A marine cable winding machine with automatic conducting function
By designing a marine cable winding machine for automatic conductors, using hydraulic cylinders, solenoid coils and curved plates to automatically wind and fix the cables, solving the problems of low cable winding efficiency and easy water absorption in the existing technology, and improving the service life and storage efficiency of the cables.
Patent Information
- Application Number
- CN202411299399.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-18
- Publication Date
- 2025-04-01
- Estimated Expiration
- 2044-09-18
AI Technical Summary
Existing ship cable winding devices require manual winding of cables, which are inefficient and are prone to absorb water and impurities when used in water, damaging the cables and devices.
A marine cable winding machine for automatic conductors is designed, including a winding body and a conductor. The rotating column is lifted and rotated by a hydraulic cylinder, and combined with the cooperation of the electromagnetic coil and the arc plate, the cable is automatically winded and fixed. At the same time, by combining the conveying ball and the water spray port, the sea water in the cable is cleaned, and through the cooperation of the extrusion roller and the stretching spring, the cable is ensured to dry and evenly wind.
The automatic winding and fixing of cables is achieved, the efficiency of cable winding is improved, the time for cables is shortened, the cables are wound is avoided, the cables are absorbed and rotten, the service life of the cables is extended, and the cables are evenly distributed and stored.
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Figure CN119079717B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of cable winding machines, in particular to a ship-used cable winding machine with an automatic conducting wire function. Background Art
[0002] Most of the cable winding devices are placed on the deck. The ship cable winding device realizes the reeling and retracting of the cable by rotating the cable drum with a motor. The cables are divided into metal cables and cables made of fiber materials. In the current existing technology, most of the existing ship cable columns need to be manually wound and fixed, and it is difficult to automatically wind and fix the ship cables, which makes the ship cable columns more troublesome to use, time-consuming and labor-intensive. In addition, the cable will absorb moisture and certain impurities when passing through the water, which may cause certain damage to the cable and the cable winding device. Summary of the invention
[0003] The object of the present invention is to provide a marine cable winding machine with an automatic wire function to solve the problems raised in the prior art.
[0004] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a ship cable winding machine with automatic wire function, comprising: a winding body and a wire body, the wire body is located in front of the winding body, the winding body is composed of a lifting chamber and a rotating column, the wire body is composed of a fixed groove and a moving body, the rotating column is slidably connected to the lifting chamber, and the moving body is slidably connected to the fixed groove.
[0005] The staff passes the cable through the moving body and then fixes one end of the cable on the rotating column. Then the controller controls the winding body to lift, so that the rotating column extends from the lifting chamber, and then the rotating column rotates after leaving the lifting chamber. The rotating column winds the cable when it rotates, thereby realizing the winding of the cable. During the winding process of the cable, the cable passes through the moving body. When the cable moves, the moving body reciprocates vertically along the axis of the fixed groove, so that the moving body drives the cable to move vertically, and then the cable is wound around the rotating column in an orderly manner, avoiding the problem of misplaced winding of the cable, thereby improving the efficiency of cable winding and shortening the cable winding time.
[0006] Preferably, a hydraulic cylinder is provided in the lifting chamber, a push rod of the hydraulic cylinder is connected to the rotating column, and a limiting groove is provided on one side of the lifting chamber close to the rotating column.
[0007] Preferably, the rotating column is composed of a limiting plate, a center column and a rotating body, the limiting plate is slidably connected to the limiting groove, the rotating body is arranged outside the center column, and the rotating body is rotatably connected to the center column.
[0008] Preferably, a plurality of movable grooves are provided in the rotating body, and the plurality of movable grooves are arranged around the axis of the rotating body. A movable plate is provided in the movable groove, and an arc plate is provided on the side of the movable plate away from the rotating body. A push cylinder is provided in the rotating body, and a push rod of the push cylinder is connected to the movable plate, and the movable plate is slidably connected to the movable groove.
[0009] Preferably, an electromagnetic coil is arranged in the central column, and magnetic conductors are arranged inside the plurality of arc-shaped plates.
[0010] Preferably, a slider is provided on the side of the moving body close to the fixed groove, a No. 1 motor is provided in the slider, a transmission wheel is provided on the driving shaft of the No. 1 motor, the transmission wheel is in contact with the side wall of the fixed groove, a conveying cavity is provided at the center of the moving body, and a plurality of conveying balls are provided on the side of the conveying cavity away from the rotating column.
[0011] Preferably, two squeezing rollers are symmetrically arranged on one side of the conveying chamber away from the conveying ball, the squeezing rollers are connected to the moving body through a rotating arm, a tension spring is arranged between the two rotating arms symmetrical along the horizontal plane, and the distance between the two squeezing rollers is smaller than the distance between the two conveying balls.
[0012] Preferably, a plurality of water spraying ports are arranged in the conveying chamber, a water storage chamber is arranged at the bottom of the fixed groove, a water pump is arranged in the water storage chamber, and the water pump is connected to the water spraying ports through a pipeline.
[0013] When the cable needs to be reeled in, the controller first controls the hydraulic cylinder to start, and the push rod of the hydraulic cylinder then pushes the rotating column to lift, and the rotating column moves to the side away from the lifting chamber, so that the limit plate is disengaged from the limit groove, so that the rotating column loses the obstruction of the limit groove, and then the controller controls the electromagnetic coil in the center column to energize, and because the arc plate is provided with a magnetic conductor, the electromagnetic coil generates magnetic force, and drives the arc plate to generate a rotational force, and when the arc plate rotates, it drives the limit plate and the rotating body to rotate, and then the rotating column reels and winds the cable;
[0014] While the cable is being wound, the controller controls the No. 1 motor in the moving body to start, and the driving shaft of the No. 1 motor drives the transmission wheel to rotate, and the transmission wheel is in frictional contact with the side wall of the fixed groove, and then the transmission wheel drives the moving body to move along the axis of the fixed groove, and the moving body moves back and forth. During the movement of the moving body, the cable is driven to move in a vertical direction, so that during the process of winding and winding the cable, the cable is wound around the axis of the rotating column in an orderly manner, thereby improving the winding and winding efficiency of the cable;
[0015] During the transportation of the cable in the moving body, the cable first encounters the conveying balls, and several conveying balls contact the surface of the cable. The conveying balls squeeze the surface of the cable, so that the seawater contained in the cable is squeezed out, and the squeezed cable moves to the conveying cavity. During the movement, the controller controls the water pump in the water storage cavity to start, and the water pump extracts the clean water in the water storage cavity and transports it to the water spraying port through the pipeline, and sprays clean water to the cable through several water spraying ports, so that the clean water fully penetrates into the cable, and the residual seawater in the cable is washed clean, thereby avoiding the seawater remaining in the cable, which causes the cable to be corroded by the seawater, thereby shortening the service life of the cable;
[0016] The cleaned cable moves to the side close to the squeezing roller. Since the distance between the two squeezing rollers is smaller than the distance between the two conveying balls, and a tension spring is arranged between the two rotating arms symmetrical along the horizontal plane, the two squeezing rollers interact with each other to squeeze the clean water in the cable, so that most of the clean water is separated from the cable. As the cleaned cable is continuously wound around the rotating column, the electromagnetic coil drives the rotating body to rotate, that is, the heat generated by the electromagnetic coil being energized is transferred from the inside of the rotating body to the edge of the rotating body, and then the heat heats the wound and reeled cable, dries the clean water remaining in the cable, and avoids the accumulation of water in the cable to cause rot;
[0017] After a period of winding, the interface of the cable away from the rotating column is fixed by the moving body, and the remaining cable is wound on the rotating column. At this time, the controller controls the hydraulic cylinder in the lifting chamber to reset, and then the push rod in the hydraulic cylinder drives the rotating column to descend, and the limit plate moves to the side close to the limit groove, and finally the limit plate shrinks into the limit groove. When the rotating column descends, the rotating column drives the cable to descend, so that part of the cable contacts the surface of the limit groove, and then the rotating column and the limit groove cooperate with each other to squeeze and fix the wound cable. After the cable is squeezed, the gap between the cables is squeezed and reduced, thereby increasing the contact area between the cables, and then the friction between the cables is also increased, avoiding the cable loosening and causing the winding body to be damaged, and through squeezing, the water in the cable on the side away from the rotating body seeps out under the action of the squeezing force, further improving the dryness of the cable;
[0018] The push cylinder is started by the controller so that the push rod of the push cylinder pushes the moving plate to move, and the moving plate moves along the moving groove to the side away from the center column. When the moving plate moves, it drives the arc plate to move, and the distance between the arc plate and the center column is changed by the push cylinder, thereby changing the diameter of the rotating body. When the cable is too long, the distance between the arc plate and the center column is the smallest, and then the rotating column can realize winding of the longer cable. When the cable is too short, the distance between the arc plate and the center column is the largest, and then the rotating column can realize winding of the shorter cable. By changing the diameter of the rotating body, the number of outermost circles of cables of different lengths are finally wound the same, ensuring uniform distribution between the cables, avoiding uneven accumulation of cables due to uneven winding, reducing cable wear and unnecessary pressure concentration, and facilitating cable storage and maintenance.
[0019] Compared with the prior art, the present invention has the following beneficial effects:
[0020] 1. After a period of winding, the interface of the cable away from the rotating column is fixed by the moving body, and the remaining cable is wound on the rotating column. At this time, the controller controls the hydraulic cylinder in the lifting chamber to reset, and then the push rod in the hydraulic cylinder drives the rotating column to descend, and the limit plate moves to the side close to the limit groove. Finally, the limit plate shrinks into the limit groove. While the rotating column descends, the rotating column drives the cable to descend, so that part of the cable contacts the surface of the limit groove, and then the rotating column and the limit groove cooperate with each other to squeeze and fix the wound cable. After the cable is squeezed, the gap between the cables is squeezed and reduced, thereby increasing the contact area between the cables, and then the friction between the cables is also increased, avoiding the cable loosening and causing damage to the winding body, and through squeezing, the water in the cable on the side away from the rotating body seeps out under the action of the squeezing force, further improving the dryness of the cable.
[0021] 2. The distance between the arc plate and the center column is changed by pushing the cylinder, thereby changing the diameter of the rotating body. When the cable is too long, the distance between the arc plate and the center column is the smallest, and then the rotating column can realize winding of the longer cable. When the cable is too short, the distance between the arc plate and the center column is the largest, and then the rotating column can realize winding of the shorter cable. By changing the diameter of the rotating body, the number of outermost circles of cables of different lengths are finally wound the same, ensuring uniform distribution between the cables, avoiding uneven accumulation of cables due to uneven winding, reducing cable wear and unnecessary pressure concentration, and facilitating cable storage and maintenance. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 A perspective view of the present invention;
[0023] Figure 2 It is a schematic diagram of the structure when the distance between the curved plate and the central column is at the minimum;
[0024] Figure 3 It is a schematic diagram of the structure when the distance between the arc plate and the central column is at the maximum;
[0025] Figure 4 It is a schematic diagram of the internal structure of the rotating body;
[0026] Figure 5 It is a structural schematic diagram of the conductor body;
[0027] Figure 6 It is a schematic diagram of the structure of the moving body;
[0028] In the figure: 1, winding body; 11, lifting chamber; 12, rotating column; 13, limiting groove; 14, limiting plate; 15, central column; 16, rotating body; 17, moving groove; 18, moving plate; 19, arc plate;
[0029] 2. Conductor body; 21. Fixed groove; 22. Moving body; 23. Conveying cavity; 231. Water spraying port; 24. Conveying ball; 25. Extrusion roller. DETAILED DESCRIPTION
[0030] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0031] Example: Figure 1-Figure 6 As shown, the present invention provides a technical solution of a marine cable winding machine with an automatic wire conducting function, comprising: a winding body 1 and a wire conducting body 2, wherein the wire conducting body 2 is located in front of the winding body 1, the winding body 1 is composed of a lifting chamber 11 and a rotating column 12, the wire conducting body 2 is composed of a fixed groove 21 and a moving body 22, the rotating column 12 is slidably connected to the lifting chamber 11, and the moving body 22 is slidably connected to the fixed groove 21.
[0032] As a specific implementation of the present invention, a hydraulic cylinder is disposed in the lifting chamber 11 , a push rod of the hydraulic cylinder is connected to the rotating column 12 , and a limiting groove 13 is disposed on one side of the lifting chamber 11 close to the rotating column 12 .
[0033] As a specific embodiment of the present invention, the rotating column 12 is composed of a limit plate 14, a center column 15 and a rotating body 16, the limit plate 14 is slidably connected to the limit groove 13, the rotating body 16 is arranged outside the center column 15, and the rotating body 16 is rotatably connected to the center column 15.
[0034] As a specific embodiment of the present invention, a plurality of movable grooves 17 are arranged in the rotating body 16, and the plurality of movable grooves 17 are arranged around the axis of the rotating body 16. A movable plate 18 is arranged in the movable groove 17, and an arc plate 19 is arranged on the side of the movable plate 18 away from the rotating body 16. A push cylinder is arranged in the rotating body 16, and a push rod of the push cylinder is connected to the movable plate 18, and the movable plate 18 is slidably connected to the movable groove 17.
[0035] As a specific implementation of the present invention, an electromagnetic coil is disposed in the central column 15 , and magnetic conductors are disposed inside the plurality of arc-shaped plates 19 .
[0036] As a specific embodiment of the present invention, a slider is provided on the side of the movable body 22 close to the fixed groove 21, a No. 1 motor is provided inside the slider, a transmission wheel is provided on the driving shaft of the No. 1 motor, and the transmission wheel contacts the side wall of the fixed groove 21, a conveying cavity 23 is provided at the center of the movable body 22, and a plurality of conveying balls 24 are provided on the side of the conveying cavity 23 away from the rotating column 12.
[0037] As a specific embodiment of the present invention, two squeezing rollers 25 are symmetrically arranged on one side of the conveying chamber 23 away from the conveying ball 24, and the squeezing rollers 25 are connected to the moving body 22 through a rotating arm. A tension spring is arranged between the two rotating arms symmetrical along the horizontal plane, and the distance between the two squeezing rollers 25 is smaller than the distance between the two conveying balls 24.
[0038] As a specific embodiment of the present invention, a plurality of water spraying ports 231 are arranged in the conveying chamber 23, a water storage chamber is arranged at the bottom of the fixing groove 21, a water pump is arranged in the water storage chamber, and the water pump is connected to the water spraying ports 231 through a pipeline.
[0039] Working principle of the present invention:
[0040] When the cable needs to be wound up, the controller first controls the hydraulic cylinder to start, and the push rod of the hydraulic cylinder then pushes the rotating column 12 to lift, and the rotating column 12 moves to the side away from the lifting chamber 11, so that the limit plate 14 is disengaged from the limit groove 13, so that the rotating column 12 loses the obstruction of the limit groove 13, and then the controller controls the electromagnetic coil in the center column 15 to be energized, and because the arc plate 19 is provided with a magnetic conductor, the electromagnetic coil generates magnetic force, and drives the arc plate 19 to generate a rotational force. When the arc plate 19 rotates, it drives the limit plate 14 and the rotating body 16 to rotate, and then the rotating column 12 winds up and winds the cable;
[0041] While the cable is being wound, the controller starts the No. 1 motor in the moving body 22, and the driving shaft of the No. 1 motor drives the transmission wheel to rotate, and the transmission wheel makes frictional contact with the side wall of the fixed groove 21, and then the transmission wheel drives the moving body 22 to move along the axis of the fixed groove 21, and the moving body 22 moves back and forth, and the moving body 22 drives the cable to move in the vertical direction during the movement, so that the cable is wound around the axis of the rotating column 12 in an orderly manner during the winding process;
[0042] During the transportation of the cable in the moving body 22, the cable first encounters the conveying balls 24. Several conveying balls 24 contact the surface of the cable, and the conveying balls 24 squeeze the surface of the cable, so that the seawater contained in the cable is squeezed out, and the squeezed cable moves to the conveying chamber 23. During the movement, the controller controls the water pump in the water storage chamber to start, and the water pump extracts the clean water in the water storage chamber and transports it to the water spraying port 231 through the pipeline. Clean water is sprayed to the cable through the several water spraying ports 231, so that the clean water fully penetrates into the cable, and the residual seawater in the cable is washed away, thereby avoiding the seawater remaining in the cable, which causes the cable to be eroded by the seawater, thereby shortening the service life of the cable;
[0043] The cleaned cable moves to the side close to the squeezing roller 25. Since the distance between the two squeezing rollers 25 is smaller than the distance between the two conveying balls 24, and a tension spring is arranged between the two rotating arms symmetrical along the horizontal plane, the two squeezing rollers 25 interact with each other to squeeze the clean water in the cable, so that most of the clean water is separated from the cable. As the cleaned cable is continuously wound around the rotating column 12, the electromagnetic coil drives the rotating body 16 to rotate, that is, the heat generated by the electromagnetic coil being energized is transferred from the inside of the rotating body 16 to the edge of the rotating body 16, and then the heat heats the wound and reeled cable, dries the clean water remaining in the cable, and avoids the accumulation of water in the cable to cause rot;
[0044] After a period of winding, the interface of the cable away from the rotating column 12 is fixed by the moving body 22, and the remaining cable is wound on the rotating column 12. At this time, the controller controls the hydraulic cylinder in the lifting chamber 11 to reset, and then the push rod in the hydraulic cylinder drives the rotating column 12 to descend, and the limit plate 14 moves to the side close to the limit groove 13, and finally the limit plate 14 shrinks to the limit groove 13. When the rotating column 12 descends, the rotating column 12 drives the cable to descend, so that part of the cable contacts the surface of the limit groove 13, and then the rotating column 12 and the limit groove 13 cooperate with each other to squeeze and fix the wound cable. After the cable is squeezed, the gap between the cables is squeezed and reduced, thereby increasing the contact area between the cables, and then the friction between the cables is also increased, avoiding the cable loosening and causing the winding body 1 to be damaged, and through squeezing, the water in the cable on the side away from the rotating body 16 seeps out under the action of the squeezing force, further improving the drying of the cable;
[0045] The controller controls the push cylinder to start, so that the push rod of the push cylinder pushes the moving plate 18 to move, and the moving plate 18 moves along the moving groove 17 to the side away from the center column 15. When the moving plate 18 moves, it drives the arc plate 19 to move, and the distance between the arc plate 19 and the center column 15 is changed by the push cylinder, thereby changing the diameter of the rotating body 16. When the cable is too long, the distance between the arc plate 19 and the center column 15 is the smallest, and then the rotating column 12 can realize the winding of the longer cable. When the cable is too short, the distance between the arc plate 19 and the center column 15 is the largest, and then the rotating column 12 can realize the winding of the shorter cable. By changing the diameter of the rotating body 16, the number of outermost circles of cables of different lengths that are finally wound is the same, ensuring uniform distribution between the cables, avoiding uneven accumulation of cables due to uneven winding, reducing cable wear and unnecessary pressure concentration, and facilitating cable storage and maintenance.
[0046] It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other specific forms without departing from the spirit or essential features of the invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations falling within the meaning and scope of the equivalent elements of the claims be included in the invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.
Claims
1. A marine cable winding machine with automatic wire function, characterized in that: include: A winding body (1) and a conductor body (2), wherein the conductor body (2) is located in front of the winding body (1), the winding body (1) is composed of a lifting chamber (11) and a rotating column (12), the conductor body (2) is composed of a fixed groove (21) and a moving body (22), the rotating column (12) is slidably connected to the lifting chamber (11), and the moving body (22) is slidably connected to the fixed groove (21); A hydraulic cylinder is arranged in the lifting chamber (11), a push rod of the hydraulic cylinder is connected to a rotating column (12), and a limiting groove (13) is arranged on one side of the lifting chamber (11) close to the rotating column (12); The rotating column (12) is composed of a limiting plate (14), a central column (15) and a rotating body (16); the limiting plate (14) is slidably connected to the limiting groove (13); the rotating body (16) is arranged outside the central column (15); and the rotating body (16) is rotatably connected to the central column (15); A plurality of movable grooves (17) are arranged in the rotating body (16), the plurality of movable grooves (17) are arranged around the axis of the rotating body (16), a movable plate (18) is arranged in the movable groove (17), a curved plate (19) is arranged on the side of the movable plate (18) away from the rotating body (16), a push cylinder is arranged in the rotating body (16), a push rod of the push cylinder is connected to the movable plate (18), and the movable plate (18) is slidably connected to the movable groove (17); When the rotating column (12) drives the cable to descend, the rotating column (12) and the limiting groove (13) cooperate with each other to squeeze and fix the wound cable; An electromagnetic coil is arranged inside the central column (15), and magnetic conductors are arranged inside the plurality of arc-shaped plates (19).
2. A marine cable winding machine with automatic conducting function according to claim 1, characterized in that: A slider is provided on a side of the moving body (22) close to the fixed groove (21), a No. 1 motor is provided in the slider, a transmission wheel is provided on a driving shaft of the No. 1 motor, and the transmission wheel contacts the side wall of the fixed groove (21), a conveying cavity (23) is provided at the center of the moving body (22), and a plurality of conveying balls (24) are provided on a side of the conveying cavity (23) away from the rotating column (12).
3. A marine cable winding machine with automatic conducting function according to claim 2, characterized in that: Two squeezing rollers (25) are symmetrically arranged on one side of the conveying chamber (23) away from the conveying ball (24); the squeezing rollers (25) are connected to the moving body (22) via a rotating arm; a tension spring is arranged between the two rotating arms symmetrically along a horizontal plane; and the distance between the two squeezing rollers (25) is smaller than the distance between the two conveying balls (24).
4. A marine cable winding machine with automatic conducting function according to claim 3, characterized in that: A plurality of water spray ports (231) are arranged in the conveying cavity (23), a water storage cavity is arranged at the bottom of the fixing groove (21), a water pump is arranged in the water storage cavity, and the water pump is connected to the water spray ports (231) through a pipeline.
Citation Information
Patent Citations
Cable collection box and collection method for power grid construction
CN117125540A
Power construction pay-off device
CN220098091U