A multi-layer composite apparatus and a composite method for bio-based material manufacturing

CN119217835BActive Publication Date: 2026-09-22SHANDONG JINBIDA BIOTECHNOLOGY CO LTD
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Patent Information

Application Number
CN202410823288.6
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-08-13
Publication Date
2026-09-22
Estimated Expiration
2044-08-13

AI Technical Summary

Technical Problem

[0002]生物基材料制造用多层复合设备是用于将不同种类的生物基材料层叠并复合在一起的设备,这些设备在生物基材料的生产过程中起着关键作用,能够确保材料的多层结构在物理和化学性质上保持稳定,从而满足各种应用需求,传统的多层复合设备在操作过程中,尤其是在材料放置和压合过程中,往往存在以下问题:传统的多层复合设备在材料放置后,缺乏有效的支撑结构,导致材料在压合前容易发生错位或偏移,影响复合材料的品质,除尘效果不佳:在材料压合前,由于设备内部环境不封闭,容易引入灰尘,导致复合材料表面污染,影响产品质量,同时,材料本身附带的灰尘也难以有效清除,定位精度不足:传统的多层复合设备在材料放置和压合过程中,由于定位结构的不完善,导致定位精度不高,影响了复合材料的层间对准度和均匀性,操作便捷性低:在插入和抽出支撑板或其他辅助工具时,由于摩擦力大,操作过程繁琐,降低了生产效率,增加了操作人员的工作强度

Benefits of technology

[0021]该生物基材料制造用多层复合设备,通过设置的和交错插入至内,使得在将材料放置到内后,可以有效的将材料交错支撑起来,然后通过的设置起到对处进行吹气的作用,使得处形成气幕,在起到防止后续灰尘进入的同时,还可以起到对材料本身的灰尘起到清除的作用,有效的保证了在对内材料进行压合时的效果。

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Abstract

The application belongs to the technical field of material compounding equipment, and particularly relates to a multi-layer compounding equipment for bio-based material manufacturing and a compounding method. The equipment comprises a workbench, the top of the workbench is provided with a positioning seat for positioning materials, the top of the positioning seat is provided with a pressing part for pressing the materials inserted into the positioning seat, the bottom of the positioning seat is provided with a heating piece for heating and softening the materials in the positioning seat, the top of the pressing part is provided with a hydraulic cylinder for driving the pressing part to ascend and descend. The materials can be effectively supported in an interleaved manner after being placed into the positioning seat, the setting part plays a role of blowing air to form an air curtain, which can prevent dust from entering and clean the dust on the materials, and effectively ensures the effect of pressing the materials in the positioning seat.
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Description

Technical Field

[0001] This invention relates to the field of material composite equipment technology, and in particular to a multilayer composite equipment and composite method for manufacturing bio-based materials. Background Technology

[0002] Multilayer composite equipment for bio-based material manufacturing is used to stack and composite different types of bio-based materials together. This equipment plays a crucial role in the production process of bio-based materials, ensuring the stability of the multilayer structure in terms of physical and chemical properties, thus meeting various application requirements. Traditional multilayer composite equipment often suffers from the following problems during operation, especially in the material placement and pressing processes: After material placement, traditional multilayer composite equipment lacks an effective support structure, leading to misalignment or displacement of the material before pressing, affecting the quality of the composite material; poor dust removal: Before pressing, the unsealed internal environment of the equipment easily introduces dust, causing surface contamination of the composite material and affecting product quality. Simultaneously, the dust attached to the material itself is difficult to remove effectively; insufficient positioning accuracy: During material placement and pressing, the imperfect positioning structure of traditional multilayer composite equipment results in low positioning accuracy, affecting the interlayer alignment and uniformity of the composite material; low operational convenience: When inserting and removing support plates or other auxiliary tools, the high friction makes the operation cumbersome, reducing production efficiency and increasing the workload of operators. Summary of the Invention

[0003] To address the aforementioned problems, this invention proposes a multilayer composite device and method for manufacturing bio-based materials, which more accurately solves the problems mentioned in the background art.

[0004] This invention is achieved through the following technical solution:

[0005] This invention proposes a multilayer composite device for manufacturing bio-based materials, including a workbench. The top of the workbench is equipped with a positioning seat for placing and positioning materials. The top of the positioning seat is equipped with a pressing part for inserting into the positioning seat and pressing the materials together. The bottom of the positioning seat is equipped with a heating element for heating and softening the materials within the positioning seat. A hydraulic cylinder is installed on the top of the pressing part to drive its lifting and lowering. A first and a second material rack are inserted into the positioning seat, respectively, for suspending and layering each layer of material. The first and second material racks are symmetrically arranged relative to the positioning seat. An opening is provided on the surface of the positioning seat for inserting materials. An inflation component is provided on the other side of the positioning seat to extract and spray gas into the positioning seat for dust removal and to form an air curtain for dust prevention.

[0006] Preferably, the first shelving unit includes a movable mounting plate, which is disposed on one side of the positioning seat. The mounting plate is provided with a pull plate that can be inserted into the positioning seat. The second shelving unit includes a mounting plate on the other side of the positioning seat. The mounting plate is provided with a pull plate that can be inserted into the positioning seat. The first and second mounting plates are staggered after being inserted into the positioning seat.

[0007] Preferably, a drive component is installed on the back of the positioning seat. The drive component is used to move the first and second material racks out of the positioning seat when the hydraulic cylinder moves downward, so as to facilitate the pressing and molding of the material in the positioning seat by the pressing part.

[0008] Preferably, the driving component includes a short rack installed at the pressing part, a rotatable small gear disk and a large gear disk are installed on the side of the positioning seat, the short rack and the small gear disk are meshed together, a large rack is installed at both the second and first parts of the material rack, the large gear disk and the large rack are meshed together, wherein the travel distance of the large rack is twice that of the short rack, a bevel gear one is installed at the large gear disk, a bevel gear two is installed at the small gear disk, and the bevel gear one and the bevel gear two are meshed together.

[0009] Preferably, the inflation component includes a push rod connected to the pressing part and an air storage tank installed on the top of the workbench. The push rod is inserted into the air storage tank, and a push plate is installed at the end of the push rod. The push plate is tightly fitted to the inner wall of the air storage tank. An air inlet pipe is installed on the side of the air storage tank. A cavity is opened in the positioning seat, and the air inlet pipe is inserted into the cavity. The inner wall of the positioning seat has multiple air outlet holes for air outlet at the cavity.

[0010] Preferably, the surface of the positioning seat is provided with multiple positioning grooves at both the first and second material racks. The positioning grooves are used for the insertion of the first and second pull plates. A baffle is placed at the notch of the positioning seat. A positioning block is installed at the bottom of the surface of the baffle. The positioning block is used to limit the position of the baffle.

[0011] Preferably, the pressing part includes a mounting bracket one and a mounting bracket two mounted on its surface. The mounting bracket one is used for mounting the thrust rod, and the mounting bracket two is used for mounting the short rack. The pressing part has a cavity, which includes two openings: an air inlet and an air outlet. The air inlet is located on one side of the air outlet, and the air outlet is located on the other side.

[0012] Preferably, a second one-way valve is installed on the surface of the air inlet pipe, and a first one-way valve is installed on the surface of the air outlet pipe. Both the second one-way valve and the first one-way valve are used for large one-way gas flow.

[0013] Preferably, a mounting base is installed at the end of both the first and second pull plates, and a rotatable roller is installed at the mounting base, the roller being in contact with the material.

[0014] A composite method for a multilayer composite device used in the manufacture of bio-based materials includes the following steps:

[0015] a. Preparation stage: Place the workbench in an appropriate position and ensure that all parts of the equipment are securely connected. Check the working status of key components such as hydraulic cylinders, heating elements, air inflators and drive components to ensure that there are no abnormalities. Prepare the bio-based materials to be composited and place them in sequence between the first and second shelf sections in the positioning seat, ensuring that each layer of material is suspended and layered.

[0016] b. Material positioning and dust removal: Insert the material through the opening of the positioning seat, ensuring that the material is placed flat in the positioning seat. Activate the inflation device to extract gas and spray it into the positioning seat. Remove dust from the material through the air outlet, and at the same time form an air curtain to prevent dust.

[0017] c. Material heating and softening: Activate the heating element to heat and soften the material inside the positioning seat for subsequent pressing;

[0018] d. Material rack movement and pressing: The hydraulic cylinder begins to descend, and the pressing part descends accordingly. At the same time, the drive unit starts to work. Through the linkage of the short rack, small gear plate, large gear plate and large rack, the material rack part one and material rack part two are moved out of the positioning seat to avoid interfering with the pressing. The pressing part continues to descend to press the material in the positioning seat into shape.

[0019] e. Post-molding processing: After pressing, the hydraulic cylinder rises, and the pressed part separates from the material; the composite material is taken out for subsequent processing or testing.

[0020] Compared with the prior art, the present invention provides a multilayer composite device and composite method for manufacturing bio-based materials, which has the following beneficial effects:

[0021] This multi-layer composite equipment for manufacturing bio-based materials uses a staggered insertion mechanism to effectively support the materials after they are placed inside. The device also features an air-blowing mechanism that creates an air curtain, preventing dust from entering and removing dust from the materials themselves. This ensures effective pressing of the materials.

[0022] This multilayer composite equipment for manufacturing bio-based materials incorporates a one-way valve and gas circulation within the pressing section through the design of the inflation component and pressing section. These improvements enable better dust removal of the material before pressing and create a more stable air curtain during the pressing process, effectively preventing dust contamination and improving the quality of the composite material.

[0023] This multi-layer composite equipment for manufacturing bio-based materials improves positioning accuracy by adding positioning grooves and blocks to the positioning seat design, allowing for more precise insertion of pull plates one and two. Simultaneously, the combination of baffles and positioning blocks further enhances the stability of the material during the pressing process, reducing the possibility of material misalignment or displacement.

[0024] This multi-layer composite equipment for manufacturing bio-based materials significantly reduces friction during the insertion and removal of the pull plates by installing rollers at the ends of pull plates one and two, thereby improving operational convenience. This improvement not only increases production efficiency but also reduces the workload of operators. Attached Figure Description

[0025] Figure 1 This is a schematic diagram of the structure of a multilayer composite device and composite method for manufacturing bio-based materials proposed in this invention;

[0026] Figure 2 This is a structural side view of a multilayer composite device and composite method for manufacturing bio-based materials proposed in this invention;

[0027] Figure 3 This is a front view of the structure of a multilayer composite device and composite method for manufacturing bio-based materials proposed in this invention;

[0028] Figure 4 This is a top-down sectional view of a multilayer composite device and composite method for manufacturing bio-based materials proposed in this invention;

[0029] Figure 5 This is a schematic diagram of the structure of a multilayer composite device and composite method for manufacturing bio-based materials proposed in this invention;

[0030] Figure 6 This is a structural cross-sectional view of a multilayer composite device and composite method for manufacturing bio-based materials proposed in this invention;

[0031] Figure 7 This invention proposes a multilayer composite device and composite method for manufacturing bio-based materials. Figure 4 Enlarged view of region A in the middle;

[0032] Figure 8 This invention proposes a multilayer composite device and composite method for manufacturing bio-based materials. Figure 5 Enlarged schematic diagram of region B in the middle.

[0033] In the diagram: 1. Workbench; 2. Positioning seat; 21. Positioning groove; 22. Baffle; 23. Positioning block; 24. Cavity; 25. Air outlet; 3. Pressing part; 31. Mounting bracket one; 32. Mounting bracket two; 33. Air inlet; 34. Air outlet; 4. Hydraulic cylinder; 5. Inflating component; 51. Air tank; 52. Push rod; 53. Push plate; 54. Air outlet pipe; 55. Air inlet pipe; 56. Check valve one; 57. Check valve two; 6. Shelf section one; 61. Mounting plate one; 62. Pull plate one; 63. Mounting seat; 64. Roller; 7. Shelf section two; 71. Mounting plate two; 72. Pull plate two; 8. Drive component; 81. Short rack; 82. Small gear disc; 83. Large gear disc; 84. Large rack; 85. Bevel gear one; 86. Bevel gear two; 9. Heating component. Detailed Implementation

[0034] To more clearly and completely illustrate the technical solution of the present invention, the present invention will be further described below with reference to the accompanying drawings.

[0035] Example

[0036] like Figures 1-8As shown, an embodiment of the present invention proposes a multilayer composite equipment for manufacturing bio-based materials, primarily used for precisely stacking, heating and softening, and pressing different layers of bio-based materials to form a composite material with a multilayer structure. The equipment mainly consists of a worktable 1, a positioning seat 2, a pressing section 3, a hydraulic cylinder 4, a heating element 9, a first material rack 6, a second material rack 7, and an inflatable element 5. The worktable 1 is the foundation of the entire equipment, bearing all its components. It is typically made of a robust and easy-to-clean material to ensure the stability and service life of the equipment. The positioning seat 2 is located on top of the worktable 1, and its main function is to position and fix the bio-based material to be pressed. The positioning seat 2 has appropriate grooves or clamping mechanisms inside to ensure that the material does not shift during the pressing process. The pressing section 3 is located above the positioning seat 2 and is driven to rise and fall by the hydraulic cylinder 4. The bottom of the pressing section 3 is typically fitted with a pressure plate made of rubber or other soft material to ensure that the material is not damaged during the pressing process. The hydraulic cylinder 4 is the power source for driving the pressing section 3 to rise and fall. By controlling the extension and retraction of the hydraulic cylinder 4, the pressure of the pressing section 3 on the material can be precisely controlled, thereby ensuring the pressing effect. The heating element 9 is installed at the bottom of the positioning seat 2 to heat and soften the material inside the positioning seat 2. The heating element 9 usually uses heating elements such as heating wires and heating tubes. The temperature is precisely controlled by controlling the on and off of the heating element. The material support section 6 and the material support section 7 are respectively composed of mounting plate 61 and mounting plate 71, which are installed on both sides of the positioning seat 2. Their main function is to suspend and separate each layer of material to prevent the material from sticking or misaligning during the pressing process. Mounting plate 61 and mounting plate 71 are located on both sides of the positioning seat 2, and pull plate 62 and pull plate 72 that can be inserted into the positioning seat 2 are installed on them. When material needs to be inserted, pull plate 62 and pull plate 72 are pulled out; after the material is placed, pull plate 62 and pull plate 72 are reinserted into the positioning seat 2, suspending the material. The inflator 5 is located on one side of the positioning seat 2 and connected to it via a pipe. The function of the inflator 5 is to remove dust from the material inside the positioning seat 2 before pressing and to form an air curtain to prevent dust contamination during the pressing process. When the inflator 5 is activated, it generates an airflow that enters the positioning seat 2 through the pipe, blowing away dust from the material surface and forming an air curtain around the material to protect it from external contamination.

[0037] Operating procedures

[0038] The bio-based material to be pressed is placed in the positioning seat 2, and the pull plate 62 and pull plate 72 are pulled out. After all the materials are placed, the pull plate 62 and pull plate 72 are reinserted into the positioning seat 2 to suspend the material. The heating element 9 is activated to heat and soften the material in the positioning seat 2. The air inflation element 5 is activated to remove dust from the material and form an air curtain around it. The hydraulic cylinder 4 is controlled to descend so that the pressing part 3 presses the material. After maintaining the pressing time, the hydraulic cylinder 4 is controlled to rise and the pressed composite material is taken out. Through the above operation process, the multilayer composite equipment for manufacturing bio-based materials provided in this embodiment can efficiently and accurately complete the pressing of multilayer bio-based materials.

[0039] Based on Example 1, Example 2 made several optimizations and improvements to the multilayer composite equipment for manufacturing bio-based materials, aiming to further improve the performance and efficiency of the equipment.

[0040] Multiple positioning slots 21 are formed on the surface of the positioning seat 2 at the positions of the first material rack 6 and the second material rack 7. These positioning slots 21 are precisely designed to ensure that the first pull plate 62 and the second pull plate 72 can be inserted accurately, thereby improving the positioning accuracy and stability of the equipment. A baffle 22 is placed at the notch for further fixing and supporting the material. A positioning block 23 is installed on the bottom of the surface of the baffle 22. The stability and positional accuracy of the baffle 22 are ensured by the cooperation between the positioning block 23 and the positioning seat 2. Mounting bracket 1 31 and mounting bracket 2 32 are installed on the surface of the pressing part 3 for mounting the air push rod 52 and the short rack 81, respectively. This design makes the structure of the pressing part 3 more compact and facilitates installation and maintenance. In addition, a cavity is formed inside the pressing part 3, including an air inlet 33 and an air outlet 34, for the circulation of gas, further improving the dust removal and air curtain effect. One-way valve 2 57 and one-way valve 1 56 are installed on the surface of the air inlet pipe 55 and the air outlet pipe 54, respectively. These one-way valves ensure unidirectional gas flow during inflation and deflation, preventing backflow and improving inflation efficiency and safety. Mounting seats 63 are installed at the ends of pull plates 62 and 72, with rotatable rollers 64 mounted on them. The rollers 64 contact the material; when the pull plates are inserted or removed, the rollers 64 roll, reducing frictional resistance with the material, making operation smoother and minimizing material damage.

[0041] Operating procedures

[0042] The bio-based material to be pressed is placed in the positioning seat 2 in sequence, and the pull plate 62 and pull plate 72 are pulled out. The baffle 22 is placed at the notch and fixed by the positioning block 23. After all the materials are placed, the pull plate 62 and pull plate 72 are reinserted into the positioning groove 21 of the positioning seat 2 to suspend the material. The heating element 9 is activated to heat and soften the material in the positioning seat 2. The air inflation element 5 is activated to fill the positioning seat 2 with gas through the air inlet pipe 55 to remove dust from the material and form an air curtain around it. The hydraulic cylinder 4 is controlled to descend so that the pressing part 3 presses the material. During the pressing process, the gas in the pressing section 3 is discharged through the air outlet 34, forming a circulating flow, which further improves the dust removal and air curtain effect. After maintaining a certain pressing time, the hydraulic cylinder 4 is controlled to rise and the pressed composite material is taken out. Through the above improvements and optimizations, the multilayer composite equipment for manufacturing bio-based materials provided in Example 2 has significantly improved in terms of positioning accuracy, ease of operation, dust removal effect and safety, and can better meet the production needs of multilayer composites of bio-based materials.

[0043] A composite method for a multilayer composite device used in the manufacture of bio-based materials includes the following steps: a. Preparation stage: Place the workbench 1 in an appropriate position and ensure that all parts of the device are securely connected. Check the working status of key components such as the hydraulic cylinder 4, heating element 9, air inflation element 5, and drive element 8 to ensure there are no abnormalities. Prepare the bio-based materials to be composited and place them sequentially between the first shelf section 6 and the second shelf section 7 in the positioning seat 2, ensuring that each layer of material is separated by a gap. b. Material positioning and dust removal: Insert the material through the opening of the positioning seat 2, ensuring that the material is placed flat in the positioning seat 2. Activate the air inflation element 5 to extract gas and spray it into the positioning seat 2. Apply gas to the material through the air outlet 25. a. Dust removal and air curtain dust prevention: c. Material heating and softening: The heating element 9 is activated to heat and soften the material in the positioning seat 2 for subsequent pressing; d. Material rack movement and pressing: The hydraulic cylinder 4 begins to descend, and the pressing part 3 descends accordingly. At the same time, the drive element 8 starts to work, and through the linkage of the short rack 81, small gear plate 82, large gear plate 83 and large rack 84, the material rack part 1 6 and material rack part 2 7 are moved out of the positioning seat 2 to avoid interfering with the pressing. The pressing part 3 continues to descend to press the material in the positioning seat 2; e. Post-forming processing: After pressing is completed, the hydraulic cylinder 4 rises, and the pressing part 3 separates from the material; the composite material is taken out for subsequent processing or testing.

[0044] Finally, it should be noted that the basic concepts have been described above. Obviously, for those skilled in the art, the detailed disclosure above is merely illustrative and does not constitute a limitation of this specification. Although not explicitly stated here, those skilled in the art may make various modifications, improvements, and corrections to this specification. Such modifications, improvements, and corrections are suggested in this specification, and therefore, such modifications, improvements, and corrections still fall within the spirit and scope of the exemplary embodiments of this specification. Furthermore, this specification uses specific terms to describe embodiments of this specification. For example, "an embodiment," "one embodiment," and / or "some embodiments" refer to a feature, structure, or characteristic associated with at least one embodiment of this specification. Therefore, it should be emphasized and noted that "an embodiment," "one embodiment," or "an alternative embodiment" mentioned twice or more in different locations in this specification do not necessarily refer to the same embodiment. In addition, certain features, structures, or characteristics in one or more embodiments of this specification can be appropriately combined. Moreover, unless expressly stated in the claims, the order of processing elements and sequences, the use of numbers and letters, or other names described in this specification are not intended to limit the order of the processes and methods of this specification.

[0045] Finally, it should be noted that the above descriptions are merely preferred embodiments of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A multilayer composite device for manufacturing bio-based materials, comprising a worktable (1), characterized in that, The top of the workbench (1) is provided with a positioning seat (2) for placing and positioning materials. The top of the positioning seat (2) is provided with a pressing part (3) for inserting into the positioning seat (2) to press the materials. The bottom of the positioning seat (2) is provided with a heating element (9) for heating and softening the materials in the positioning seat (2). The top of the pressing part (3) is provided with a hydraulic cylinder (4), which is used to drive the pressing part (3) to rise and fall. The positioning seat (2) is provided with a first material rack (6) and a second material rack (7) respectively. The first material rack (6) and the second material rack (7) are used to suspend and layer the materials in each layer. The first material rack (6) and the second material rack (7) are symmetrically arranged relative to the positioning seat (2). The surface of the positioning seat (2) has an opening for inserting material. An inflation component (5) is provided on the other side of the positioning seat (2). The inflation component (5) is used to extract gas and spray it into the positioning seat (2) for dust removal and forming an air curtain for dust prevention. The first material rack (6) includes a movable mounting plate (61). The mounting plate (61) is located on one side of the positioning seat (2). The mounting plate (61) is provided with a pull plate (62) that can be inserted into the positioning seat (2). The second material rack (7) includes a mounting plate (71) located on the other side of the positioning seat (2). The mounting plate (71) is provided with a pull plate that can be inserted into the positioning seat (2). The second pull plate (72) inside the positioning seat (2) is staggered after the first mounting plate (61) and the second mounting plate (71) are inserted into the positioning seat (2). The back of the positioning seat (2) is equipped with a drive member (8). The drive member (8) is used to move the first material rack (6) and the second material rack (7) out of the positioning seat (2) when the hydraulic cylinder (4) moves downward, so as to facilitate the pressing part (3) to press and shape the material in the positioning seat (2). The drive member (8) includes a short rack (81) installed at the pressing part (3). The side of the positioning seat (2) is equipped with a rotatable small gear plate (82) and a large gear plate (83). The short rack (81) and the small gear plate (82) are meshed together. The second material rack (7) and the first material rack (6) are both equipped with The device has a large rack (84), and the large gear disc (83) and the large rack (84) are meshed together. The travel distance of the large rack (84) is twice that of the short rack (81). A bevel gear one (85) is installed on the large gear disc (83), and a bevel gear two (86) is installed on the small gear disc (82). The bevel gear one (85) and the bevel gear two (86) are meshed together. The inflation component (5) includes a push rod (52) connected to the pressing part (3) and an air tank (51) installed on the top of the workbench (1). The push rod (52) is inserted into the air tank (51), and a push plate (53) is installed at the end of the push rod (52). The push plate (53) is tightly fitted to the inner wall of the air tank (51).An air inlet pipe (55) is installed on the side of the gas storage tank (51). A cavity (24) is opened inside the positioning seat (2). The air inlet pipe (55) is inserted into the cavity (24). Multiple air outlet holes (25) for air outlet are opened on the inner wall of the positioning seat (2) at the cavity (24).

2. The multilayer composite equipment for manufacturing bio-based materials according to claim 1, characterized in that, The surface of the positioning seat (2) is provided with multiple positioning grooves (21) at the first (6) and second (7) of the support section. The positioning grooves (21) are used for the insertion of the first (62) and the second (72) of the pull plate. A baffle (22) is placed at the notch of the positioning seat (2). A positioning block (23) is installed at the bottom of the surface of the baffle (22). The positioning block (23) is used to limit the position of the baffle (22).

3. The multilayer composite equipment for manufacturing bio-based materials according to claim 2, characterized in that, The pressing part (3) includes a mounting bracket one (31) and a mounting bracket two (32) mounted on its surface. The mounting bracket one (31) is used to install the push rod (52), and the mounting bracket two (32) is used to install the short rack (81). The pressing part (3) has a cavity, which includes two openings: an air inlet (33) and an air outlet (34). The air inlet (33) is located on one side of the air outlet (25), and the air outlet (34) is located on the other side.

4. The multilayer composite equipment for manufacturing bio-based materials according to claim 3, characterized in that, Both the first pull plate (62) and the second pull plate (72) are equipped with mounting bases (63), and rotatable rollers (64) are installed on the mounting bases (63), which are in contact with the material.

5. The composite method of a multilayer composite device for manufacturing bio-based materials according to claim 1, characterized in that, Includes the following steps: a. Preparation stage: Place the workbench (1) in an appropriate position and ensure that the connections of each part of the equipment are secure. Check the working status of the hydraulic cylinder (4), heating element (9), air inflation element (5) and drive element (8) to ensure that there are no abnormalities. Prepare the bio-based materials to be composited and place them in sequence between the first (6) and second (7) of the shelf in the positioning seat (2) to ensure that each layer of material is suspended and layered. b. Material positioning and dust removal: Insert the material through the opening of the positioning seat (2) to ensure that the material is placed flat in the positioning seat (2). Activate the inflation device (5) to extract the gas and spray it into the positioning seat (2). Remove the dust from the material through the air outlet (25) and form an air curtain to prevent dust. c. Material heating and softening: Start the heating element (9) to heat and soften the material in the positioning seat (2) for subsequent pressing; d. Material handling and pressing: The hydraulic cylinder (4) begins to descend, and the pressing part (3) descends accordingly. At the same time, the drive unit (8) starts to work. Through the linkage of the short rack (81), the small gear plate (82), the large gear plate (83) and the large rack (84), the material handling part one (6) and the material handling part two (7) are moved out of the positioning seat (2) to avoid interfering with the pressing. The pressing part (3) continues to descend to press the material in the positioning seat (2) into shape. e. Post-molding treatment: After pressing, the hydraulic cylinder (4) rises and the pressing part (3) separates from the material; the composite material is taken out and further processing or testing is carried out.

Citation Information

Patent Citations

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