Cooling and winding device for cable processing and its operation method

CN119079684BActive Publication Date: 2026-09-01SHANGHAI YONGJIN CABLE (GROUP) CO LTD
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Patent Information

Application Number
CN202411246114.4
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-09-05
Publication Date
2026-09-01
Estimated Expiration
2044-09-05

AI Technical Summary

Technical Problem

[0003]在进行线缆的收卷过程中,一般会采用收卷辊的旋转以及配合外部的布线装置来实现收卷过程,此种收卷方式在收卷后会导致收卷辊的表面均匀的布设有线缆,导致整体的收卷辊重量县显著增加,在拆卸收卷辊时,首先需要解除两端的限位后在通过多人协作的方式才能完成拆卸,整体的拆卸出料效率较低

Benefits of technology

[0034]1、本发明通过利用对线缆进行冷却时的压缩空气作为动力,并利用收卷组件和辅助举升组件之间的配合,使其可自动解除收卷辊两端的限位并同步完成对收卷辊的托举过程,整个过程可自动完成,可避免传统装置需多人协作才能进行拆卸并出料的问题,可有效辅助出料,并提高卸料效率。

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Abstract

This invention belongs to the field of cable processing technology and discloses a cooling and winding device for cable processing and its operating method. It includes a base, with base plates fixedly installed on both the left and right sides of the top of the base. Extension guide rails are installed at the rear ends of the base plates, with the bottom ends of the extension guide rails connected to the top of the base. A slot is provided at the top of each base plate, and a movable frame is provided above the base plates. A locking block is fixedly installed at the bottom of each movable frame, and the movable frame is movably engaged with the slot through the locking block. This invention utilizes compressed air used for cooling the cable as power and leverages the cooperation between the winding assembly and the auxiliary lifting assembly to automatically release the limits at both ends of the winding roller and simultaneously complete the lifting process of the winding roller. The entire process is automated, avoiding the problem of traditional devices requiring multiple people to disassemble and unload the cable, effectively assisting in unloading and improving unloading efficiency.
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Description

Technical Field

[0001] This invention belongs to the field of cable processing technology, specifically a cooling and winding device for cable processing and its operating method. Background Technology

[0002] Cooling and winding are two crucial steps in cable processing. Cooling primarily aims to reduce the heat generated during processing, preventing adverse effects on the cable material from high temperatures. Winding, on the other hand, involves coiling the processed cable into a specific shape and size. This facilitates cable storage, transportation, and use. Winding also allows for further arrangement and protection of the cable, preventing damage in subsequent processes. These two processes are typically performed simultaneously.

[0003] During the cable winding process, the winding roller is usually rotated and an external wiring device is used to achieve the winding process. This winding method results in the cable being evenly distributed on the surface of the winding roller after winding, which significantly increases the overall weight of the winding roller. When disassembling the winding roller, it is necessary to first release the limit at both ends and then complete the disassembly by multiple people working together, resulting in low overall disassembly and material discharge efficiency.

[0004] Meanwhile, during the cable cooling process, since the cooling uses flowing fluid, the fluid flow rate is usually high in order to improve cooling efficiency. When these fluids act on the surface of the cable, the high fluidity causes the cable to sway, which causes irregular jumping of the cable. This has a significant impact on the subsequent winding and urgently needs to be improved. Summary of the Invention

[0005] The purpose of this invention is to provide a cooling and winding device for cable processing and its operating method, so as to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, the present invention provides the following technical solution: a cooling and winding device for cable processing, comprising a base, with base plates fixedly installed on both the left and right sides of the top of the base, and extension guide rails installed at the rear ends of the base plates. The bottom ends of the extension guide rails are connected to the top of the base, and slots are provided at the top of the base plates. A movable frame is provided above the base plates, and a locking block is fixedly installed at the bottom of the movable frame. The movable frame is movably engaged with the slot through the locking block. A limiting spring is fixedly installed on one side of the locking block, located inside the slot, and the other end of the limiting spring is connected to the slot. A winding assembly is provided between the two movable frames, and a movable seat is provided between the base and the winding assembly. An auxiliary lifting assembly is fixedly installed at the top of the movable seat, located directly below the winding assembly. The left and right ends of the auxiliary lifting assembly are connected to the two movable frames. A limiting assembly is fixedly installed on the rear side of the top of the movable seat, and a cooling assembly located between the winding assembly and the limiting assembly is movably sleeved at the top of the movable seat.

[0007] Before winding the cable, the uniform cable distributor should be installed at the rear end of the device for uniform cable routing from left to right. After passing the cable through the uniform cable distributor and the limiting component, the cable should pass over the cooling component and be fixed between it and the winding component to ensure that the winding component can wind the cable normally. At the same time, the external high-pressure air pump should be connected to the cooling component to ensure the supply of compressed air.

[0008] At the same time, in the initial state, no air is input into the cooling component, and the movable seat is at the lowest point. At this time, the auxiliary lifting component is in the initial state, that is, the auxiliary lifting component is at the lowest point, and the distance between the two movable frames is at the minimum value. At the same time, the limiting component is also in the initial state, that is, the limiting component can limit the cable in the middle and make slight contact with the cable to complete the limiting process of the cable.

[0009] As a further technical solution of the present invention, the winding assembly includes a winding roller, and both ends of the winding roller are movably sleeved with limit plates. The side of the limit plate away from the winding roller is fixedly installed with an installation shaft, and the limit plate is movably connected to two movable frames through the installation shaft.

[0010] As a further technical solution of the present invention, an extension seat is installed at one end of the base plate on one side, a motor is installed at the top of the extension seat, a reducer is installed at the top of the extension seat, the output end of the motor is connected to the input end of the reducer, and the output end of the reducer is connected to the mounting shaft on one side.

[0011] In the initial state, the two limiting discs are sleeved with the left and right ends of the take-up roller. That is, when the limiting discs rotate, they can drive the take-up roller to rotate, and the mounting shaft can rotate relative to the movable frame. At the same time, the left and right displacement of the movable frame can drive the left and right displacement of the limiting discs.

[0012] When winding the cable, the power can be transmitted to the reducer by turning on the motor. After the reducer slows down, it can drive the mounting shaft on one side to rotate. At this time, the two limit plates rotate and drive the winding roller in the middle to rotate, winding the cable. With the help of the external uniform cable distributor, the cable can be evenly distributed on the outer side of the winding roller.

[0013] As a further technical solution of the present invention, the cooling assembly includes a three-way valve, the bottom end of which is connected to the top end of the base, the front end of which is connected to an external high-pressure air pump, the top end of which is fixedly connected to an air storage pipe, and the rear end of which is fixedly connected to a cooling spray pipe. The end of the cooling spray pipe away from the three-way valve passes through the top end of the movable seat and is located between the winding assembly and the limiting assembly.

[0014] During the cable winding process, an external high-pressure air pump can be turned on to input high-pressure gas into the three-way valve. At this time, the valve at the top of the three-way valve should be kept closed, while the valve at the rear should be kept open. The high-pressure gas can then be discharged through the cooling nozzle and come into contact with the bottom of the cable. The flowing air will carry away the heat from the surface of the cable, completing the cooling process.

[0015] By utilizing externally input high-pressure gas to rapidly discharge the cable, the flowing air can quickly cool the cable surface. The entire cooling process can be completed quickly, avoiding the problem of the cable surface being contaminated with coolant, which affects subsequent winding, when using coolant for cooling in the traditional way. Furthermore, there is no need to set up coolant circulation and cooling devices, the overall structure is relatively simple, and the cooling efficiency is significantly improved and the cooling cost is reduced.

[0016] As a further technical solution of the present invention, a piston plate is movably sleeved inside the gas storage tube, and a piston rod is fixedly connected to the top of the piston plate. The top of the piston rod passes through the top of the gas storage tube and is connected to the bottom of the movable seat. A limit spring is movably sleeved on the outer side of the piston rod, and the upper and lower ends of the limit spring are connected to the top of the inner cavity of the gas storage tube and the top of the piston plate.

[0017] As a further technical solution of the present invention, the two base plates are fixedly connected to longitudinal guide rails at their relatively close ends, and longitudinal guide blocks are installed on the left and right sides of the front end of the movable seat. The movable seat is movably engaged with the longitudinal guide rails through the longitudinal guide blocks.

[0018] As a further technical solution of the present invention, the auxiliary lifting assembly includes a first fixed seat, which is connected to the left and right sides of the top of the movable seat. The end of the first fixed seat away from the movable seat is movably connected to a support rod through a pivot. The end of the support rod away from the first fixed seat is movably connected to a second fixed seat through a pivot. The other end of the second fixed seat is connected to the inner side of the movable frame. Brackets are installed on the left and right sides of the top of the movable seat.

[0019] In the initial state, when the movable seat is at its lowest point, the distance between the two second fixed seats is at its minimum, that is, the distance between the two movable frames is at its minimum, and the bracket is at its lowest point. At this time, the device is in the winding state.

[0020] When the cable winding is completed and unloading is required, the valve at the top of the three-way valve can be opened and the valve at the rear of the three-way valve can be closed. At this time, compressed air can enter the air storage pipe and push the piston plate to move upward. At this time, the limit spring is compressed and drives the piston rod to move upward, and drives the movable seat to move upward. When the movable seat moves upward, it can simultaneously drive the first fixed seat to move upward. At this time, the support rod deflects to the outward side and applies a thrust to the two second fixed seats. At this time, the two movable frames can move away from each other and drive the two mounting shafts to move away from each other, releasing the jamming between them and the winding roller.

[0021] At the same time, the upward movement of the movable seat can drive the bracket to move upward, which can lift the bottom end of the take-up roller, lift the take-up roller with the cable wound on it upward, and complete the unloading process.

[0022] By using compressed air for cooling the cable as power and cooperating with the winding assembly and auxiliary lifting assembly, the device can automatically release the limits at both ends of the winding roller and simultaneously complete the lifting process of the winding roller. The entire process can be completed automatically, avoiding the problem of traditional devices requiring multiple people to work together to disassemble and unload the material. It can effectively assist in unloading and improve unloading efficiency.

[0023] As a further technical solution of the present invention, the limiting component includes a third fixed seat, the bottom end of the third fixed seat is connected to the rear end of the movable seat, the end of the third fixed seat away from the movable seat is movably connected to a connecting rod through a rotating shaft, and the end of the connecting rod away from the third fixed seat is movably connected to a fourth fixed seat through a rotating shaft.

[0024] As a further technical solution of the present invention, the top of each of the fourth fixed seats is equipped with a limiting clamping ring, and the two ends of the limiting clamping rings that are relatively far apart are each equipped with a transverse guide frame, and the transverse guide frame is movably engaged with the extension guide rail.

[0025] In the initial state, when the cable is in the wound state, since no air is introduced into the air storage pipe, the movable seat is at the lowest point. At this time, under the action of the connecting rod, the two transverse guide frames can be driven to move closer to each other. At this time, the two limit clamps also move closer to each other, which can limit the cable in the middle to make contact, complete the limit and guide process, and prevent the cable from jumping.

[0026] Meanwhile, when the device is in the unloading state, due to the upward displacement of the movable seat, the two connecting rods can be driven to deflect outwards. Under the guidance of the transverse guide frame and the extended guide rail, the two limit clamps are driven to move away from each other. At this time, the limiting contact process of the cable can be automatically released, avoiding any impact on the unloading.

[0027] By automatically limiting the contact of the cable through the mutual approach of two limiting clamps in the initial state, the jumping phenomenon of the cable during uniform wiring and cooling is reduced, and the winding effect is improved. At the same time, the limiting can be automatically released when the device is unloading, and the whole process can be completed automatically, which improves the winding quality and the degree of automation.

[0028] The operating method of the cooling and winding device for cable processing includes the following steps:

[0029] S1: Before winding the cable, the cable must be passed through the external uniform wiring device and then through the limiting component to fix it on the outer side of the take-up roller. The front end of the three-way valve is connected to the external high-pressure air pump, and the external high-pressure air pump is turned on to input high-pressure gas into the interior of the three-way valve and out through the cooling nozzle to cool the cable above.

[0030] S2: In the initial state, the movable seat is at the lowest point. At this time, the distance between the two limit clamps is the minimum value. The cable is limited by the two limit clamps to prevent the cable from jumping. At the same time, the motor is turned on and the reducer drives the winding roller to rotate to wind up the cable and complete the cooling and winding process.

[0031] S3: After winding is completed, open the valve at the top of the three-way valve and close the valve at the rear end. At this time, high-pressure air can enter the air storage pipe and push the piston rod to move upward. At this time, the movable seat moves upward, the two support rods deflect and apply a thrust to the two movable frames. At this time, the two movable frames move away from each other and simultaneously drive the two limit plates to move away from each other to release the limit at both ends of the winding roller.

[0032] S4: When the movable seat moves upward and the limit switches at both ends of the take-up roller are released, the bracket rises accordingly and lifts the take-up roller with the cable wound on it, completing the unloading process after the cable is wound.

[0033] The beneficial effects of this invention are as follows:

[0034] 1. This invention utilizes compressed air used for cooling cables as power, and through the cooperation between the winding assembly and the auxiliary lifting assembly, it can automatically release the limits at both ends of the winding roller and simultaneously complete the lifting process of the winding roller. The entire process can be completed automatically, avoiding the problem that traditional devices require multiple people to work together to disassemble and unload materials. It can effectively assist in unloading and improve unloading efficiency.

[0035] 2. This invention achieves automatic limiting contact of the cable by bringing two limiting clamps closer together in the initial state, thereby reducing the jumping phenomenon that occurs during uniform cable laying and cooling, improving the winding effect. At the same time, the limiting can be automatically released when the device is unloading, and the whole process can be completed automatically, improving the winding quality and the degree of automation.

[0036] 3. This invention utilizes externally input high-pressure gas to rapidly discharge the cable while simultaneously using flowing air to quickly cool the cable surface. The entire cooling process can be completed quickly, avoiding the problem of the cable surface being contaminated with coolant and affecting subsequent winding when using coolant in the traditional method. Furthermore, there is no need to set up coolant circulation and cooling devices, resulting in a simpler overall structure, significantly improving cooling efficiency and reducing cooling costs. Attached Figure Description

[0037] Figure 1 This is a front view of the overall structure of the present invention;

[0038] Figure 2 This is a schematic diagram of the back of the overall structure of the present invention;

[0039] Figure 3 This is a separate cross-sectional schematic diagram of the cooling component structure of the present invention;

[0040] Figure 4 This is an exploded view of the extended guide rail, transverse guide frame, and limiting component structure of the present invention;

[0041] Figure 5 This is a separate schematic diagram of the limiting component structure of the present invention;

[0042] Figure 6 This is an exploded view of the winding assembly, base plate, and movable frame structure of the present invention;

[0043] Figure 7 This is an exploded view of the structure of the base plate, movable seat, and auxiliary lifting assembly of the present invention;

[0044] Figure 8 This is a schematic diagram showing the cooperation of the movable frame, movable seat, and auxiliary lifting component structure of the present invention.

[0045] In the diagram: 1. Base; 2. Base plate; 3. Movable frame; 4. Extension guide rail; 5. Longitudinal guide rail; 6. Rewinding assembly; 601. Rewinding roller; 602. Limiting plate; 603. Mounting shaft; 604. Extension seat; 605. Motor; 606. Reducer; 7. Cooling assembly; 701. Three-way valve; 702. Air storage pipe; 703. Piston plate; 704. Piston rod; 705. Limiting spring; 706. Cooling nozzle; 8. Movable seat; 9. Longitudinal guide block; 10. Auxiliary lifting assembly; 101. First fixed seat; 102. Second fixed seat; 103. Support rod; 104. Bracket; 11. Transverse guide frame; 12. Limiting assembly; 121. Third fixed seat; 122. Fourth fixed seat; 123. Connecting rod; 124. Limiting clamp; 13. Slot; 14. Locking block; 15. Limiting spring. Detailed Implementation

[0046] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0047] like Figures 1 to 8 As shown in the embodiment of the present invention, the cooling and winding device for cable processing includes a base 1. A base plate 2 is fixedly installed on both the left and right sides of the top of the base 1. An extension guide rail 4 is installed at the rear end of each base plate 2. The bottom end of the extension guide rail 4 is connected to the top of the base 1. A slot 13 is provided at the top of each base plate 2. A movable frame 3 is provided above the base plate 2. A locking block 14 is fixedly installed at the bottom of each movable frame 3. The movable frame 3 is movably engaged with the slot 13 via the locking block 14. A limiting device located inside the slot 13 is fixedly installed on one side of the locking block 14. The other end of the limiting spring 15 is connected to the slot 13. A winding assembly 6 is provided between the two movable frames 3. A movable seat 8 is provided between the base 1 and the winding assembly 6. An auxiliary lifting assembly 10 located directly below the winding assembly 6 is fixedly installed on the top of the movable seat 8. The left and right ends of the auxiliary lifting assembly 10 are connected to the two movable frames 3. A limiting assembly 12 is fixedly installed on the rear side of the top of the movable seat 8. A cooling assembly 7 located between the winding assembly 6 and the limiting assembly 12 is movably sleeved on the top of the movable seat 8.

[0048] Before winding the cable, the uniform cable distributor needs to be installed at the rear end of the device for uniform cable routing from left to right. After the cable passes through the uniform cable distributor and the limiting component 12, it passes over the cooling component 7 and is fixed between it and the winding component 6 to ensure that the winding component 6 can wind the cable normally. At the same time, the external high-pressure air pump needs to be connected to the cooling component 7 to ensure the supply of compressed air.

[0049] At the same time, in the initial state, no air is input into the cooling component 7, and the movable seat 8 is at the lowest point. At this time, the auxiliary lifting component 10 is in the initial state, that is, the auxiliary lifting component 10 is at the lowest point. At the same time, the distance between the two movable frames 3 is at the minimum value. At the same time, the limiting component 12 is also in the initial state, that is, the limiting component 12 can limit the cable in the middle and make slight contact with the cable to complete the limiting process of the cable.

[0050] like Figure 1 and Figure 2 as well as Figure 6 As shown, the winding assembly 6 includes a winding roller 601. Both ends of the winding roller 601 are movably fitted with limit plates 602. On the side of the limit plates 602 away from the winding roller 601, mounting shafts 603 are fixedly installed. The limit plates 602 are movably connected to two movable frames 3 through the mounting shafts 603. An extension seat 604 is installed at one end of the bottom plate 2 on one side. A motor 605 is installed at the top of the extension seat 604. A reducer 606 is installed at the top of the extension seat 604. The output end of the motor 605 is connected to the input end of the reducer 606. The output end of the reducer 606 is connected to the mounting shaft 603 on one side.

[0051] In the initial state, the two limiting discs 602 are sleeved with the left and right ends of the take-up roller 601. That is, when the limiting discs 602 rotate, they can drive the take-up roller 601 to rotate, and the mounting shaft 603 can rotate relative to the movable frame 3. At the same time, the left and right displacement of the movable frame 3 can drive the limiting discs 602 to move left and right.

[0052] When winding the cable, the power can be transmitted to the reducer 606 by turning on the motor 605. After the reducer 606 reduces the speed, it can drive the mounting shaft 603 on one side to rotate. At this time, the two limit plates 602 rotate and drive the winding roller 601 in the middle to rotate, winding the cable. With the help of the external uniform cable distributor, the cable can be evenly distributed on the outer side of the winding roller 601.

[0053] like Figure 2 and Figure 3 As shown, the cooling assembly 7 includes a three-way valve 701. The bottom end of the three-way valve 701 is connected to the top end of the base 1. The front end of the three-way valve 701 is connected to an external high-pressure air pump. The top end of the three-way valve 701 is fixedly connected to an air storage pipe 702. The rear end of the three-way valve 701 is fixedly connected to a cooling nozzle 706. The end of the cooling nozzle 706 away from the three-way valve 701 passes through the top end of the movable seat 8 and is located between the winding assembly 6 and the limiting assembly 12.

[0054] During the cable winding process, an external high-pressure air pump can be turned on to input high-pressure gas into the three-way valve 701. At this time, the valve at the top of the three-way valve 701 should be closed, while the valve at the rear should be open. The high-pressure gas can then be discharged through the cooling nozzle 706 and come into contact with the bottom of the cable. The flowing air will carry away the heat from the surface of the cable, completing the cooling process.

[0055] By utilizing externally input high-pressure gas to rapidly discharge the cable, the flowing air can quickly cool the cable surface. The entire cooling process can be completed quickly, avoiding the problem of the cable surface being contaminated with coolant, which affects subsequent winding, when using coolant for cooling in the traditional way. Furthermore, there is no need to set up coolant circulation and cooling devices, the overall structure is relatively simple, and the cooling efficiency is significantly improved and the cooling cost is reduced.

[0056] like Figure 2 and Figure 3 as well as Figure 7 and Figure 8 As shown, a piston plate 703 is movably sleeved inside the gas storage pipe 702. A piston rod 704 is fixedly connected to the top of the piston plate 703. The top of the piston rod 704 passes through the top of the gas storage pipe 702 and is connected to the bottom of the movable seat 8. A limit spring 705 is movably sleeved on the outer side of the piston rod 704. The upper and lower ends of the limit spring 705 are connected to the top of the inner cavity of the gas storage pipe 702 and the top of the piston plate 703. Longitudinal guide rails 5 are fixedly connected to the relatively close ends of the two base plates 2. Longitudinal guide blocks 9 are installed on the left and right sides of the front end of the movable seat 8. The movable seat 8 is movably engaged with the longitudinal guide rail 5 via the longitudinal guide block 9. The auxiliary lifting assembly 10 includes a first fixed seat 101, which is connected to the left and right sides of the top of the movable seat 8. The end of the first fixed seat 101 away from the movable seat 8 is movably connected to a support rod 103 via a pivot. The end of the support rod 103 away from the first fixed seat 101 is movably connected to a second fixed seat 102 via a pivot. The other end of the second fixed seat 102 is connected to the inner side of the movable frame 3. Brackets 104 are installed on the left and right sides of the top of the movable seat 8.

[0057] In the initial state, when the movable seat 8 is at its lowest point, the distance between the two second fixed seats 102 is at its minimum, that is, the distance between the two movable frames 3 is at its minimum, and the bracket 104 is at its lowest point. At this time, the device is in the winding state.

[0058] Example: When the cable winding is completed and unloading is required, the valve at the top of the three-way valve 701 can be opened and the valve at the rear of the three-way valve 701 can be closed. At this time, compressed air can enter the air storage pipe 702 and push the piston plate 703 to move upward. At this time, the limit spring 705 is compressed and drives the piston rod 704 to move upward, and drives the movable seat 8 to move upward. When the movable seat 8 moves upward, it can simultaneously drive the first fixed seat 101 to move upward. At this time, the support rod 103 deflects to the outward side and applies a thrust to the two second fixed seats 102. At this time, the two movable frames 3 can move away from each other and drive the two mounting shafts 603 to move away from each other, releasing the jamming between them and the winding roller 601.

[0059] At the same time, the upward movement of the movable seat 8 can drive the bracket 104 to move upward, which can lift the bottom end of the take-up roller 601, lift the take-up roller 601 with the cable wound on it upward, and complete the unloading process.

[0060] By using compressed air for cooling the cable as power and by cooperating with the winding assembly 6 and the auxiliary lifting assembly 10, the limit at both ends of the winding roller 601 can be automatically released and the lifting process of the winding roller 601 can be completed simultaneously. The whole process can be completed automatically, which can avoid the problem that traditional devices require multiple people to work together to disassemble and unload materials. It can effectively assist in unloading and improve unloading efficiency.

[0061] like Figure 2 and Figure 4 as well as Figure 5 As shown, the limiting component 12 includes a third fixed seat 121. The bottom end of the third fixed seat 121 is connected to the rear end of the movable seat 8. The end of the third fixed seat 121 away from the movable seat 8 is movably connected to a connecting rod 123 via a rotating shaft. The end of the connecting rod 123 away from the third fixed seat 121 is movably connected to a fourth fixed seat 122 via a rotating shaft. The top end of the fourth fixed seat 122 is equipped with a limiting clamping ring 124. The ends of the two limiting clamping rings 124 that are relatively far apart are each equipped with a transverse guide frame 11. The transverse guide frame 11 is movably engaged with the extension guide rail 4.

[0062] Example: In the initial state, when the cable is in the winding state, since no air is input into the air storage pipe 702, the movable seat 8 is at the lowest point. At this time, under the action of the connecting rod 123, the two transverse guide frames 11 can be driven to move closer to each other. At this time, the two limiting clamps 124 also move closer to each other, which can limit the cable in the middle to make contact, complete the limiting and guiding process, and prevent the cable from jumping.

[0063] Meanwhile, when the device is in the unloading state, due to the upward displacement of the movable seat 8, the two connecting rods 123 can be driven to deflect outwards, and under the guidance of the transverse guide frame 11 and the extended guide rail 4, the two limiting clamps 124 can be driven to move away from each other. At this time, the limiting contact process of the cable can be automatically released, so as to avoid affecting the unloading.

[0064] By automatically limiting the contact of the cable through the mutual approach of two limiting clamps 124 in the initial state, the jumping phenomenon of the cable during uniform wiring and cooling is reduced, and the winding effect is improved. At the same time, the limiting can be automatically released when the device is unloading, and the whole process can be completed automatically, which improves the winding quality and the degree of automation.

[0065] The operating method of the cooling and winding device for cable processing includes the following steps:

[0066] S1: Before winding the cable, the cable needs to be passed through the external uniform wiring device and then through the limiting component 12 and fixed on the outer side of the take-up roller 601. The front end of the three-way valve 701 is connected to the external high-pressure air pump, and the external high-pressure air pump is turned on to input high-pressure gas into the interior of the three-way valve 701 and out through the cooling nozzle 706 to cool the cable above.

[0067] S2: In the initial state, the movable seat 8 is at the lowest point. At this time, the distance between the two limit clamps 124 is the minimum value. The cable is limited by the two limit clamps 124 to prevent the cable from jumping. At the same time, the motor 605 is turned on and the reducer 606 drives the winding roller 601 to rotate, winding the cable and completing the cooling and winding process.

[0068] S3: After winding is completed, the valve at the top of the three-way valve 701 can be opened and the valve at the rear can be closed. At this time, high-pressure air can enter the interior of the air storage pipe 702 and push the piston rod 704 to move upward. At this time, the movable seat 8 moves upward, the two support rods 103 deflect and apply a thrust to the two movable frames 3. At this time, the two movable frames 3 move away from each other and simultaneously drive the two limit plates 602 to move away from each other and release the limit at both ends of the winding roller 601.

[0069] S4: When the movable seat 8 moves upward and the limit at both ends of the take-up roller 601 is released, the bracket 104 rises accordingly and lifts the take-up roller 601 with the cable wound on it, completing the unloading process after the cable is wound.

[0070] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A cooling and winding device for cable processing, comprising a base (1), characterized in that: A base plate (2) is fixedly installed on both the left and right sides of the top of the base (1). An extension guide rail (4) is installed at the rear end of the base plate (2). The bottom end of the extension guide rail (4) is connected to the top of the base (1). A slot (13) is opened at the top of the base plate (2). A movable frame (3) is provided above the base plate (2). A locking block (14) is fixedly installed at the bottom end of the movable frame (3). The movable frame (3) is movably engaged with the slot (13) through the locking block (14). A limiting spring (15) located inside the slot (13) is fixedly installed on one side of the locking block (14). The limiting spring (15) 5) The other end is connected to the slot (13). A winding assembly (6) is provided between the two movable frames (3). A movable seat (8) is provided between the base (1) and the winding assembly (6). An auxiliary lifting assembly (10) located directly below the winding assembly (6) is fixedly installed on the top of the movable seat (8). The left and right ends of the auxiliary lifting assembly (10) are connected to the two movable frames (3). A limiting assembly (12) is fixedly installed on the rear side of the top of the movable seat (8). A cooling assembly (7) located between the winding assembly (6) and the limiting assembly (12) is movably sleeved on the top of the movable seat (8). The cooling assembly (7) includes a three-way valve (701), the bottom end of which is connected to the top end of the base (1), the front end of which is connected to an external high-pressure air pump, the top end of which is fixedly connected to an air storage pipe (702), and the rear end of which is fixedly connected to a cooling nozzle (706). The end of the cooling nozzle (706) away from the three-way valve (701) passes through the top end of the movable seat (8) and is located between the winding assembly (6) and the limiting assembly (12). A piston plate (703) is movably sleeved inside the gas storage pipe (702). A piston rod (704) is fixedly connected to the top of the piston plate (703). The top of the piston rod (704) passes through the top of the gas storage pipe (702) and is connected to the bottom of the movable seat (8). A limit spring (705) is movably sleeved on the outer side of the piston rod (704). The upper and lower ends of the limit spring (705) are connected to the top of the inner cavity of the gas storage pipe (702) and the top of the piston plate (703). The auxiliary lifting assembly (10) includes a first fixed seat (101), which is connected to the left and right sides of the top of the movable seat (8). The end of the first fixed seat (101) away from the movable seat (8) is movably connected to a support rod (103) via a pivot. The end of the support rod (103) away from the first fixed seat (101) is movably connected to a second fixed seat (102) via a pivot. The other end of the second fixed seat (102) is connected to the inner side of the movable frame (3). Brackets (104) are installed on the left and right sides of the top of the movable seat (8). The limiting component (12) includes a third fixed seat (121), the bottom end of which is connected to the rear end of the movable seat (8). The end of the third fixed seat (121) away from the movable seat (8) is movably connected to a connecting rod (123) via a rotating shaft. The end of the connecting rod (123) away from the third fixed seat (121) is movably connected to a fourth fixed seat (122) via a rotating shaft. The top of each of the fourth fixed bases (122) is equipped with a limiting clamp (124), and a transverse guide frame (11) is installed at the two ends of the limiting clamps (124) that are relatively far apart. The transverse guide frame (11) is movably engaged with the extension guide rail (4).

2. The cooling and winding device for cable processing according to claim 1, characterized in that: The winding assembly (6) includes a winding roller (601), and both ends of the winding roller (601) are movably fitted with a limiting plate (602). The side of the limiting plate (602) away from the winding roller (601) is fixedly installed with an installation shaft (603). The limiting plate (602) is movably connected to two movable frames (3) through the installation shaft (603).

3. The cooling and winding device for cable processing according to claim 2, characterized in that: An extension seat (604) is installed at one end of the base plate (2) on one side. A motor (605) is installed at the top of the extension seat (604). A reducer (606) is installed at the top of the extension seat (604). The output end of the motor (605) is connected to the input end of the reducer (606). The output end of the reducer (606) is connected to the mounting shaft (603) on one side.

4. The cooling and winding device for cable processing according to claim 1, characterized in that: Both base plates (2) are fixedly connected to longitudinal guide rails (5) at their relatively close ends. Longitudinal guide blocks (9) are installed on the left and right sides of the front end of the movable seat (8). The movable seat (8) is movably engaged with the longitudinal guide rails (5) through the longitudinal guide blocks (9).

5. The operating method of the cooling and winding device for cable processing according to claim 3, characterized in that: Includes the following steps: S1: Before winding the cable, the cable must be passed through the external uniform wiring device and then through the limiting component (12) and fixed on the outer side of the take-up roller (601). The front end of the three-way valve (701) is connected to the external high-pressure air pump, and the external high-pressure air pump is turned on to input high-pressure gas into the interior of the three-way valve (701) and out through the cooling nozzle (706) to cool the cable above. S2: In the initial state, the movable seat (8) is at the lowest point. At this time, the distance between the two limiting clamps (124) is the minimum value. The cable is limited by the two limiting clamps (124) to prevent the cable from jumping. At the same time, the motor (605) is turned on and the winding roller (601) is driven to rotate through the reducer (606) to wind up the cable and complete the cooling and winding process. S3: After the winding is completed, the valve at the top of the three-way valve (701) can be opened and the valve at the rear end can be closed. At this time, high-pressure air can enter the interior of the air storage pipe (702) and push the piston rod (704) to move upward. At this time, the movable seat (8) moves upward accordingly, and the two support rods (103) deflect and apply a thrust to the two movable frames (3). At this time, the two movable frames (3) move away from each other and simultaneously drive the two limit plates (602) to move away from each other to release the limit at both ends of the winding roller (601). S4: When the movable seat (8) moves upward and the limit at both ends of the take-up roller (601) is released, the bracket (104) rises accordingly and lifts the take-up roller (601) with the cable wound on it, thus completing the unloading process after the cable is wound.

Citation Information

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