Special-shaped corner window belt pipe structure and combined installation process thereof
Patent Information
- Application Number
- CN202411393024.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-08
- Publication Date
- 2026-09-11
- Estimated Expiration
- 2044-10-08
AI Technical Summary
[0004]本发明的目的在于提供一种异形转角窗带拼管结构及其组合安装工艺,以解决传统异形转角窗的转角处容易出现走风漏气的现象,降低外窗对室内的围护能力的技术问题
1、本发明通过在第一型材立柱和第二型材立柱之间设计带弧度的具备转角特性的拼管,能够有效的将第一型材立柱和第二型材立柱连接,实现了转角节点的局部加强,通过拼管的弧形管对转角处进行围护,及隔热通道一、隔热通道二和隔热通道三形成一条转角弧形隔热通道,保障了外窗安装完成后具备较强的抗风性和隔热性,避免了转角处出现走风漏气现象,提高了外窗对室内的围护能力。
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Figure CN119083871B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of building door and window construction technology, and more specifically, to an irregular corner window with splicing pipe structure and its assembly and installation process. Background Technology
[0002] Conventional irregular corner window assembly systems require two profile columns at the corner, with sealant filling the gap between the columns to isolate the interior and exterior environments. Over time, the sealant gradually ages and falls off, creating a vertical gap between the two columns at the corner. This directly affects the spatial separation between the interior and exterior, causing a sharp drop in thermal insulation performance. This is detrimental to the normal living conditions of the room and leads to decreased customer satisfaction and product recognition.
[0003] Traditional irregular corner windows typically use two profile columns at the corner to achieve a 90-degree transition. Since the gap between these columns is filled with sealant to isolate the interior from the exterior, this sealant is prone to aging. This compromises the window's airtightness, thermal insulation, and wind pressure resistance after installation, making it susceptible to air leakage and reducing its protective capabilities for the interior. Therefore, we propose an irregular corner window with a pipe-joint structure and its assembly installation process. Summary of the Invention
[0004] The purpose of this invention is to provide an irregular corner window with a splicing pipe structure and its assembly and installation process, so as to solve the technical problem that traditional irregular corner windows are prone to air leakage at the corners, reducing the protective ability of the exterior window to the interior.
[0005] To solve the above-mentioned technical problems, the present invention provides the following technical solution: an irregular corner window with a splicing tube structure, including a window frame one and a window frame two, wherein a first profile column is screwed to one side wall of the window frame, and a second profile column is screwed to one side wall of the window frame two; the side wall of the first profile column is connected to the side wall of the second profile column via a splicing tube; the side wall of the first profile column is provided with multiple cones one and guide plates, the inner cavity of the cones one is connected to the inner cavity of the first profile column, and the top surface of the guide plate forms a sliding channel that extends to the inner cavity of the first profile column; the side wall of the second profile column is provided with multiple cones two, and the inner cavity of the cones two is connected to the inner cavity of the second profile column; the splicing tube includes an arc-shaped tube and a triangular tube, and the side wall of the arc-shaped tube is connected to the side wall of the triangular tube by multiple multi-cavity thermal insulation strips. A connection is provided; multiple cone blocks 1 and an auxiliary plate are arranged on one side of the arc-shaped tube, and multiple cone blocks 2 are arranged on the other side of the arc-shaped tube. The cone blocks 1 and 2 are connected by a curved column. Multiple cone blocks 3 and an auxiliary plate with the same structure as the auxiliary plate are arranged on one side of the triangular tube, and multiple cone blocks 4 are arranged on the other side of the triangular tube. The auxiliary plate is used to be placed on the top surface of the guide plate to support the splicing tube, and the auxiliary plate slides into the inner cavity of the first profile column in the sliding channel on the top surface of the guide plate, thus providing auxiliary calibration during the installation of the splicing tube on the side wall of the first profile column. Cone blocks 1 and 3 are used to be inserted into the inner cavity of the cone cylinder 1 and extend into the inner cavity of the first profile column, thus providing auxiliary fixing during the installation of the splicing tube on the side wall of the first profile column.
[0006] Preferably, the first profile column has a heat insulation channel 1 inside its cavity, and two multi-cavity heat insulation strips 2 are arranged inside the heat insulation channel 1. The side walls of the multi-cavity heat insulation strips 2 are lined with heat insulation cotton 1. Fixing ears 1 with the same structure are arranged at the upper and lower positions on one side of the first profile column. The fixing ears 1 are used to fix the first profile column to the wall by bolts to achieve a fixing effect. An injection hole 1 is opened on the other side of the first profile column. The injection hole 1 is used to fill the heat insulation channel 1 with expanding foam.
[0007] Preferably, the first cone has a conical structure, and the inner wall of the first cone has a first groove and a second groove. Multiple baffles are provided at the entrance of the first cone. The inner cavity of the second cone has the same structure as the inner cavity of the first cone.
[0008] Preferably, the guide plate is a long strip structure that penetrates the side wall of the first profile column and extends into the inner cavity of the first profile column. The top surface of the guide plate is provided with an arc-shaped protrusion. The auxiliary plate is shaped to match the sliding channel on the top surface of the guide plate. The bottom surface of the auxiliary plate is provided with an arc-shaped groove that matches the shape of the arc-shaped groove.
[0009] Preferably, the inner cavity of the second profile column is provided with a heat insulation channel II, and the heat insulation channel II is provided with two multi-cavity heat insulation strips III and two heat insulation cotton II. The upper and lower positions on one side of the second profile column are provided with fixing ears II of the same structure. The fixing ears II are used to fix the second profile column to the wall by bolts to achieve the fixing effect. The other side of the second profile column is provided with an injection hole II, which is used to fill the heat insulation channel II with expanding foam.
[0010] Preferably, a heat insulation channel three is formed between the arc-shaped tube and the triangular tube, and two multi-cavity heat insulation strips one are arranged in the heat insulation channel three. A heat insulation cotton three is provided between the two multi-cavity heat insulation strips one, and a heat insulation cotton four is arranged in the inner cavity of the triangular tube. The heat insulation channel one, the heat insulation channel two, and the heat insulation channel three form a corner arc-shaped heat insulation channel, which is used to block the transfer of external heat to the interior.
[0011] Preferably, multiple fixing ears of the same structure are provided at the upper and lower positions of the outer side wall of the arc-shaped tube. The fixing ears are used to fix the arc-shaped tube to the wall by bolts to achieve a fixing effect.
[0012] Preferably, the inner cavity of the arc-shaped tube is provided with multiple reinforcing plates, and the sidewalls of the multiple reinforcing plates are penetrated by the curved column. The two ends of the curved column are respectively penetrated by the two sidewalls of the arc-shaped tube, and the curved column is a circular arc-shaped column structure.
[0013] Preferably, the structures of cone block two, cone block three, and cone block four are the same as those of cone block one. Cone block one includes a conical column connecting to the end of the curved column. Four arc-shaped buckles arranged in a circular array are arranged on the circumferential sidewall of the conical column. A rotating block is connected to one side of each arc-shaped buckle. A fixed block corresponding to the rotating block is provided on the circumferential sidewall of the conical column. A rotating shaft is provided on the sidewall of the fixed block. The rotating shaft passes through the rotating block. The rotating block is movably connected to the fixed block through the rotating shaft, so that the arc-shaped buckle is rotatably connected to the circumferential sidewall of the conical column. The outer sidewall of the arc-shaped buckle is provided with a first buckle that matches the first buckle slot and a second buckle that matches the second buckle slot. A concave groove matching the shape of the baffle is opened at the end of the arc-shaped buckle. A spring is connected to the inner sidewall of the arc-shaped buckle. The other end of the spring is connected to the circumferential sidewall of the conical column.
[0014] Preferably, the combined installation process of the irregular corner window with splicing pipe structure includes the following steps: S1. Window frame installation: Adjust the installation position of window frame one in the window opening, and fix the upper and lower frames of window frame one to the wall of the window opening with bolts. S2. Installation of the first profile column: After the window frame is installed, align the side wall of the first profile column with the side wall frame of the window frame, then fix the first profile column to the side wall frame of the window frame with screws, and then fix the multiple fixing ears of the first profile column to the wall of the window opening with bolts to complete the installation of the first profile column. S3. Pipe alignment operation: After the first profile column is installed, move the pipe to the side of the first profile column. Then, move the pipe towards the side wall of the first profile column until the bottom of the auxiliary plate of the arc-shaped pipe side wall and the bottom of the auxiliary plate of the triangular pipe side wall are both in close contact with the top surface of the guide plate. At this time, the auxiliary plate and the guide plate form a sliding connection. The guide plate supports the auxiliary plate, which in turn supports the pipe. Then push the pipe to make the auxiliary plate slide on the guide plate. The auxiliary plate enters the inner cavity of the first profile column through the sliding channel. During the sliding process, the arc groove at the bottom of the auxiliary plate engages with the arc protrusion on the top surface of the guide plate, so that the movement trajectory of the auxiliary plate is restricted by the guide plate, forming a positioning effect. This further assists in the calibration of the pipe, enabling the pipe to be aligned with the side wall of the first profile column. S4. Auxiliary fixing operation of the pipe assembly: As the auxiliary plate slides through the sliding channel into the inner cavity of the first profile column, it drives multiple cone blocks 1 on the side wall of the arc-shaped pipe and multiple cone blocks 3 on the side wall of the triangular pipe to move towards the inner cavities of multiple cone cylinders 1 at corresponding positions on the side wall of the first profile column. During the process of cone block 1 entering the inner cavity of cone cylinder 1, the four arc-shaped buckle plates on the side wall of the cone column are restricted by the shape of the cone-shaped inner cavity of cone cylinder 1, causing the four arc-shaped buckle plates to be pressed against the circumferential side wall of the cone column until they enter the inner cavity of cone cylinder 1. Then, the four arc-shaped buckle plates are respectively subjected to the elastic force of the springs, causing... Four arc-shaped buckle plates are tightly attached to the inner wall of cone cylinder one, and the first buckle is embedded in the first buckle groove, the second buckle is embedded in the second buckle groove, and the concave groove is engaged with the baffle plate, so that the first buckle is fixed and locked in the inner cavity of cone cylinder one. The third buckle works in the same way as the first buckle to prevent the splice from falling off. This ensures that during the operation of installing bolts between the splice and the wall, the splice does not need to be manually supported. The splice can be stable, firm and aligned on the side wall of the first profile column. By fixing and locking multiple first and multiple third buckles in the inner cavity of cone cylinder one, the splice is assisted in being fixed. S5. Installation of the splicing pipe: After completing the alignment and auxiliary fixing of the splicing pipe, use bolts to fix the multiple fixing lugs of the same structure on the outer wall of the arc-shaped pipe to the wall of the window opening to complete the installation of the splicing pipe. S6. Installation of the second profile column: Align the inlets of multiple cone cylinders 2 on the side wall of the second profile column with multiple cone blocks 2 on the side wall of the arc-shaped tube and multiple cone blocks 4 on the side wall of the triangular tube. Then, following the principle of inserting cone block 1 into the inner cavity of cone cylinder 1, push the second profile column towards the side wall of the splicing pipe until cone block 2 and cone cylinder 2 are locked together. At the same time, cone block 4 and cone cylinder 2 are locked together. At this point, the second profile column is aligned with the side wall of the splicing pipe, and the second profile column is also fixed. Then, the multiple fixing ears 2 of the second profile column are fixed to the wall of the window opening with bolts to complete the installation of the second profile column and realize the 90-degree transition of the corner window. S7. Installation of Window Frame Two: Align the side wall of Window Frame Two with the side wall of the Second Profile Post, and fix Window Frame Two to the Second Profile Post with screws. Then fix the upper and lower frames of Window Frame Two to the wall of the window opening with bolts. Finally, fill the insulation channel one with expanding foam through the first injection hole and the insulation channel two with expanding foam through the second injection hole to complete the corner transition installation of Window Frame One and Window Frame Two.
[0015] Compared with the prior art, the beneficial effects of the present invention are: 1. This invention effectively connects the first and second profile columns by designing an arc-shaped splice with corner characteristics between the first and second profile columns, achieving local reinforcement of the corner node. The arc-shaped splice protects the corner, and the three insulation channels form a corner arc-shaped insulation channel, ensuring that the exterior window has strong wind resistance and heat insulation after installation, avoiding air leakage at the corner, and improving the exterior window's ability to protect the interior.
[0016] 2. The present invention also incorporates a structure with auxiliary calibration and auxiliary fixing functions between the splicing pipe and the first profile column and the second profile column. This allows workers to complete the installation of the corner window independently during construction, and the auxiliary fixing function ensures safety during installation, thereby improving on-site construction efficiency and reducing construction costs.
[0017] 3. During the installation of the splicing pipe, the bottom of the auxiliary plate of the splicing pipe is tightly attached to the top surface of the guide plate on the side wall of the first profile column. At this time, the guide plate supports the auxiliary plate, that is, it supports the splicing pipe, reducing the force required for the operator to operate the splicing pipe. Furthermore, by pushing the splicing pipe, the auxiliary plate slides on the guide plate. During the sliding process, the arc groove at the bottom of the auxiliary plate engages with the arc protrusion on the top surface of the guide plate, thus restricting the movement trajectory of the auxiliary plate and creating a positioning effect. This further assists in the calibration of the splicing pipe, enabling it to be aligned with the side wall of the first profile column. This not only reduces the intensity of the work but also improves the convenience and accuracy of the installation.
[0018] 4. During the installation of the splicing pipe, the auxiliary plate and guide plate provide auxiliary calibration for the splicing pipe. The splicing pipe is then pushed forward along the movement trajectory limited by the guide plate. This causes multiple cone blocks (first type) on the sidewall of the arc-shaped pipe and multiple cone blocks (third type) on the sidewall of the triangular pipe to move into the inner cavity of multiple cone cylinders (first type) on the sidewall of the first profile column. Once inside the cone cylinder (first type), cone blocks (first type) are locked in place, and cone blocks (third type) are similarly locked in place, preventing the splicing pipe from falling off. This achieves an auxiliary fixing effect on the splicing pipe, ensuring that during the bolt installation between the splicing pipe and the wall, the splicing pipe does not require manual support. The splicing pipe remains stable, secure, and aligned with the sidewall of the first profile column, allowing workers to complete the installation independently. This ensures installation safety while further improving the accuracy and stability of the installation.
[0019] 5. This invention uses a curved column to fix and connect three reinforcing plates, and sets the three reinforcing plates in the inner cavity of the arc-shaped tube, which strengthens the robustness of the arc-shaped tube structure and improves and strengthens the overall wind pressure resistance and robustness of the spliced pipe at the corner.
[0020] 6. The present invention uses cone blocks one and cone blocks two at both ends of the curved column to fix and lock the cone cylinder one inner cavity of the first profile column side wall and the cone cylinder two inner cavity of the second profile column side wall respectively, so that the connection between the first profile column, the splicing pipe and the second profile column is more firm and the integrity is stronger, making it difficult to fall off and loosen. It further strengthens the firmness of the corner connection structure, so that after the corner window is installed, the wind pressure resistance, firmness and protection of the corner structure are stronger. Attached Figure Description
[0021] Figure 1 This is a schematic diagram of the overall structure of the present invention from one perspective; Figure 2 This is a schematic diagram of the overall structure of the present invention from a second perspective; Figure 3 This is a schematic diagram showing the overall structure of the present invention broken down; Figure 4 This is a schematic diagram of the internal structure of the corner connection of the present invention; Figure 5 This is a top-view diagram of the split structure at the corner connection of the present invention; Figure 6 This is a schematic diagram of the first profile column structure of the present invention; Figure 7 This is a schematic diagram of the cone-shaped structure of the present invention; Figure 8 This is a schematic diagram of the second profile column structure of the present invention; Figure 9 This is a schematic diagram of the pipe assembly structure of the present invention; Figure 10 This is a schematic diagram of the bottom structure of the auxiliary plate of the present invention; Figure 11 This is a schematic diagram of the reinforcing plate structure of the present invention; Figure 12 This is a schematic diagram of the cone block structure of the present invention from a perspective. Figure 13 This is a second-view schematic diagram of the cone block structure of the present invention.
[0022] Explanation of the labels in the diagram: 1. Window frame one; 2. Window frame two; 3. First profile post; 4. Second profile post; 5. Pipe assembly; 31. Conical cylinder one; 3101. Slot one; 3102. Slot two; 3103. Baffle; 32. Guide plate; 3201. Arc-shaped convex strip; 33. Insulation channel one; 34. Multi-cavity insulation strip two; 35. Insulation cotton one; 36. Fixing ear one; 37. Glue injection hole one; 41. Conical tube II; 42. Insulation channel II; 43. Multi-cavity insulation strip III; 44. Insulation cotton II; 45. Fixing ear II; 46. Glue injection hole II; 51. Arc-shaped tube; 5101. Reinforcing plate; 52. Triangular tube; 5201. Thermal insulation cotton four; 53. Multi-cavity thermal insulation strip one; 54. Conical block one; 5401. Conical column; 5402. Arc-shaped buckle plate; 5403. Locking block one; 5404. Locking block two; 5405. Concave groove; 5406. Spring; 5407. Rotating block; 5408. Fixing block; 55. Auxiliary plate; 5501. Arc-shaped groove; 56. Conical block two; 57. Curved column; 58. Conical block three; 59. Conical block four; 510. Thermal insulation channel three; 511. Thermal insulation cotton three; 512. Fixing ear three. Detailed Implementation
[0023] like Figures 1 to 13As shown, the present invention relates to an irregular corner window with splicing pipe structure, including window frame one 1 and window frame two 2. The side wall of window frame one 1 is screwed to a first profile column 3, and the side wall of window frame two 2 is screwed to a second profile column 4. The side wall of the first profile column 3 is connected to the side wall of the second profile column 4 through splicing pipe 5. The profile column is made of high-quality metal material, has high strength and rigidity, and can withstand large loads. In an embodiment of the present invention, a plurality of cone-shaped cylinders 31 and guide plates 32 are arranged on the side wall of the first profile column 3. The inner cavity of the cone-shaped cylinders 31 is connected to the inner cavity of the first profile column 3. The cone-shaped cylinders 31 have a conical structure. The inner wall of the cone-shaped cylinders 31 has a slot 3101 and a slot 3102. A plurality of baffles 3103 are provided at the entrance of the cone-shaped cylinders 31. The guide plates 32 have a long strip-shaped structure. The guide plates 32 penetrate the side wall of the first profile column 3 and extend into the inner cavity of the first profile column 3. The top surface of the guide plates 32 is provided with an arc-shaped protrusion 3201. The top surface of the guide plates 32 forms a sliding channel that extends into the inner cavity of the first profile column 3. The inner cavity of the first profile column 3 has a heat insulation channel 33. The heat insulation channel 33 can block the transfer of external heat to the interior through the structure of the first profile column 3. Two multi-cavity heat insulation strips 34 are provided in the heat insulation channel 33. Strip 2 34 is made of high-quality polymer material, which has high strength and toughness and can withstand various stresses generated during the use of doors and windows, ensuring long-term stable use. At the same time, the multi-cavity heat insulation strip 2 34 effectively prevents heat conduction by designing multiple air cavities. The side wall of the multi-cavity heat insulation strip 2 34 is arranged with insulation cotton 1 35, which can block the transfer of external heat to the interior. The first profile column 3 has a fixing ear 1 36 with the same structure at the upper and lower positions on one side. The fixing ear 1 36 is used to fix it to the wall with bolts to achieve the fixing effect of the first profile column 3. The other side of the first profile column 3 has an injection hole 1 37, which is used to fill the heat insulation channel 1 33 with expanding foam. The expanding foam is an existing product in the example. The expanding foam can tightly bond the internal structure together, further strengthening the structural installation. In an embodiment of the present invention, a plurality of cones 41 are arranged on the side wall of the second profile column 4. The inner cavity of the cone 41 is connected to the inner cavity of the second profile column 4. The inner cavity of the cone 41 has the same structure as the inner cavity of the cone 31. The inner cavity of the second profile column 4 is provided with a heat insulation channel 42. The heat insulation channel 42 can block the external heat from being transferred to the inside through the structure of the second profile column 4. Two multi-cavity heat insulation strips 43 and two heat insulation cotton 44 are provided in the heat insulation channel 42. Fixing ears 45 with the same structure are provided at the upper and lower positions on one side of the second profile column 4. The fixing ears 45 are used to fix the second profile column 4 to the wall by bolts to achieve a fixing effect. The other side of the second profile column 4 is provided with an injection hole 46. The injection hole 46 is used to fill the heat insulation channel 42 with foaming adhesive. In an embodiment of the present invention, the pipe assembly 5 includes an arc-shaped pipe 51 and a triangular pipe 52. The sidewalls of the arc-shaped pipe 51 and the triangular pipe 52 are connected by multiple multi-cavity heat insulation strips 53. Multiple cone blocks 54 and an auxiliary plate 55 are arranged on one side of the arc-shaped pipe 51. The auxiliary plate 55 is shaped to match the sliding channel on the top surface of the guide plate 32. An arc-shaped groove 5501 is formed on the bottom surface of the auxiliary plate 55, and the shape of the arc-shaped groove 5501 matches the shape of the arc-shaped protrusion 3201. Multiple cone blocks 54 are arranged on the other side of the arc-shaped pipe 51. 6. Cone block 1 54 and cone block 2 56 are connected by curved column 57. Multiple cone blocks 3 58 and an auxiliary plate with the same structure as auxiliary plate 55 are arranged on one side of triangular tube 52. Multiple cone blocks 4 59 are arranged on the other side of triangular tube 52. Auxiliary plate 55 is placed on the top surface of guide plate 32 to support the splicing pipe 5. Auxiliary plate 55 slides into the inner cavity of the first profile column 3 in the sliding channel on the top surface of guide plate 32, and provides auxiliary calibration during the installation of splicing pipe 5 on the side wall of the first profile column 3. Conical blocks 54 and 58 are inserted into the inner cavity of the cone cylinder 31 and extend into the inner cavity of the first profile column 3, providing auxiliary fixing during the installation of the splice 5 on the side wall of the first profile column 3. During the installation of the splice 5, the bottom of the auxiliary plate 55 of the splice 5 is pressed tightly against the top surface of the guide plate 32 on the side wall of the first profile column 3. At this time, the guide plate 32 supports the auxiliary plate 55, thus supporting the splice 5 and reducing the force required for the operator to operate the splice 5. Furthermore, by pushing the splice 5, the auxiliary plate 55 slides on the guide plate 32. During this sliding process, the arcuate groove 5501 at the bottom of the auxiliary plate 55 engages with the arcuate protrusion 3201 on the top surface of the guide plate 32, restricting the movement trajectory of the auxiliary plate 55 and creating a positioning effect. This further assists in the calibration of the splice 5, ensuring it is aligned with the side wall of the first profile column 3. This not only reduces the workload but also improves the convenience and accuracy of installation.
[0024] In another embodiment of the present invention, a heat insulation channel 3 510 is formed between the arc-shaped tube 51 and the triangular tube 52. The heat insulation channel 3 510 can block the transfer of external heat to the interior of the triangular tube 52 through the arc-shaped tube 51. Two multi-cavity heat insulation strips 1 53 are arranged in the heat insulation channel 3 510. A heat insulation cotton 3 511 is provided between the two multi-cavity heat insulation strips 1 53. A heat insulation cotton 4 5201 is arranged in the inner cavity of the triangular tube 52. The heat insulation channel 1 33, the heat insulation channel 2 42 and the heat insulation channel 3 510 form a corner arc-shaped heat insulation channel to block the transfer of external heat to the interior.
[0025] In another embodiment of the present invention, multiple fixing ears 512 with the same structure are provided at the upper and lower positions of the outer side wall of the arc-shaped tube 51. The fixing ears 512 are used to fix the arc-shaped tube 51 to the wall by bolts to achieve the fixing effect.
[0026] In another embodiment of the present invention, three reinforcing plates 5101 are arranged in the inner cavity of the arc-shaped pipe 51. A curved column 57 penetrates through the side wall of the three reinforcing plates 5101. The two ends of the curved column 57 penetrate through the two side walls of the arc-shaped pipe 51 respectively. The curved column 57 is a circular arc-shaped column structure. The present invention fixes the three reinforcing plates 5101 together by the curved column 57 and sets the three reinforcing plates 5101 in the inner cavity of the arc-shaped pipe 51, thereby strengthening the structural integrity of the arc-shaped pipe 51 and effectively improving the overall wind pressure resistance and integrity of the splice pipe 5 at the corner.
[0027] In another embodiment of the present invention, the structures of cone block two 56, cone block three 58, and cone block four 59 are the same as those of cone block one 54. Cone block one 54 includes a conical column 5401 connecting the end of the curved column 57. Four arc-shaped buckle plates 5402 arranged in a circular array are arranged on the circumferential sidewall of the conical column 5401. A rotating block 5407 is connected to one side of the arc-shaped buckle plate 5402. A fixing block 5408 corresponding to the rotating block 5407 is provided on the circumferential sidewall of the conical column 5401. The fixing block 5408 is located on the side of the fixed block 5408. A rotating shaft is provided on the wall, which passes through the rotating block 5407. The rotating block 5407 is movably connected to the fixed block 5408 via the rotating shaft, so that the arc-shaped buckle plate 5402 is rotatably connected to the circumferential side wall of the conical column 5401. The outer wall of the arc-shaped buckle plate 5402 is provided with a first locking block 5403 that matches the first locking slot 3101 and a second locking block 5404 that matches the second locking slot 3102. A concave groove 5405 matching the shape of the baffle 3103 is opened at the end of the arc-shaped buckle plate 5402. 2. A spring 5406 is connected to the inner wall, and the other end of the spring 5406 is connected to the circumferential side wall of the conical column 5401. During the installation of the splicing pipe 5, after the auxiliary plate 55 and the guide plate 32 provide auxiliary calibration for the splicing pipe 5, the splicing pipe 5 only needs to be pushed forward along the movement trajectory limited by the guide plate 32. At this time, it will drive multiple cone blocks 54 on the side wall of the arc-shaped pipe 51 and multiple cone blocks 58 on the side wall of the triangular pipe 52 to move into the inner cavity of multiple cone cylinders 31 on the side wall of the first profile column 3. After entering the inner cavity of cone 31, 54 is fixed and locked. Cone block 3 58 is similarly fixed and locked, preventing the splice 5 from falling off. This achieves an auxiliary fixing effect on the splice 5, ensuring that during the operation of installing bolts between the splice 5 and the wall, the splice 5 does not require manual support. The splice 5 can be stably and firmly aligned with the side wall of the first profile column 3. The staff can complete the installation operation independently, which not only ensures the safety of the installation but also further improves the accuracy and firmness of the installation.
[0028] As another embodiment of the present invention, a combined installation process for an irregular corner window with a splicing pipe structure is provided, including the following steps: S1. Window frame installation operation: Adjust the installation position of window frame 1 in the window opening, and fix the upper and lower frames of window frame 1 to the wall of the window opening with bolts. S2. Installation of the first profile column: After the window frame 1 is installed, align the side wall of the first profile column 3 with the side wall frame of the window frame 1, then fix the first profile column 3 to the side wall frame of the window frame 1 with screws, and then fix the multiple fixing ears 36 of the first profile column 3 to the wall of the window opening with bolts to complete the installation of the first profile column. S3. Alignment of the splicing pipes: After the first profile column 3 is installed, move the splicing pipe 5 to the side of the first profile column 3. Then, move the splicing pipe 5 towards the side wall of the first profile column 3 until the bottom of the auxiliary plate 55 on the side wall of the arc-shaped pipe 51 and the bottom of the auxiliary plate 55 on the side wall of the triangular pipe 52 are both tightly against the top surface of the guide plate 32. At this point, the auxiliary plate 55 and the guide plate 32 form a sliding connection, and the guide plate 32 provides support for the auxiliary plate 55, thus supporting the splicing pipe 5. The auxiliary plate 55 slides on the guide plate 32 after being pushed to provide support. The auxiliary plate 55 enters the inner cavity of the first profile column 3 through the sliding channel. During the sliding process, the arc groove 5501 at the bottom of the auxiliary plate 55 engages with the arc protrusion 3201 on the top surface of the guide plate 32, so that the movement trajectory of the auxiliary plate 55 is restricted by the guide plate 32, forming a positioning effect, and further assisting in the calibration of the auxiliary plate 5, so that the auxiliary plate 5 can be aligned with the side wall of the first profile column 3. S4. Auxiliary fixing operation of the pipe assembly: As the auxiliary plate 55 slides into the inner cavity of the first profile column 3 through the sliding channel, it drives multiple cone blocks 54 on the side wall of the arc-shaped pipe 51 and multiple cone blocks 58 on the side wall of the triangular pipe 52 to move into the inner cavity of multiple cone cylinders 31 at corresponding positions on the side wall of the first profile column 3. During the process of cone blocks 54 entering the inner cavity of cone cylinders 31, the four arc-shaped buckle plates 5402 on the side wall of the cone column 5401 are restricted by the shape of the cone-shaped inner cavity of cone cylinders 31, causing the four arc-shaped buckle plates 5402 to press against the circumferential side wall of the cone column 5401 until they enter the inner cavity of cone cylinders 31. Then, the four arc-shaped buckle plates 5402 are respectively subjected to the elastic force of springs 5406, causing the four... The arc-shaped buckle plate 5402 is tightly attached to the inner wall of the cone cylinder 31, and the first locking block 5403 is embedded in the first locking groove 3101, the second locking block 5404 is embedded in the second locking groove 3102, and the concave groove 5405 is engaged with the baffle 3103, so that the first locking block 54 is fixed and locked in the inner cavity of the cone cylinder 31. The third locking block 58 works in the same way as the first locking block 54, together preventing the splice pipe 5 from falling off. This ensures that during the operation of installing bolts between the splice pipe 5 and the wall, the splice pipe 5 does not need to be manually supported. The splice pipe 5 can be stably and firmly aligned with the side wall of the first profile column 3. By fixing and locking multiple first locking blocks 54 and multiple third locking blocks 58 in the inner cavity of the cone cylinder 31, the effect of auxiliary fixing of the splice pipe 5 is achieved. S5. Installation of the splicing pipe: After completing the alignment and auxiliary fixing of the splicing pipe 5, the multiple fixing lugs 512 with the same structure on the outer wall of the arc-shaped pipe 51 are fixed to the wall of the window opening by bolts, thus completing the installation of the splicing pipe 5. S6. Installation of the second profile column: Align the inlets of multiple conical cylinders 41 on the side wall of the second profile column 4 with multiple conical blocks 56 on the side wall of the arc-shaped tube 51 and multiple conical blocks 59 on the side wall of the triangular tube 52. Then, following the principle of inserting the conical block 54 into the inner cavity of the conical cylinder 31, push the second profile column 4 towards the side wall of the splicing pipe 5 until the conical block 56 and the conical cylinder 41 are locked together. At the same time, the conical block 59 and the conical cylinder 41 are locked together. At this point, the second profile column 4 is aligned with the side wall of the splicing pipe 5, and the second profile column 4 is also fixed. Then, the multiple fixing ears 45 of the second profile column 4 are fixed to the wall of the window opening with bolts to complete the installation of the second profile column and realize the 90-degree transition of the corner window. S7. Installation of Window Frame 2: Align the side wall of Window Frame 2 with the side wall of the Second Profile Post 4, and fix Window Frame 2 to the Second Profile Post 4 with screws. Then fix the upper and lower frames of Window Frame 2 to the wall of the window opening with bolts. Finally, fill the heat insulation channel 33 with expanding foam through injection hole 37 and fill the heat insulation channel 42 with expanding foam through injection hole 46 to complete the corner transition installation of Window Frame 1 and Window Frame 2.
[0029] The embodiments disclosed in this invention are preferred embodiments, but are not limited thereto. Those skilled in the art can easily understand the spirit of this invention based on the above embodiments and make different extensions and variations, but as long as they do not depart from the spirit of this invention, they are all within the protection scope of this invention.
Claims
1. A non-circular corner window with spliced pipe structure, characterized in that, Includes window frame one (1) and window frame two (2), the side wall of window frame one (1) is screwed to a first profile column (3), the side wall of window frame two (2) is screwed to a second profile column (4), the side wall of the first profile column (3) is connected to the side wall of the second profile column (4) through a splicing pipe (5); The first profile column (3) has multiple cones (31) and guide plates (32) arranged on its side wall. The inner cavity of the cone (31) is connected to the inner cavity of the first profile column (3). The top surface of the guide plate (32) forms a sliding channel, which extends to the inner cavity of the first profile column (3). The second profile column (4) has multiple cones (41) arranged on its side wall, and the inner cavity of the cones (41) is connected to the inner cavity of the second profile column (4); The splicing pipe (5) includes an arc-shaped pipe (51) and a triangular pipe (52), and the side wall of the arc-shaped pipe (51) and the side wall of the triangular pipe (52) are connected by multiple multi-cavity heat insulation strips (53); The arc-shaped tube (51) has multiple cone blocks (54) and an auxiliary plate (55) arranged on one side, and multiple cone blocks (56) arranged on the other side. The cone blocks (54) and the cone blocks (56) are connected by a curved column (57). The triangular tube (52) has multiple cone blocks (58) and an auxiliary plate with the same structure as the auxiliary plate (55) arranged on one side, and multiple cone blocks (59) arranged on the other side. The auxiliary plate (55) is placed on the top surface of the guide plate (32) to support the splicing pipe (5), and the auxiliary plate (55) slides into the inner cavity of the first profile column (3) in the sliding channel on the top surface of the guide plate (32) to provide auxiliary calibration for the splicing pipe (5) during installation on the side wall of the first profile column (3). The first cone block (54) and the third cone block (58) are used to insert into the inner cavity of the first cone cylinder (31) and extend into the inner cavity of the first profile column (3), forming an auxiliary fixing effect during the installation of the splice (5) on the side wall of the first profile column (3).
2. The irregular corner window with spliced pipe structure according to claim 1, characterized in that, The first profile column (3) has an inner cavity with a heat insulation channel (33), and two multi-cavity heat insulation strips (34) are provided in the heat insulation channel (33). The side wall of the multi-cavity heat insulation strips (34) is provided with insulation cotton (35). The first profile column (3) has a fixing ear (36) with the same structure at the upper and lower positions on one side. The fixing ear (36) is used to fix it to the wall with bolts to achieve a fixing effect on the first profile column (3). The first profile column (3) has an injection hole (37) on the other side. The injection hole (37) is used to fill the heat insulation channel (33) with foaming adhesive.
3. The irregular corner window with spliced pipe structure according to claim 2, characterized in that, The cone cylinder (31) has a cone-shaped structure. The inner wall of the cone cylinder (31) is provided with a slot 1 (3101) and a slot 2 (3102). Multiple baffles (3103) are provided at the entrance of the cone cylinder (31). The inner cavity of the second cone (41) has the same structure as the inner cavity of the first cone (31).
4. The irregular corner window with spliced pipe structure according to claim 3, characterized in that, The guide plate (32) is a long strip-shaped structure. The guide plate (32) penetrates the side wall of the first profile column (3) and extends into the inner cavity of the first profile column (3). The top surface of the guide plate (32) is provided with an arc-shaped protrusion (3201). The auxiliary plate (55) is designed to fit the shape of the sliding channel on the top surface of the guide plate (32). The bottom surface of the auxiliary plate (55) has an arc groove (5501) that matches the shape of the arc protrusion (3201).
5. The irregular corner window with spliced pipe structure according to claim 4, characterized in that, The second profile column (4) has an inner cavity with a heat insulation channel (42). The heat insulation channel (42) has two multi-cavity heat insulation strips (43) and two insulation cotton (44). The second profile column (4) has a fixing ear (45) with the same structure at the upper and lower positions on one side. The fixing ear (45) is used to fix it to the wall with bolts to achieve a fixing effect on the second profile column (4). The second profile column (4) has an injection hole (46) on the other side. The injection hole (46) is used to fill the heat insulation channel (42) with foaming adhesive.
6. The irregular corner window with spliced pipe structure according to claim 5, characterized in that, The arc-shaped tube (51) and the triangular tube (52) form a heat insulation channel three (510). Two multi-cavity heat insulation strips one (53) are arranged in the heat insulation channel three (510). A heat insulation cotton three (511) is provided between the two multi-cavity heat insulation strips one (53). A heat insulation cotton four (5201) is arranged in the inner cavity of the triangular tube (52). The heat insulation channel one (33), heat insulation channel two (42) and heat insulation channel three (510) form a corner arc-shaped heat insulation channel to block the transfer of external heat to the interior.
7. The irregular corner window with spliced pipe structure according to claim 6, characterized in that, Multiple identical fixing ears (512) are provided at the upper and lower positions of the outer side wall of the arc-shaped tube (51). The fixing ears (512) are used to fix the arc-shaped tube (51) to the wall by bolts to achieve the fixing effect.
8. The irregular corner window with spliced pipe structure according to claim 7, characterized in that, The inner cavity of the arc-shaped tube (51) is arranged with multiple reinforcing plates (5101), and the side walls of the multiple reinforcing plates (5101) are penetrated by the curved column (57). The two ends of the curved column (57) penetrate the two side walls of the arc-shaped tube (51) respectively. The curved column (57) is a circular arc-shaped column structure.
9. The irregular corner window with spliced pipe structure according to claim 8, characterized in that, The structures of the second (56), third (58), and fourth (59) cone blocks are the same as those of the first (54) cone block. The first (54) cone block includes a cone-shaped column (5401) connecting the end of the curved column (57). The circumferential sidewall of the cone-shaped column (5401) is provided with four arc-shaped buckle plates (5402) arranged in a circular array. A rotating block (5407) is connected to one side of the arc-shaped buckle plate (5402). The circumferential sidewall of the cone-shaped column (5401) is provided with a fixed block (5408) corresponding to the rotating block (5407). The sidewall of the fixed block (5408) is provided with a rotating shaft. The rotating shaft passes through the rotating block (5407). The rotating block (5407) is movably connected to the fixed block (5408) through the rotating shaft, so that the arc-shaped buckle plate (5402) is rotatably connected to the circumferential sidewall of the cone-shaped column (5401). The outer wall of the arc-shaped buckle plate (5402) is provided with a first buckle block (5403) that matches the first buckle slot (3101) and a second buckle block (5404) that matches the second buckle slot (3102). The end of the arc-shaped buckle plate (5402) is provided with a concave groove (5405) that matches the shape of the baffle (3103). The inner wall of the arc-shaped buckle plate (5402) is connected to a spring (5406), and the other end of the spring (5406) is connected to the circumferential side wall of the conical column (5401).
10. The combined installation process of an irregular corner window with splicing pipe structure according to claim 9, characterized in that, Includes the following steps: S1. Window frame installation operation: Adjust the installation position of window frame 1 (1) in the window opening, and fix the upper and lower frames of window frame 1 (1) to the wall of the window opening with bolts. S2. Installation of the first profile column: After the window frame (1) is installed, align the side wall of the first profile column (3) with the side wall frame of the window frame (1), then fix the first profile column (3) to the side wall frame of the window frame (1) with screws, and then fix the multiple fixing ears (36) of the first profile column (3) to the wall of the window opening with bolts to complete the installation of the first profile column. S3. Alignment of the splicing pipes: After the first profile column (3) is installed, move the splicing pipe (5) to the side of the first profile column (3). Then, move the splicing pipe (5) towards the side wall of the first profile column (3) until the bottom of the auxiliary plate (55) on the side wall of the arc-shaped pipe (51) and the bottom of the auxiliary plate (55) on the side wall of the triangular pipe (52) are both in close contact with the top surface of the guide plate (32). At this time, the auxiliary plate (55) and the guide plate (32) form a sliding connection. The guide plate (32) supports the auxiliary plate (55), that is, it supports the splicing pipe (5). It provides support and then pushes the splicing tube (5) to make the auxiliary plate (55) slide on the guide plate (32). The auxiliary plate (55) enters the inner cavity of the first profile column (3) through the sliding channel. During the sliding process, the arc groove (5501) at the bottom of the auxiliary plate (55) engages with the arc protrusion (3201) on the top surface of the guide plate (32), so that the movement trajectory of the auxiliary plate (55) is restricted by the guide plate (32), forming a positioning effect, and further forming an auxiliary calibration effect on the splicing tube (5), so that the splicing tube (5) can be aligned with the side wall of the first profile column (3). S4. Auxiliary fixing operation of the pipe splicing: During the process of the auxiliary plate (55) sliding into the inner cavity of the first profile column (3) through the sliding channel, it will drive multiple cone blocks one (54) on the side wall of the arc-shaped pipe (51) and multiple cone blocks three (58) on the side wall of the triangular pipe (52) to move into the inner cavity of multiple cone cylinders one (31) at the corresponding positions on the side wall of the first profile column (3). During the process of the cone block one (54) entering the inner cavity of the cone cylinder one (31), the four arc buckle plates (5402) on the side wall of the cone column (5401) are restricted by the cone shape of the cone inner cavity of the cone cylinder one (31), so that the four arc buckle plates (5402) are squeezed against the circumferential side wall of the cone column (5401) until they enter the inner cavity of the cone cylinder one (31). Then, the four arc buckle plates (5402) are respectively subjected to the elastic force of the spring (5406), so that the four arc buckle plates (5402) are squeezed against the circumferential side wall of the cone column (5401). The plate (5402) is tightly attached to the inner wall of the cone cylinder (31), and the first card block (5403) is embedded in the first slot (3101), the second card block (5404) is embedded in the second slot (3102), and the concave groove (5405) is engaged with the baffle (3103), so that the first cone block (54) is fixed and locked in the inner cavity of the cone cylinder (31). The third cone block (58) works in the same way as the first cone block (54), together preventing the splice pipe (5) from falling off. This ensures that during the operation of installing bolts between the splice pipe (5) and the wall, the splice pipe (5) does not need to be manually supported. The splice pipe (5) can be stable, firm and aligned on the side wall of the first profile column (3). By fixing and locking multiple first cone blocks (54) and multiple third cone blocks (58) in the inner cavity of the cone cylinder (31), the effect of auxiliary fixing of the splice pipe (5) is achieved. S5. Installation of the splicing pipe: After completing the alignment and auxiliary fixing of the splicing pipe (5), the fixing lugs (512) of the same structure on the outer wall of the arc-shaped pipe (51) are fixed to the wall of the window opening by bolts, thus completing the installation of the splicing pipe (5). S6. Installation of the second profile column: Align the inlets of multiple cones 2 (41) on the side wall of the second profile column (4) with the multiple cones 2 (56) on the side wall of the arc-shaped pipe (51) and the multiple cones 4 (59) on the side wall of the triangular pipe (52). Then, following the principle of inserting cone 1 (54) into the inner cavity of cone 1 (31), push the second profile column (4) against the side wall of the splicing pipe (5) until cones 2 (56) and cones 2 (41) are aligned. The effect of fixing and locking is achieved. At the same time, the cone block four (59) and the cone tube two (41) form a fixed and locked effect. At this time, the effect of aligning the second profile column (4) on the side wall of the splice pipe (5) is achieved, and the effect of auxiliary fixing of the second profile column (4) is achieved. Then, the multiple fixing ears two (45) of the second profile column (4) are fixed to the wall of the window opening by bolts, and the installation of the second profile column is completed, realizing the 90-degree transition of the corner window; S7. Installation of window frame 2: Align the side wall of window frame 2 (2) with the side wall of the second profile column (4), and fix window frame 2 (2) to the second profile column (4) with screws. Then fix the upper and lower frames of window frame 2 (2) to the wall of the window opening with bolts. Finally, fill the heat insulation channel 1 (33) with expanding foam through injection hole 1 (37) and fill the heat insulation channel 2 (42) with expanding foam through injection hole 2 (46) to complete the corner transition installation of window frame 1 (1) and window frame 2 (2).
Citation Information
Patent Citations
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