to the middle of the L-shaped swing rod (16). One end of the L-shaped swing rod (16) is connected to one end of the closed door (15). The other end of the L-shaped swing rod (16) is connected to one end of the second spring (17). The other end of the second spring (17) is connected to the temporary storage cylinder (9) through a fixing block (18). The L-shaped guide rod (23) is installed inside the temporary storage cylinder (9). The other end of the closed door (15) is also equipped with a support wheel (14) that cooperates with the L-shaped guide rod (23).

6. A defective product ejection and replenishment device according to claim 5, characterized in that, The bracket (5) is also equipped with two limiting wheels (43) that cooperate with cylinder two (6).

7. A defective product ejection and replenishment device according to claim 6, characterized in that, The temporary storage cylinder (9) is also equipped with an electrical control box (12). The cylinder one (4), cylinder two (6), cylinder three (19), power motor one (8), power motor two (42), drive motor three (27), drive motor four and electronic scale (22) are all connected to the electrical control box (12) through the line.

Citation Information

Patent Citations

  • Material inspection disc loading device and control method thereof

    CN111266308A