Low-carbon coated metal plate assembly system and method based on big data and BIM

Abstract

The application provides a low-carbon coated metal plate assembly system and method based on big data and BIM, which comprises a fixing device and an expansion device, the fixing device comprises a clamping assembly, a suction cup assembly and a rack, the clamping assembly and the suction cup assembly are arranged on the rack, the expansion device is detachably connected with the rack, and an executor for cutting or drilling the low-carbon coated metal plate is arranged on the expansion device. The low-carbon coated metal plate can be cut and drilled according to different installation environments, the assembly mode can be flexibly selected, and high economic benefits are achieved.

Description

Technical Field

[0001] This invention relates to the field of sheet metal assembly technology, and in particular to a low-carbon coated metal sheet assembly system and method based on big data and BIM. Background Technology

[0002] Low-carbon coated metal sheets are metal sheets that have undergone surface treatment and coating. They possess a variety of properties such as corrosion resistance, aesthetics, wear resistance, impact resistance, and high temperature resistance, and are widely used in construction, automotive, electronics, and home appliance industries.

[0003] Due to the aforementioned advantages, more and more companies are choosing low-carbon coated metal panels as decorative materials for building exteriors and roofs, allowing for greater creative freedom and the achievement of more magnificent and unique architectural forms. However, current low-carbon coated metal panels face the following challenges in the assembly process: 1. Low-carbon coated metal sheets are generally manufactured with fixed specifications. However, the installation site conditions are complex and require the cutting of irregularly shaped sheets according to the actual situation. In the past, workers would cut the sheets on-site by comparing the actual conditions, which was inconvenient and inefficient. Alternatively, they would contact the manufacturer to cut the sheets on-site, which was costly. Second: Low-carbon coated metal plates have various installation methods, such as welding and bolt connection. Welded structures are stable and have strong load-bearing capacity, but the construction cost is high. Bolted connections have lower torsional resistance and poorer corrosion resistance, but the construction cost is lower. Therefore, choosing the right installation method to maximize benefits has become a technical problem to be solved. Summary of the Invention

[0004] To address the aforementioned problems in existing technologies, this invention provides a low-carbon coated metal plate assembly system and method based on big data and BIM. This system allows for the cutting and drilling of low-carbon coated metal plates according to different installation environments, and enables flexible selection of assembly methods, thereby achieving high economic benefits.

[0005] Technical Solution: To achieve the above objectives, the present invention provides a low-carbon coated metal plate assembly system based on big data and BIM, including a fixing device and an extension device. The fixing device includes a clamping assembly, a suction cup assembly, and a frame. The clamping assembly and the suction cup assembly are mounted on the frame. The extension device is detachably connected to the frame. The extension device is equipped with an actuator for cutting or drilling low-carbon coated metal plates.

[0006] The fixing device includes a clamping assembly and a suction cup assembly. The clamping assembly is used to fix the low-carbon coated metal sheet, and the suction cup assembly is used to attach it to the back to provide reliable fixation during hoisting. The fixing device and the extension device are detachably connected. When the low-carbon coated metal sheet needs to be cut or drilled, the extension device is installed on the fixing device, and the actuator is used to process the low-carbon coated metal sheet, realizing the multi-purpose use of the fixing device.

[0007] Furthermore, the frame includes a connecting flange and four sets of L-shaped booms, which are evenly distributed on the connecting flange; The clamping assembly includes four sets of first clamping plates and four sets of second clamping plates. The first clamping plates are disposed on the connecting flange, and the second clamping plates are disposed on the boom.

[0008] Preferably, the first clamping plate is mounted on the connecting flange via a pneumatic telescopic rod, and the second clamping plate is mounted at the end of the boom via a pneumatic telescopic rod. The second clamping plate has an L-shaped cross-section, and the first and second clamping plates are located in the same plane. The first clamping plate can retract or extend within its plane to change the support position on the back of the low-carbon coated metal plate, and the second clamping plate can extend and retract under the action of the pneumatic telescopic rod to provide clamping force for the low-carbon coated metal plate.

[0009] Furthermore, the suction cup assembly includes a suction cup and a telescopic rod, one end of which is connected to a connecting flange and the other end is connected to the suction cup, which is a vacuum suction cup.

[0010] In a preferred embodiment, the extension device further includes a lateral movement component, a longitudinal movement component, and a lifting component; The transverse movement assembly includes a set of transverse movement plates, which are detachably connected to the frame. A transverse movement screw is provided on the transverse movement plate, and a threaded sleeve is provided on the transverse movement screw. A fixing rod is provided on the threaded sleeve. The lifting assembly is located on the fixing rod, and the longitudinal movement assembly is located on the lifting assembly.

[0011] The lifting assembly includes a lifting plate, which is mounted on a fixed rod and has a lifting screw. The longitudinal movement assembly includes a longitudinal movement plate and a longitudinal movement screw. The longitudinal movement plate is threaded onto the lifting screw, the longitudinal movement screw is mounted on the longitudinal movement plate, and a mounting block is threaded onto the longitudinal movement plate.

[0012] The actuator is mounted on the mounting block, and the transverse lead screw, longitudinal lead screw, and lifting lead screw are respectively connected to the drive device.

[0013] The drive unit drives the transverse lead screw to rotate, and the screw sleeve moves on the transverse lead screw, which in turn drives the longitudinal plate to move laterally. The rotation of the lifting lead screw drives the longitudinal plate to move up and down along the lifting lead screw. The rotation of the longitudinal lead screw drives the mounting block to move longitudinally, thereby realizing the three-way movement of the actuator.

[0014] Furthermore, the frame is also equipped with lifting rings. These lifting rings are used to connect to the lifting equipment during lifting.

[0015] A method for assembling low-carbon coated metal panels based on big data and BIM includes the following steps: S1. Mark out the installation location by measuring points and use BIM technology to model and arrange the low-carbon coated metal plate. S2. Based on the model of the low-carbon coated metal plate, output the drawings, fix the low-carbon coated metal plate at the irregular installation position using a fixing device, and then use the extension device to cut it. S3: Based on big data analysis of the climate conditions at the installation site, the assembly method can be selected, including welding or bolt connection. S4. Use a fixing device to fix the low-carbon coated metal plate, and then use a lifting device to lift the fixing device with the low-carbon coated metal plate to the installation position. S5, installation complete.

[0016] Specifically, step S2 involves placing the low-carbon coated metal plate on the second clamping plate and clamping it with the second clamping plate, adjusting the position of the first clamping plate to support the back of the low-carbon coated metal plate, and the actuator cutting out the low-carbon coated metal plate of the corresponding shape under the drive of the transverse component, the longitudinal component and the lifting component. Step S3 further includes: A1. If the climate of the installation site is dry and there is little wind all year round, then bolt connection should be used to fix the low carbon coated metal plate. A2, install the low-carbon coated metal plate onto the fixing device and use the actuator on the extension device to make holes at the corresponding positions on the low-carbon coated metal plate. B1. If the installation site has a humid climate and is windy all year round, welding should be used to fix the low-carbon coated metal plate, and anti-corrosion treatment should be done at the weld.

[0017] As can be seen from the above technical solution, the present invention has the following beneficial effects: 1. This invention first uses BIM to arrange the low-carbon coated metal panels according to the installation site conditions, models the required irregularly shaped low-carbon coated metal panels, outputs drawings based on the model, and then uses fixing and expansion devices to cut the metal panels to the required shapes according to the drawings. Next, big data analysis is used to select a suitable assembly method based on the climate conditions of the installation location. Finally, the metal panels are hoisted to the installation location using fixing devices to complete the installation. The assembly efficiency is high, and both construction cost and construction quality are compatible, resulting in high economic benefits.

[0018] 2. The fixing device in this invention can be used to clamp the metal plate when cutting and drilling it. When the metal plate needs to be lifted, the extension device can be removed to serve as a lifting clamp, thus realizing multiple uses. Attached Figure Description

[0019] Figure 1 This is an assembly diagram of the fixing device and the expansion device in this invention; Figure 2 This is a schematic diagram of the fixing device in this invention; Figure 3 This invention provides a flowchart for the assembly of low-carbon coated metal plates based on big data and BIM.

[0020] In the diagram: 1-Fixing device, 11-Clamping assembly, 111-First clamping plate, 112-Second clamping plate, 113-Pneumatic telescopic rod, 12-Suction cup assembly, 121-Suction cup, 122-Telescopic rod, 13-Frame, 131-Connecting flange, 132-Boom, 133-Lifting ring, 2-Extension device, 21-Transverse movement assembly, 211-Transverse movement plate, 212-Transverse movement screw, 213-Screw sleeve, 214-Fixing rod, 22-Longitudinal movement assembly, 221-Longitudinal movement plate, 222-Longitudinal movement screw, 223-Mounting block, 23-Lifting assembly, 231-Lifting plate, 232-Lifting screw. Detailed Implementation

[0021] The preferred embodiments of the present invention will now be described in detail with reference to the accompanying drawings, so that the advantages and features of the present invention can be more easily understood by those skilled in the art, thereby providing a clearer and more explicit definition of the scope of protection of the present invention. The embodiments of the present invention include the following parts: like Figure 1 As shown, a low-carbon coated metal plate assembly system based on big data and BIM includes a fixing device 1 and an extension device 2. The fixing device 1 includes a clamping assembly 11, a suction cup assembly 12 and a frame 13. The clamping assembly 11 and the suction cup assembly 12 are mounted on the frame 13. The extension device 2 is detachably connected to the frame 13. The extension device 2 is equipped with an actuator 24 for cutting or drilling low-carbon coated metal plates.

[0022] like Figure 2 As shown, the frame 13 includes a connecting flange 131 and four sets of L-shaped booms 132, which are evenly distributed on the connecting flange 131. The clamping assembly 11 includes four sets of first clamping plates 111 and four sets of second clamping plates 112. The first clamping plates 111 are disposed on the connecting flange 131, and the second clamping plates 112 are disposed on the boom 132.

[0023] In another preferred embodiment, the connecting flange 131 can be made into two sections that can rotate relative to each other. The boom 132 and the first clamping plate 111 are respectively installed on two different sections of the connecting flange 131. That is, the first clamping plate 111 can rotate relative to the frame 13 through the connecting flange 131, which allows for a greater range of adjustment of the support position of the first clamping plate 111 on the back of the low-carbon coated metal plate, thus avoiding interference with the actuator 24 when it is working.

[0024] Please refer to it again. Figure 2 The first clamping plate 111 is mounted on the connecting flange 131 via a pneumatic telescopic rod 113, and the second clamping plate 112 is mounted at the end of the boom 132 via a pneumatic telescopic rod 113. The cross-section of the second clamping plate 112 is L-shaped, and the first clamping plate 111 and the second clamping plate 112 are located on the same plane.

[0025] The suction cup assembly 12 includes a suction cup 121 and a telescopic rod 122. One end of the telescopic rod 122 is connected to a connecting flange 131, and the other end is connected to the suction cup 121, which is a vacuum suction cup. The suction cup assembly 12 is mainly used to hold the low-carbon coated metal plate during hoisting to prevent it from falling. Alternatively, the suction cup assembly 12 can be replaced by an electromagnet assembly, where the suction cup 121 is replaced with an electromagnet. When hoisting is required, the telescopic rod 122 extends the electromagnet and attaches it to the low-carbon coated metal plate, and then energizes it to hold it in place. It should be noted that the component for adsorbing the low-carbon coated metal plate is not limited to the two structures mentioned above; other structures capable of achieving this function are also acceptable.

[0026] In addition, the number of suction cups 121 can be increased or decreased according to the size of the low-carbon coated metal plate. Only one bracket is needed, and multiple suction cups 121 are evenly distributed on the bracket. The bracket is connected to the telescopic rod 122.

[0027] like Figure 1 As shown, the extension device 2 also includes a horizontal moving component 21, a vertical moving component 22, and a lifting component 23; The transverse moving assembly 21 includes a set of transverse moving plates 211, which are detachably connected to the frame 13. A transverse moving screw 212 is provided on the transverse moving plate 211, and a threaded sleeve 213 is provided on the transverse moving screw 212. A fixing rod 214 is provided on the threaded sleeve 213. The lifting assembly 23 is provided on the fixing rod 214, and the longitudinal moving assembly 22 is provided on the lifting assembly 23.

[0028] The transverse lead screw 212 is connected to the drive device. Furthermore, the transverse lead screw 212 is connected to the drive device via a synchronization device. The drive device drives the transverse lead screws 212 on both sides to rotate synchronously, ensuring that the movement frequency of the screw sleeve 213 is the same. Neither the drive device nor the synchronization device is shown in the figure. The drive device driving two or more units via the synchronization device is a conventional technique and will not be elaborated further here.

[0029] See again Figure 1 The lifting assembly 23 includes a lifting plate 231, which is mounted on a fixed rod 214 and has a lifting screw 232. The longitudinal movement assembly 22 includes a longitudinal movement plate 221 and a longitudinal movement screw 222. The longitudinal movement plate 221 is threadedly engaged with the lifting screw 232, and the longitudinal movement screw 222 is disposed on the longitudinal movement plate 221. A mounting block 223 is threadedly engaged on the longitudinal movement plate 221.

[0030] The actuator 24 is mounted on the mounting block 223, and the transverse lead screw 212, longitudinal lead screw 222 and lifting lead screw 232 are respectively connected to the drive device.

[0031] like Figure 2 As shown, the frame 13 is also provided with a lifting ring 133.

[0032] The actuator 24 can be a drill bit or a cutter, which can be replaced according to different usage scenarios. It should be noted that if the space at the installation site is suitable, a lifting ring 133 can be set on the extension device 2 to hoist the extension device 2 and the fixing device 1 with the metal plate together to the installation position. At this time, the actuator 24 can be replaced with a spot welding gun or a rivet gun, and the actuator 24 can directly perform preliminary installation and fixing of the metal plate, further improving assembly efficiency.

[0033] like Figure 3 As shown, a method for assembling low-carbon coated metal plates based on big data and BIM includes the following steps: S1. Mark out the installation location by measuring points and use BIM technology to model and arrange the low-carbon coated metal plate. S2, Output drawings based on the model of the low-carbon coated metal plate, use fixing device 1 to fix the low-carbon coated metal plate at the irregular installation position, and then use extension device 2 to cut it. S3: Based on big data analysis of the climate conditions at the installation site, the assembly method can be selected, including welding or bolt connection. S4. Fix the low-carbon coated metal plate using the fixing device 1, and then use the lifting equipment to lift the fixing device 1 containing the low-carbon coated metal plate to the installation position. S5, installation complete.

[0034] Specifically, step S2 involves placing the low-carbon coated metal plate on the second clamping plate 112 and clamping it with the second clamping plate 112, adjusting the position of the first clamping plate 111 to support the back of the low-carbon coated metal plate, and the actuator 24 cutting out the low-carbon coated metal plate of the corresponding shape under the drive of the transverse component 21, the longitudinal component 22 and the lifting component 23. Step S3 further includes: A1. If the climate of the installation site is dry and there is little wind all year round, then bolt connection should be used to fix the low carbon coated metal plate. A2, install the low-carbon coated metal plate onto the fixing device 1 and use the actuator 24 on the extension device 2 to make a hole at the corresponding position of the low-carbon coated metal plate. B1. If the installation site has a humid climate and is windy all year round, welding should be used to fix the low-carbon coated metal plate, and anti-corrosion treatment should be done at the weld.

[0035] This invention provides a low-carbon coated metal plate assembly system and method based on big data and BIM. It can cut and drill low-carbon coated metal plates according to different installation environments, flexibly select assembly methods, and achieve high economic benefits.

[0036] The above description is only a preferred embodiment of the present invention. It should be noted that for those skilled in the art, several improvements can be made without departing from the principle of the present invention, and these improvements should also be considered within the scope of protection of the present invention.

Claims

1. A low-carbon coated metal plate assembly system based on big data and BIM, characterized in that: The device includes a fixing device (1) and an extension device (2). The fixing device (1) includes a clamping assembly (11), a suction cup assembly (12), and a frame (13). The clamping assembly (11) and the suction cup assembly (12) are mounted on the frame (13). The extension device (2) is detachably connected to the frame (13). The extension device (2) is equipped with an actuator (24) for cutting or drilling low-carbon coated metal plates. The extension device (2) also includes a transverse moving assembly (21). The transverse moving assembly (21) includes a set of transverse moving plates (211). The transverse moving plates (211) are detachably connected to the frame (13). The frame (13) is also equipped with a lifting ring (133).

2. The low-carbon coated metal plate assembly system based on big data and BIM according to claim 1, characterized in that: The frame (13) includes a connecting flange (131) and four sets of L-shaped booms (132), which are evenly distributed on the connecting flange (131); The clamping assembly (11) includes four sets of first clamping plates (111) and four sets of second clamping plates (112). The first clamping plates (111) are disposed on the connecting flange (131), and the second clamping plates (112) are disposed on the boom (132).

3. The low-carbon coated metal plate assembly system based on big data and BIM according to claim 2, characterized in that: The first clamping plate (111) is mounted on the connecting flange (131) via a pneumatic telescopic rod (113), and the second clamping plate (112) is mounted at the end of the boom (132) via a pneumatic telescopic rod (113). The cross-section of the second clamping plate (112) is L-shaped, and the first clamping plate (111) and the second clamping plate (112) are located on the same plane.

4. The low-carbon coated metal plate assembly system based on big data and BIM according to claim 2, characterized in that: The suction cup assembly (12) includes a suction cup (121) and a telescopic rod (122). One end of the telescopic rod (122) is connected to a connecting flange (131), and the other end is connected to the suction cup (121). The suction cup (121) is a vacuum suction cup.

5. The low-carbon coated metal plate assembly system based on big data and BIM according to claim 1, characterized in that: The extension device (2) also includes a longitudinal movement component (22) and a lifting component (23). The transverse plate (211) is provided with a transverse lead screw (212), the transverse lead screw (212) is provided with a screw sleeve (213), the screw sleeve (213) is provided with a fixing rod (214), the lifting assembly (23) is provided on the fixing rod (214), and the longitudinal assembly (22) is provided on the lifting assembly (23).

6. The low-carbon coated metal plate assembly system based on big data and BIM according to claim 5, characterized in that: The lifting assembly (23) includes a lifting plate (231), which is mounted on a fixed rod (214) and has a lifting screw (232) on it. The longitudinal movement assembly (22) includes a longitudinal movement plate (221) and a longitudinal movement screw (222). The longitudinal movement plate (221) is threaded onto the lifting screw (232). The longitudinal movement screw (222) is located on the longitudinal movement plate (221). The longitudinal movement plate (221) is threaded onto a mounting block (223).

7. The low-carbon coated metal plate assembly system based on big data and BIM according to claim 6, characterized in that: The actuator (24) is mounted on the mounting block (223), and the transverse lead screw (212), longitudinal lead screw (222) and lifting lead screw (232) are respectively connected to the drive device.

8. A method for assembling low-carbon coated metal plates based on big data and BIM, implemented based on the low-carbon coated metal plate assembly system based on big data and BIM as described in any one of claims 1-7, characterized in that: Includes the following steps: S1. Mark out the installation location by measuring points and use BIM technology to model and arrange the low-carbon coated metal plate. S2, according to the model of the low carbon coated metal plate, output the drawing, fix the low carbon coated metal plate at the irregular installation position using the fixing device (1), and then use the extension device (2) to cut it. S3: Based on big data analysis of the climate conditions at the installation site, the assembly method can be selected, including welding or bolt connection. S4, use the fixing device (1) to fix the low carbon coated metal plate, and then use the lifting equipment to lift the fixing device (1) with the low carbon coated metal plate to the installation position. S5, installation complete.

9. The method for assembling low-carbon coated metal plates based on big data and BIM according to claim 8, characterized in that: Specifically, step S2 involves placing the low-carbon coated metal plate on the second clamping plate (112) and clamping it with the second clamping plate (112), adjusting the position of the first clamping plate (111) to support the back of the low-carbon coated metal plate, and the actuator (24) cutting out the corresponding shape of the low-carbon coated metal plate under the drive of the transverse component (21), the longitudinal component (22) and the lifting component (23). Step S3 further includes: A1. If the climate of the installation site is dry and there is little wind all year round, then bolt connection should be used to fix the low carbon coated metal plate. A2, install the low-carbon coated metal plate onto the fixing device (1) and use the actuator (24) on the extension device (2) to make a hole at the corresponding position of the low-carbon coated metal plate; B1. If the installation site has a humid climate and is windy all year round, welding should be used to fix the low-carbon coated metal plate, and anti-corrosion treatment should be done at the weld.

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