A non-slip tungsten wire drawing machine

By designing a slip-free tungsten wire drawing machine, using multiple sets of single-piece independent transmission tower wheels and drive motors, real-time adjustment and uniform lubrication of tungsten wire tension are achieved, and the problems of thinning and high-strength stretching of tungsten wires in the prior art are solved, the linearity and yield of tungsten wires are improved, and the application process is simplified.

CN119216392BActive Publication Date: 2025-05-09TAIZHOU HURUN AUTOMATION TECH CO LTD
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Patent Information

Application Number
CN202411756064.4
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-12-03
Publication Date
2025-05-09
Estimated Expiration
2044-12-03

AI Technical Summary

Technical Problem

The existing tungsten wire processing devices cannot meet the fine lineization and high strength required for photovoltaic cutting, and the tension is uncontrollable during the wire drawing process, which can easily lead to wire breakage or bending, poor application uniformity and inconvenient lubricant recovery.

Method used

A slip-free tungsten wire drawing machine is designed, including the main unit and the working unit. Through a combination of multiple sets of single-piece independent transmission tower wheels and drive motors, real-time adjustment of the tungsten wire tension is achieved, and through the lubricating component and the drawing module, the uniform lubrication and linear stretching of the tungsten wire are ensured.

Benefits of technology

The efficient thinning and high-strength stretching of tungsten wire is achieved, which avoids wire breakage and bending, improves the linearity and yield of tungsten wire, and simplifies the application process and reduces the waste of lubricant.

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Abstract

The present invention discloses a non-slip tungsten wire drawing machine, comprising: a main unit, comprising an operating table, a vertical plate fixedly connected to the operating table; an operating unit, comprising a first electric roller, a first wire assembly is arranged on the vertical plate, an anti-slip assembly is arranged on one side of the first wire assembly, a lubrication assembly is arranged on the vertical plate, an electric heating furnace is arranged on one side of the lubrication assembly, a wire drawing die set is arranged on the vertical plate on one side of the electric heating furnace, a first branching wire assembly is arranged on the vertical plate on one side of the wire drawing die set, a plurality of groups of single-piece independent transmission tower wheels are arranged on the vertical plate, a second branching wire assembly and a third branching wire assembly are arranged on the vertical plate in sequence, a second wire assembly is arranged on the left end of the operating table, a third wire assembly is arranged on the right end of the vertical plate, and a wire take-up assembly is arranged on the right end of the operating table. The present invention reciprocates and draws the tungsten wire for multiple times, and finally winds it onto a reel on the second electric roller, and finally pulls the tungsten wire to a degree required for photovoltaic cutting.
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Description

Technical Field

[0001] The invention relates to the technical field of tungsten wire processing, in particular to a non-slip tungsten wire drawing machine. Background Art

[0002] Due to the continuous breakthroughs in high-strength microwire production technology in the photovoltaic industry, the current mainstream traditional photovoltaic cutting high-carbon steel single wire diameter is between 35um-40um, and the highest tensile strength is around 5500Mpa. If you want to further reduce the single wire diameter, you must first be able to meet the minimum slicing tension allowed by the slicer. Due to the current technical level of diamond wire and the ultimate tensile strength of high-carbon steel, it is difficult to further thin the wire. Tungsten wire has superior tensile strength as a potential alternative to high-carbon steel wire and is feasible. The strength of tungsten wire after drawing can reach 6500Mpa, so it can be further thinned while meeting the cutting tension, thereby reducing costs and increasing efficiency for photovoltaic cutting customers.

[0003] The existing tungsten wire processing device has a relatively simple overall equipment, and the final product cannot reach the level required for photovoltaic cutting; and the tension of the tungsten wire is uncontrollable during the processing of the tungsten wire. If the tension is too large during the wire drawing process, it is easy to cause wire breakage, and if the tension is too small, the wire drawing effect is poor; and in the wire drawing process, the tungsten wire may bend at the finished product end due to the lack of adjustment ability, so that the linearity of the tungsten wire needs to be improved; at the same time, the existing device is more cumbersome when applying and the application uniformity is poor, which is not conducive to subsequent processing, and the lubricating liquid after application is not convenient to recover, resulting in waste; at the same time, when the tungsten wire is repeatedly wound on the wire wheel, it is easy to cause the phenomenon of mutual staggered stacking, which is not conducive to subsequent processing. Summary of the invention

[0004] The purpose of this section is to summarize some aspects of embodiments of the present invention and briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this section and the specification abstract and the invention title of this application to avoid blurring the purpose of this section, the specification abstract and the invention title, and such simplifications or omissions cannot be used to limit the scope of the present invention.

[0005] In order to solve the above technical problems, the present invention provides the following technical solutions:

[0006] A non-slip tungsten wire drawing machine, comprising:

[0007] The main unit comprises an operating table, a plurality of universal wheels are symmetrically arranged at the bottom of the operating table, and a vertical plate is fixedly connected to the operating table;

[0008] The operating unit includes a first electric roller, which is arranged on a vertical plate, a first wire assembly is provided on the vertical plate, an anti-slip assembly is provided on one side of the first wire assembly, a lubrication assembly is provided on the vertical plate, an electric heating furnace is provided on one side of the lubrication assembly, a wire drawing die group is provided on the vertical plate on one side of the electric heating furnace, a first branching assembly is provided on the vertical plate on one side of the wire drawing die group, a plurality of groups of single-piece independently driven tower wheels are provided on the vertical plate, a plurality of drive motors are provided on the rear side of the vertical plate, the drive motors cooperate with the single-piece independently driven tower wheels, a second branching assembly and a third branching assembly are sequentially provided on the vertical plate, a second wire assembly is provided on the left end of the operating table, a third wire assembly is provided on the right end of the vertical plate, and a wire taking-up assembly is provided on the right end of the operating table.

[0009] As a preferred solution of the non-slip tungsten wire drawing machine described in the present invention, the first wire assembly includes a first wire wheel and a second wire wheel, the first wire wheel and the second wire wheel are both rotatably connected to the vertical plate, an adjusting wheel is arranged below the first wire wheel, a servo motor is arranged on the vertical plate, a connecting rod is arranged between the servo motor and the adjusting wheel, a third wire wheel is rotatably connected to the vertical plate below the adjusting wheel, a first mounting frame is fixedly connected to the vertical plate, and a plurality of fourth wire wheels are rotatably arranged on the first mounting frame.

[0010] As a preferred solution of the non-slip tungsten wire drawing machine described in the present invention, the anti-slip assembly includes a fixed rod, the fixed rod is fixedly connected to the vertical plate, and a rotating roller is symmetrically rotatably connected to the fixed rod.

[0011] As a preferred solution of the non-slip tungsten wire drawing machine described in the present invention, wherein: the lubrication assembly includes a first fixed plate, the first fixed plate is fixedly installed on the vertical plate, a round tube and a feed pipe are fixedly connected on both sides of the first fixed plate, a plurality of notches are opened on the round tube, a material guide box is fixedly installed on the first fixed plate, a plurality of ceramic wear-resistant nozzles are arranged on the material guide box, a material guide pipe is fixedly connected to the bottom surface of the material guide box, a pump is arranged between the material guide pipe and the feed pipe, and the pump is arranged on the rear side of the vertical plate.

[0012] As a preferred solution of the non-slip tungsten wire drawing machine described in the present invention, the wire drawing module group includes a second mounting bracket, the second mounting bracket is fixedly connected to the vertical plate, the second mounting bracket is respectively provided with a first slot and a second slot, the first slot is connected to the second slot, the first slot and the second slot are respectively provided with a first mold and a second mold, the end of the second mounting bracket is fixedly connected to a rectangular plate, a circular plate is provided on one side of the rectangular plate, a hemispherical protrusion is fixedly connected to the circular plate, a hemispherical groove is provided on the rectangular plate, the hemispherical groove cooperates with the hemispherical protrusion, a plurality of first bolts are symmetrically provided between the circular plate and the rectangular plate, a placing bracket is fixedly connected to the circular plate, the placing bracket is semicircular, a third mold is provided on the placing bracket, a gasket is provided between the third mold and the circular plate, and a collection box is fixedly connected to the vertical plate below the second mounting bracket.

[0013] As a preferred solution of the non-slip tungsten wire drawing machine described in the present invention, wherein: the first wire branching assembly includes a third mounting frame, the third mounting frame is fixedly mounted on the vertical plate, a plurality of fixing frames are arranged on the third mounting frame, second bolts are symmetrically arranged between the fixing frame and the third mounting frame, the fixing frame is threaded with a third bolt, the fixing frame is rotatably connected with a wire branching wheel, the first wire branching assembly has the same structure and principle as the second wire branching assembly and the third wire branching assembly.

[0014] As a preferred solution of the non-slip tungsten wire drawing machine described in the present invention, the second wire assembly includes a fourth mounting bracket, the fourth mounting bracket is fixedly connected to the vertical plate, a plurality of fifth wire wheels are rotatably arranged on the fourth mounting bracket, an installation box is arranged on the operating table, a plurality of pendulum arms are rotatably connected to the installation box, a sixth wire wheel is rotatably connected to the pendulum arm, and an angle sensor is arranged on the installation box.

[0015] As a preferred solution of the non-slip tungsten wire drawing machine described in the present invention, the third wire assembly includes a seventh wire wheel and an eighth wire wheel, the seventh wire wheel and the eighth wire wheel are respectively rotatably arranged on the vertical plate, a ninth wire wheel is arranged below the seventh wire wheel, the connection method of the ninth wire wheel and the vertical plate is the same in structure and principle as the connection method of the adjusting wheel, and a tenth wire wheel is rotatably arranged on the vertical plate below the ninth wire wheel.

[0016] As a preferred solution of the non-slip tungsten wire drawing machine described in the present invention, the wire taking-up assembly includes a base, the base is fixedly connected to the operating table, an electric slide rail is arranged on the base, an installation frame is fixedly connected to the electric slide rail, and a second electric roller is arranged on the installation frame.

[0017] Beneficial effects of the present invention:

[0018] 1. Install the wire drum on the first electric roller, and then the tungsten wire passes through the fixed rod, the first wire wheel, the adjustment wheel, the second wire wheel, the third wire wheel and the fourth wire wheel in turn, and then passes through a gap and a ceramic wear-resistant nozzle, enters the electric heating furnace, and then passes through a set of first and second molds, and is repeatedly wound on a wire dividing wheel for multiple turns, and then passes through a set of wheel groups on a single-piece independent transmission tower wheel, and then is repeatedly wound on the second wire dividing assembly and the third wire dividing assembly in turn, and then passes through the fifth wire wheel and the sixth wire wheel in turn and returns to the fourth wire wheel again, and the tungsten wire is drawn back and forth many times. After the last group is completed, it passes through the single-piece independent transmission tower wheel below, and then passes through the seventh wire wheel, the ninth wire wheel, the eighth wire wheel, the tenth wire wheel in turn and is wound on the drum on the second electric roller, and the second electric roller and the electric slide rail are started at the same time, so that the tungsten wire is evenly wound, collected and repeatedly stretched, and finally the tungsten wire is pulled to the degree required for photovoltaic cutting;

[0019] 2. The tungsten wire tension is detected through the torque mode of the servo motor, and the tension adjustment size is determined by the value of the up and down offset of the adjustment wheel. At this time, the wire release speed of the first electric roller can be adjusted, and the deflection angle of the swing arm is monitored by the angle sensor and fed back to the drive motor. The drive motor is rotated and adjusted, and then the tension at this point is adjusted, so that the tension of the tungsten wire can be adjusted in real time during the overall wire drawing process to avoid the influence of too large or too small on the tungsten wire;

[0020] 3. When passing through the last set of the first die and the second die, by observing the state of the tungsten wire, the operator can loosen the first bolt, then fine-tune the angle of the circular plate, and then tighten the first bolt again to correct the finished tungsten wire, thereby ensuring the linearity of the tungsten wire after stretching and improving the yield rate of the tungsten wire. At the same time, the collection box can collect the graphite emulsion waste generated during the wire drawing process;

[0021] 4. The user can add graphite emulsion into the round tube so that the tungsten wire passing through the notch can be wrapped by the graphite emulsion for full lubrication. The setting of the ceramic wear-resistant nozzle can wipe off the excess graphite emulsion on the tungsten wire passing through the ceramic wear-resistant nozzle. The operation is simple and convenient, and the graphite emulsion can be evenly coated on the tungsten wire.

[0022] 5. By adjusting the third bolt, lift the fixing frame so that the wire splitting wheel is tilted at a certain angle, and then fix it with the second bolt so that the tungsten wire can be split when it is repeatedly wound on the wire splitting wheel to avoid the phenomenon of staggered stacking of the tungsten wire when it is wound on the wire splitting wheel, which is convenient for subsequent processing. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative labor. Among them:

[0024] Figure 1 This is a schematic diagram of the overall structure of a non-slip tungsten wire drawing machine proposed by the present invention;

[0025] Figure 2 for Figure 1 Schematic diagram of the local structure;

[0026] Figure 3 for Figure 2 Right view of;

[0027] Figure 4 for Figure 1 The wiring diagram;

[0028] Figure 5 for Figure 2 Schematic diagram of the local structure;

[0029] Figure 6 for Figure 3 Schematic diagram of the local structure;

[0030] Figure 7 for Figure 6 Schematic diagram of the cross section at AA in the middle;

[0031] Figure 8 for Figure 3 Schematic diagram of the local structure;

[0032] Fig. 9 for Figure 8 Schematic diagram of the local structure;

[0033] Fig.10 for Fig. 9 Schematic diagram of the cross section of AA.

[0034] In the figure: 100, main unit; 101, operating table; 102, universal wheel; 103, vertical plate; 200, operation unit; 201, first electric roller; 202, first wire assembly; 202a, first wire wheel; 202b, second wire wheel; 202c, adjustment wheel; 202d, third wire wheel; 202e, first mounting frame; 202f, fourth wire wheel; 203, anti-slip assembly; 203a, fixing rod; 203b, rotating roller; 204, lubricating Sliding assembly; 204a, first fixing plate; 204b, round tube; 204c, feed tube; 204d, notch; 204e, guide box; 204f, ceramic wear-resistant nozzle; 204g, guide tube; 205, electric heating furnace; 206, wire drawing die set; 206a, second mounting frame; 206b, first notch; 206c, second notch; 206d, first die; 206e, second die; 206f, rectangular plate; 206g, round plate; 206h, first a bolt; 206i, hemispherical protrusion; 206j, hemispherical groove; 206k, placement frame; 206l, third mold; 206m, washer; 207, first branching assembly; 207a, third mounting frame; 207b, fixing frame; 207c, second bolt; 207d, third bolt; 207e, branching wheel; 208, single-piece independent transmission tower wheel; 209, second branching assembly; 210, third branching assembly; 211, second conductor assembly; 2 11a, fourth mounting frame; 211b, fifth wire pulley; 211c, mounting box; 211d, rocker arm; 211e, sixth wire pulley; 211f, angle sensor; 212, third wire assembly; 212a, seventh wire pulley; 212b, eighth wire pulley; 212c, ninth wire pulley; 212d, tenth wire pulley; 213, take-up assembly; 213a, base; 213b, electric slide rail; 213c, mounting frame; 213d, second electric roller. DETAILED DESCRIPTION

[0035] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are described in detail below in conjunction with the accompanying drawings.

[0036] In the following description, many specific details are set forth to facilitate a full understanding of the present invention, but the present invention may also be implemented in other ways different from those described herein, and those skilled in the art may make similar generalizations without violating the connotation of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0037] Secondly, the term "one embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The term "in one embodiment" that appears in different places in this specification does not necessarily refer to the same embodiment, nor does it refer to a separate or selective embodiment that is mutually exclusive with other embodiments.

[0038] Secondly, the present invention is described in detail with reference to the schematic diagram. When describing the embodiments of the present invention in detail, for the sake of convenience, the cross-sectional diagrams showing the device structure will not be partially enlarged according to the general scale, and the schematic diagrams are only examples, which should not limit the scope of protection of the present invention. In addition, in actual production, the three-dimensional dimensions of length, width and depth should be included.

[0039] Reference Figure 1-10 The present invention provides a non-slip tungsten wire drawing machine, comprising:

[0040] The main unit 100 includes an operating table 101, a plurality of universal wheels 102 are symmetrically arranged at the bottom of the operating table 101, and a vertical plate 103 is fixedly connected to the operating table 101;

[0041] The operation unit 200 includes a first motorized roller 201, which is arranged on a vertical plate 103. A first conductor assembly 202 is arranged on the vertical plate 103. An anti-drop assembly 203 is arranged on one side of the first conductor assembly 202. A lubrication assembly 204 is arranged on the vertical plate 103. An electric heating furnace 205 is arranged on one side of the lubrication assembly 204. The tungsten wire is heated and softened by the electric heating furnace 205, and the graphite emulsion is solidified and coated on the tungsten wire. A wire drawing module 206 is arranged on the vertical plate 103 on one side of the wire drawing module 206. A first branching assembly 206 is arranged on the vertical plate 103 on one side of the wire drawing module 206. 7. Multiple groups of single-piece independent transmission tower wheels 208 are arranged on the vertical plate 103. The single-piece independent transmission tower wheels 208 have been described in detail as the prior art in the publication number: CN219755272U, and will not be elaborated here. Multiple groups of driving motors are arranged on the rear side of the vertical plate 103, and the driving motors cooperate with the single-piece independent transmission tower wheels 208. A second branching assembly 209 and a third branching assembly 210 are arranged on the vertical plate 103 in sequence, a second wire assembly 211 is arranged at the left end of the operating table 101, a third wire assembly 212 is arranged at the right end of the vertical plate 103, and a wire collection assembly 213 is arranged at the right end of the operating table 101.

[0042] The first wire assembly 202 includes a first wire wheel 202a and a second wire wheel 202b, both of which are rotatably connected to the vertical plate 103. An adjusting wheel 202c is arranged below the first wire wheel 202a. A servo motor is arranged on the vertical plate 103. A connecting rod is arranged between the servo motor and the adjusting wheel 202c. A third wire wheel 202d is rotatably connected to the vertical plate 103 below the adjusting wheel 202c. A first mounting frame 202e is fixedly connected to the vertical plate 103. A plurality of fourth wire wheels 202f are rotatably arranged on the first mounting frame 202e. The tungsten wire is guided by the arrangement of the first wire wheel 202a, the second wire wheel 202b, the adjusting wheel 202c, the third wire wheel 202d and the fourth wire wheel 202f. At the same time, the tungsten wire tension is detected by the torque mode of the servo motor. The tension adjustment size is determined by the value of the up and down offset of the adjusting wheel 202c. At this time, the wire release speed can be adjusted by the first electric roller 201.

[0043] Furthermore, the anti-slip assembly 203 includes a fixed rod 203a, which is fixedly connected to the vertical plate 103. The fixed rod 203a is symmetrically rotatably connected with a rotating roller 203b. Before the tungsten wire is guided by the first wire assembly 202, the tungsten wire is passed between the two rotating rollers 203b to prevent the tungsten wire from slipping.

[0044] Furthermore, the lubrication assembly 204 includes a first fixed plate 204a, which is fixedly installed on the vertical plate 103. A circular tube 204b and a feed pipe 204c are fixedly connected on both sides of the first fixed plate 204a, and a plurality of notches 204d are opened on the circular tube 204b. A material guide box 204e is fixedly installed on the first fixed plate 204a. A plurality of ceramic wear-resistant nozzles 204f are provided on the material guide box 204e. A material guide pipe 204g is fixedly connected to the bottom surface of the material guide box 204e. A pump is provided between the material guide pipe 204g and the feed pipe 204c. The pump is arranged on the rear side of the vertical plate 103, so that the user can add graphite emulsion into the circular tube 204b, so that the tungsten wire passing through the notch 204d can be wrapped by the graphite emulsion for sufficient lubrication. The setting of the ceramic wear-resistant nozzle 204f can wipe off excess graphite emulsion on the tungsten wire passing through the ceramic wear-resistant nozzle 204f.

[0045] Furthermore, the wire drawing die set 206 includes a second mounting frame 206a, which is fixedly connected to the vertical plate 103, and the second mounting frame 206a is respectively provided with a first slot 206b and a second slot 206c, the first slot 206b is connected to the second slot 206c, and the first slot 206b and the second slot 206c are respectively provided with a first mold 206d and a second mold 206e, and the end of the second mounting frame 206a is fixedly connected to a rectangular plate 206f, a circular plate 206g is provided on one side of the rectangular plate 206f, a hemispherical protrusion 206i is fixedly connected to the circular plate 206g, a hemispherical groove 206j is provided on the rectangular plate 206f, the hemispherical groove 206j cooperates with the hemispherical protrusion 206i, and a plurality of first bolts are symmetrically provided between the circular plate 206g and the rectangular plate 206f. 206h, a placement rack 206k is fixedly connected to the circular plate 206g, the placement rack 206k is semicircular, a third mold 206l is arranged on the placement rack 206k, a gasket 206m is arranged between the third mold 206l and the circular plate 206g, and a collection box is fixedly connected to the vertical plate 103 below the second mounting rack 206a. The tungsten wire passes through the first mold 206d and the second mold 206e in sequence. When passing through the last set of the first mold 206d and the second mold 206e, by observing the state of the tungsten wire, the user can loosen the first bolt 206h, and then fine-tune the angle of the circular plate 206g, and then tighten the first bolt 206h again to correct the finished tungsten wire, thereby ensuring the linearity of the tungsten wire after stretching and improving the yield of the tungsten wire. At the same time, the collection box can collect the graphite emulsion waste generated during the wire drawing process.

[0046] Furthermore, the first line-dividing component 207 includes a third mounting frame 207a, which is fixedly mounted on the vertical plate 103. A plurality of fixing frames 207b are arranged on the third mounting frame 207a. Second bolts 207c are symmetrically arranged between the fixing frames 207b and the third mounting frame 207a. The fixing frames 207b are threadedly connected with third bolts 207d. A line-dividing wheel 207e is rotatably connected to the fixing frames 207b. The first line-dividing component 207 has the same structure and principle as the second line-dividing component 209 and the third line-dividing component 210. The user can lift the fixing frame 207b by adjusting the third bolt 207d to make the line-dividing wheel 207e tilt and offset at a certain angle, and then fix it by the second bolt 207c, so that the tungsten wire can be divided when it is repeatedly wound on the line-dividing wheel 207e to avoid the phenomenon of staggered stacking of the tungsten wire when it is wound on the line-dividing wheel 207e.

[0047] Furthermore, the second wire assembly 211 includes a fourth mounting frame 211a, which is fixedly connected to the vertical plate 103. A plurality of fifth wire wheels 211b are rotatably arranged on the fourth mounting frame 211a. An installation box 211c is arranged on the operating table 101. A plurality of pendulum rods 211d are rotatably connected to the installation box 211c. A sixth wire wheel 211e is rotatably connected to the pendulum rod 211d. An angle sensor 211f is arranged on the installation box 211c, so that the tungsten wire first passes through the fifth wire wheel 211b and the sixth wire wheel 211e in sequence and then returns to the fourth wire wheel 202f again. The deflection angle of the pendulum rod 211d is monitored by the angle sensor 211f and fed back to the drive motor. The drive motor is rotated and adjusted, thereby adjusting the tension at this point.

[0048] Furthermore, the third wire assembly 212 includes a seventh wire wheel 212a and an eighth wire wheel 212b, and the seventh wire wheel 212a and the eighth wire wheel 212b are respectively rotatably arranged on the vertical plate 103, and a ninth wire wheel 212c is arranged below the seventh wire wheel 212a. The connection method of the ninth wire wheel 212c and the vertical plate 103 is the same in structure and principle as the connection method of the adjustment wheel 202c, and a tenth wire wheel 212d is rotatably arranged on the vertical plate 103 below the ninth wire wheel 212c, and the tungsten wire is guided by the cooperation of the seventh wire wheel 212a, the eighth wire wheel 212b, the ninth wire wheel 212c and the tenth wire wheel 212d.

[0049] Furthermore, the wire taking-up assembly 213 includes a base 213a, which is fixedly connected to the operating table 101, and an electric slide rail 213b is provided on the base 213a, and a mounting frame 213c is fixedly connected to the electric slide rail 213b, and a second electric roller 213d is provided on the mounting frame 213c. A reel is installed on the second electric roller 213d to wind the processed tungsten wire. During the winding process, the electric slide rail 213b is started to allow the reel to move forward and backward, so that the tungsten wire can be evenly wound on the reel.

[0050] During use, the bobbin is mounted on the first motorized roller 201, and then the tungsten wire passes through the fixed rod 203a, the first wire wheel 202a, the adjusting wheel 202c, the second wire wheel 202b, the third wire wheel 202d and the fourth wire wheel 202f in sequence, and then passes through a gap 204d and a ceramic wear-resistant nozzle 204f, enters the electric heating furnace 205, and then passes through a set of first molds 206d and a second mold 206e, and is repeatedly wound on a wire dividing wheel 207e for multiple turns, and then passes through a set of wheel groups on a single-piece independent transmission tower wheel 208, and then is repeatedly wound on the second wire dividing assembly 209 and the third wire dividing assembly 210 in sequence. The tungsten wire is then drawn through the fifth wire wheel 211b, the sixth wire wheel 211e and the fourth wire wheel 202f. The tungsten wire is drawn repeatedly in this way. After the last group is completed, it passes through the single-piece independent transmission tower wheel 208 below and then passes through the seventh wire wheel 212a, the ninth wire wheel 212c, the eighth wire wheel 212b and the tenth wire wheel 212d and is wound onto the reel on the second electric roller 213d. At the same time, the second electric roller 213d and the electric slide rail 213b are started to make the tungsten wire evenly wound and collected. At the same time, the device can use multiple modules to cooperate with multiple devices to repeatedly draw the tungsten wire.

[0051] It should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention rather than to limit it. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solutions of the present invention may be modified or replaced by equivalents without departing from the spirit and scope of the technical solutions of the present invention, which should all be included in the scope of the claims of the present invention.

Claims

1. A non-slip tungsten wire drawing machine, characterized in that: include: The main unit (100) comprises an operating table (101), a plurality of universal wheels (102) being symmetrically arranged at the bottom of the operating table (101), and a vertical plate (103) being fixedly connected to the operating table (101); The operating unit (200) comprises a first motorized roller (201), the first motorized roller (201) being arranged on a vertical plate (103), a first wire assembly (202) being arranged on the vertical plate (103), an anti-drop assembly (203) being arranged on one side of the first wire assembly (202), a lubrication assembly (204) being arranged on the vertical plate (103), an electric heating furnace (205) being arranged on one side of the lubrication assembly (204), a wire drawing die assembly (206) being arranged on the vertical plate (103) on one side of the electric heating furnace (205), and a wire drawing die assembly (206) being arranged on the vertical plate (103) on one side of the wire drawing die assembly (206). A first line branching assembly (207), a plurality of groups of single-piece independent transmission tower wheels (208) are arranged on the vertical plate (103), a plurality of groups of drive motors are arranged on the rear side of the vertical plate (103), the drive motors cooperate with the single-piece independent transmission tower wheels (208), a second line branching assembly (209) and a third line branching assembly (210) are arranged in sequence on the vertical plate (103), a second wire conductor assembly (211) is arranged at the left end of the operating table (101), a third wire conductor assembly (212) is arranged at the right end of the vertical plate (103), and a wire take-up assembly (213) is arranged at the right end of the operating table (101); The first wire assembly (202) comprises a first wire wheel (202a) and a second wire wheel (202b), the first wire wheel (202a) and the second wire wheel (202b) are both rotatably connected to the vertical plate (103), an adjusting wheel (202c) is arranged below the first wire wheel (202a), a servo motor is arranged on the vertical plate (103), a connecting rod is arranged between the servo motor and the adjusting wheel (202c), a third wire wheel (202d) is rotatably connected to the vertical plate (103) below the adjusting wheel (202c), a first mounting frame (202e) is fixedly connected to the vertical plate (103), and the first mounting frame (202e) is rotatably provided with a plurality of fourth wire wheels (202f); The first line splitting assembly (207) comprises a third mounting frame (207a), the third mounting frame (207a) being fixedly mounted on the vertical plate (103), a plurality of fixing frames (207b) being arranged on the third mounting frame (207a), second bolts (207c) being symmetrically arranged between the fixing frames (207b) and the third mounting frame (207a), the fixing frames (207b) being threadedly connected with third bolts (207d), and the fixing frames (207b) being rotatably connected with a line splitting wheel (207e), the first line splitting assembly (207) having the same structure and the same principle as the second line splitting assembly (209) and the third line splitting assembly (210); The second wire assembly (211) comprises a fourth mounting frame (211a), the fourth mounting frame (211a) being fixedly connected to the vertical plate (103), a plurality of fifth wire wheels (211b) being rotatably arranged on the fourth mounting frame (211a), a mounting box (211c) being rotatably connected to a plurality of swing rods (211d) on the mounting box (211c), a sixth wire wheel (211e) being rotatably connected to the swing rod (211d), and an angle sensor (211f) being arranged on the mounting box (211c); The wire drawing machine can process the tungsten wire by repeatedly drawing through the cooperation of multiple modules so that multiple devices can be used in cooperation.

2. The non-slip tungsten wire drawing machine according to claim 1, characterized in that: The anti-slip assembly (203) comprises a fixed rod (203a), the fixed rod (203a) is fixedly connected to the vertical plate (103), and a rotating roller (203b) is symmetrically rotatably connected to the fixed rod (203a).

3. The non-slip tungsten wire drawing machine according to claim 2, characterized in that: The lubrication assembly (204) comprises a first fixed plate (204a), the first fixed plate (204a) being fixedly mounted on the vertical plate (103), a round tube (204b) and a feed tube (204c) being fixedly connected to two sides of the first fixed plate (204a), the round tube (204b) being provided with a plurality of notches (204d), a material guide box (204e) being fixedly mounted on the first fixed plate (204a), the material guide box (204e) being provided with a plurality of ceramic wear-resistant nozzles (204f), a material guide tube (204g) being fixedly connected to the bottom surface of the material guide box (204e), a pump being provided between the material guide tube (204g) and the feed tube (204c), the pump being arranged at the rear side of the vertical plate (103).

4. The non-slip tungsten wire drawing machine according to claim 3, characterized in that: The wire drawing die set (206) comprises a second mounting frame (206a), the second mounting frame (206a) is fixedly connected to the vertical plate (103), the second mounting frame (206a) is respectively provided with a first slot (206b) and a second slot (206c), the first slot (206b) is connected to the second slot (206c), the first slot (206b) and the second slot (206c) are respectively provided with a first die (206d) and a second die (206e), the end of the second mounting frame (206a) is fixedly connected to a rectangular plate (206f), one side of the rectangular plate (206f) is provided with a circular plate (206g), the circular plate (206g) is fixedly connected to a semi-circular plate (206g), and the semi-circular plate (206g) is fixedly connected to the semi-circular plate (206g). A spherical protrusion (206i); a hemispherical groove (206j) is provided on the rectangular plate (206f); the hemispherical groove (206j) cooperates with the hemispherical protrusion (206i); a plurality of first bolts (206h) are symmetrically arranged between the circular plate (206g) and the rectangular plate (206f); a placement frame (206k) is fixedly connected to the circular plate (206g); the placement frame (206k) is semicircular; a third mold (206l) is arranged on the placement frame (206k); a gasket (206m) is arranged between the third mold (206l) and the circular plate (206g); and a collection box is fixedly connected to the vertical plate (103) below the second mounting frame (206a).

5. The non-slip tungsten wire drawing machine according to claim 4, characterized in that: The third wire assembly (212) comprises a seventh wire wheel (212a) and an eighth wire wheel (212b), the seventh wire wheel (212a) and the eighth wire wheel (212b) being rotatably arranged on the vertical plate (103) respectively, a ninth wire wheel (212c) being arranged below the seventh wire wheel (212a), the connection method of the ninth wire wheel (212c) and the vertical plate (103) being the same in structure and principle as the connection method of the adjustment wheel (202c), and a tenth wire wheel (212d) being rotatably arranged on the vertical plate (103) below the ninth wire wheel (212c).

6. The non-slip tungsten wire drawing machine according to claim 5, characterized in that: The wire take-up assembly (213) comprises a base (213a), the base (213a) being fixedly connected to the operating table (101), an electric slide rail (213b) being provided on the base (213a), an installation frame (213c) being fixedly connected to the electric slide rail (213b), and a second electric roller (213d) being provided on the installation frame (213c).

Citation Information

Patent Citations

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