Finned tube assembling screwing device and assembling screwing method

CN119115498BActive Publication Date: 2026-10-30SUZHOU GAME PRECISION TECH CO LTD
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Patent Information

Application Number
CN202411237535.0
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-09-05
Publication Date
2026-10-30
Estimated Expiration
2044-09-05

AI Technical Summary

Technical Problem

[0004]本发明提供的一种翅片管组装打螺丝装置及组装打螺丝方法,有效的解决了现有组装装置组装产品效率低下、精度差的问题

Benefits of technology

1、能够对翅片管与支架进行组装,整个设备不仅结构紧凑,并且工作效率高。

✦ Generated by Eureka AI based on patent content.

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Abstract

The application discloses a finned tube assembling and screwing device and a finned tube assembling and screwing method. The device comprises a rack and a conveying line extending along an X direction. The device further comprises a support feeding and assembling mechanism, a screw locking station, an upper heat-shrinkable sleeve mechanism, a heating mechanism and a performance detection mechanism arranged on the rack in sequence along a conveying direction. The support feeding and assembling mechanism is used for providing head supports and tail supports and assembling the head supports and the tail supports with finned tubes on the conveying line. The screw locking station is used for locking the head supports with the finned tubes and the tail supports with the finned tubes. The upper heat-shrinkable sleeve mechanism is used for heating and shrinking sleeves on the head supports or the tail supports. The heating mechanism is used for heating the assembled heat-shrinkable sleeves to make them shrink. The performance detection mechanism is used for detecting the performance of the assembled products. The device can assemble the finned tubes with the supports. The whole device is compact in structure and high in working efficiency.
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Description

Technical Field

[0001] This invention relates to the field of finned tube assembly, specifically to a finned tube assembly screw-driving device and assembly screw-driving method. Background Technology

[0002] Finned tubes are heat exchange elements. To improve heat exchange efficiency, fins are typically added to the surface of the heat exchange tube, increasing its outer surface area and thus improving efficiency. To ensure the performance requirements of finned tubes, supports are usually installed at both ends, and heat shrink tubing is fitted onto the supports. Current assembly methods are inefficient and lack precision when assembling finned tubes and supports.

[0003] Therefore, it is necessary to provide a screw-driving device and a screw-driving method for assembling finned tubes. Summary of the Invention

[0004] The present invention provides a finned tube assembly screw-driving device and assembly screw-driving method, which effectively solves the problems of low efficiency and poor accuracy of existing assembly devices.

[0005] The technical solution adopted in this invention is: The finned tube assembly screw-down device includes a frame and a conveyor line extending along the X direction. It also includes a support feeding assembly mechanism, a screw-locking station, a heat-shrink tubing application mechanism, a heating mechanism, and a performance testing mechanism, all sequentially arranged on the frame along the conveying direction. The support feeding assembly mechanism provides head and tail supports and assembles them with the finned tubes on the conveyor line. The screw-locking station locks the head and tail supports to the finned tubes. The heat-shrink tubing application mechanism applies heat-shrink tubing to the head or tail support. The heating mechanism heats the assembled heat-shrink tubing to shrink it. The performance testing mechanism tests the performance of the assembled product.

[0006] Furthermore, the conveyor line includes a mounting base set on the frame, a double-row conveyor chain set on the mounting base, and several elastic carriers set on the double-row conveyor chains. The elastic carriers include a base with a fixed frame set on the double-row conveyor chains and elastic side plates symmetrically set on the base. The elastic side plates have steps on opposite sides for supporting the side of the finned tube.

[0007] Furthermore, the support feeding assembly mechanism includes a vibratory plate, a straight vibrator connected to the vibratory plate, a conveying pipe connected to the straight vibrator, a pushing component mounted on the frame for pushing the support from the conveying pipe to the finned tube, and a fixing component for fixing the finned tube.

[0008] Furthermore, the conveying pipe is provided with an inlet for connecting to the direct vibrator, an outlet for connecting to the finned tube, and a pusher for connecting to the pushing assembly. The pushing assembly includes a No. 1 seat fixedly mounted on the frame, a rodless cylinder fixedly mounted on the No. 1 seat along the Y direction, and a pusher fixedly mounted on the rodless cylinder. The pusher extends into the conveying pipe through the pusher.

[0009] Furthermore, the fixing assembly includes a second base mounted on the frame, several second cam followers A, several second cam followers B, a second frame fixedly mounted on the second base, a second cylinder mounted on the upper end of the second frame along the Z-axis, a connecting plate located inside the second frame and fixedly connected to the output end of the second cylinder, and second grippers A and B symmetrically hinged on both sides of the connecting plate. The second frame is provided with second arc-shaped grooves A and B, the distance between the lower ends of the second arc-shaped grooves A and B gradually decreasing. The second gripper A is rolledly connected to the second arc-shaped groove A through the second cam follower A, and the second gripper B is rolledly connected to the second arc-shaped groove B through the second cam follower B. The second cylinder drives the connecting plate to move downward, causing the second grippers B and second grippers A to move towards each other.

[0010] Furthermore, the screw-fastening station includes a head screw-fastening mechanism and a tail screw-fastening mechanism respectively disposed on both sides of the conveyor line. The head screw-fastening mechanism includes a No. 3 seat A, a No. 3 linear module fixedly disposed on the frame for driving the No. 3 seat A to move in the Y direction, a head fixing component disposed on the No. 3 seat A for clamping the head support, and a screw-fastening machine A disposed on the No. 3 seat A. The tail screw-fastening mechanism includes a No. 3 seat B fixedly disposed on the frame, a tail fixing component disposed on the No. 3 seat B for clamping the tail support, and a screw-fastening machine B disposed on the No. 3 seat B. The screw-fastening machine A and the screw-fastening machine B have the same structure. The screw fastening machine A includes a Y-axis drive module fixedly mounted on the No. 3 base, a Z-axis drive module fixedly mounted on the output end of the Y-axis drive module, and a screw fastening machine mounted on the output end of the Z-axis drive module. The head fixing component includes a No. 3 cylinder A fixedly mounted on a No. 3 seat A along the Y direction, a No. 3 gripper A fixedly mounted on the output end of the No. 3 cylinder A, a No. 4 cylinder A fixedly mounted on the upper end of the No. 3 cylinder A along the Y direction, and an abutment seat A fixedly mounted on the output end of the No. 4 cylinder A. The tail fixing component includes a No. 3 cylinder B fixedly mounted on a No. 3 seat B, a No. 3 gripper B fixedly mounted on the output end of the No. 3 cylinder B, and an abutment seat B fixedly mounted on a No. 3 seat B. The No. 3 gripper A and the No. 3 gripper B have the same structure.

[0011] Furthermore, the No. 3 gripper A and No. 3 gripper B have the same structure. The No. 3 gripper A includes a No. 3 frame fixedly mounted on the No. 3 seat A, several No. 3 cam followers, and claw toes connected to the output end of the No. 3 cylinder A. The No. 3 frame has corresponding No. 3 sliding grooves on both sides. One end of the No. 3 cam follower is fixedly connected to the claw toes, and the other end of the No. 3 cam follower is tumbling connected to the sliding groove. The No. 3 sliding groove includes a horizontal groove and an inclined groove, and the end of the inclined groove is lower than the horizontal groove. The claw toes include a body and an L-shaped barb mounted on the body. The body is connected to the output end of the No. 3 cylinder A.

[0012] Furthermore, the heat shrink tubing mechanism is a manual workstation, and the heating mechanism is equipped with a heating channel and a heater located above the heating channel. The end of the finned tube can automatically enter the heating channel along with the conveyor line.

[0013] Furthermore, the performance testing mechanism includes a conductive busbar assembly mounted on the frame, a defective product lifting assembly, a conveyor chain mounted on the frame, several carriers mounted on the conveyor chain, and live plugs mounted on the carriers. The conductive bus assembly includes a mounting plate fixedly mounted on the frame, an insulating base mounted on the mounting plate, a conductive copper block hinged to the insulating base, and a torsion spring mounted between the insulating base and the conductive copper block. The defective product lifting assembly includes a No. 5 cylinder mounted on the frame along the Z direction, a lifting plate fixedly mounted on the output end of the No. 5 cylinder, and a push block fixedly mounted on the lifting plate. The defective product lifting assembly and the conductive busbar assembly are horizontally aligned.

[0014] The finned tube assembly and screwing method utilizes a finned tube assembly and screwing device. In actual use, the finned tubes are conveyed by a conveyor line through a support feeding and assembly mechanism, which assembles a head support at the head of the finned tube and a tail support at the tail. The conveyor line then moves the finned tube to the corresponding position of the screw-locking station, where the head support and tail support are locked to the finned tube. Subsequently, the conveyor line drives the finned tube to the corresponding position of the heat-shrink tubing, allowing the heat-shrink tubing to be fitted onto the head or tail support. Finally, the conveyor line transports the finned tube to the corresponding position of the performance testing mechanism, where the product performance is tested.

[0015] Beneficial effects of the invention: 1. It can assemble finned tubes and supports, and the whole equipment is not only compact in structure, but also highly efficient in operation.

[0016] 2. The structural design and specific implementation of the material conveying pipeline and the pushing component can effectively realize the rapid assembly of the support and finned tube.

[0017] 3. The structural design and specific implementation of the No. 3 gripper A can effectively fix the bracket. Attached Figure Description

[0018] Figure 1 This is an overall schematic diagram of the finned tube assembly screw-driving device provided in the embodiments of this application.

[0019] Figure 2 This is a schematic diagram of the conveyor line for the finned tube assembly screw-driving device provided in an embodiment of this application.

[0020] Figure 3 This is a schematic diagram of the bracket feeding assembly mechanism of the finned tube assembly screw-driving device provided in the embodiments of this application.

[0021] Figure 4 This is a schematic diagram of the feeding pipe, pushing component, and fixing component of the finned tube assembly screw-driving device provided in the embodiments of this application.

[0022] Figure 5 This is a schematic diagram of the head screw-locking mechanism and the tail screw-locking mechanism of the finned tube assembly screw-locking device provided in the embodiments of this application.

[0023] Figure 6 This is a schematic diagram of the head fixing component of the finned tube assembly screw-driving device provided in the embodiments of this application.

[0024] Figure 7 This is a schematic diagram of the tail fastener of the finned tube assembly screw-driving device provided in the embodiments of this application.

[0025] Figure 8 A schematic diagram of the heating mechanism of the finned tube assembly screw-driving device provided in the embodiments of this application.

[0026] Figure 9 This is a schematic diagram of the performance testing mechanism of the finned tube assembly screw-driving device provided in the embodiments of this application.

[0027] Figure 10 A schematic diagram of the defective product lifting assembly and the conductive busbar assembly of the finned tube assembly screw-driving device provided in the embodiments of this application.

[0028] The diagram is labeled as follows: 1. Frame; 2. Conveyor line; 3. Support feeding assembly mechanism; 4. Screw fastening station; 5. Heat shrink tubing mounting mechanism; 6. Heating mechanism; 7. Performance testing mechanism; 21. Mounting base; 22. Double-row conveyor chain; 23. Elastic carrier; 231. Base; 232. Elastic side plate; 233. Step; 31. Vibratory feeder; 32. Straight vibrator; 33. Material conveying pipe; 34. Pushing assembly; 35. Fixing assembly; 341. No. 1 seat; 3 42. Rodless cylinder; 343. Push rod; 351. No. 2 seat; 352. No. 2 cam follower A; 353. No. 2 frame; 354. No. 2 cylinder; 355. Connecting plate; 356. No. 2 gripper A; 357. No. 2 gripper B; 358. No. 2 cam follower B; 301. No. 2 arc groove A; 302. No. 2 arc groove B; 41. Head screw locking mechanism; 42. Tail screw locking mechanism; 411. No. 3 seat A; 412. No. 3 linear module; 413. Head fixing component; 414. Screw fastening machine A; 421. No. 3 seat B; 422. Tail fixing component; 423. Screw fastening machine B; 4131. No. 3 cylinder A; 4132. No. 3 gripper A; 4133. No. 4 cylinder A; 4134. Abutment seat A; 4221. No. 3 cylinder B; 4222. No. 3 gripper B; 4223. Abutment seat B; 1321. No. 3 frame; 1322. No. 3 cam follower; 1323. Body; 13 24. L-shaped barb; 101. Horizontal groove; 102. Inclined chute; 61. Heating channel; 62. Heater; 71. Conductor busbar assembly; 72. Defective product lifting assembly; 73. Conveyor chain; 74. Carrier; 75. Electrical plug; 711. Mounting plate; 712. Insulating base; 713. Conductive copper block; 721. No. 5 cylinder; 722. Lifting plate; 723. Push block; 100. Finned tube; 200. Head support; 303. Feed inlet. Detailed Implementation

[0029] To make the above-mentioned objects, features and advantages of the present invention more apparent and understandable, the specific embodiments of the present invention will be described in detail below with reference to the accompanying drawings.

[0030] like Figure 1As shown, this application provides a first embodiment, which is a finned tube assembly screw-down device, including a frame 1 and a conveyor line 2 extending along the X direction. It also includes a support feeding assembly mechanism 3, a screw-locking station 4, a heat-shrink tubing mounting mechanism 5, a heating mechanism 6, and a performance testing mechanism 7, all sequentially arranged on the frame 1 along the conveying direction. The support feeding assembly mechanism 3 provides a head support 200 and a tail support, and assembles the head support 200 and the tail support with the finned tube 100 on the conveyor line 2. The screw-locking station 4 locks the head support 200 to the finned tube 100 and the tail support to the finned tube 100. The heat-shrink tubing mounting mechanism 5 applies heat-shrink tubing to the head support 200 or the tail support. The heating mechanism 6 heats the assembled heat-shrink tubing to shrink it. The performance testing mechanism 7 tests the performance of the assembled product.

[0031] In actual use, the finned tube 100 is conveyed by the conveyor line 2 through the bracket feeding and assembly mechanism 3, so that the bracket feeding and assembly mechanism 3 assembles the head bracket 200 at the head of the finned tube 100 and the tail bracket at the tail of the finned tube 100. Then the conveyor line 2 drives the finned tube 100 to the corresponding position of the screw fastening station 4. The screw fastening station 4 is used to fasten the head bracket 200 to the finned tube 100 and the tail bracket to the finned tube 100. Then the conveyor line 2 drives the finned tube 100 to the corresponding position of the heat shrink tubing, so that the head bracket 200 or the tail bracket is fitted with the heat shrink tubing. Then the conveyor line 2 conveys the finned tube 100 to the corresponding position of the performance testing mechanism 7, and the performance testing mechanism 7 tests the product performance.

[0032] The above design allows for the assembly of the finned tube 100 with the support, resulting in a compact structure and high working efficiency for the entire device.

[0033] Specifically: such as Figure 2 As shown, the conveyor line 2 includes a mounting base 21 set on the frame 1, a double-row conveyor chain 22 set on the mounting base 21, and a plurality of elastic carriers 23 set on the double-row conveyor chain 22. The elastic carrier 23 includes a base 231 fixed on the double-row conveyor chain 22 and elastic side plates 232 symmetrically arranged on the base 231. The elastic side plates 232 are provided with steps 233 on opposite sides for supporting the side of the finned tube 100.

[0034] In actual use, the finned tube 100 is clamped from both sides by two oppositely arranged elastic side plates 232, and the protrusions on the side of the finned tube 100 are supported by the steps 233. Then, the elastic carrier 23 is driven by the double-row conveyor chain 22 to transport the finned tube 100 along the conveying direction, thereby realizing the transport of the finned tube 100.

[0035] In the above design, the structural design and specific implementation of the conveyor line 2 can effectively realize the rapid loading and rapid conveying of the finned tube 100.

[0036] Specifically: such as Figure 3 As shown, the support feeding assembly mechanism 3 includes a vibratory plate 31, a straight vibrator 32 connected to the vibratory plate 31, a conveying pipe 33 connected to the straight vibrator 32, a pushing component 34 set on the frame 1 for pushing the support from the conveying pipe 33 to the finned tube 100, and a fixing component 35 for fixing the finned tube 100.

[0037] It should be noted that, for ease of description, the head support 200 and the tail support are collectively referred to as supports.

[0038] In actual use, the vibration is fed to the head support 200 or tail support by the vibrating plate 31 to the straight vibrator 32. The finned tube 100 is fixed by the fixing component 35, and then the support is pushed from the conveying pipe 33 onto the finned tube 100 by the pushing component 34.

[0039] In the above design, the structural design and specific implementation of the support feeding and assembly mechanism 3 can effectively realize the rapid assembly of the finned tube 100 and the support.

[0040] Specifically: such as Figure 4 As shown, the conveying pipe 33 is provided with an inlet 303 that connects to the direct vibrator 32, an outlet that connects to the finned tube 100, and a pusher port that connects to the pushing assembly 34. The pushing assembly 34 includes a first seat 341 fixedly mounted on the frame 1, a rodless cylinder 342 fixedly mounted on the first seat 341 along the Y direction, and a push rod 343 fixedly mounted on the rodless cylinder 342. The push rod 343 extends into the conveying pipe 33 through the pusher port.

[0041] In actual use, the bracket in the linear vibrator 32 enters the conveying pipe 33 from the inlet 303. At this time, the end of the finned tube 100 corresponds to the outlet. Then, the rodless cylinder 342 drives the push rod 343 to push the bracket from the conveying pipe 33 onto the finned tube 100.

[0042] In the above design, the structural design and specific implementation of the material conveying pipe 33 and the pushing component 34 can effectively realize the rapid assembly of the support and the finned tube 100.

[0043] Specifically: such as Figure 3 and Figure 4As shown, the fixing assembly 35 includes a second seat 351 mounted on the frame 1, several second cam followers A352, several second cam followers B358, a second frame 353 fixedly mounted on the second seat 351, a second cylinder 354 mounted on the upper end of the second frame 353 along the Z-axis, a connecting plate 355 located inside the second frame 353 and fixedly connected to the output end of the second cylinder 354, and second grippers A356 and B357 symmetrically hinged on both sides of the connecting plate 355. The second frame 351... 3. A second arc-shaped groove A301 and a second arc-shaped groove B302 are provided. The distance between the lower ends of the second arc-shaped groove A301 and the second arc-shaped groove B302 gradually decreases. The second gripper A356 is rolledly connected to the second arc-shaped groove A301 through the second cam follower A352. The second gripper B357 is rolledly connected to the second arc-shaped groove B302 through the second cam follower B358. The second cylinder 354 drives the connecting plate 355 to move downward, causing the second gripper B357 and the second gripper A356 to move towards each other.

[0044] In actual use, before the finned tube 100 moves to the corresponding position of the fixing component 35, the output end of the second cylinder 354 is in a retracted state. When the finned tube 100 moves to stop between the second clamping jaw A356 and the second clamping jaw B357, the output end of the second cylinder 354 moves down, causing the second clamping jaw A356 to move down along the second arc groove A301 through the second cam follower A352, and the second clamping jaw B357 to move down along the second arc groove B302 through the second cam follower B358. This causes the lower ends of the second clamping jaw A356 and the second clamping jaw B357 to retract relative to each other, thereby clamping and fixing the finned tube 100 from both sides.

[0045] In the above design, the structural design of the fixing component 35 enables the clamping of the finned tube 100 while saving the vertical lifting component. Thus, the lifting and opening / closing of the second gripper A356 and the second gripper B357 can be simultaneously achieved using only the second cylinder 354, realizing both the avoidance of movement of the finned tube 100 and the clamping and fixing of the finned tube 100 after it stops. This effectively saves costs.

[0046] Specifically: such as Figure 1 and Figure 5As shown, the screw fastening station 4 includes a head screw fastening mechanism 41 and a tail screw fastening mechanism 42 respectively disposed on both sides of the conveyor line 2. The head screw fastening mechanism 41 includes a No. 3 seat A411, a No. 3 linear module 412 fixedly disposed on the frame 1 for driving the No. 3 seat A411 to move in the Y direction, a head fixing member 413 disposed on the No. 3 seat A411 for clamping the head support 200, and a screw fastening machine A414 disposed on the No. 3 seat A411. The tail screw fastening mechanism 42 includes a No. 3 seat B421 fixedly disposed on the frame 1, a tail fixing member 422 disposed on the No. 3 seat B421 for clamping the tail support, and a screw fastening machine B423 disposed on the No. 3 seat B421. The screw fastening machine A414 and the screw fastening machine B423 have the same structure. The screw fastening machine A414 includes a Y-axis drive module fixedly mounted on the No. 3 base, a Z-axis drive module fixedly mounted on the output end of the Y-axis drive module, and a screw fastening machine mounted on the output end of the Z-axis drive module. like Figure 6 and Figure 7 As shown, the head fixing member 413 includes a third cylinder A4131 fixedly mounted on the third seat A411 along the Y direction, a third gripper A4132 fixedly mounted on the output end of the third cylinder A4131, a fourth cylinder A4133 fixedly mounted on the upper end of the third cylinder A4131 along the Y direction, and an abutment seat A4134 fixedly mounted on the output end of the fourth cylinder A4133. The tail fixing member 422 includes a third cylinder B4221 fixedly mounted on the third seat B421, a third gripper B4222 fixedly mounted on the output end of the third cylinder B4221, and an abutment seat B4223 fixedly mounted on the third seat B421. The third gripper A4132 and the third gripper B4222 have the same structure.

[0047] In actual use, the head screw-locking mechanism 41 is used to screw the head bracket 200 and the finned tube 100, and the tail screw-locking mechanism 42 is used to screw the tail bracket and the finned tube 100. The working principle is as follows: the third linear module 412 drives the third seat A411 to move towards the tail screw-locking mechanism 42, causing the head bracket 200 mounted on the finned tube 100 to abut against the abutment seat A4134, and the tail bracket mounted on the finned tube 100 to abut against the abutment seat B4223. Then, the third cylinder A4131 drives the third gripper A4132 to fix the head bracket 200, and the third cylinder B4221 drives the third gripper B4222 to fix the tail bracket, thus fixing the head bracket 200 and the tail bracket in the Y direction. Subsequently, the Y-axis drive module and the Z-axis drive module drive the screw-driving machine to fasten the bracket and the finned tube 100.

[0048] In the above design, the structural design and specific implementation of the screw-locking station 4 can effectively achieve rapid fastening of the bracket and the finned tube 100.

[0049] Specifically: such as Figure 6 As shown, the No. 3 gripper A4132 and the No. 3 gripper B4222 have the same structure. The No. 3 gripper A4132 includes a No. 3 frame 1321 fixedly mounted on the No. 3 seat A411, several No. 3 cam followers 1322, and claw toes connected to the output end of the No. 3 cylinder A4131. The No. 3 frame 1321 has corresponding No. 3 sliding grooves on both sides. One end of the No. 3 cam follower 1322 is fixedly connected to the claw toes, and the other end of the No. 3 cam follower 1322 is tumbling connected to the sliding groove. The No. 3 sliding groove includes a horizontal groove 101 and an inclined groove 102. The end of the inclined groove 102 is lower than the horizontal groove 101. The claw toes include a body 1323 and an L-shaped barb 1324 mounted on the body 1323. The body 1323 is connected to the output end of the No. 3 cylinder A4131.

[0050] In actual use, when the finned tube 100 moves to the position corresponding to the third gripper A4132, the output end of the third cylinder A4131 extends, so that the outermost third cam follower 1322 is located at the end of the inclined slide groove 102, and the L-shaped barb 1324 is located below the lower end of the fin. When the finned tube 100 stops, the output end of the third cylinder A4131 retracts, so that the third cylinder A4131 drives the claw to move to the side of the horizontal groove 101 through the third cam follower 1322, so that the L-shaped barb 1324 flips and abuts against the end of the bracket, so that the two ends of the bracket abut against the abutment seat A4134 and the L-shaped barb 1324 respectively.

[0051] In the above design, the structural design and specific implementation of the No. 3 gripper A4132 can effectively fix the bracket.

[0052] Specifically: such as Figure 1 and Figure 8 As shown, the upper heat shrink tubing mechanism 5 is a manual workstation, and the heating mechanism 6 is equipped with a heating channel 61 and a heater 62 located above the heating channel 61. The end of the finned tube 100 can automatically enter the heating channel 61 along with the conveyor line 2.

[0053] In actual use, when the finned tube 100 moves to the upper heat shrink tubing mechanism 5, the heat shrink tubing is manually placed on the bracket. Then, the conveyor line 2 drives the finned tube 100 through the heating pipe. After being heated by the heater 62, the heat shrink tubing shrinks and adheres tightly to the bracket.

[0054] In the above design, the structural design and specific implementation of the upper heat shrink tubing mechanism 5 and the heating mechanism 6 can fix the heat shrink tubing on the bracket.

[0055] Specifically: such as Figure 9 and Figure 10 As shown, the performance testing mechanism 7 includes a conductive busbar assembly 71 mounted on the frame 1, a defective product lifting assembly 72, a conveyor chain 73 mounted on the frame 1, several carriers 74 mounted on the conveyor chain 73, and live plugs 75 mounted on the carriers 74. The conductive bus assembly 71 includes a mounting plate 711 fixedly mounted on the frame 1, an insulating seat 712 mounted on the mounting plate 711, a conductive copper block 713 hinged to the insulating seat 712, and a torsion spring mounted between the insulating seat 712 and the conductive copper block 713. The defective product lifting assembly 72 includes a No. 5 cylinder 721 arranged along the Z direction on the frame 1, a lifting plate 722 fixedly arranged at the output end of the No. 5 cylinder 721, and a push block 723 fixedly arranged on the lifting plate 722. The defective product lifting component 72 and the conductive busbar component 71 are horizontally aligned.

[0056] In actual use, when the conveyor line 2 moves the finned tube 100, the finned tube 100 passes through the conductive busbar assembly 71, causing the finned tube 100 to press down on the conductive copper block 713 to connect to electricity. Then, by inserting the live plug 75 into the head connector, a withstand voltage test or a continuity test is performed. When the test fails, the lifting plate 722 is driven by the No. 5 cylinder 721 to drive the push block 723 to lift, pushing the defective product out of the conveyor line 2.

[0057] In the above design, the structural design and specific implementation of the performance testing mechanism 7 facilitate the testing of the product.

[0058] This application provides a second embodiment, which is a method for assembling and screwing finned tubes 100. The method employs a finned tube 100 assembly and screwing device. In actual use, the finned tubes 100 are conveyed sequentially through the support feeding assembly mechanism 3 via the conveyor line 2. The support feeding assembly mechanism 3 assembles a head support 200 at the head of the finned tube 100 and a tail support at the tail. Then, the conveyor line 2 moves the finned tube 100 to the corresponding position of the screw-locking station 4. The screw-locking station 4 locks the head support 200 and the tail support to the finned tube 100. Subsequently, the conveyor line 2 drives the finned tube 100 to the corresponding position of the heat-shrink tubing, allowing the heat-shrink tubing to be fitted onto the head support 200 or the tail support. Finally, the conveyor line 2 moves the finned tube 100 to the corresponding position of the performance testing mechanism 7, where the product performance is tested.

[0059] In further detail, it should be understood that the above description is only a specific embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A finned tube assembly screw-driving device, comprising a frame (1) and a conveyor line (2) extending along the X direction, characterized in that: It also includes a bracket feeding and assembly mechanism (3), a screw-locking station (4), a heat shrink tubing mounting mechanism (5), a heating mechanism (6), and a performance testing mechanism (7) arranged sequentially on the frame (1) along the conveying direction. The bracket feeding and assembly mechanism (3) is used to provide the head bracket (200) and the tail bracket and assemble the head bracket (200) and the tail bracket with the finned tube (100) on the conveying line (2). The screw-locking station (4) is used to lock the head bracket (200) to the finned tube (100) and the tail bracket to the finned tube (100). The heat shrink tubing mounting mechanism (5) is used to mount heat shrink tubing on the head bracket (200) or the tail bracket. The heating mechanism (6) is used to heat the assembled heat shrink tubing to make it... The performance testing mechanism (7) is used to test the performance of the assembled product; the support feeding assembly mechanism (3) includes a vibratory plate (31), a straight vibrator (32) connected to the vibratory plate (31), a conveying pipe (33) connected to the straight vibrator (32), a pushing component (34) set on the frame (1) for pushing the support from the conveying pipe (33) to the finned tube (100), and a fixing component (35) for fixing the finned tube (100); the conveying pipe (33) is provided with an inlet (303) connected to the straight vibrator (32), an outlet connected to the finned tube (100), and a pushing port connected to the pushing component (34); the pushing component (34) includes components fixedly set on the frame (1) The frame (1) consists of a No. 1 seat (341), a rodless cylinder (342) fixedly mounted on the No. 1 seat (341) along the Y direction, and a push rod (343) fixedly mounted on the rodless cylinder (342). The push rod (343) extends into the conveying pipe (33) through the push port. The fixed assembly (35) includes a No. 2 seat (351) mounted on the frame (1), several No. 2 cam followers A (352), several No. 2 cam followers B (358), a No. 2 frame (353) fixedly mounted on the No. 2 seat (351), a No. 2 cylinder (354) mounted on the upper end of the No. 2 frame (353) along the Z-axis direction, and a connecting plate (355) located inside the No. 2 frame (353) and fixedly connected to the output end of the No. 2 cylinder (354). The second gripper A (356) and the second gripper B (357) are hinged on both sides of the connecting plate (355). The second frame (353) is provided with the second arc groove A (301) and the second arc groove B (302). The distance between the lower ends of the second arc groove A (301) and the second arc groove B (302) gradually decreases. The second gripper A (356) is rolledly connected to the second arc groove A (301) through the second cam follower A (352). The second gripper B (357) is rolledly connected to the second arc groove B (302) through the second cam follower B (358). The second cylinder (354) drives the connecting plate (355) to move down, causing the second gripper B (357) and the second gripper A (356) to move towards each other.

2. The finned tube assembly screw-driving device according to claim 1, characterized in that: The conveyor line (2) includes a mounting base (21) set on the frame (1), a double-row conveyor chain (22) set on the mounting base (21), and a number of elastic carriers (23) set on the double-row conveyor chain (22). The elastic carrier (23) includes a base (231) fixed on the double-row conveyor chain (22) and elastic side plates (232) symmetrically arranged on the base (231). The elastic side plates (232) are provided with steps (233) on opposite sides for supporting the side of the finned tube (100).

3. The finned tube assembly screw-driving device according to claim 1, characterized in that: The screw fastening station (4) includes a head screw fastening mechanism (41) and a tail screw fastening mechanism (42) respectively set on both sides of the conveyor line (2). The head screw fastening mechanism (41) includes a No. 3 seat A (411), a No. 3 linear module (412) fixedly set on the frame (1) for driving the No. 3 seat A (411) to move in the Y direction, a head fixing component (413) set on the No. 3 seat A (411) for clamping the head support (200), and a screw fastening machine A (414) set on the No. 3 seat A (411). The tail screw fastening mechanism (42) includes a No. 3 seat B (421) fixedly set on the frame (1), a tail fixing component (422) set on the No. 3 seat B (421) for clamping the tail support, and a screw fastening machine B (423) set on the No. 3 seat B (421). The screw fastening machine A (414) and the screw fastening machine B (423) have the same structure. The screw fastening machine A (414) includes a Y-axis drive module fixedly mounted on the No. 3 seat, a Z-axis drive module fixedly mounted on the output end of the Y-axis drive module, and a screw fastening machine mounted on the output end of the Z-axis drive module. The head fixing member (413) includes a third cylinder A (4131) fixedly mounted on the third seat A (411) along the Y direction, a third gripper A (4132) fixedly mounted on the output end of the third cylinder A (4131), a fourth cylinder A (4133) fixedly mounted on the upper end of the third cylinder A (4131) along the Y direction, and an abutment seat A (4134) fixedly mounted on the output end of the fourth cylinder A (4133). The tail fixing member (422) includes a third cylinder B (4221) fixedly mounted on the third seat B (421), a third gripper B (4222) fixedly mounted on the output end of the third cylinder B (4221), and an abutment seat B (4223) fixedly mounted on the third seat B (421). The third gripper A (4132) and the third gripper B (4222) have the same structure.

4. The finned tube assembly screw-driving device according to claim 3, characterized in that: The No. 3 gripper A (4132) and No. 3 gripper B (4222) have the same structure. The No. 3 gripper A (4132) includes a No. 3 frame (1321) fixedly mounted on the No. 3 seat A (411), several No. 3 cam followers (1322), and claw toes connected to the output end of the No. 3 cylinder A (4131). The No. 3 frame (1321) has corresponding No. 3 sliding grooves on both sides. One end of the No. 3 cam follower (1322) is fixed to the claw toes. The third cam follower (1322) is connected to the slide groove at the other end. The slide groove includes a horizontal groove (101) and an inclined groove (102). The end of the inclined groove (102) is lower than the horizontal groove (101). The claw includes a body (1323) and an L-shaped barb (1324) on the body (1323). The body (1323) is connected to the output end of the third cylinder A (4131).

5. The finned tube assembly screw-driving device according to claim 1, characterized in that: The upper heat shrink tubing mechanism (5) is a manual workstation. The heating mechanism (6) is equipped with a heating channel (61) and a heater (62) located above the heating channel (61). The end of the finned tube (100) can automatically enter the heating channel (61) along with the conveyor line (2).

6. The finned tube assembly screw-driving device according to claim 1, characterized in that: The performance testing mechanism (7) includes a conductive busbar assembly (71) mounted on the frame (1), a defective product lifting assembly (72), a conveyor chain (73) mounted on the frame (1), several carriers (74) mounted on the conveyor chain (73), and a live plug (75) mounted on the carrier (74). The conductive bus assembly (71) includes a mounting plate (711) fixedly mounted on the frame (1), an insulating seat (712) mounted on the mounting plate (711), a conductive copper block (713) hinged on the insulating seat (712), and a torsion spring disposed between the insulating seat (712) and the conductive copper block (713). The defective product lifting assembly (72) includes a No. 5 cylinder (721) arranged along the Z direction on the frame (1), a lifting plate (722) fixedly arranged at the output end of the No. 5 cylinder (721), and a push block (723) fixedly arranged on the lifting plate (722); The defective product lifting component (72) and the conductive busbar component (71) are horizontally aligned.

7. A method for screwing finned tube assembly, using the screwing device for finned tube assembly as described in any one of claims 1 to 6, characterized in that: In actual use, the finned tube (100) is conveyed by the conveyor line (2) and passes through the bracket feeding and assembly mechanism (3) in sequence, so that the bracket feeding and assembly mechanism (3) assembles the head bracket (200) at the head of the finned tube (100) and the tail bracket at the tail of the finned tube (100). Then the conveyor line (2) drives the finned tube (100) to the corresponding position of the screw fastening station (4). The screw fastening station (4) is used to fasten the head bracket (200) to the finned tube (100) and the tail bracket to the finned tube (100). Then the conveyor line (2) drives the finned tube (100) to the corresponding position of the heat shrink tubing, so that the head bracket (200) or the tail bracket is fitted with heat shrink tubing. Then the conveyor line (2) conveys the finned tube (100) to the corresponding position of the performance testing mechanism (7), and the performance of the product is tested by the performance testing mechanism (7).

Citation Information

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