An efficient sealing ring installation device for bearing machining and a method of using the same
Patent Information
- Application Number
- CN202410639922.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-22
- Publication Date
- 2026-09-25
- Estimated Expiration
- 2044-05-22
AI Technical Summary
[0003]为了防止灰尘、杂质、水分等外界污染物进入轴承内部,避免这些污染物对轴承的滚动体、滚道等造成磨损、腐蚀等损害,因此需要在轴承的两个面上安装上密封圈,传统的密封圈安装方式是通过输送机将轴承安装在密封圈安装组件的下方,进行密封圈的安装,安装完成后,再通过翻转机构对轴承进行翻转,再进行另一面的密封圈的安装,这样由于没有对轴承进行固定,因此在输送过程中经常会遇到轴承错位的问题,需要人工参与,以至于影响轴承加工的效率,而如果对轴承进行固定后再加工的话,则轴承在固定时下方不能设置安装平台进行支撑(因为需要对轴承翻转,下方设置平台影响对轴承的翻转),导致传统的输送装置无法与设备配合使用(传统的输送装置是将轴承逐一的输送到安装平台,再通过夹持组件对轴承进行固定的)
1、本发明通过横向传动组件带动夹持后的轴承向左移动,在移动过程中横向传动组件会通过传动结构带动升降组件的运行,从而带动安装台的向下移动,当横向传动组件带动夹持后的轴承移动一小段距离保证轴承及夹持组件翻转与升降台不接触时,即可通过设备上的控制系统控制翻转电机的运行,从而通过翻转电机对轴承进行翻转,翻转完成后,轴承正好到达第二个密封圈安装组件的正下方,之后通过第二个密封圈安装组件对轴承的反面进行密封圈的安装,正反面密封圈均安装完成后,解除夹持组件对轴承的固定即可将轴承取下,这样轴承全程均进行固定,不会遇到轴承错位的问题,使得轴承加工更加高效,同时通过控制系统控制翻转电机在横向传动组件带动轴承移动一段时间后再翻转,安装台也可以上下移动,能很合理地将安装台安装在设备上,方便与传统的输送装置进行配合使用,从而解决背景技术中在输送过程中经常会遇到轴承错位的问题,需要人工参与,以至于影响轴承加工的效率,而如果对轴承进行固定后再加工的话,则轴承在固定时下方不能设置平台进行支撑,导致传统的输送装置无法与设备配合使用的问题;
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Figure CN119115509B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of bearing processing, and more specifically, to a high-efficiency sealing ring installation device for bearing processing and its method of use. Background Technology
[0002] Bearings are vital components in machinery, primarily composed of an inner ring, outer ring, rolling elements, and a cage. Their function is to support rotating parts of the machine, reduce the coefficient of friction during movement, and ensure rotational accuracy. There are various types of bearings, such as rolling bearings and sliding bearings, each suitable for different working conditions and requirements. Rolling bearings are characterized by low frictional resistance and sensitive starting, and are widely used in various mechanical equipment; sliding bearings, on the other hand, offer unique advantages in certain specialized applications. The quality and performance of bearings have a crucial impact on the operational stability, reliability, and efficiency of the entire mechanical system.
[0003] To prevent external contaminants such as dust, impurities, and moisture from entering the bearing and causing wear, corrosion, or other damage to the rolling elements and raceways, sealing rings need to be installed on both sides of the bearing. The traditional method involves using a conveyor to install the bearing under the sealing ring mounting assembly, followed by installation of the sealing ring. After installation, the bearing is flipped using a tilting mechanism before installing the sealing ring on the other side. Because the bearing is not secured, misalignment frequently occurs during transport, requiring manual intervention and impacting processing efficiency. If the bearing is secured before processing, a mounting platform cannot be provided underneath for support (as the bearing needs to be tilted, a platform would hinder this tilting process). This renders traditional conveying devices incompatible with the equipment (traditional conveying devices transport bearings one by one to the mounting platform and then secure them using clamping components).
[0004] To address the aforementioned technical problems, this application proposes an efficient sealing ring installation device for bearing processing and its usage method. Summary of the Invention
[0005] In view of the shortcomings of the existing technology, the purpose of this invention is to provide an efficient sealing ring installation device for bearing processing and its usage method.
[0006] To achieve the above objectives, the present invention provides the following technical solution: a high-efficiency bearing processing seal ring installation device, comprising a base located at the bottom of the device and a clamping assembly for clamping the bearing, wherein a support plate is fixedly connected to the back of the base, and two seal ring installation assemblies are mounted on the support plate; the high-efficiency bearing processing seal ring installation device further comprises: A transverse transmission assembly is located on the top of the base and is used to drive the back-and-forth movement of the clamping assembly. A flip motor is installed on the moving part of the transverse transmission assembly. During the clamping and moving of the bearing by the clamping assembly, the flip motor flips the bearing by an angle, thereby installing the sealing rings on both sides of the bearing through the two sealing ring mounting assemblies. The lifting component is connected to the rotating end of the transverse transmission component through a transmission structure, so that it moves along with the transverse transmission component when it is running, thereby driving the lifting of the mounting platform. The rotating unloading assembly is installed below the second seal ring mounting assembly. After the bearing seal ring is installed, the bearing is transported by rotating it to prevent it from obstructing the bearing's rotation.
[0007] Preferably, the transverse transmission assembly includes a support platform fixed to the top of the base via a vertical plate. Bearing seats are fixedly connected to both sides of the top of the support platform. A support bearing A is fixedly connected inside the bearing seat. A rotating rod is fixedly connected to the inner ring of the support bearing A. A transmission screw BA is installed between the rotating rods. A motor A for driving the rotating rods to rotate is also installed on the support platform. A rod sleeve A is threadedly connected to the outer wall of the transmission screw BA. The flipping motor is installed on the surface of the rod sleeve A.
[0008] Preferably, the support platform has a square groove inside, and a sliding rod for sliding the sliding sleeve is fixedly connected to the inner surface of the square groove. The top end of the sliding sleeve is fixed to the bottom end of the rod sleeve A.
[0009] Preferably, the lifting assembly includes a reciprocating screw fixed to the top of the base via a support bearing B, a rod sleeve B threadedly connected to the outer wall of the reciprocating screw, the surface of the rod sleeve B being fixed to the mounting platform via a connecting plate A, a guide rail being fixedly connected to the top of the base, and the side end of the rod sleeve B being slidably connected to the guide rail via a slider.
[0010] Preferably, the transmission structure includes a bevel gear A fixed on the outer wall of the rotating rod and a bevel gear B fixed on the head of the reciprocating lead screw, and the bevel gear A and the bevel gear B are meshed with each other.
[0011] Preferably, the rotary unloading assembly includes a motor B fixed to the top of the base below the second sealing ring mounting assembly. The drive shaft of the motor B is fixed to the annular plate via a connecting plate B. A blocking plate fixed to the base is installed below the annular plate. The top of the blocking plate has a circular through groove. After the second sealing ring of the bearing is installed, the clamping assembly is released from fixing the bearing. The bearing will fall into the annular plate due to gravity. Then, the motor B rotates the annular plate clockwise to move the annular plate directly above the circular through groove on the other side. The processed bearing, without the support of the blocking plate, will fall out of the circular through groove. Preferably, a concave frame is fixedly connected to the top of the base, and a mounting block with the same cross-section as the inside of the concave frame is fixedly connected to the back of the sealing ring mounting assembly via a connecting plate C. When the mounting block is inserted into the concave frame, it can slide linearly along the inside of the concave frame. A screw hole is provided on the back of the mounting block, and multiple through holes arranged in a horizontal array are provided on the back of the concave frame. When the mounting block is inserted into the concave frame for positioning, it can slide linearly along the inside of the concave frame, thereby adjusting the horizontal installation position of the sealing ring mounting assembly.
[0012] Preferably, a rectangular column is fixedly connected to the back of the connecting plate C, a through-slot block is slidably connected to the outer wall of the rectangular column, a limiting plate is fixedly connected to the head of the rectangular column, a screw rod is rotatably connected to the bottom of the through-slot block via a bearing, and a handle for easy rotation is fixedly connected to the head of the screw rod. Pushing the screw rod through the through hole at the corresponding position on the concave frame, the screw rod drives the slider to move through the bearing it is connected to. The slider slides along the guide rail, and then the screw rod is installed into the screw hole on the mounting block by rotating the handle clockwise, thus completing the fixing of the sealing ring mounting assembly.
[0013] Preferably, the clamping assembly includes an N-shaped plate fixed on the drive shaft of the flipping motor. Cylinders are fixedly connected to both sides of the N-shaped plate, and clamping plates are fixedly connected to the extension and retraction parts of the cylinders. By controlling the two cylinders to drive the two clamping plates to move towards the middle, the bearing is clamped.
[0014] The method for installing equipment using the above-mentioned sealing ring includes the following steps: Step 1: The bearing is transported to the mounting table by a conveying device or placed manually. The two clamping plates are moved towards the middle by controlling two cylinders to clamp the bearing. After clamping, the first sealing ring installation assembly is used to install the sealing ring on the front of the bearing. Step 2: The horizontal transmission component drives the clamped bearing to move to the left. During the movement, the horizontal transmission component drives the lifting component through the transmission structure, thereby driving the mounting platform to move downward. When the horizontal transmission component drives the clamped bearing to move a short distance to ensure that the bearing and clamping component flip without contacting the lifting platform, the control system on the equipment controls the operation of the flipping motor, thereby flipping the bearing. Step 3: After flipping, the bearing will be directly below the second seal ring mounting assembly. Then, the seal ring will be installed on the reverse side of the bearing using the second seal ring mounting assembly. Step 4: After both the front and back sealing rings are installed, release the clamping assembly from the bearing. The bearing will fall into the circular ring plate due to gravity (the bottom of the circular ring plate is close to the baffle plate). Then, the circular ring plate is moved to the top of the circular through groove on the other side by rotating the circular ring plate clockwise by motor B. The processed bearing will fall from the circular through groove due to the lack of support from the baffle plate and eventually fall onto other conveying devices. The bearing with the sealing rings processed can then be sent to the next process for processing. Step 5: Finally, the clamping assembly is moved to the initial position by the lateral transmission assembly. At the same time, the lifting assembly is also driven to move in the opposite direction by the lateral transmission assembly, thereby driving the mounting table to move upward. The mounting table also returns to the initial height for the processing of the next bearing.
[0015] Compared with the prior art, the present invention has the following beneficial effects: 1. This invention uses a transverse transmission component to move the clamped bearing to the left. During this movement, the transverse transmission component drives the lifting component via a transmission structure, thereby moving the mounting platform downwards. When the transverse transmission component moves the clamped bearing a short distance, ensuring that the bearing and clamping component are not in contact with the lifting platform, the control system on the equipment can control the operation of the flipping motor. The flipping motor flips the bearing, and after flipping, the bearing is positioned directly below the second sealing ring mounting component. Then, the second sealing ring mounting component installs the sealing ring on the reverse side of the bearing. After both the front and back sealing rings are installed, the clamping component is released from fixing the bearing. The bearing can then be removed, thus securing it throughout the entire process and preventing misalignment. This makes bearing processing more efficient. Simultaneously, the control system controls the tilting motor to move the bearing for a period after the lateral transmission component has moved before tilting it. The mounting platform can also move up and down, allowing for efficient installation on the equipment. This facilitates integration with traditional conveying devices, solving the problem of bearing misalignment during conveying, which requires manual intervention and reduces processing efficiency. Furthermore, fixing the bearing before processing prevents the use of a platform for support, making traditional conveying devices incompatible with the equipment. 2. After the second sealing ring of the bearing is installed, the clamping assembly is released from fixing the bearing. Due to gravity, the bearing will fall into the circular ring plate. Then, the circular ring plate is moved to the top of the circular through groove on the other side by rotating the motor B clockwise. Since the processed bearing is not supported by the blocking plate, it will fall from the circular through groove. Other conveying devices can be installed below the circular through groove. In this way, the bearing with the sealed ring processed can be sent to the next process for processing. The rotating unloading assembly can rotate to a position that does not hinder the rotation of the bearing when it is flipped, which is well applicable to this equipment. 3. In this invention, the mounting block is inserted into the concave frame for positioning. The mounting block can slide linearly along the inside of the concave frame, thereby adjusting the lateral installation position of the sealing ring mounting assembly, which is very convenient. After adjustment, the screw rod is pushed through the corresponding through hole on the concave frame. The screw rod drives the slider to move through the bearing it is connected to. The slider slides along the guide rail. Then, by rotating the screw rod clockwise with the handle, it is installed into the screw hole on the mounting block, thus completing the fixing of the sealing ring mounting assembly. The installation of the sealing ring mounting assembly is very convenient, and the mounting parts will not detach from the sealing ring mounting assembly to avoid loss. Attached Figure Description
[0016] The accompanying drawings, which are included to provide a further understanding of the invention and form part of this application, illustrate exemplary embodiments of the invention and, together with their description, serve to explain the invention and do not constitute an undue limitation thereof. In the drawings: Figure 1 This is a schematic diagram of the overall structure of the present invention; Figure 2 This is a schematic diagram of the back structure of the present invention; Figure 3 This is a schematic diagram of the bottom structure of the present invention; Figure 4 For the present invention Figure 2 Enlarged view of the local structure of A; Figure 5 This is a schematic diagram showing the specific structure of the connection between the lateral transmission component and the lifting component of the present invention; Figure 6 For the present invention Figure 5 Another structural diagram from a different angle; Figure 7 For the present invention Figure 6 Enlarged view of the local structure of B; Figure 8 This is a schematic diagram of the connection structure of the sealing ring mounting assembly in this invention.
[0017] In the diagram: 1. Base; 2. Support plate; 3. Clamping assembly; 31. N-shaped plate; 32. Cylinder; 33. Clamping plate; 4. Horizontal transmission assembly; 41. Vertical plate; 42. Support platform; 43. Bearing seat; 44. Support bearing A; 45. Rotating rod; 46. Transmission screw; 47. Motor A; 48. Rod sleeve A; 49. Square groove; 410. Slide rod; 411. Slide sleeve; 5. Tilting motor; 6. Lifting assembly; 61. Support bearing B; 62. Reciprocating screw; 63. Rod sleeve B; 64. 65. Connecting plate A; 66. Guide rail; 7. Slider; 8. Transmission structure; 91. Gear A; 10. Gear B; 11. Mounting platform; 12. Rotary feeding assembly; 13. Motor B; 14. Connecting plate B; 15. Circular ring plate; 16. Blocking plate; 17. Circular through slot; 18. Connecting plate C; 19. Concave frame; 20. Mounting block; 11. Screw hole; 12. Through hole; 13. Rectangular column; 14. Through slot block; 15. Limiting plate; 16. Screw rod; 17. Handle; 28. Sealing ring mounting assembly. Detailed Implementation
[0018] Example 1 like Figure 1 , Figure 3 , Figure 5 and Figure 7As shown, this invention provides a high-efficiency bearing processing seal ring installation device, including a base 1 located at the bottom of the device and a clamping assembly 3 for clamping the bearing. A support plate 2 is fixedly connected to the back of the base 1, and a seal ring installation assembly 20 is installed on the support plate 2 (it should be noted that the seal ring installation assembly 20 is telescopic and will not obstruct the rotation of the bearing). There are two seal ring installation assemblies 20. The clamping assembly 3 includes an N-shaped plate 31 fixedly connected to the drive shaft of the rotation motor 5. Cylinders 32 are fixedly connected to both sides of the N-shaped plate 31, and clamping plates 33 are fixedly connected to the telescopic parts of the cylinders 32. The high-efficiency bearing processing seal ring installation device also includes: The transverse transmission assembly 4 is located on the top of the base 1 and is used to drive the back and forth movement of the clamping assembly 3. A flipping motor 5 is installed on the moving part of the transverse transmission assembly 4. During the clamping and moving of the bearing by the clamping assembly 3, the flipping motor 5 flips the bearing by an angle, so that the two sealing ring mounting assemblies 20 can install the sealing rings on both sides of the bearing. The lifting assembly 6 is connected to the rotating end of the transverse transmission assembly 4 through the transmission structure 7, so that it moves along with the transverse transmission assembly 4 to drive the lifting of the mounting platform 8. The rotating unloading assembly 9 is installed below the second seal ring mounting assembly 20. After the bearing seal ring is installed, the bearing is transported by rotating it to avoid obstructing the bearing from turning over.
[0019] The bearing is conveyed to the mounting platform 8 by a conveying device or placed manually. The bearing is then clamped by the clamping assembly 3, which controls two cylinders 32 to move two clamping plates 33 towards the center. After clamping, the first sealing ring installation assembly 20 installs the sealing ring on the front of the bearing. After installation, the lateral transmission assembly 4 moves the clamped bearing to the left. During this movement, the lateral transmission assembly 4 drives the lifting assembly 6 via the transmission structure 7, thus moving the mounting platform 8 downwards. When the lateral transmission assembly 4 has moved the clamped bearing a short distance, ensuring that the bearing and clamping assembly 3 are not in contact with the lifting platform (the downward movement of the mounting platform 8 allows for faster rotation of the bearing and clamping assembly 3, saving lateral space and improving efficiency, as movement takes time), the control system on the equipment can control the operation of the rotation motor 5. The rotation motor 5 then rotates the bearing, and after rotation, the bearing reaches the second sealing ring installation position. Directly below the mounting component 20, the second sealing ring is installed on the reverse side of the bearing via the mounting component 20. After both the front and back sealing rings are installed, the clamping component 3 can be released to fix the bearing, allowing it to be removed. The bearing falls into the rotating feeding component 9 due to gravity. Since the rotating feeding component 9 can rotate, it can rotate to a position that does not obstruct the bearing's rotation when it is flipped, making it well-suited for this equipment. Then, the clamping component 3 is moved to its initial position via the transverse transmission component 4 (the flipping motor 5 does not need to flip it when returning). At the same time, the lifting component 6 is also driven in the opposite direction by the transverse transmission component 4, thereby driving the mounting platform 8 to move upward. The mounting platform 8 also returns to its initial height. In this way, the bearing is fixed throughout the process, preventing bearing misalignment and making bearing processing more efficient. At the same time, the control system controls the flipping motor 5 to flip the bearing after it has been moved for a period of time by the transverse transmission component 4. The mounting platform 8 can also move up and down, allowing for a reasonable installation of the mounting platform on the equipment and facilitating its use in conjunction with traditional conveying devices.
[0020] Example 2: like Figure 1 , Figure 3 , Figure 5 , Figure 6 , Figure 7As shown, this embodiment provides a detailed description of the specific structures of the transverse transmission assembly 4, lifting assembly 6, transmission structure 7, and rotating unloading assembly 9 in Embodiment 1: The transverse transmission assembly 4 includes a support platform 42 fixed to the top of the base 1 via a vertical plate 41. Bearing seats 43 are fixedly connected to both sides of the top of the support platform 42. Support bearings A44 are fixedly connected inside the bearing seats 43. Rotating rods 45 are fixedly connected to the inner ring of each support bearing A44. Transmission screws 46A are installed between the rotating rods 45. A motor A47 for driving the rotating rods 45 to rotate is also installed on the support platform 42. A rod sleeve A48 is threaded onto the outer wall of the transmission screw 46A. A tilting motor 5 is installed on the surface of the rod sleeve A48. A square groove 49 is opened inside the support platform 42. The inner surface of the square groove 49 is fixedly connected to a sliding rod 410 for sliding the sliding sleeve 411. The top end of the sliding sleeve 411 is fixed to the bottom end of the rod sleeve A48. The lifting assembly 6 includes a transmission screw 46B fixedly connected to the top of the base 1 via a support bearing B61. A rod sleeve B63 is threadedly connected to the outer wall of the transmission screw 46B. The surface of the rod sleeve B63 is fixed to the mounting platform 8 via a connecting plate A64. A guide rail 65 is fixedly connected to the top of the base 1. The side end of the rod sleeve B63 is slidably connected to the guide rail 65 via a slider 66. The transmission structure 7 includes a bevel gear A71 fixed to the outer wall of the rotating rod 45 and a bevel gear B72 fixed to the head of the transmission screw 46B. The bevel gear A71 and the bevel gear B72 are meshed with each other. By controlling the forward rotation of motor A47, motor A47 drives the rotating rod 45 to rotate clockwise. The rotation of the rotating rod 45, driven by motor A47, causes the inner ring of the support bearing A44 to rotate. The inner ring of the support bearing A44 rotates along with its outer ring. Simultaneously, the rotating rod 45 drives the reciprocating screw 62A to rotate. The support bearing A44 provides rotational support for the reciprocating screw 62A. The reciprocating screw 62A drives the sleeve A48 to move to the left. The sleeve A48 drives the bearing held by the flipping motor 5 and the clamping assembly 3 to move to the left, thereby assisting in the processing of the bearing. At the same time, the sleeve A48 also drives the movement of the sliding sleeve 411. The sliding sleeve 411 slides along the sliding rod 410 to maintain the linear movement of the sleeve A48. This design of the sliding rod 410 within the square groove 49 allows for... To save installation space, when the rotating rod 45 rotates clockwise, it drives the bevel gear B72 to rotate via the bevel gear A71. The bevel gear B72 drives the reciprocating screw 62B to rotate, which in turn drives the sleeve B63 to move downward. The sleeve B63 then drives the slider 66 to move downward, and the slider 66 moves linearly downward along the guide rail 65 to maintain the linear movement of the sleeve B63. The sleeve B63 drives the mounting platform 8 to move downward via the connecting plate A64. When the control motor A47 reverses, and the motor A47 drives the rotating rod 45 to rotate counterclockwise, it drives the flipping motor 5 and the clamping assembly 3 to move to the right for reset. At this time, the rotation direction of the reciprocating screw 62B also changes accordingly, which drives the lifting platform to move upward and move the lifting platform to the initial height.
[0021] The rotary unloading assembly 9 includes a motor B91 fixed to the top of the base 1 below the second sealing ring mounting assembly 20. The drive shaft of the motor B91 is fixed to the annular plate 93 via a connecting plate B92. A blocking plate 94, fixed to the base 1, is installed below the annular plate 93. The top of the blocking plate 94 has a circular through groove 95. After the second sealing ring of the bearing is installed, the clamping assembly 3 is released from fixing the bearing, and the bearing will fall into the annular plate 93 due to gravity (the bottom of the annular plate 93 is in close contact with the blocking plate 94). Then, the circular plate 93 is moved clockwise by motor B91 to the top of the circular through groove 95 on the other side. Since the processed bearing is not supported by the blocking plate 94, it will fall from the circular through groove 95. Other conveying devices can be installed below the circular through groove 95, so that the bearing with the sealed ring processed can be sent to the next process for processing. The rotating unloading assembly 9 can rotate the circular plate 93 on it so that it can rotate to a position that does not hinder the rotation of the bearing when it is rotated, which is well suited to this equipment.
[0022] Example 3: like Figure 1 , Figure 2 , Figure 4 , Figure 8As shown, this embodiment describes in detail the installation method of the sealing ring mounting assembly 20 in Embodiment 1: A concave frame 11 is fixedly connected to the top of the base 1. A mounting block 12 with the same internal cross-section as the concave frame 11 is fixedly connected to the back of the sealing ring mounting assembly 20 via a connecting plate C10. The mounting block 12 is inserted into the concave frame 11 and can slide linearly along the inside of the concave frame 11. A screw hole 13 is provided on the back of the mounting block 12. Multiple through holes 14 arranged in a horizontal array are provided on the back of the concave frame 11. A rectangular column 15 is fixedly connected to the back of the connecting plate C10. A through groove block 16 is slidably connected to the outer wall of the rectangular column 15. A limiting plate 17 is fixedly connected to the head of the rectangular column 15. A screw rod 18 is rotatably connected to the bottom of the through groove block 16 via a bearing. A handle 19 for easy rotation is fixedly connected to the head of the screw rod 18. Insert the mounting block 12 into the concave frame 11 (inserted from the side of the concave frame 11) for positioning. The mounting block 12 can slide linearly along the inside of the concave frame 11, thereby adjusting the lateral installation position of the sealing ring mounting assembly 20 (which can be adjusted according to the bearing's rotation distance). This is very convenient. After adjustment, push the screw rod 18 through the corresponding through hole 14 on the concave frame 11. The screw rod 18 drives the slider 66 to move through the bearing it is connected to. The slider 66 slides along the guide rail 65. Then, rotate the screw rod 18 clockwise through the handle 19 to install it into the screw hole 13 on the mounting block 12. This completes the fixing of the sealing ring mounting assembly 20. The installation of the sealing ring mounting assembly 20 is very convenient, and the mounting parts will not detach from the sealing ring mounting assembly 20 to avoid loss (if a separate screw is used, the screw is easily lost).
[0023] It should be noted that the forward and reverse rotation of motors A47 and B91, as well as the timing and speed of the flipping motor 5, can all be controlled by the control system on the equipment to enhance the automation level of the equipment.
[0024] The present invention also provides a method for using the above-mentioned sealing ring installation device: S100: The bearing is transported to the mounting platform 8 by a conveying device or placed manually. The bearing is clamped by controlling two cylinders 32 to move two clamping plates 33 to the middle part. After clamping, the first sealing ring mounting assembly 20 is used to install the sealing ring on the front of the bearing. S200: The horizontal transmission component 4 drives the clamped bearing to move to the left. During the movement, the horizontal transmission component 4 drives the lifting component 6 through the transmission structure 7, thereby driving the mounting platform 8 to move downward. When the horizontal transmission component 4 drives the clamped bearing to move a short distance to ensure that the bearing and the clamping component 3 flip and do not contact the lifting platform, the control system on the equipment controls the operation of the flipping motor 5, thereby flipping the bearing through the flipping motor 5. S300: After the flipping is completed, the bearing is directly below the second seal ring mounting assembly 20. Then, the seal ring is installed on the reverse side of the bearing through the second seal ring mounting assembly 20. S400: After both the front and back sealing rings are installed, release the clamping assembly 3 from fixing the bearing. The bearing will fall into the circular ring plate 93 due to gravity (the bottom of the circular ring plate 93 is close to the blocking plate 94). Then, the circular ring plate 93 is moved to the top of the circular through groove 95 on the other side by rotating the motor B91 clockwise. Since the processed bearing is not supported by the blocking plate 94, it will fall from the circular through groove 95 and eventually fall onto other conveying devices. The bearing with the sealing rings processed can then be sent to the next process for processing. S500: Finally, the clamping assembly 3 is moved to the initial position by the transverse transmission assembly 4. At the same time, the lifting assembly 6 is also driven to run in the opposite direction by the transverse transmission assembly 4, thereby driving the mounting table 8 to move upward. The mounting table 8 also returns to the initial height for the processing of the next bearing.
[0025] The above description is merely a preferred embodiment of the present invention and is not intended to limit the present invention in any way. Those skilled in the art can readily implement the present invention based on the accompanying drawings and the above description. However, any modifications, alterations, or variations made by those skilled in the art without departing from the scope of the present invention, utilizing the disclosed technical content, are equivalent embodiments of the present invention. Furthermore, any modifications, alterations, or variations made to the above embodiments based on the essential technology of the present invention are still within the protection scope of the present invention.
Claims
1. A high-efficiency bearing machining seal ring installation device, comprising a base (1) located at the bottom of the device, and a clamping assembly (3) for clamping the bearing, characterized in that: A support plate (2) is fixedly connected to the back of the base (1), and a sealing ring mounting assembly (20) is installed on the support plate (2). The number of sealing ring mounting assemblies (20) is two. The high-efficiency bearing processing sealing ring mounting equipment also includes: A transverse transmission assembly (4) is set on the top of the base (1) to drive the clamping assembly (3) to move back and forth. A flip motor (5) is installed on the moving part of the transverse transmission assembly (4). During the clamping and moving of the bearing by the clamping assembly (3), the bearing is flipped by the flip motor (5), so that the two sealing ring mounting assemblies (20) can install the sealing rings on both sides of the bearing. The lifting assembly (6) is connected to the rotating end of the transverse transmission assembly (4) through the transmission structure (7), so that it moves along with the transverse transmission assembly (4) to drive the lifting of the mounting platform (8). The rotating unloading assembly (9) is installed below the second seal ring mounting assembly (20). After the seal ring of the bearing is installed, the bearing is transported by rotating it to avoid obstructing the bearing from turning over. The transverse transmission assembly (4) includes a support platform (42) fixed to the top of the base (1) via a vertical plate (41). The top two sides of the support platform (42) are fixedly connected to bearing seats (43). The bearing seats (43) are fixedly connected to the inside of the bearing seats (43). Rotating rods (45) are fixedly connected to the inner ring of the supporting bearings (44). Transmission screws (46) BA are installed between the rotating rods (45). A motor A (47) for driving the rotating rods (45) to rotate is also installed on the support platform (42). A rod sleeve A (48) is threadedly connected to the outer wall of the transmission screw (46) BA. The flipping motor (5) is installed on the surface of the rod sleeve A (48). The lifting assembly (6) includes a reciprocating screw (62) fixed to the top of the base (1) via a support bearing B (61). A sleeve B (63) is threaded onto the outer side wall of the reciprocating screw (62). The surface of the sleeve B (63) is fixed to the mounting platform (8) via a connecting plate A (64). A guide rail (65) is fixedly connected to the top of the base (1). The side end of the sleeve B (63) is slidably connected to the guide rail (65) via a slider (66). The transmission structure (7) includes a bevel gear A (71) fixed on the outer wall of the rotating rod (45) and a bevel gear B (72) fixed on the head of the reciprocating screw (62), and the bevel gear A (71) and the bevel gear B (72) are meshed with each other.
2. The high-efficiency bearing machining seal ring installation equipment according to claim 1, characterized in that: The support platform (42) has a square groove (49) inside, and a sliding rod (410) for sliding sleeve (411) is fixedly connected to the inner surface of the square groove (49). The top end of the sliding sleeve (411) is fixed to the bottom end of the rod sleeve A (48).
3. The high-efficiency bearing machining seal ring installation equipment according to claim 1, characterized in that: The rotating feeding assembly (9) includes a motor B (91) fixed at the top of the base (1) below the second sealing ring mounting assembly (20). The transmission shaft of the motor B (91) is fixed to the annular plate (93) via a connecting plate B (92). A blocking plate (94) fixed to the base (1) is installed below the annular plate (93). A circular through groove (95) is provided at the top of the blocking plate (94).
4. The high-efficiency bearing machining seal ring installation equipment according to claim 1, characterized in that: The top of the base (1) is fixedly connected to a concave frame (11). The back of the sealing ring mounting assembly (20) is fixedly connected to a mounting block (12) with the same cross-section as the inside of the concave frame (11) via a connecting plate C (10). The mounting block (12) is inserted into the concave frame (11), and the mounting block (12) can slide in a straight line along the inside of the concave frame (11). The back of the mounting block (12) is provided with a screw hole (13), and the back of the concave frame (11) is provided with multiple through holes (14) arranged in a horizontal array.
5. The high-efficiency bearing machining seal ring installation equipment according to claim 4, characterized in that: A rectangular column (15) is fixedly connected to the back of the connecting plate C (10). A through-slot block (16) is slidably connected to the outer wall of the rectangular column (15). A limiting plate (17) is fixedly connected to the head of the rectangular column (15). A screw rod (18) is rotatably connected to the bottom of the through-slot block (16) through a bearing. A handle (19) is fixedly connected to the head of the screw rod (18) to facilitate its rotation.
6. According to claim 1, the high-efficiency bearing processing sealing ring installation equipment, the clamping assembly (3) includes an N-shaped plate (31) fixed on the transmission shaft of the flipping motor (5), and cylinders (32) are fixedly connected to both sides of the N-shaped plate (31), and clamping plates (33) are fixedly connected to the telescopic parts of the cylinders (32).
7. A method of using the sealing ring installation device according to any one of claims 1-6, characterized in that: Includes the following steps: Step 1: The bearing is transported to the installation table (8) by a conveying device or placed manually. The two cylinders (32) are controlled to move the two clamping plates (33) towards the middle to clamp the cylinders (32). After clamping, the first sealing ring installation assembly (20) is used to install the sealing ring on the front of the bearing. Step 2: The bearing after clamping is driven to move to the left by the transverse transmission component (4). During the movement, the transverse transmission component (4) will drive the lifting component (6) through the transmission structure (7), thereby driving the mounting platform (8) to move downward. When the bearing after clamping is driven by the transverse transmission component (4) to move a short distance to ensure that the bearing and the clamping component (3) are flipped and do not contact the lifting platform, the operation of the flipping motor (5) is controlled by the control system on the equipment, thereby flipping the bearing through the flipping motor (5). Step 3: After the flipping is completed, the bearing is directly below the second seal ring mounting assembly (20). Then, the seal ring is installed on the reverse side of the bearing through the second seal ring mounting assembly (20). Step 4: After both the front and back sealing rings are installed, release the clamping assembly (3) from the bearing. The bearing will fall into the ring plate (93) due to gravity. The bottom of the ring plate (93) is close to the blocking plate (94). Then, the ring plate (93) is moved to the top of the circular through groove (95) on the other side by rotating the ring plate (93) clockwise through motor B (91). The finished bearing will fall from the circular through groove (95) due to the lack of support from the blocking plate (94) and eventually fall onto other conveying devices. The bearing with the sealing rings completed can then be sent to the next process for processing. Step 5: Finally, the clamping assembly (3) is moved to the initial position by the transverse transmission assembly (4), and the lifting assembly (6) is also driven to run in the opposite direction by the transverse transmission assembly (4), thereby driving the mounting table (8) to move upward. The mounting table (8) also returns to the initial height for the next bearing to be processed.
Citation Information
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