An adhesive tape paper tube arranging device
Patent Information
- Application Number
- CN202411390616.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-08
- Publication Date
- 2026-10-27
- Estimated Expiration
- 2044-10-08
AI Technical Summary
然而,现有的将切割好的胶带纸筒进行整理、排列的设备效率不高
[0014]根据本发明的实施例,一种胶带纸筒排布装置,将切合后的胶带纸筒置于存储仓内,推出组件能够将平放状态的胶带纸筒推送到平放仓内,胶带纸筒在平放仓内受重力向下滑动平且平放仓包括依次排列的多个平放通道,被转移到平放仓的胶带纸筒能够在这些平放通道内排布,然后受重力滑动到竖放仓内,竖放的胶带纸筒能够便于将BOPP薄膜缠绕在胶带纸筒纸筒上。
Smart Images

Figure CN119160665B_ABST
Abstract
Description
Technical Field
[0001] This invention belongs to the technical field of tape production equipment, and more specifically relates to a tape paper tube arrangement device. Background Technology
[0002] A tape production line is a type of equipment used to produce tapes, encompassing a series of production processes from raw material preparation to finished product packaging. The main processing steps of a tape production line include: 1) Raw material preparation: The main raw materials include BOPP film and pressure-sensitive adhesive. BOPP film is the substrate of the tape, and pressure-sensitive adhesive is the adhesive component. 2) Adhesive coating: The pressure-sensitive adhesive is evenly coated onto the BOPP film. There are various coating methods, such as blade coating and roller coating. 3) Winding the BOPP film onto the tape roll.
[0003] In step 3), the tape rolls are made by first rolling cardboard into a tube and then cutting it to the required length. Before implementing step 3), the cut tape rolls need to be arranged in a straight line with intervals to facilitate wrapping the BOPP film around them. However, existing equipment for sorting and arranging the cut tape rolls is inefficient. Summary of the Invention
[0004] Based on this, one object of the present invention is to provide a tape tube arrangement device for adjusting randomly placed tape tubes into a specific orientation and arranging them sequentially; the tape tubes are hollow cylinders, including a circumferential surface and two side surfaces; the tape tube arrangement device includes a storage compartment for temporarily storing randomly placed tape tubes, a flat storage compartment for laying tape tubes flat, and a vertical storage compartment for rotating the flat tape tubes into a vertical position; The storage compartment includes an inclined front panel and a rear panel. An ejection assembly is provided on the front panel, which is movable on its surface. As the ejection assembly moves from the bottom to the top of the front panel, it conveys the tape roll with its side contacting the front panel to the flat storage compartment. It also separates the tape roll with its circumferential surface in contact with the front panel from the front panel and slides it between the ejection assembly and the rear panel. The inclined rear panel allows the tape roll to contact the front panel. The flat storage compartment includes an inclined bottom panel and a top panel, with the flat tape roll positioned between the top and bottom panels. The vertical storage compartment includes a slide for rotating the flat tape roll to a vertical position, with the top of the slide connected to the flat storage compartment.
[0005] Preferably, the ejection assembly includes a push plate and a first driver capable of driving the push plate to move, wherein the width of the push plate is smaller than the radius of the tape tube; When the pusher plate moves to a position close to the bottom of the front side plate, the tape tube inside the storage compartment that is close to the front side plate comes into contact with the front side plate; when the pusher plate moves towards the top of the front side plate, the tape tube on the pusher plate is stably conveyed to the flat storage compartment by the pusher plate, and the tape tube with the circumferential surface in contact with the front side plate slides off the pusher plate.
[0006] Preferably, the push plate includes multiple push-out units that are nested together. From the top to the bottom of the storage compartment, they are a first push-out unit, a second push-out unit, and a third push-out unit, respectively. The first push-out unit is located near the front side plate, and the second push-out unit is located between the first push-out unit and the third push-out unit. The bottom of the first ejection unit and the second ejection unit are provided with limit blocks, and the second ejection unit and the third ejection unit are provided with limit grooves at corresponding positions of the limit blocks. The limit block of the first ejection unit can slide in the limit groove of the second ejection unit, and the limit block of the second ejection unit can slide in the limit groove of the third ejection unit. The limiting block is located at the bottom of the first ejection unit, and a pushing part is located at the top of the first ejection unit. The pushing part is used to contact the tape tube, and the width of the pushing part is smaller than the radius of the tape tube.
[0007] Preferably, the first driver includes a motor disposed outside the storage compartment, an idler wheel, a connecting belt disposed between the output shaft of the motor and the idler wheel, and a slider disposed on the connecting belt; a groove is provided on the front side plate, and the slider can move within the groove; The slider is connected to the first ejection unit, and the motor can drive the connecting belt to move, thereby causing the slider and the first ejection unit to slide.
[0008] Preferably, the flat position refers to the side of the tape tube being in contact with the tape tube arrangement device, and a flip plate is provided above the bottom plate, with one end of the flip plate connected to the top of the front side plate; the flat position tape tube is pushed to the top of the front side plate by the push-out component, and then falls between the top plate and the bottom plate through the flip plate; the distance between the top plate and the bottom plate is greater than the width of the tape tube and less than twice the width of the tape tube; The bottom of the base plate is provided with multiple partition plates, which are arranged at intervals along the length of the base plate. The top of the partition plates is pointed. The tape tube, which is laid flat, slides from the top of the base plate to the bottom of the base plate under the influence of gravity. The area between the partition plates is a flat channel, and then the tape tube slides into the flat channel. The spacing of the partition plates matches the diameter of the tape tube.
[0009] Preferably, a second driver is provided on the base plate, which is used to evenly distribute multiple tape rolls in the flat compartment among multiple partition plates.
[0010] Preferably, the second actuator includes a jet nozzle disposed on the top of the base plate, a gas channel connected to the jet nozzle, and a gas source for inputting gas into the gas channel; The gas channel is located between the bottom plate and the front side plate, and the jet nozzle is located on the top of the bottom plate. The jet nozzle sprays gas into the area above the partition plate. The tape rolls can be stacked in the flat channel between the partition plates, and the gas sprayed from the jet nozzle can push the stacked tape rolls into the adjacent flat channel.
[0011] Preferably, the base plate is also provided with multiple sensors, which are arranged at intervals. The sensors are used to detect the number of tape rolls piled up in the flat channel, and the second driver can control the nozzle to spray air outward according to the detection value of the sensor.
[0012] Preferably, the jet nozzle includes a left nozzle and a right nozzle, and the gas channel includes a proximal channel connected to a gas source, a distal channel connected to the jet nozzle, and a connector connecting the proximal channel and the distal channel. The connector has one input port and multiple output ports. The input port is connected to the near-end channel, and the multiple output ports are connected to multiple far-end channels respectively. The multiple far-end channels are connected to the left and right air nozzles respectively. A valve body is provided at the connection between the output port and the far-end channel. The valve body can control the opening and closing of the gas flow. The second actuator can control the opening and closing of the corresponding valve body according to the detection value of the sensor.
[0013] Preferably, the slide includes a first baffle and a second baffle connected to each other; when the tape tube passes through the slide, the side of the tape tube contacts the first baffle, and the circumferential surface of the tape tube contacts the second baffle. At the end of the slide near the base plate, the first baffle is parallel to the base plate; at the end of the slide away from the base plate, the second baffle is parallel to the base plate; the first and second baffles are smoothly twisted along the direction of the slide; the tape tube is laid flat at the end of the slide near the base plate and laid vertically at the end of the slide away from the base plate.
[0014] According to an embodiment of the present invention, a tape roll arranging device places the cut tape rolls in a storage compartment. An ejection component can push the flat tape rolls into a flat storage compartment. The tape rolls slide downwards in the flat storage compartment under gravity. The flat storage compartment includes a plurality of flat channels arranged in sequence. The tape rolls transferred to the flat storage compartment can be arranged in these flat channels and then slide into a vertical storage compartment under gravity. The vertically placed tape rolls facilitate the wrapping of BOPP film around the tape rolls. Attached Figure Description
[0015] This disclosure includes accompanying drawings, which are to be considered included in and form part of the specification, and together with the specification illustrate various exemplary embodiments, features, and aspects of the disclosure and serve to explain the principles of the disclosure. The invention will be more fully understood from the following detailed description taken in conjunction with the accompanying drawings. Wherein: Figure 1 This is a schematic diagram of a tape paper tube arrangement device according to an embodiment of the present invention; Figure 2 This is a side view of a tape paper tube arrangement device according to an embodiment of the present invention; Figure 3 yes Figure 2 A magnified view of a section at point A in the middle; Figure 4 This is a schematic diagram of the air nozzle of a tape paper tube arrangement device according to an embodiment of the present invention; Figure 5 yes Figure 4 A magnified view of a section at point A in the middle; Figure 6 This is a schematic diagram of a connector and a remote channel of a tape paper tube arrangement device according to an embodiment of the present invention; Figure 7 This is a schematic diagram of the ejection unit of a tape paper tube arrangement device according to an embodiment of the present invention; Figure 8 This is a schematic diagram of a limiting block and a limiting groove of a tape paper tube arranging device according to an embodiment of the present invention; Figure 9 yes Figure 8 A magnified view of a section at point A in the middle; Figure 10 This is a schematic diagram of a vertical storage compartment for a tape and paper tube arrangement device according to an embodiment of the present invention; Figure 11 This is a schematic diagram of the state in which the push-out component of a tape paper tube arrangement device pushes the tape paper tube according to an embodiment of the present invention; Figure 12 This is a schematic diagram of a tape paper roll arrangement device according to an embodiment of the present invention, showing the tape paper roll passing through a flipping plate; Figure 13 This is a schematic diagram of the tape tubes inside the horizontal and vertical compartments of a tape tube arranging device according to an embodiment of the present invention. The components include: tape tube 1, storage compartment 2, front side plate 21, rear side plate 22, ejection part 23, flat compartment 3, bottom plate 31, top plate 32, flip plate 33, partition plate 34, vertical compartment 4, first ejection unit 51, second ejection unit 52, third ejection unit 53, limiting block 54, limiting groove 55, motor 61, idler wheel 62, connecting belt 63, slider 64, slide groove 65, sensor 71, left air nozzle 72, right air nozzle 73, proximal channel 74, distal channel 75, connector 76, valve body 77, first baffle 81, second baffle 82, and limiting rod 83. Detailed Implementation
[0016] The technical solution of the present invention will be further described in detail below through embodiments and in conjunction with the accompanying drawings, but the present invention is not limited to the following embodiments.
[0017] A tape production line is a type of equipment used to produce tapes, encompassing a series of production processes from raw material preparation to finished product packaging. The main processing steps of a tape production line include: 1) Raw material preparation: The main raw materials include BOPP film and pressure-sensitive adhesive. BOPP film is the base material of the tape, and pressure-sensitive adhesive is the adhesive component. 2) Adhesive application: The pressure-sensitive adhesive is evenly applied to the BOPP film. There are various application methods, such as blade application and roller application. 3) Winding the BOPP film onto the tape roll 1.
[0018] In step 3), the tape roll 1 is made by first rolling cardboard into a tube and then cutting it to the required length. Before implementing step 3), the cut tape rolls 1 need to be arranged in a straight line at intervals to facilitate wrapping the BOPP film around the tape rolls 1. However, existing equipment for sorting and arranging the cut tape rolls 1 is not very efficient.
[0019] To address the aforementioned problems, one objective of this invention is to provide a tape roll arrangement device for adjusting randomly placed tape rolls 1 to be placed in a specific direction and arranged sequentially; the tape roll 1 is a hollow cylinder, including a circumferential surface and two side surfaces; the tape roll arrangement device includes a storage compartment 2 for temporarily storing randomly placed tape rolls 1, a flat storage compartment 3 for laying tape rolls 1 flat, and a vertical storage compartment 4 for rotating the flat tape rolls 1 to a vertical position; The storage compartment 2 includes an inclined front side plate 21 and a rear side plate 22. The front side plate 21 is provided with a push-out assembly, which can move on the surface of the front side plate 21. When the push-out assembly moves from the bottom of the front side plate 21 to the top plate 32, it can transport the tape roll 1 with its side in contact with the front side plate 21 to the flat storage compartment 3, and make the tape roll 1 with its circumferential surface in contact with the front side plate 21 separate from the front side plate 21 and slide between the push-out assembly and the rear side plate 22. The inclined rear side plate 22 is used to enable the tape roll 1 to contact the front side plate 21. The flat storage compartment 3 includes an inclined bottom plate 31 and a top plate 32, and the flat tape roll 1 is between the top plate 32 and the bottom plate 31. The vertical storage compartment 4 includes a slide for rotating the flat tape roll 1 to a vertical position, and the top of the slide is connected to the flat storage compartment 3.
[0020] In this embodiment, as Figure 1 , Figure 2 As shown, after the tape tube 1 is cut into a suitable length, it is transported to the storage bin 2 by a conveyor belt or other means. The tape tube 1 is arranged randomly in the storage bin 2.
[0021] like Figure 2 As shown, the storage compartment 2 includes a front panel 21 and a rear panel 22. The front panel 21 and the rear panel 22 are arranged in a "V" shape. The bottom of the front panel 21 and the rear panel 22 form an angle. The tape tube 1 can only be pushed up by the ejection component when it comes into contact with the front panel 21. The angle at the bottom can gather the remaining tape tube 1. The storage compartment 2 can also be pushed up by the ejection component when there are only a few tape tubes 1 in it.
[0022] The ejector assembly is a component that can slide along the upper surface of the front side plate 21. The top of the ejector assembly has an ejector portion 23, which is a step of a certain width. The step surface forms a certain angle with the surface of the front side plate 21, which can be 70° to 100°, preferably 80°. The width of the ejector portion 23 can be 0.8 to 1.5 times the width of the tape tube 1, preferably 1.3 times. The width of the ejector portion 23 also needs to be less than the radius of the tape tube 1.
[0023] When the ejector 23 moves to the bottom of the front side plate 21, the tape rolls 1 in the storage compartment 2 that are close to the front side plate 21 can come into contact with the front side plate 21. Since these tape rolls 1 are placed randomly, some of the tape rolls 1 that come into contact with the front side plate 21 have their sides in contact with the front side plate 21, while others have their circumferential surfaces in contact with the front side plate 21.
[0024] When the ejector 23 moves to the top of the front side plate 21, the tape tube 1, whose side surface contacts the front side plate 21, can be pushed up by the ejector 23 because the width of the step surface is 0.8 to 1.5 times the width of the tape tube 1, and the width of the ejector 23 needs to be less than the radius of the tape tube 1. Meanwhile, the tape tube 1 whose circumferential surface contacts the front side plate 21 will roll off the ejector 23 because its center of gravity is outside the ejector 23.
[0025] Figure 11 The diagram shows the state of the tape roll 1 on the ejector 23. The tape roll 1 on the left side is in contact with the front side plate 21 and can be pushed up by the ejector 23. The tape roll 1 on the right side is in contact with the front side plate 21 on its circumferential surface and will roll off the ejector 23.
[0026] like Figure 4 , Figure 5 as well as Figure 7 As shown, the bottom plate 31 and front side plate 21 of the flat storage compartment 3 are in a "^" shape, and the flat storage compartment 3 and the front side plate 21 are inclined at an angle. The push-out part 23 can push the tape tube 1 to the top, and the tape tube 1 can flip over the top and slide into the bottom plate 31, and then slide downward between the top plate 32 and the bottom plate 31 under the influence of gravity. The vertical storage compartment 4 is used to rotate the tape tube 1 from the flat state to the vertical state.
[0027] Figure 12 The diagram shows the state where the tape tube 1 is pushed to the top of the front panel 21. The tape tube 1 on the left side tends to flip towards the bottom plate 31 due to gravity, while the tape tube 1 on the right side has already flipped onto the flip plate 33. The upper edge of the top plate 32 can accommodate the tape tube 1 that is flipping to the bottom plate 31 and then flipping it over to the outside of the device.
[0028] A tape roll arrangement device places the cut tape roll 1 in a storage compartment 2. An ejection component can push the flat tape roll 1 into a flat storage compartment 3. The tape roll 1 slides downward in the flat storage compartment 3 under gravity. The flat storage compartment 3 includes multiple flat channels arranged in sequence. The tape roll 1 transferred to the flat storage compartment 3 can be arranged in these flat channels and then slide into a vertical storage compartment 4 under gravity. The vertically placed tape roll 1 can facilitate the wrapping of BOPP film around the tape roll 1.
[0029] Furthermore, the ejection assembly includes a push plate and a first driver capable of driving the push plate to move, wherein the width of the push plate is smaller than the radius of the tape tube 1; When the pusher moves to a position close to the bottom of the front side plate 21, the tape tube 1 inside the storage compartment 2 that is close to the front side plate 21 comes into contact with the front side plate 21; when the pusher moves toward the top of the front side plate 21, the tape tube 1 on the pusher assembly that is in contact with the front side plate 21 on its side can be stably conveyed to the flat storage compartment 3 by the pusher, and the tape tube 1 that is in contact with the front side plate 21 on its circumferential surface slides off the pusher.
[0030] In this embodiment, the first driver can be a motor 61 or a linear motor or other component that can drive the push plate to reciprocate linearly. When the push plate moves to the bottom of the front side plate 21, the tape tubes 1 in the storage compartment 2 that are close to the front side plate 21 can contact the front side plate 21. Since these tape tubes 1 are placed randomly, among these tape tubes 1 that contact the front side plate 21, some of them have their side surfaces in contact with the front side plate 21, and some have their circumferential surfaces in contact with the front side plate 21.
[0031] When the pusher moves towards the top of the front side plate 21, since the width of the pusher is 0.8 to 1.5 times the width of the tape tube 1, and the width of the pusher is also smaller than the radius of the tape tube 1, the tape tube 1 that is in contact with the front side plate 21 on its side can be pushed up by the pusher 23. The tape tube 1 that is in contact with the front side plate 21 on its circumference will roll off the pusher because its center of gravity is outside the pusher 23.
[0032] like Figure 1 , Figure 4 As shown, the storage compartment 2 is also provided with side panels on both sides. The two side panels, the front side panel 21, and the rear side panel 22 form a semi-enclosed space for placing the tape tube 1.
[0033] Furthermore, the push plate includes multiple push-out units that are nested together. From the top to the bottom of the storage compartment 2, they are respectively a first push-out unit 51, a second push-out unit 52, and a third push-out unit 53. The first push-out unit 51 is located near the front side plate 21, and the second push-out unit 52 is located between the first push-out unit 51 and the third push-out unit 53. The bottom of the first ejection unit 51 and the second ejection unit 52 is provided with a limiting block 54. The second ejection unit 52 and the third ejection unit 53 are provided with limiting grooves 55 at corresponding positions of the limiting block 54. The limiting block 54 of the first ejection unit 51 can slide in the limiting groove 55 of the second ejection unit 52, and the limiting block 54 of the second ejection unit 52 can slide in the limiting groove 55 of the third ejection unit 53. The limiting block 54 is disposed at the bottom of the first ejection unit 51, and a pushing part is disposed at the top of the first ejection unit 51. The pushing part is used to contact the tape tube 1, and the width of the pushing part is smaller than the radius of the tape tube 1.
[0034] In this embodiment, the ejection component is a retractable structure. For the large storage compartment 2, which is deep and has a long front panel 21, the retractable ejection component can reduce the space required for the pusher plate to move.
[0035] like Figure 2 , Figure 7 , Figure 8 , Figure 9 As shown, the first ejection unit 51, the second ejection unit 52, and the third ejection unit 53 are nested together, with the third ejection unit 53 on the outermost side and the first ejection unit 51 on the innermost side. During the ejection process, the limiting block 54 and the limiting groove 55 serve to limit and coordinate the ejection. The first driver is connected to the first ejection unit. When the first driver drives the first ejection unit 51 to move upward, the limiting block 54 of the first ejection unit 51 slides within the limiting groove 55 of the second ejection unit 52 until the limiting block 54 of the first ejection unit 51 slides to the top of the limiting groove 55 of the second ejection unit 52. The first ejection unit 51 then drives the second ejection unit 52 to move upward. The second ejection unit 52 works similarly to the third ejection unit 53.
[0036] Furthermore, the first driver includes a motor 61 disposed outside the storage compartment 2, an idler wheel 62, a connecting belt 63 disposed between the output shaft of the motor 61 and the idler wheel 62, and a slider 64 disposed on the connecting belt 63; a groove 65 is provided on the front side plate 21, and the slider 64 can move within the groove 65. The slider 64 is connected to the first ejection unit 51, and the motor 61 can drive the connecting belt 63 to move, thereby causing the slider 64 and the first ejection unit 51 to slide.
[0037] This embodiment proposes an implementation method for a first driver, such as... Figure 2 , Figure 3 As shown, the motor 61 is mounted on the outside of the front side plate 21, and the idler pulley 62 is also mounted on the outside of the front side plate 21. The connecting belt 63 connects the output shaft of the motor 61 and the idler pulley 62. The connecting belt 63 can be a belt, and the corresponding idler pulley 62 is a pulley.
[0038] The slider 64 serves to connect the first ejection unit 51 and the connecting belt 63. A groove 65 is provided on the front side plate 21, within which the slider 64 can move. The forward and reverse rotation of the motor 61 can drive the first ejection unit 51, the second ejection unit 52, and the third ejection unit 53 to reciprocate.
[0039] Furthermore, the flat position refers to the side of the tape tube 1 contacting the tape tube arrangement device, and a flip plate 33 is provided above the bottom plate 31, with one end of the flip plate 33 connected to the top of the front side plate 21; the flat position of the tape tube 1 is pushed to the top of the front side plate 21 by the push-out component, and then falls between the top plate 32 and the bottom plate 31 through the flip plate 33; the distance between the top plate 32 and the bottom plate 31 is greater than the width of the tape tube 1 but less than twice the width of the tape tube 1; The bottom of the base plate 31 is provided with a plurality of partition plates 34, which are arranged at intervals along the length of the base plate 31. The top of the partition plates 34 is pointed. The tape tube 1, which is laid flat, slides from the top of the base plate 31 to the bottom of the base plate 31 under the influence of gravity. The area between the partition plates 34 is a flat channel, and then the tape tube 1 slides into the flat channel. The spacing of the partition plates 34 matches the diameter of the tape tube 1.
[0040] like Figure 8 As shown, the flip plate 33 has an arc-shaped portion, which allows the tape roll 1 to flip smoothly onto the bottom plate 31. The distance between the top plate 32 and the bottom plate 31 is greater than the width of the tape roll 1 but less than twice the width of the tape roll 1; this ensures that the top plate 32 and the bottom plate 31 will not be blocked by multiple stacked tape rolls 1. The distance between the partition plates 34 is slightly greater than the diameter of the tape roll 1, specifically 1.1 to 1.5 times the diameter of the tape roll 1.
[0041] Furthermore, a second driver is provided on the base plate 31, which is used to make the multiple tape rolls 1 in the flat storage compartment 3 evenly distributed among the multiple partition plates 34.
[0042] The second actuator includes a jet nozzle disposed on the top of the base plate 31, a gas channel connected to the jet nozzle, and a gas source for inputting gas into the gas channel; The gas channel is located between the bottom plate 31 and the front side plate 21, and the jet nozzle is located on the top of the bottom plate 31. The jet nozzle sprays gas into the area above the partition plate 34. The tape roll 1 can be stacked in the flat channel between the partition plates 34, and the gas sprayed from the jet nozzle can push the stacked tape roll 1 into the adjacent flat channel.
[0043] In this embodiment, the second driver can be a jet nozzle, vibrator, or other device that can distribute the tape roll 1 relatively evenly into multiple flat channels.
[0044] like Figure 4 , Figure 5 As shown, the second actuator in this embodiment includes an air nozzle disposed between the base plate 31 and the flip plate 33. The air nozzle is below the flip plate 33 and does not obstruct the flipping process.
[0045] The gas source is an external gas source, which can be an air compressor or other equipment that can generate gas.
[0046] Furthermore, the base plate 31 is also provided with a plurality of sensors 71, which are arranged at intervals. The sensors 71 are used to detect the number of tape paper tubes 1 stacked in the flat channel. The second driver can control the air nozzle to spray air outward according to the detection value of the sensor 71.
[0047] In this embodiment, as Figure 4 , Figure 5 As shown, sensor 71 is also set between base plate 31 and flip plate 33. Sensor 71 can be distance sensor 71, which can detect when tape roll 1 is piled up.
[0048] Multiple sensors 71 can detect the distribution of tape rolls 1 on the flat channel. When the sensors 71 detect that the tape rolls 1 are unevenly distributed in the flat channel, they can activate the second driver or other means to control the air nozzle to blow air outward, which can blow the accumulated tape rolls 1 to the nearby empty flat channel.
[0049] Furthermore, the jet nozzle includes a left nozzle 72 and a right nozzle 73, and the gas passage includes a proximal passage 74 connected to a gas source, a distal passage 75 connected to the jet nozzle, and a connector 76 connecting the proximal passage 74 and the distal passage 75. The connector 76 has an input port and multiple output ports. The input port is connected to the near-end channel 74, and the multiple output ports are respectively connected to multiple far-end channels 75. The multiple far-end channels 75 are respectively connected to the left air nozzle 72 and the right air nozzle 73. A valve body 77 is provided at the connection between the output port and the far-end channel 75. The valve body 77 can control the opening and closing of the gas flow. The second actuator can control the opening and closing of the corresponding valve body 77 according to the detection value of the sensor 71.
[0050] In this embodiment, the left air nozzle 72 and the right air nozzle 73 are connected to the connector 76 through an independent remote channel 75, and controlling the opening and closing of the corresponding valve body 77 can independently control the start of the left air nozzle 72 or the right air nozzle 73.
[0051] Multiple sensors 71 can jointly detect the distribution of tape rolls 1. When the flat channels on the left or right side of the stacking area are empty, the left air nozzle 72 and the right air nozzle 73 can be activated accordingly to blow air in a targeted and directional manner, so that the tape rolls 1 are evenly distributed.
[0052] Preferably, the left air nozzle 72 and the right air nozzle 73 are set according to regions, and each region is connected to the connector 76 through an independent remote pipe.
[0053] like Figure 6As shown, this embodiment includes three areas, each equipped with a left air nozzle 72 and a right air nozzle 73, thus providing a total of six remote channels 75, as follows. Figure 13 As shown, when sensor 71 detects that tape roll 1 has accumulated in a certain area, it can control the valve body 77 corresponding to that area to open.
[0054] In some embodiments, since the tape rolls 1 output from the multiple output channels of the vertical compartment 4 are consumed simultaneously, one tape roll 1 is removed from each channel at a time. However, the push-out component pushes the tape rolls 1 into the horizontal compartment 3 randomly, which may cause some horizontal channels to accumulate while other horizontal channels remain empty.
[0055] Furthermore, the slide includes a first baffle 81 and a second baffle 82 connected to each other; when the tape tube 1 passes through the slide, the side of the tape tube 1 contacts the first baffle 81, and the circumferential surface of the tape tube 1 contacts the second baffle 82. At the end of the slide near the base plate 31, the first baffle 81 is parallel to the base plate 31; at the end of the slide away from the base plate 31, the second baffle 82 is parallel to the base plate 31; the first baffle 81 and the second baffle 82 are smoothly twisted along the direction of the slide; the tape tube 1 is laid flat at the end of the slide near the base plate 31 and is laid vertically at the end of the slide away from the base plate 31.
[0056] In this embodiment, as Figure 9 As shown, a vertical placement compartment 4 is provided. The side of the flat-lying tape roll 1 contacts the first baffle 81, and the circumferential surface contacts the second baffle 82. The first baffle 81 and the second baffle 82 are smoothly twisted along the direction of the slide rail. When the tape roll 1 is output from the vertical placement compartment 4, it is twisted into a vertical position. Here, the vertical position means that the axis of the tape roll 1 is parallel to the ground.
[0057] Preferably, the vertical compartment 4 also includes a limiting rod 83, which can be an elastic metal wire to prevent the tape paper tube 1 from falling off from the area where it is smoothly twisted along the direction of the slide rail from the first baffle 81 and the second baffle 82.
[0058] The various embodiments of the present invention have been described above. These descriptions are exemplary and not exhaustive, and the scope of the present invention is not limited to the embodiments described above. Many modifications and variations will be apparent to those skilled in the art without departing from the spirit and scope of the invention. That is, those skilled in the art can make various changes and improvements to the present invention in form and detail, and all of these are considered to fall within the protection scope of the present invention. The terminology used herein is chosen to best explain the principles, practical applications, or improvements to the technology in the market of the various embodiments, or to enable those skilled in the art to understand the embodiments disclosed herein.
Claims
1. A tape roll arrangement device for adjusting randomly placed tape rolls (1) into a specific orientation and arranging them sequentially; the tape rolls (1) are hollow cylinders, including a circumferential surface and two side surfaces; characterized in that: The tape tube arrangement device includes a storage compartment (2) for temporarily storing randomly placed tape tubes (1), a flat storage compartment (3) for laying tape tubes (1) flat, and a vertical storage compartment (4) for rotating the flat tape tubes (1) into a vertical position. The storage compartment (2) includes an inclined front side plate (21) and a rear side plate (22). The front side plate (21) is provided with a push-out component, which can move on the surface of the front side plate (21). When the push-out component moves from the bottom of the front side plate (21) to the top plate (32), the push-out component can transport the tape tube (1) whose side is in contact with the front side plate (21) to the flat storage compartment (3), and make the tape tube (1) whose circumferential surface is in contact with the front side plate (21) separate from the front side plate (21) and slide between the push-out component and the rear side plate (22). The inclined rear side plate (22) is used to enable the tape tube (1) to contact the front side plate (21). The flat storage compartment (3) includes an inclined bottom plate (31) and a top plate (32), with the flat tape tube (1) between the top plate (32) and the bottom plate (31); the vertical storage compartment (4) includes a slide for rotating the flat tape tube (1) to a vertical position, with the top of the slide connected to the flat storage compartment (3). The ejection assembly includes a push plate and a first driver capable of driving the push plate to move, the width of the push plate being smaller than the radius of the tape tube (1); When the pusher moves to a position close to the bottom of the front side plate (21), the tape tube (1) inside the storage compartment (2) close to the front side plate (21) comes into contact with the front side plate (21); when the pusher moves toward the top of the front side plate (21), the tape tube (1) on the pusher assembly, which is in contact with the front side plate (21) on the side, can be stably conveyed to the flat storage compartment (3) by the pusher, and the tape tube (1) whose circumferential surface is in contact with the front side plate (21) slides off the pusher.
2. The tape paper tube arrangement device according to claim 1, characterized in that: The push plate includes multiple push-out units that are nested together. From the top to the bottom of the storage compartment (2), they are a first push-out unit (51), a second push-out unit (52), and a third push-out unit (53). The first push-out unit (51) is located near the front side plate (21), and the second push-out unit (52) is located between the first push-out unit (51) and the third push-out unit (53). The bottom of the first ejection unit (51) and the second ejection unit (52) are provided with limit blocks (54), and the second ejection unit (52) and the third ejection unit (53) are provided with limit grooves (55) at the corresponding positions of the limit blocks (54). The limit block (54) of the first ejection unit (51) can slide in the limit groove (55) of the second ejection unit (52), and the limit block (54) of the second ejection unit (52) can slide in the limit groove (55) of the third ejection unit (53). The limiting block (54) is located at the bottom of the first ejection unit (51), and the top of the first ejection unit (51) is provided with a pushing part, which is used to contact the tape tube (1). The width of the pushing part is smaller than the radius of the tape tube (1).
3. The tape paper tube arrangement device according to claim 2, characterized in that: The first driver includes a motor (61) disposed outside the storage compartment (2), an idler wheel (62), a connecting belt (63) disposed between the output shaft of the motor (61) and the idler wheel (62), and a slider (64) disposed on the connecting belt (63); a groove (65) is provided on the front side plate (21), and the slider (64) can move within the groove (65); The slider (64) is connected to the first ejection unit (51), and the motor (61) can drive the connecting belt (63) to move, thereby driving the slider (64) and the first ejection unit (51) to slide.
4. The tape paper tube arrangement device according to claim 1, characterized in that: The flat position refers to the side of the tape tube (1) being in contact with the tape tube arrangement device. A flip plate (33) is provided above the bottom plate (31), and one end of the flip plate (33) is connected to the top of the front side plate (21). The flat position tape tube (1) is pushed to the top of the front side plate (21) by the push-out component, and then falls between the top plate (32) and the bottom plate (31) through the flip plate (33). The distance between the top plate (32) and the bottom plate (31) is greater than the width of the tape tube (1) and less than twice the width of the tape tube (1). The bottom of the base plate (31) is provided with multiple partition plates (34). The multiple partition plates (34) are arranged at intervals along the length of the base plate (31). The top of the partition plate (34) is sharp. The tape tube (1) in the flat state slides from the top of the base plate (31) to the bottom of the base plate (31) under the force of gravity. The area between the partition plates (34) is a flat channel, and then slides into the flat channel. The spacing of the partition plates (34) matches the diameter of the tape tube (1).
5. The tape paper tube arrangement device according to claim 4, characterized in that: A second driver is provided on the base plate (31), which is used to make multiple tape paper tubes (1) in the flat storage compartment (3) evenly distributed among multiple partition plates (34).
6. The tape paper tube arrangement device according to claim 5, characterized in that: The second driver includes a jet nozzle disposed on the top of the base plate (31), a gas passage connected to the jet nozzle, and a gas source for inputting gas into the gas passage; The gas channel is located between the bottom plate (31) and the front side plate (21), and the jet nozzle is located on the top of the bottom plate (31). The jet nozzle sprays gas into the area above the partition plate (34). The tape tube (1) can be stacked in the flat channel between the partition plates (34), and the gas sprayed from the jet nozzle can push the stacked tape tube (1) into the adjacent flat channel.
7. The tape paper tube arrangement device according to claim 6, characterized in that: The base plate (31) is also provided with multiple sensors (71), which are arranged at intervals. The sensors (71) are used to detect the number of tape paper tubes (1) stacked in the flat channel. The second driver can control the nozzle to spray air outward according to the detection value of the sensor (71).
8. The tape paper tube arrangement device according to claim 7, characterized in that: The jet nozzle includes a left nozzle (72) and a right nozzle (73), and the gas passage includes a proximal passage (74) connecting to the gas source, a distal passage (75) connecting to the jet nozzle, and a connector (76) connecting the proximal passage (74) and the distal passage (75). The connector (76) has an input port and multiple output ports. The input port is connected to the near-end channel (74), and the multiple output ports are respectively connected to multiple far-end channels (75). The multiple far-end channels (75) are respectively connected to the left nozzle (72) and the right nozzle (73). A valve body (77) is provided at the connection between the output port and the far-end channel (75). The valve body (77) can control the opening and closing of the gas flow. The second driver can control the opening and closing of the corresponding valve body (77) according to the detection value of the sensor (71).
9. The tape paper tube arrangement device according to claim 1, characterized in that: The slide includes a first baffle (81) and a second baffle (82) connected to each other; when the tape tube (1) passes through the slide, the side of the tape tube (1) contacts the first baffle (81), and the circumferential surface of the tape tube (1) contacts the second baffle (82). At the end of the slide near the base plate (31), the first baffle (81) is parallel to the base plate (31); at the end of the slide away from the base plate (31), the second baffle (82) is parallel to the base plate (31); the first baffle (81) and the second baffle (82) are smoothly twisted along the direction of the slide; the tape tube (1) is laid flat at the end of the slide near the base plate (31) and is laid vertically at the end of the slide away from the base plate (31).
Citation Information
Patent Citations
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