A corrugated sheet bending device
By designing a corrugated sheet bending device, the metal plates are bent one by one by using the lifting mechanism and the driving mechanism, the problem of the metal plates being easily teared in the processing of corrugated folded fins is solved, and the product quality is improved.
Patent Information
- Application Number
- CN202411733575.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-29
- Publication Date
- 2025-04-25
- Estimated Expiration
- 2044-11-29
AI Technical Summary
When processing corrugated folded fins, excessive pulling of corrugated convex plate on the metal plate causes the metal plate to be easily tear, which reduces product quality.
A corrugated sheet bending device is designed to bending the metal plate one by one through the lifting mechanism and the driving mechanism, instead of direct stamping and forming, to avoid excessive pulling.
By bending the metal plates one by one, the metal plate tear caused by the deep groove depth of the corrugated sheet is avoided, and the product quality is improved.
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Figure CN119187310B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of metal plate processing devices, and in particular to a corrugated sheet bending device. Background Art
[0002] The transformer will generate a lot of heat when working. If the heat is not discharged in time, the transformer temperature will be too high and cause the transformer to trip. In order to ensure the normal operation of the transformer, the heat generated by the transformer needs to be discharged. Folding fins made of metal are often installed on the transformer. The folded fins can export the heat in the transformer. The types of folded fins mainly include flat type, corrugated type, serrated type, louver type, porous type, etc.
[0003] In the related art, in processing corrugated folded fins (such as Figure 1 ), a metal plate is placed in the lower die of a workbench, and the piston rod of a hydraulic cylinder drives the lower die to punch the metal plate. The upper and lower dies are closed, and corrugated convex plates are connected to the upper and lower dies. The corrugated convex plates in the upper die and the corrugated convex plates in the lower die are arranged alternately. Through the cooperation of the corrugated convex plates in the upper and lower dies, the metal plate is punched into a corrugated folding fin.
[0004] In view of the above-mentioned related technology, all the corrugated convex plates in the upper mold and all the corrugated convex plates in the lower mold cooperate in stamping, and the corrugated convex plates will pull the metal plate, causing the metal plate to deform; when processing the grooves of the corrugated sheet (such as Figure 1 ) is deeper, the corrugated convex plate pulls the metal plate more. Since other corrugated convex plates also pull the metal plate, the stress between the metal plates is greater, and the metal plate is prone to being pulled and cracked, which reduces the product quality. Summary of the invention
[0005] In order to improve product quality, the present application provides a corrugated sheet bending device.
[0006] The present application provides a corrugated sheet bending device that adopts the following technical solution:
[0007] A corrugated sheet bending device, comprising a base, a lower movable plate, a lower fixed plate, an upper movable plate and an upper fixed plate; two lower support plates are connected to the top surface of the base, and a lower guide rod is connected between the two lower support plates; a plurality of lower movable plates and lower fixed plates are provided, and the lower movable plates and the lower fixed plates are sleeved on the circumference of the lower guide rod and are arranged alternately; a lower guide groove for sliding the lower guide rod is provided in the lower movable plate, and a driving mechanism for driving the lower movable plates to rise and fall one by one is installed on the base; The top surfaces of the two lower support plates are each provided with an upper support plate, an upper guide rod is connected between the two upper support plates, a plurality of the upper movable plates and the upper fixed plates are provided, the upper movable plates and the upper fixed plates are sleeved on the circumference of the upper guide rod and are arranged alternately; an upper guide groove for sliding the upper guide rod is provided in the upper movable plate, and a lifting mechanism for driving the upper support plate to rise and fall is installed on the base; a top plate is installed between the two upper support plates, and the top plate is used to limit the upward movement of the upper movable plate.
[0008] Optionally, the side surfaces of the lower support plate close to the other lower support plate are fitted with a lower clamping plate, the corrugated side surfaces of the lower clamping plate away from the lower support plate cooperate with the corrugated side surfaces of the lower movable plate, and the lower guide rod passes through the lower clamping plate; the side surfaces of the upper support plate close to the other upper support plate are fitted with an upper clamping plate, the corrugated side surfaces of the upper clamping plate away from the upper support plate cooperate with the corrugated side surfaces of the upper movable plate, the upper guide rod passes through the upper clamping plate, and a sliding groove for the upper guide rod to slide is provided in the upper clamping plate; and lifting components for driving the upper clamping plates to rise and fall are respectively installed above the upper support plates.
[0009] Optionally, the base includes a substrate and a bottom plate, and two bottom plates are provided. The two bottom plates are fixedly connected to the top surface of the substrate, and the bottom plates are located on both sides of the substrate. The lower support plate is detachably connected to the top surface of the bottom plate; the lower movable plate, the lower clamping plate and the lower fixed plate are all attached to the top surface of the bottom plate.
[0010] Optionally, the lifting mechanism includes a support frame, a third hydraulic cylinder, a connecting plate and a mounting plate, the support frame is installed on the side of the base plate, the top of the support frame is bent toward the top surface of the top plate, the third hydraulic cylinder is installed on the top of the support frame, the top surface of the connecting plate is connected to the piston rod end of the third hydraulic cylinder, the four corners of the bottom surface of the connecting plate are connected to pull rods, the mounting plate is connected between the two upper support plates, and the top surface of the mounting plate is connected to the bottom ends of the four pull rods.
[0011] Optionally, the driving mechanism includes a linear guide, a push plate, a push plate and a driving member; two linear guides are provided, and the two linear guides are respectively connected to the top surface of the substrate, and the linear guide is located between the two bottom plates; two push plates are provided, and the bottom surfaces of the two push plates are respectively connected to the sliders of the two linear guides; the push plate is connected to the ends of the two push plates away from the feeding end, and the driving member is installed on the top surface of the substrate, and the driving member is used to drive the push plate to move; the end surface of the push plate away from the push plate is a slope, and the slope of the push plate faces the lower support plate; the bottom of the lower support plate is provided with a first entrance for the two push plates to enter, the bottom of the lower clamping plate is provided with a second entrance for the two push plates to enter, and the bottom surface of the lower fixed plate is provided with a third entrance for the two push plates to enter.
[0012] Optionally, the top surface of the push plate is connected to an additional plate by screws, the screws are countersunk screws, and the screws are located inside the additional plate; the end of the additional plate away from the push plate is sloped, and the slope of the end of the additional plate is flush with the slope of the end of the push plate; multiple additional plates can be stacked on the top surface of the push plate.
[0013] Optionally, four sliding rods are connected to the bottom surface of the mounting plate, and the four sliding rods are respectively located at the four corners of the mounting plate. The bottom ends of the sliding rods pass through the bottom surface of the top plate, and a driving component for driving the top plate to rise and fall is installed in the middle position of the top surface of the mounting plate.
[0014] Optionally, each of the upper guide rods is sleeved with a plurality of upper additional rings on its circumference, and each of the upper movable plates is provided with the upper additional rings on both sides; each of the lower guide rods is sleeved with a plurality of lower additional rings on its circumference, and each of the lower movable plates is provided with the lower additional rings on both sides; the thickness of the upper additional rings and the lower additional rings are equal to the thickness of the metal plate.
[0015] Optionally, the upper fixed plate, the lower fixed plate, the upper movable plate and the lower movable plate all include a first functional layer, a second functional layer and an increasing and decreasing layer, and the first functional layer and the second functional layer are respectively adhered to the two side surfaces of the increasing and decreasing layer; the sides of the first functional layer and the second functional layer away from the increasing and decreasing layer are corrugated surfaces; a non-corrugated area of the second functional layer away from the side of the first functional layer is provided with a plurality of countersunk bolts, the nuts of the countersunk bolts are located in the first functional layer, the countersunk bolts pass through the increasing and decreasing layer to enter the second functional layer, and the non-corrugated area of the second functional layer is provided with threaded holes for threaded connection of the countersunk bolts.
[0016] Optionally, a workbench is provided on the side of the lower support plate away from the driving mechanism, the workbench is installed on the top surface of the base, the top surface of the workbench is flush with the top surface of the lower support plate, and the workbench is used for metal plates.
[0017] In summary, the present application includes at least one of the following beneficial technical effects:
[0018] 1. When the metal plate needs to be corrugated, the lifting mechanism drives the upper support plate to rise, and the upper support plate drives the upper movable plate and the upper fixed plate to rise through the upper guide rod. After the upper support plate and the upper movable plate are raised, the bottom surface is flush, and then the metal plate is placed on the top surface of the lower support plate, the lower movable plate and the lower fixed plate, and one end of the metal plate is fixed. Then the lifting mechanism drives the upper support plate to descend, and the upper support plate drives the upper movable plate and the upper fixed plate to fit the surface of the metal plate through the upper guide rod without pressing. Then the driving mechanism drives the lower movable plate to rise one by one from the fixed end of the metal plate, and the lower movable plate pushes the metal plate top Since the lower fixed plates and the upper fixed plates on both sides of the lower movable plate are fixed, the lower movable plate gradually pulls the metal plate and enters between the two upper fixed plates. During the rising process of the lower movable plate, the lower movable plate pushes the upper movable plate to rise until the top surface of the upper movable plate contacts the top plate. At this time, the upper movable plate no longer rises, and the lower movable plate cooperates with the upper movable plate to flatten the metal plate, and the upper fixed plate cooperates with the lower movable plate to press the metal plate into a corrugated shape. By bending the metal plates one by one instead of directly stamping, it is possible to avoid tearing of the metal plate due to excessive pulling caused by the deep groove depth of the corrugated sheet, thereby improving product quality.
[0019] 2. When one end of the metal plate needs to be clamped, the first hydraulic cylinder far from the feeding port drives the upper clamping plate to descend, and the upper clamping plate clamps the end of the metal plate on the top surface of the lower clamping plate; after the metal plate is completely bent, the first hydraulic cylinder close to the feeding port drives the upper clamping plate to descend, and the upper clamping plate clamps the end of the metal plate on the top surface of the lower clamping plate, flattens the tail end of the metal plate, and makes the metal plate more regular;
[0020] 3. By placing additional plates of different thicknesses, the lower movable plate can be pushed up to different heights, so that grooves of different depths can be bent;
[0021] 4. After adding an additional plate to the bottom surface of the push plate, adjust the height of the top plate to be equal to the thickness of the additional plate according to the thickness of the additional plate; the drive motor drives the screw to rotate, the screw drives the top plate to rise, and the top plate slides upward through the slide rod;
[0022] 5. When processing metal plates of different thicknesses, by replacing additional rings of different thicknesses. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 It is a schematic diagram of the structure of the corrugated sheet;
[0024] Figure 2 It is a schematic diagram of the structure of the bending device of an embodiment of the present application;
[0025] Figure 3 is a schematic diagram of the exploded structure of the bending device of an embodiment of the present application;
[0026] Figure 4 yes Figure 3 A schematic diagram of the enlarged structure of part A;
[0027] Figure 5 It is a schematic diagram of the structure of the push plate and the additional plate of the embodiment of the present application;
[0028] Figure 6 It is a schematic diagram of a partially exploded structure of a bending device according to an embodiment of the present application;
[0029] Figure 7 It is a schematic diagram of the exploded structure of the upper movable plate of the embodiment of the present application;
[0030] Figure 8 It is a schematic diagram of the structure of the bending device for bending the corrugated sheet in an embodiment of the present application.
[0031] Description of reference numerals:
[0032] 01, corrugated sheet; 011, groove; 1, base; 101, base plate; 102, bottom plate; 11, lower support plate; 111, first entrance; 12, lower guide rod; 121, lower additional ring; 13, upper support plate; 131, top plate; 14, upper guide rod; 141, upper additional ring; 15, lower clamping plate; 151, second entrance; 16, upper clamping plate; 161, slide groove; 171, first functional layer; 172, second functional layer; 173, increase and decrease layer; 174, countersunk bolt; 175, threaded hole; 18, workbench; 2, lower movable plate; 21, Lower guide groove; 3. Lower fixed plate; 31. Third entrance; 4. Upper movable plate; 41. Upper guide groove; 5. Upper fixed plate; 6. Driving mechanism; 61. Linear guide rail; 62. Push plate; 621. Additional plate; 622. Screw; 63. Push plate; 64. Driving member; 7. Lifting mechanism; 71. Support frame; 72. Third hydraulic cylinder; 73. Connecting plate; 731. Pull rod; 74. Mounting plate; 741. Slide rod; 8. Lifting assembly; 81. First support plate; 82. First hydraulic cylinder; 9. Driving assembly; 91. Mounting frame; 92. Driving motor; 93. Screw. DETAILED DESCRIPTION
[0033] The following is combined with Figure 1-8 This application is described in further detail.
[0034] The present application discloses a corrugated sheet bending device. Figure 1-8 The bending device comprises a base 1, a lower movable plate 2, a lower fixed plate 3, an upper movable plate 4 and an upper fixed plate 5; two lower support plates 11 are connected to the top surface of the base 1, and a lower guide rod 12 is connected between the two lower support plates 11; a plurality of lower movable plates 2 and lower fixed plates 3 are provided, and the lower movable plates 2 and lower fixed plates 3 are sleeved on the circumference of the lower guide rod 12 and are arranged alternately; a lower guide groove 21 for sliding the lower guide rod 12 is provided in the lower movable plate 2, and a driving mechanism 6 for driving the lower movable plate 2 to rise and fall one by one is installed on the base 1; upper support plates 13 are provided on the top surfaces of the two lower support plates 11, and an upper guide rod 14 is connected between the two upper support plates 13, and a plurality of upper movable plates 4 and upper fixed plates 5 are provided, and the upper movable plate 4 and the upper fixed plate 5 are sleeved on the circumference of the upper guide rod 14 and are arranged alternately; an upper guide groove 41 for the upper guide rod 14 to slide is arranged in the upper movable plate 4, and a lifting mechanism 7 for driving the upper support plate 13 to rise and fall is installed on the base 1; a top plate 131 is installed between the two upper support plates 13, and the top plate 131 is used to limit the upper movable plate 4 from moving upward; the bottom surfaces of the lower movable plate 2 and the lower fixed plate 3 are attached to the top surface of the base 1, and the top surfaces of the lower movable plate 2 and the lower fixed plate 3 are flush; the bottom surface of the upper movable plate 4 is attached to the top surface of the lower movable plate 2, the bottom surface of the upper fixed plate 5 is attached to the top surface of the lower fixed plate 3, and the top surfaces of the upper movable plate 4 and the upper fixed plate 5 are flush; the lower movable plate 2, the lower fixed plate 3, the upper movable plate 4 and the upper fixed plate 5 are all corrugated plates.
[0035] When the metal plate needs to be corrugated, the lifting mechanism 7 drives the upper support plate 13 to rise, and the upper support plate 13 drives the upper movable plate 4 and the upper fixed plate 5 to rise through the upper guide rod 14. The raised upper support plate 13 and the bottom surface of the upper movable plate 4 are flush, and then the metal plate is placed on the top surface of the lower support plate 11, the lower movable plate 2 and the lower fixed plate 3, and one end of the metal plate is fixed, and then the lifting mechanism 7 drives the upper support plate 13 to descend, and the upper support plate 13 drives the upper movable plate 4 and the upper fixed plate 5 to fit the surface of the metal plate without pressing it through the upper guide rod 14, and then the driving mechanism 6 drives the lower movable plate 2 to rise one by one from the fixed end of the metal plate, and the lower movable plate 2 moves the metal The plate is lifted up, and since the lower fixed plates 3 and the upper fixed plates 5 on both sides of the lower movable plate 2 are stationary, the lower movable plate 2 gradually pulls the metal plate and enters between the two upper fixed plates 5. During the rising process of the lower movable plate 2, the lower movable plate 2 pushes the upper movable plate 4 to rise until the top surface of the upper movable plate 4 contacts the top plate 131. At this time, the upper movable plate 4 no longer rises, and the lower movable plate 2 cooperates with the upper movable plate 4 to flatten the metal plate, and the upper fixed plate 5 cooperates with the lower movable plate 2 to press the metal plate into a corrugated shape; by bending the metal plates one by one instead of direct stamping, it is possible to avoid tearing of the metal plate due to excessive pulling due to the deep depth of the groove 011 of the corrugated sheet 01, thereby improving product quality.
[0036] The sides of the lower support plates 11 close to the other lower support plates 11 are all fitted with lower clamping plates 15, the corrugated sides of the lower clamping plates 15 away from the lower support plates 11 cooperate with the corrugated sides of the lower movable plate 2, and the lower guide rod 12 passes through the lower clamping plates 15; the sides of the upper support plates 13 close to the other upper support plates 13 are all fitted with upper clamping plates 16, the corrugated sides of the upper clamping plates 16 away from the upper support plates 13 cooperate with the corrugated sides of the upper movable plate 4, the upper guide rod 14 passes through the upper clamping plates 16, and a slide groove 161 for the upper guide rod 14 to slide is provided in the upper clamping plates 16; corresponding lifting components 8 for driving the upper clamping plates 16 to rise and fall are respectively installed above the upper support plates 13.
[0037] The lifting assembly 8 includes a first support plate 81 and a first hydraulic cylinder 82. One end of the first support plate 81 is connected to the top surface of the upper support plate 13. The other end of the first support plate 81 is bent 90° toward another first support plate 81. The first hydraulic cylinder 82 is installed at the bent end of the first support plate 81. The piston rod of the first hydraulic cylinder 82 passes through the top plate 131 and is connected to the top surface of the upper clamping plate 16.
[0038] When one end of the metal plate needs to be clamped, the first hydraulic cylinder 82 away from the loading port drives the upper clamping plate 16 to descend, and the upper clamping plate 16 clamps the end of the metal plate on the top surface of the lower clamping plate 15; after the metal plate is completely bent, the first hydraulic cylinder 82 close to the loading port drives the upper clamping plate 16 to descend, and the upper clamping plate 16 clamps the end of the metal plate on the top surface of the lower clamping plate 15, flattens the tail end of the metal plate, and makes the metal plate more regular.
[0039] The base 1 includes a substrate 101 and a bottom plate 102. Two bottom plates 102 are provided. The two bottom plates 102 are fixedly connected to the top surface of the substrate 101. The bottom plates 102 are located on both sides of the substrate 101. The lower support plate 11 is detachably connected to the top surface of the bottom plate 102; the lower movable plate 2, the lower clamping plate 15 and the lower fixed plate 3 are all attached to the top surface of the bottom plate 102.
[0040] The lifting mechanism 7 includes a support frame 71, a third hydraulic cylinder 72, a connecting plate 73 and a mounting plate 74. The support frame 71 is installed on the side of the base plate 101, and the top of the support frame 71 is bent 90° toward the top surface of the top plate 131. The third hydraulic cylinder 72 is installed on the top of the support frame 71, and the piston rod of the third hydraulic cylinder 72 is vertically downward. The top surface of the connecting plate 73 is connected to the end of the piston rod of the third hydraulic cylinder 72, and the four corners of the bottom surface of the connecting plate 73 are connected to pull rods 731. The mounting plate 74 is connected between the two upper support plates 13, and the top surface of the mounting plate 74 is connected to the bottom ends of the four pull rods 731.
[0041] When it is necessary to drive the upper support plate 13 to rise and fall, the third hydraulic cylinder 72 drives the piston rod to extend and retract, the piston rod drives the connecting plate 73 to rise and fall, the connecting plate 73 drives the pull rod 731 to rise and fall, the pull rod 731 drives the mounting plate 74 to rise and fall, and the mounting plate 74 can drive the upper support plate 13 to rise and fall.
[0042] The driving mechanism 6 includes a linear guide rail 61, a push plate 62, a push plate 63 and a driving member 64; two linear guide rails 61 are provided, and the two linear guide rails 61 are respectively connected to the top surface of the base plate 101, and the linear guide rail 61 is located between the two bottom plates 102, and the height of the linear guide rail 61 is lower than the height of the bottom plate 102, and the two linear guide rails 61 are symmetrically arranged about the lower support plate 11; two push plates 62 are provided, and the bottom surfaces of the two push plates 62 are respectively connected to the sliders of the two linear guide rails 61; the push plate 63 is connected to the ends of the two push plates 62 away from the feeding end The driving member 64 is a second hydraulic cylinder, which is installed on the top surface of the base plate 101. The piston rod of the second hydraulic cylinder is connected to the side of the push plate 63 away from the push plate 62; the end surface of the push plate 62 away from the push plate 63 is a slope, and the slope of the push plate 62 faces the lower support plate 11; the bottom of the lower support plate 11 is provided with a first entrance 111 for the two push plates 62 to enter, the bottom of the lower clamping plate 15 is provided with a second entrance 151 for the two push plates 62 to enter, and the bottom surface of the lower fixed plate 3 is provided with a third entrance 31 for the two push plates 62 to enter.
[0043] When it is necessary to drive the lower movable plate 2 to rise, the driving member 64 drives the pushing plate 63, and the pushing plate 63 pushes the pushing plate 62. The pushing plate 62 enters from the first entrance 111, passes through the second entrance 151, and then passes through the third entrance 31. The end slope of the pushing plate 62 contacts the bottom of the lower movable plate 2, and the pushing plate 62 lifts the lower movable plate 2 and continues to push the pushing plate 62. The pushing plate 62 lifts all the lower movable plates 2 one by one; when the lower movable plate 2 needs to fall back, the driving member 64 drives the pushing plate 63 to pull back the pushing plate 62, and the pushing plate 62 is pulled out from the bottom surface of the lower movable plate 2. The lower movable plate 2 falls back to its original position under the action of gravity.
[0044] The top surface of the push plate 62 is connected to the additional plate 621 by a screw 622, and the screw 622 is a countersunk screw 622, and the screw 622 is located inside the additional plate 621; the end of the additional plate 621 away from the push plate 63 is sloped, and the slope of the end of the additional plate 621 is flush with the slope of the end of the push plate 62; multiple additional plates 621 can be stacked on the top surface of the push plate 62; by placing additional plates 621 of different thicknesses, the lower movable plate 2 can be pushed to rise to different heights, so that grooves 011 of different depths can be bent.
[0045] Four slide bars 741 are connected to the bottom surface of the mounting plate 74, and the four slide bars 741 are respectively located at the four corners of the mounting plate 74. The bottom end of the slide bar 741 passes through the bottom surface of the top plate 131, and a driving component 9 for driving the top plate 131 to rise and fall is installed in the middle position of the top surface of the mounting plate 74; the driving component 9 includes a mounting frame 91, a driving motor 92 and a screw rod 93, the mounting frame 91 is installed on the top surface of the mounting plate 74, the driving motor 92 is installed in the mounting frame 91, the output shaft of the driving motor 92 is vertically downward, the end of the screw rod 93 is connected to the output shaft of the driving motor 92, and the bottom end of the screw rod 93 passes through the bottom surface of the mounting plate 74 and the top plate 131 and is rotatably connected in the mounting plate 74.
[0046] After adding the additional plate 621 to the bottom surface of the push plate 62, the rising height of the top plate 131 is adjusted accordingly according to the thickness of the additional plate 621 to be equal to the thickness of the additional plate 621; the driving motor 92 drives the screw rod 93 to rotate, the screw rod 93 drives the top plate 131 to rise, and the top plate 131 slides upward through the sliding rod 741.
[0047] Two groups of upper guide rods 14 are provided, each group is provided with two lower guide rods 12 and are arranged up and down, the two groups of lower guide rods 12 are respectively located on both sides of the upper support plate 13, two upper guide grooves 41 are provided and correspond to the two groups of upper guide rods 14 respectively, the two upper guide grooves 41 are respectively located in the non-corrugated surface areas on both sides of the upper movable plate 4; four slide grooves 161 are provided, the four slide grooves 161 correspond to the four upper guide rods 14 respectively, the slide grooves 161 are located in the non-corrugated surface areas on both sides of the upper clamping plate 16; two groups of lower guide rods 12 are provided, each group is provided with two lower guide rods 12 and are arranged up and down, the two groups of lower guide rods 12 are respectively located on both sides of the lower support plate 11, two lower guide grooves 21 are provided and correspond to the two groups of lower guide rods 12 respectively, the two lower guide grooves 21 are respectively located in the non-corrugated surface areas on both sides of the lower movable plate 2; the upper guide rod 14 passes through the non-corrugated surface area of the upper fixed plate 5. The lower guide rod 12 passes through the non-corrugated surface area of the lower fixing plate 3 .
[0048] A plurality of upper additional rings 141 are sleeved on the circumference of each upper guide rod 14, and upper additional rings 141 are arranged on both sides of each upper movable plate 4; a plurality of lower additional rings 121 are sleeved on the circumference of each lower guide rod 12, and lower additional rings 121 are arranged on both sides of each lower movable plate 2; the thickness of the upper additional rings 141 and the lower additional rings 121 are equal to the thickness of the metal plate; when processing metal plates of different thicknesses, additional rings of different thicknesses are replaced.
[0049] The upper fixed plate 5, the lower fixed plate 3, the upper movable plate 4 and the lower movable plate 2 all include a first functional layer 171, a second functional layer 172 and an increasing and decreasing layer 173. The first functional layer 171 and the second functional layer 172 are respectively adhered to the two side surfaces of the increasing and decreasing layer 173; the sides of the first functional layer 171 and the second functional layer 172 away from the increasing and decreasing layer 173 are corrugated surfaces; a non-corrugated area of the second functional layer 172 away from the first functional layer 171 is provided with a plurality of countersunk bolts 174, the nuts of the countersunk bolts 174 are located in the first functional layer 171, the countersunk bolts 174 pass through the increasing and decreasing layer 173 and enter the second functional layer 172, and a threaded hole 175 for threaded connection of the countersunk bolts 174 is provided in the non-corrugated area of the second functional layer 172.
[0050] By disassembling the first functional layer 171, the second functional layer 172 and the increase and decrease layer 173, replacing the increase layers with different thicknesses, and then replacing the upper clamping plate 16 and the lower clamping plate 15 with different thicknesses, the distance between the upper clamping plate 16 and the upper movable plate 4 is equal to the thickness of the metal plate, and the distance between the lower clamping plate 15 and the lower movable plate 2 is equal to the thickness of the metal plate, and then corrugated sheets 01 with different groove 011 widths can be processed.
[0051] A workbench 18 is arranged on the side of the lower support plate 11 away from the driving mechanism 6. The workbench 18 is installed on the top surface of the substrate 101. The top surface of the workbench 18 is flush with the top surface of the lower support plate 11. The workbench 18 is used for the metal plate and pushes the metal plate between the upper support plate 13 and the lower support plate 11.
[0052] The implementation principle of the corrugated sheet 01 bending device of the embodiment of the present application is as follows: when the metal plate needs to be corrugated, the lifting mechanism 7 drives the upper support plate 13 to rise, and the upper support plate 13 drives the upper movable plate 4 and the upper fixed plate 5 to rise through the upper guide rod 14. After the upper support plate 13 is raised, the bottom surface of the upper movable plate 4 is flush with that of the upper movable plate 4. Then, the metal plate is placed on the top surface of the lower support plate 11, the lower movable plate 2 and the lower fixed plate 3, and one end of the metal plate is fixed. Then, the lifting mechanism 7 drives the upper support plate 13 to descend, and the upper support plate 13 drives the upper movable plate 4 and the upper fixed plate 5 to fit the surface of the metal plate without pressing through the upper guide rod 14. Then, the driving mechanism 6 drives the lower movable plate 2 one by one from the fixed end of the metal plate. The lower movable plate 2 rises and lifts the metal plate. Since the lower fixed plates 3 and the upper fixed plates 5 on both sides of the lower movable plate 2 are stationary, the lower movable plate 2 gradually pulls the metal plate and enters between the two upper fixed plates 5. During the rising process of the lower movable plate 2, the lower movable plate 2 pushes the upper movable plate 4 to rise until the top surface of the upper movable plate 4 contacts the top plate 131. At this time, the upper movable plate 4 no longer rises, and the lower movable plate 2 cooperates with the upper movable plate 4 to flatten the metal plate, and the upper fixed plate 5 cooperates with the lower movable plate 2 to press the metal plate into a corrugated shape. By bending the metal plates one by one instead of directly stamping, it is possible to avoid tearing of the metal plate due to excessive pulling caused by the deep depth of the groove 011 of the corrugated sheet 01, thereby improving product quality.
[0053] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.
Claims
1. A corrugated sheet bending device, characterized in that: The invention comprises a base (1), a lower movable plate (2), a lower fixed plate (3), an upper movable plate (4) and an upper fixed plate (5); the top surface of the base (1) is connected to two lower support plates (11), and a lower guide rod (12) is connected between the two lower support plates (11); a plurality of the lower movable plates (2) and the lower fixed plates (3) are provided, and the lower movable plates (2) and the lower fixed plates (3) are sleeved on the circumference of the lower guide rod (12) and arranged alternately; a lower guide groove (21) for the lower guide rod (12) to slide is provided in the lower movable plate (2), and a driving mechanism (6) for driving the lower movable plates (2) to rise and fall one by one is installed on the base (1); the two lower support plates (11) are connected to the top surface of the base (1), and a lower guide rod (12) is connected between the two lower support plates (11); a plurality of the lower movable plates (2) and the lower fixed plates (3) are sleeved on the circumference of the lower guide rod (12) and arranged alternately; a lower guide groove (21) for the lower guide rod (12) to slide is provided in the lower movable plate (2), and a driving mechanism (6) for driving the lower movable plates (2) to rise and fall one by one is installed on the base (1); The top surface of each support plate (11) is provided with an upper support plate (13), an upper guide rod (14) is connected between the two upper support plates (13), a plurality of upper movable plates (4) and upper fixed plates (5) are provided, the upper movable plates (4) and the upper fixed plates (5) are sleeved on the circumference of the upper guide rod (14) and are arranged alternately; an upper guide groove (41) for the upper guide rod (14) to slide is provided in the upper movable plate (4), and a lifting mechanism (7) for driving the upper support plate (13) to rise and fall is installed on the base (1); a top plate (131) is installed between the two upper support plates (13), and the top plate (131) is used to limit the upper movable plate (4) from moving upward; The side surfaces of the lower support plates (11) close to the other lower support plates (11) are all fitted with lower clamping plates (15), the corrugated side surfaces of the lower clamping plates (15) away from the lower support plates (11) are matched with the corrugated side surfaces of the lower movable plates (2), and the lower guide rods (12) pass through the lower clamping plates (15); the side surfaces of the upper support plates (13) close to the other upper support plates (13) are all fitted with upper clamping plates (16 ), the corrugated side surface of the upper clamping plate (16) away from the upper support plate (13) cooperates with the corrugated side surface of the upper movable plate (4), the upper guide rod (14) passes through the upper clamping plate (16), and a slide groove (161) for the upper guide rod (14) to slide is provided in the upper clamping plate (16); the lifting components (8) for driving the upper clamping plate (16) to rise and fall are respectively installed above the upper support plate (13); The base (1) comprises a base plate (101) and a bottom plate (102), two bottom plates (102) are provided, the two bottom plates (102) are fixedly connected to the top surface of the base plate (101), the bottom plates (102) are located on both sides of the base plate (101), and the lower support plate (11) is detachably connected to the top surface of the bottom plate (102); the lower movable plate (2), the lower clamping plate (15) and the lower fixed plate (3) are all attached to the top surface of the bottom plate (102); The lifting mechanism (7) comprises a support frame (71), a third hydraulic cylinder (72), a connecting plate (73) and a mounting plate (74); the support frame (71) is mounted on the side of the base plate (101); the top end of the support frame (71) is bent toward the top surface of the top plate (131); the third hydraulic cylinder (72) is mounted on the top end of the support frame (71); the top surface of the connecting plate (73) is connected to the end of the piston rod of the third hydraulic cylinder (72); the four corners of the bottom surface of the connecting plate (73) are connected to pull rods (731); the mounting plate (74) is connected between the two upper support plates (13); the top surface of the mounting plate (74) is connected to the bottom ends of the four pull rods (731); The driving mechanism (6) comprises a linear guide rail (61), a push plate (62), a push plate (63) and a driving member (64); two linear guide rails (61) are provided, and the two linear guide rails (61) are respectively connected to the top surface of the base plate (101), and the linear guide rail (61) is located between the two bottom plates (102); two push plates (62) are provided, and the bottom surfaces of the two push plates (62) are respectively connected to the sliders of the two linear guide rails (61); the push plate (63) is connected to the ends of the two push plates (62) away from the feeding end, and the driving member (64) is installed on the two push plates (62). The top surface of the base plate (101), the driving member (64) is used to drive the push plate (63) to move; the end surface of the push plate (62) away from the push plate (63) is a sloped surface, and the sloped surface of the push plate (62) faces the lower support plate (11); the bottom of the lower support plate (11) is provided with a first entrance (111) for the two push plates (62) to enter, the bottom of the lower clamping plate (15) is provided with a second entrance (151) for the two push plates (62) to enter, and the bottom surface of the lower fixed plate (3) is provided with a third entrance (31) for the two push plates (62) to enter; The top surface of the push plate (62) is connected to an additional plate (621) via a screw (622), the screw (622) is a countersunk screw (622), and the screw (622) is located inside the additional plate (621); the end of the additional plate (621) away from the push plate (63) is a slope, and the slope of the end of the additional plate (621) is flush with the slope of the end of the push plate (62); multiple additional plates (621) can be stacked on the top surface of the push plate (62); The bottom surface of the mounting plate (74) is connected to four sliding rods (741), and the four sliding rods (741) are respectively located at the four corners of the mounting plate (74). The bottom ends of the sliding rods (741) pass through the bottom surface of the top plate (131), and a driving component (9) for driving the top plate (131) to rise and fall is installed in the middle position of the top surface of the mounting plate (74).
2. A corrugated sheet bending device according to claim 1, characterized in that: A plurality of upper additional rings (141) are sleeved on the circumference of each upper guide rod (14), and the upper additional rings (141) are arranged on both sides of each upper movable plate (4); a plurality of lower additional rings (121) are sleeved on the circumference of each lower guide rod (12), and the lower additional rings (121) are arranged on both sides of each lower movable plate (2); the thickness of the upper additional rings (141) and the lower additional rings (121) are both equal to the thickness of the metal plate.
3. The corrugated sheet bending device according to claim 1, characterized in that: The upper fixed plate (5), the lower fixed plate (3), the upper movable plate (4) and the lower movable plate (2) all comprise a first functional layer (171), a second functional layer (172) and an increasing / decreasing layer (173); the first functional layer (171) and the second functional layer (172) are respectively attached to two side surfaces of the increasing / decreasing layer (173); the side surfaces of the first functional layer (171) and the second functional layer (172) away from the increasing / decreasing layer (173) are corrugated. The second functional layer (172) has a non-corrugated area on the side away from the first functional layer (171) and is provided with a plurality of countersunk bolts (174); the nuts of the countersunk bolts (174) are located in the first functional layer (171); the countersunk bolts (174) pass through the increasing and decreasing layer (173) and enter the second functional layer (172); the non-corrugated area of the second functional layer (172) is provided with threaded holes (175) for the countersunk bolts (174) to be threadedly connected.
4. The corrugated sheet bending device according to claim 1, characterized in that: A workbench (18) is provided on the side of the lower support plate (11) away from the driving mechanism (6); the workbench (18) is installed on the top surface of the base (1); the top surface of the workbench (18) is flush with the top surface of the lower support plate (11); and the workbench (18) is used for metal plates.
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