Small cage bag production line

Abstract

The invention provides a small-cage steamed stuffed bun production line, and relates to the technical field of small-cage steamed stuffed bun production, the small-cage steamed stuffed bun production line comprises a machine body and a forming cutter head, the upper surface of the machine body is fixedly connected with a control panel, the left surface of the control panel is fixedly connected with a conveyor belt and a processing box, a group of stuffing hoppers are arranged above the machine body, and a connecting disc is fixedly connected between the group of stuffing hoppers; a supporting block is fixedly connected to the left surface of the processing box, a second motor is fixedly installed on the lower surface of the supporting block, the flour discharging machine head moves upwards to be connected with a cylinder fixed to the lower portion of the stuffing hopper in a sleeved mode, at the moment, stuffing can be conveyed, multi-taste switching can be achieved on the whole, the stuffing of different tastes can be rapidly switched under the condition that the device is not replaced, and the practicability is high. The device adjusting time is greatly shortened, the production efficiency is improved, the taste preferences of different consumers can be met and the selection range of the customers can be increased by providing the small cage bags with various tastes, so that wider customer groups are attracted.

Description

Technical Field

[0001] The invention belongs to the technical field of steamed bun production, and more specifically, particularly relates to a steamed bun production line. Background Art

[0002] As a highly efficient food production equipment, the steamed bun production line is committed to realizing the automated batch production of steamed buns. It is widely used in the field of food processing. In practical applications, the steamed bun production line usually requires the use of the following technologies:

[0003] 1. Dough making technology: including the mixing, fermentation and kneading of flour, usually using professional mixers and fermentation equipment to ensure the quality and taste of the dough;

[0004] 2. Filling preparation technology: involves cutting, mixing and seasoning of fillings, generally using vegetable cutters, mixers and seasoning adding equipment;

[0005] 3. Filling and forming technology: This is one of the core technologies of the xiaolongbao production device. Usually, mechanical filling and forming equipment is used to quickly and accurately wrap the fillings in the dough to form the shape of the xiaolongbao.

[0006] 4. Steaming technology: used to steam the formed dumplings, generally using steam generators and steamers. The steam generator can generate high-temperature and high-pressure steam to provide sufficient steam source for the steamer.

[0007] 5. Conveying and packaging technology: including the conveying, counting and packaging of the steamed buns. Usually, equipment such as conveyor belts, counters and packaging machines are used. The conveyor belt can transport the steamed buns from one production link to another, improving the continuity of production.

[0008] At present, manufacturers have adopted a variety of equipment and methods to improve the production efficiency and quality of xiaolongbao. Some manufacturers use traditional manual production with partial mechanical assistance. Although it can guarantee the taste of xiaolongbao to a certain extent, the production efficiency is low. Some manufacturers use relatively simple automated production lines, which have deficiencies in feeding accuracy and filling switching. Some manufacturers have launched production lines with more advanced functions, but there is still room for improvement in the automatic detection and processing of unqualified xiaolongbao.

[0009] However, the above-mentioned implementation still has the following problems: in terms of filling delivery, the traditional manual feeding method is prone to uneven filling, blockage and the like, which affects the quality of the dumplings; in terms of filling switching, the operation is complicated and the switching speed is difficult to meet the rapidly changing market needs; in terms of handling unqualified products, manual handling is inefficient and prone to missed detection and mishandling, which affects the overall product quality. In view of this problem, the present application proposes a solution to design a dumplings production line that integrates spiral feeding, fast filling switching and efficient automatic detection and processing of unqualified dumplings. The production line is easy to operate and has high production efficiency. It can quickly adjust the filling flavor according to market demand while ensuring the stability of product quality. Spiral feeding is used to ensure uniform delivery of the filling, fast filling switching is used to meet the needs of different flavors, and an automatic detection and processing system is used to reduce the occurrence of unqualified products, thereby improving the production quality and market competitiveness of dumplings.

[0010] In view of this, the existing structure and defects are studied and improved, and a steamed bun production line is provided to achieve a more practical purpose. Summary of the invention

[0011] In order to solve the above technical problems, the present invention provides a steamed bun production line to solve the above problems.

[0012] A steamed dumpling production line comprises a body and a forming knife disc, the upper surface of the body is fixedly connected with a control panel, the left surface of the control panel is fixedly connected with a conveyor belt and a processing box, a group of stuffing buckets are arranged above the body, a connecting disk is fixedly connected between the stuffing buckets in a group, a supporting block is fixedly connected with the left surface of the processing box, a second motor is fixedly installed on the lower surface of the supporting block, a connecting frame is fixedly connected with the surface of the connecting disk, a camera is fixedly installed on the lower surface of the connecting frame, a fixing plate is fixedly connected with a fixing plate on the rear surface of the conveyor belt, a first cylinder is fixedly connected with the upper surface of the fixing plate by screws, a pushing block is fixedly connected with the piston of the first cylinder, a noodle discharging head is movably sleeved in the processing box, a fixing block is fixedly connected with the left surface of the control panel, a second cylinder is fixedly connected with the left surface of the fixing block by screws, a noodle bucket is fixedly connected with the upper surface of the processing box, a fixing rod is fixedly connected with the lower surface of the connecting disk, the fixing rod is rotatably connected with the supporting block, and the fixing rod is fixedly connected with the output shaft of the second motor.

[0013] Preferably, a guide plate is provided on the upper surface of the conveyor belt, a bracket is fixedly connected to the left surface of the fuselage, a recycling box is fixedly connected to the upper surface of the bracket, two fixing frames 1 are fixedly connected to the upper surface of the fuselage, both of the two fixing frames 1 are fixedly connected to the lower end of the processing box, two fixing frames 2 are fixedly connected to the left surface of the control panel, both of the two fixing frames 2 are fixedly connected to the forming cutter disc, a push rod is fixedly connected to the output shaft of the cylinder 2, and the push rod is fixedly connected to the noodle-exiting head.

[0014] Preferably, each of the stuffing buckets has a pair of fixed frames three fixedly connected to its upper surface, a disc is fixedly connected between each pair of the fixed frames three, a motor one is fixedly mounted on the upper surface of each disc, a connecting rod is rotatably connected to the lower surface of each disc, a stirring rod is fixedly connected to the annular side surface of each connecting rod, and a group of connecting rods are respectively fixedly connected to a group of motor one output shafts.

[0015] Preferably, a spiral rod is fixedly connected to the lower surface of each connecting rod, a cylinder is fixedly connected to the lower surface of each stuffing bucket, a group of spiral rods are movably connected to a group of cylinders respectively, and a group of cylinders are movably connected to the dough output head.

[0016] Compared with the prior art, the present invention has the following beneficial effects:

[0017] In the present invention, the dough discharging head is moved upward to be connected with the cylinder fixed under the stuffing bucket, and the stuffing can be conveyed at this time. The overall multi-flavor switching can be realized, and the fillings of different flavors can be quickly switched without changing the device, which greatly reduces the device adjustment time and improves the production efficiency. In addition, by providing dumplings with multiple flavors, the taste preferences of different consumers can be met, the range of customers' choices can be increased, thereby attracting a wider customer base.

[0018] In the present invention, the connecting rod will drive the stirring rod and the spiral rod fixed thereto to rotate during the rotation process. The stirring rod can break up the filling during the rotation process to avoid agglomeration and make the filling more uniform. The spiral rod is a spiral design as a whole, and the conveying is stable, which can ensure that the filling will not be interrupted or blocked during the conveying process. Compared with traditional manual feeding or other feeding methods, spiral feeding can maintain a stable working state during a long production process, greatly improving production efficiency.

[0019] In the present invention, when it is identified that the steamed buns do not meet the standards, the control panel will send a signal to cylinder one, and the piston of cylinder one will drive the push block fixed thereto to move, and the push block will push the steamed buns that do not meet the standards into the recycling box for subsequent recycling and processing. When the problematic steamed buns are removed, the piston of cylinder one will be quickly retracted and wait for the next trigger signal. The entire process is automatically triggered by the detection system, and cylinder one automatically performs the pushing and removal action without manual intervention. This greatly improves production efficiency and reduces labor costs. In large-scale production, problematic steamed buns can be quickly processed, ensuring the smooth operation of the production line and improving production quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0021] Figure 2 It is a schematic diagram of the fuselage structure of the present invention;

[0022] Figure 3 It is a schematic diagram of the structure of the processing box of the present invention;

[0023] Figure 4 It is a schematic diagram of the filling bucket structure of the present invention;

[0024] Figure 5 It is a schematic diagram of the conveyor belt structure of the present invention;

[0025] Figure 6 It is a schematic diagram of the spiral rod structure of the present invention;

[0026] Figure 7 It is a schematic structural diagram of the noodle head of the present invention.

[0027] In the figure, the correspondence between the structure names and the figure numbers is: 1. body; 2. control panel; 3. forming knife disc; 4. processing box; 5. dough bucket; 6. stuffing bucket; 7. conveyor belt; 8. recycling box; 9. bracket; 10. connecting frame; 11. camera; 12. fixing plate; 13. cylinder one; 14. fixing frame one; 15. fixing frame two; 16. connecting plate; 17. cylinder two; 18. fixing block; 19. motor one; 20. disc; 21. fixing frame three; 22. connecting rod; 23. stirring rod; 24. cylinder; 25. motor two; 26. support block; 27. fixing rod; 28. guide plate; 29. ​​screw rod; 30. dough head; 31. push rod; 32. push block. DETAILED DESCRIPTION

[0028] The following embodiments of the present invention are described in further detail in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present invention, but are not intended to limit the scope of the present invention.

[0029] See also Figure 1 - Figure 7The present invention provides a steamed bun production line, including a body 1 and a forming knife disc 3. A control panel 2 is fixedly connected to the upper surface of the body 1, a conveyor belt 7 and a processing box 4 are fixedly connected to the left surface of the control panel 2, a group of stuffing buckets 6 are arranged above the body 1, a connecting plate 16 is fixedly connected between the group of stuffing buckets 6, a supporting block 26 is fixedly connected to the left surface of the processing box 4, a motor 25 is fixedly installed on the lower surface of the supporting block 26, a connecting frame 10 is fixedly connected to the surface of the connecting plate 16, a camera 11 is fixedly installed on the lower surface of the connecting frame 10, a fixing plate 12 is fixedly connected to the rear surface of the conveyor belt 7, a cylinder 13 is fixedly connected to the upper surface of the fixing plate 12 by screws, a push block 32 is fixedly connected to the piston of the cylinder 13, a noodle head 30 is movably sleeved in the processing box 4, and the control panel 2 is fixedly connected with a fixed block 18 on the left surface, and a cylinder 2 17 is fixedly connected with the left surface of the fixed block 18 by screws. A dough bucket 5 is fixedly connected with the upper surface of the processing box 4, and a fixed rod 27 is fixedly connected with the lower surface of the connecting plate 16. The fixed rod 27 is rotatably connected with the support block 26, and the fixed rod 27 is fixedly connected with the output shaft of the motor 25. During the production process of the steamed buns, the dough and the stuffing are respectively put into the dough bucket 5 and the stuffing bucket 6, and the control device is started through the control panel 2. When the motor 19 receives the signal, its output shaft will drive the connecting rod 22 fixed thereto to rotate. During the rotation process, the connecting rod 22 will drive the stirring rod 23 and the spiral rod 29 fixed thereto to rotate. During the rotation process, the stirring rod 23 can break up the stuffing to avoid agglomeration and make the stuffing more uniform.

[0030] A guide plate 28 is provided on the upper surface of the conveyor belt 7, a bracket 9 is fixedly connected to the left surface of the fuselage 1, and a recovery box 8 is fixedly connected to the upper surface of the bracket 9. Two fixed frames 14 are fixedly connected to the upper surface of the fuselage 1, and the two fixed frames 14 are fixedly connected to the lower end of the processing box 4. Two fixed frames 15 are fixedly connected to the left surface of the control panel 2, and the two fixed frames 15 are fixedly connected to the forming knife disc 3. The output shaft of the cylinder 2 17 is fixedly connected to a push rod 31, and the push rod 31 is fixedly connected to the dough discharging head 30. The spiral rod 29 is a spiral design as a whole, and the conveying is stable, which can ensure that the filling will not be interrupted or blocked during the conveying process. Compared with traditional manual feeding or other feeding methods, spiral feeding can maintain a stable working state during a long production process, greatly improving the production efficiency. The filling is discharged through the cylinder 24 and mixed with the dough in the processing box 4, and finally discharged through the dough discharging head 30. When the dough with filling passes through the forming knife disc 3, the forming knife disc 3 rotates through its internal mold to cut the dough into a specific shape to complete the initial forming of the buns.

[0031] A pair of fixing frames 3 21 are fixedly connected to the upper surface of each stuffing bucket 6, a disc 20 is fixedly connected between each pair of fixing frames 3 21, a motor 19 is fixedly installed on the upper surface of each disc 20, a connecting rod 22 is rotatably connected to the lower surface of each disc 20, and a stirring rod 23 is fixedly connected to the annular side of each connecting rod 22. A group of connecting rods 22 are respectively fixedly connected to a group of output shafts of motor 19. During the production process, by starting motor 25, its output shaft will drive the fixing rod 27 fixed thereto to rotate together, and the fixing rod 27 will drive the connecting disk 16 fixed thereon to rotate during the rotation process, and the connecting disk 16 will drive a group of stuffing buckets 6 to rotate during the rotation process, and the motor 25 drives a group of stuffing buckets according to the set parameters. 6 rotates to ensure the consistency of the position of a group of stuffing buckets 6 during the switching process. At this time, the cylinder 2 17 is started through the control panel 2, and its piston will push the push rod 31 fixed thereto to move. The push rod 31 will drive the noodle discharging head 30 fixed thereto to move during the upward movement. The noodle discharging head 30 moves upward to be connected with the cylinder 24 fixed under the stuffing bucket 6. At this time, the stuffing can be conveyed, and the overall multi-flavor switching can be achieved. Different flavors of stuffing can be quickly switched without changing the device, which greatly reduces the device adjustment time and improves production efficiency. In addition, by providing dumplings with multiple flavors, the taste preferences of different consumers can be met, the customer's choice range can be increased, thereby attracting a wider customer base.

[0032] The lower surface of each connecting rod 22 is fixedly connected with a spiral rod 29, and the lower surface of each stuffing bucket 6 is fixedly connected with a cylinder 24. A group of spiral rods 29 are movably connected with a group of cylinders 24 respectively, and a group of cylinders 24 are movably connected with a noodle head 30. After the dumplings are formed, they will fall on the conveyor belt 7 for transportation. During the transportation of the dumplings, the camera 11 is started to collect images. After the collection is completed, the control panel 2 will pre-process the collected images, and extract the features of the dumplings from the pre-processed images, such as shape, size, color, surface texture, etc. The outline of the dumplings is extracted by the edge detection algorithm, and its shape parameters are calculated. The color characteristics of the dumplings are extracted by the color analysis algorithm to determine whether they meet the requirements. The control panel 2 will send a signal to the cylinder 13, and the piston of the cylinder 13 will drive the push block 32 fixed thereto to move, and the push block 32 will push the non-compliant dumplings into the recycling box 8 for subsequent recycling. When the problematic dumplings are removed, the piston of the cylinder 13 will be quickly retracted and wait for the next trigger signal. The whole process is automatically triggered by the detection system, and the cylinder 13 automatically performs the pushing action without manual intervention. This greatly improves production efficiency and reduces labor costs. In large-scale production, problematic dumplings can be quickly processed to ensure the smooth operation of the production line and improve production quality.

[0033] Working principle:

[0034] The first step is that during the production process of steamed buns, the dough and fillings are put into the dough bucket 5 and the filling bucket 6 respectively, and the control device is started through the control panel 2. When the motor 19 receives the signal, its output shaft will drive the connecting rod 22 fixed thereto to rotate. During the rotation, the connecting rod 22 will drive the stirring rod 23 and the spiral rod 29 fixed thereto to rotate. During the rotation, the stirring rod 23 can break up the fillings to avoid agglomeration and make the fillings more uniform. The spiral rod 29 is a spiral design as a whole, and the conveying is stable, which can ensure that the fillings will not be interrupted or blocked during the conveying process. Compared with traditional manual feeding or other feeding methods, spiral feeding can maintain a stable working state during a long production process, greatly improving the production efficiency. The fillings are discharged through the cylinder 24 and mixed with the dough in the processing box 4, and finally discharged through the dough outlet head 30. When the dough with fillings passes through the forming knife disc 3, the forming knife disc 3 rotates through its internal mold to cut the dough into a specific shape to complete the initial forming of the buns.

[0035] In the second step, during the production process, by starting the motor 25, its output shaft will drive the fixed rod 27 fixed thereto to rotate together, and the fixed rod 27 will drive the connecting disk 16 fixed thereon to rotate during the rotation process, and the connecting disk 16 will drive a group of stuffing buckets 6 to rotate during the rotation process. The motor 25 drives a group of stuffing buckets 6 to rotate according to the set parameters to ensure the consistency of the positions of a group of stuffing buckets 6 during the switching process. At this time, the cylinder 2 17 is started through the control panel 2, and its piston will push the push rod 31 fixed thereto to move. The push rod 31 will drive the noodle discharging head 30 fixed thereto to move during the upward movement. The noodle discharging head 30 moves upward and will be connected with the cylinder 24 fixed under the stuffing bucket 6. At this time, the stuffing can be conveyed, and the overall multi-flavor switching can be realized. Fillings of different flavors can be quickly switched without changing the device, which greatly reduces the device adjustment time and improves production efficiency. In addition, by providing dumplings with multiple flavors, the taste preferences of different consumers can be met, the customer's choice range can be increased, thereby attracting a wider customer base.

[0036] In the third step, after the dumplings are formed, they will fall onto the conveyor belt 7 for transportation. During the transportation of the dumplings, the camera 11 is started to collect images. After the collection is completed, the control panel 2 will pre-process the collected images, extract the features of the dumplings from the pre-processed images, such as shape, size, color, surface texture, etc., extract the outline of the dumplings through the edge detection algorithm, calculate its shape parameters, and use the color analysis algorithm to extract the color features of the dumplings to determine whether they meet the standards. According to the test results, it is determined whether the dumplings are qualified. When it is identified that the dumplings do not meet the standards, the control panel 2 will send a signal to cylinder 13, and the piston of cylinder 13 will drive the push block 32 fixed thereto to move, and the push block 32 will push the dumplings that do not meet the standards into the recycling box 8 for subsequent recycling. When the problematic dumplings are removed, the piston of cylinder 13 is quickly retracted and waits for the next trigger signal. The whole process is automatically triggered by the detection system, and cylinder 13 automatically performs the pushing action without manual intervention. This greatly improves production efficiency and reduces labor costs. In large-scale production, problematic dumplings can be quickly processed, ensuring the smooth operation of the production line and improving production quality.

[0037] The examples of the present invention are given for the purpose of illustration and description, and are not intended to be exhaustive or to limit the invention to the disclosed forms. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiments are selected and described in order to better illustrate the principles and practical applications of the present invention and to enable those of ordinary skill in the art to understand the present invention and to design various embodiments with various modifications suitable for specific uses.

Claims

1. A steamed bun production line, comprising a machine body (1) and a forming knife disc (3), wherein a control panel (2) is fixedly connected to the upper surface of the machine body (1), and a conveyor belt (7) and a processing box (4) are fixedly connected to the left surface of the control panel (2). Features: A group of stuffing buckets (6) are arranged above the machine body (1), a connecting plate (16) is fixedly connected between the group of stuffing buckets (6), a supporting block (26) is fixedly connected to the left surface of the processing box (4), and a second motor (25) is fixedly installed on the lower surface of the supporting block (26); Among them, the surface of the connecting plate (16) is fixedly connected to a connecting frame (10), the lower surface of the connecting frame (10) is fixedly installed with a camera (11), the rear surface of the conveyor belt (7) is fixedly connected to a fixing plate (12), the upper surface of the fixing plate (12) is fixedly connected to a cylinder one (13) by screws, the piston of the cylinder one (13) is fixedly connected to a push block (32), a dough discharging head (30) is movably sleeved in the processing box (4), the left surface of the control panel (2) is fixedly connected to a fixing block (18), the left surface of the fixing block (18) is fixedly connected to a cylinder two (17) by screws, and the upper surface of the processing box (4) is fixedly connected to a dough bucket (5).

2. A steamed bun production line as claimed in claim 1, It is characterized in that A fixing rod (27) is fixedly connected to the lower surface of the connecting plate (16), and the fixing rod (27) is rotatably connected to the supporting block (26); Wherein, the fixing rod (27) is fixedly connected to the output shaft of the second motor (25).

3. A steamed bun production line as claimed in claim 1, It is characterized in that A guide plate (28) is provided on the upper surface of the conveyor belt (7); Wherein, a bracket (9) is fixedly connected to the left surface of the fuselage (1), and a recovery box (8) is fixedly connected to the upper surface of the bracket (9).

4. A steamed bun production line as claimed in claim 1, It is characterized in that The upper surface of the body (1) is fixedly connected to two fixing frames (14), and the two fixing frames (14) are both fixedly connected to the lower end of the processing box (4); Wherein, two fixing frames (15) are fixedly connected to the left surface of the control panel (2), and the two fixing frames (15) are both fixedly connected to the forming cutter disc (3).

5. A steamed bun production line as claimed in claim 1, It is characterized in that The output shaft of the second cylinder (17) is fixedly connected with a push rod (31); Wherein, the push rod (31) is fixedly connected to the noodle outlet head (30).

6. A steamed bun production line as claimed in claim 1, It is characterized in that A pair of fixing frames (21) are fixedly connected to the upper surface of each stuffing bucket (6), and a disc (20) is fixedly connected between each pair of fixing frames (21); Wherein, a motor 1 (19) is fixedly mounted on the upper surface of each of the discs (20).

7. A steamed bun production line as claimed in claim 6, It is characterized in that The lower surface of each disk (20) is rotatably connected to a connecting rod (22); Wherein, the annular side surface of each connecting rod (22) is fixedly connected to a stirring rod (23).

8. A steamed bun production line as claimed in claim 7, It is characterized in that A group of connecting rods (22) are respectively fixedly connected to a group of output shafts of motor one (19).

9. A steamed bun production line as claimed in claim 8, It is characterized in that The lower surface of each connecting rod (22) is fixedly connected with a spiral rod (29).

10. A steamed bun production line as claimed in claim 9, It is characterized in that The lower surface of each stuffing bucket (6) is fixedly connected to a cylinder (24), and a group of spiral rods (29) are movably sleeved with a group of cylinders (24) respectively; Among them, a group of the cylinders (24) are all movably connected to the noodle outlet head (30).

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