An automated packaging apparatus for semiconductor carrier cassettes
Patent Information
- Application Number
- CN202411742573.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-29
- Publication Date
- 2026-10-27
- Estimated Expiration
- 2044-11-29
AI Technical Summary
然而,现有技术中的半导体载带盘包装通常采用的是人工手动包装方式,人工手动包装方式工作效率低、工作量大、包装质量一致性差异较大,并且由于胶带带有自粘性,人工操作带手套不是很方便,汗渍、污渍对胶带粘贴可靠性影响较大,后道工序不适合人工包装
[0028]利用料带输送组件向载带盘的侧面输送包装材料,带头夹爪夹持来自料带输送组件的包装材料后,转盘组件带动带头夹爪绕载带盘的侧壁周向旋转,带头压轮组件压住包装材料的带头使其紧贴载带盘,此时可通过料带输送组件反向传动以回拉包装材料一定距离,使包装材料收紧在载带盘的侧壁上,同时,通过移动板直线模组驱动移动板组件并带动胶带滚轮固定板和胶带滚轮向载带盘的侧壁靠近,使胶带滚轮将胶带贴在载带盘侧壁的边带或泡棉上,从而可有效实现包装材料包覆载带盘自动化。
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Figure CN119240068B_ABST
Abstract
Description
Technical Field
[0001] This invention belongs to the field of semiconductor carrier tape packaging technology, and specifically relates to an automated packaging device for semiconductor carrier tapes. Background Technology
[0002] Semiconductor carrier tape packaging is an important method of packaging semiconductor components. It mainly consists of carrier tape and carrier tape reels. The carrier tape is primarily used to package electronic components such as semiconductor chips, providing protection and facilitating handling during transportation, storage, and production. It allows individual electronic components to be arranged in an orderly manner, facilitating subsequent automated mounting processes. The carrier tape reel is a disc-shaped container used to wind the carrier tape, facilitating its storage, transportation, and subsequent production processing. Furthermore, adhesive tape can be used to secure or seal the items within the carrier tape reel.
[0003] When packaging semiconductor carrier reels, one or more layers of foam or edge tape are wrapped around their perimeter to protect the product inside from impacts and damage during transfer and transport. The foam or edge tape is then secured to the reel with adhesive tape. However, current semiconductor carrier reel packaging typically employs manual methods. Manual packaging is inefficient, labor-intensive, and results in inconsistent packaging quality. Furthermore, the self-adhesive nature of the tape makes manual operation inconvenient when wearing gloves, and sweat and dirt significantly impact the reliability of the tape adhesion. This makes manual packaging unsuitable for subsequent processes.
[0004] Therefore, automating the semiconductor carrier tray packaging process is of great significance for achieving full automation of carrier tray packaging. Summary of the Invention
[0005] The purpose of this invention is to provide an automated packaging device for semiconductor carrier reels, which can effectively automate the wrapping of packaging materials onto the carrier reels.
[0006] To address the aforementioned technical problems, this invention provides an automated packaging device for semiconductor carrier reels, used to package packaging materials onto the side of the carrier reel, comprising:
[0007] The lower turntable assembly is used to drive the carrier tape reel to rotate;
[0008] A conveyor belt assembly for conveying packaging materials and capable of being cut to a preset length;
[0009] The upper turntable assembly and the head gripper are provided. The movable end of the upper turntable assembly is connected to the head gripper and is used to drive the head gripper to rotate circumferentially along the side wall of the carrier tape. The head gripper is used to hold packaging materials from the material conveying assembly.
[0010] A pressure roller assembly is used to compress the packaging material wound on the carrier tape reel;
[0011] A tail pressure roller assembly is used to compact the adhesive tape attached to the tail of the packaging material on the carrier reel. The tail pressure roller assembly includes a movable plate assembly, a movable plate linear module, an adhesive tape roller fixing plate, and adhesive tape rollers. The movable end of the movable plate linear module is connected to the movable plate assembly. One end of the adhesive tape roller fixing plate is rotatably connected to the adhesive tape roller, and the other end is connected to the movable plate assembly. The movable plate linear module is used to drive the movable plate assembly, together with the adhesive tape roller fixing plate and the adhesive tape roller, to move closer to or away from the carrier reel.
[0012] Optionally, the automated packaging apparatus for the semiconductor carrier reel described above also includes a tape head sensor for detecting whether the packaging material from the tape conveying assembly is in place.
[0013] Optionally, in the above-mentioned automated packaging device for semiconductor carrier reels, the lower turntable assembly is also used to drive the carrier reel to move up and down.
[0014] Optionally, in the above-mentioned automated packaging device for semiconductor carrier reels, the lower turntable assembly includes a lower turntable lifting module, a first mounting platform, a second mounting platform, and a lower turntable rotating module. The fixed end of the lower turntable lifting module is fixed through the first mounting platform, the movable end of the lower turntable lifting module is connected to the second mounting platform, the fixed end of the lower turntable rotating module is connected to the second mounting platform, and the movable end of the lower turntable rotating module can engage with the center hole of the carrier reel.
[0015] Optionally, in the above-mentioned automated packaging device for semiconductor carrier reels, the material conveying assembly includes a third mounting platform and a plurality of guide wheel groups, a transmission mechanism and a cutting mechanism disposed on the third mounting platform. The movable end of the transmission mechanism is used to drive a pair of guide wheels of the guide wheel group to rotate in opposite directions so that the packaging material passes smoothly between the guide wheel groups. The cutting mechanism is used to cut the packaging material.
[0016] Optionally, in the above-mentioned automated packaging device for semiconductor carrier reels, the upper turntable assembly includes a fourth mounting platform, an upper turntable rotation module, and a gripper lifting module. The fixed end of the upper turntable rotation module is fixedly connected to the fourth mounting platform, the fixed end of the gripper lifting module is connected to the movable end of the upper turntable rotation module, and the movable end of the gripper lifting module is connected to the head gripper.
[0017] Optionally, in the above-mentioned automated packaging device for semiconductor carrier reels, the head pressure roller assembly includes a first linear module and a roller, the movable end of the first linear module is rotatably connected to the roller, and the roller is used to press the packaging material against the side wall of the carrier reel.
[0018] Optionally, in the aforementioned automated packaging apparatus for semiconductor carrier tapes,
[0019] The tail pressure roller assembly also includes an auxiliary wheel arm linear module, an auxiliary wheel arm base plate, two auxiliary wheel arms, and a conveyor belt auxiliary wheel. The fixed end of the auxiliary wheel arm linear module is connected to the moving plate assembly, and the movable end is connected to the auxiliary wheel arm base plate. One end of the auxiliary wheel arm is hinged to the auxiliary wheel arm base plate, and the other end is rotatably connected to the conveyor belt auxiliary wheel. The driving direction of the auxiliary wheel arm linear module is the same as that of the moving plate linear module. The two auxiliary wheel arms are located on both sides of the conveyor belt roller fixing plate and are connected to the auxiliary wheel arm base plate through an elastic reset mechanism.
[0020] Optionally, in the above-mentioned automated packaging device for semiconductor carrier reels, the moving plate assembly includes a first moving plate, a second moving plate, and a moving plate compression spring. The movable end of the moving plate linear module is connected to the first moving plate, the first moving plate and the second moving plate are connected by the moving plate compression spring, and the fixed end of the auxiliary wheel arm linear module is disposed on the second moving plate.
[0021] Optionally, the above-mentioned automated packaging device for semiconductor carrier tapes further includes a fixed plate and a movable plate slider. The fixed plate is provided with a first guide rail, the movable plate slider is slidably disposed on the first guide rail, and the movable plate assembly is connected to the movable plate slider.
[0022] And / or, the tape roller fixing plate is provided with a second guide rail and an auxiliary wheel arm seat plate slider that slides with the second guide rail, and the auxiliary wheel arm seat plate slider is connected to the auxiliary wheel arm seat plate.
[0023] Optionally, in the above-mentioned automated packaging device for semiconductor carrier reels, the moving plate linear module is a moving plate cylinder, and / or the auxiliary wheel arm linear module is an auxiliary wheel arm cylinder.
[0024] Optionally, in the above-mentioned automated packaging device for semiconductor carrier reels, the cylinder of the moving plate cylinder is fixed to the side of the fixed plate, and the piston rod of the moving plate cylinder is connected to the first moving plate.
[0025] Optionally, the above-mentioned automated packaging device for semiconductor carrier reels also includes a pressure plate assembly for pressing the end of the packaging material onto the carrier reel;
[0026] And / or, it also includes a worktable, with the upper turntable assembly and the headed pressure roller assembly mounted above the worktable, and the lower turntable assembly mounted below the worktable.
[0027] This invention provides an automated packaging device for semiconductor carrier tapes, the advantages of which are:
[0028] Packaging materials are fed to the side of the carrier reel using a conveyor belt assembly. After the tape head gripper clamps the packaging material from the conveyor belt assembly, the turntable assembly drives the tape head gripper to rotate circumferentially around the side wall of the carrier reel. The tape head pressure roller assembly presses down on the tape head of the packaging material, making it adhere tightly to the carrier reel. At this time, the conveyor belt assembly can reverse the transmission to pull the packaging material back a certain distance, so that the packaging material is tightened on the side wall of the carrier reel. At the same time, the moving plate linear module drives the moving plate assembly and drives the tape roller fixing plate and tape roller to move closer to the side wall of the carrier reel, so that the tape roller sticks the tape to the edge tape or foam on the side wall of the carrier reel. This can effectively realize the automation of packaging material wrapping on the carrier reel. Attached Figure Description
[0029] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on the provided drawings without creative effort.
[0030] Figure 1 This is a schematic diagram of the structure of an automated packaging device for semiconductor carrier tapes provided in an embodiment of the present invention;
[0031] Figure 2 This is a schematic diagram of the structure of the lower turntable assembly provided in an embodiment of the present invention;
[0032] Figure 3 This is a schematic diagram of the structure of the material conveyor assembly provided in an embodiment of the present invention;
[0033] Figure 4 A schematic diagram of the upper turntable assembly provided in an embodiment of the present invention.
[0034] Figure 5 This is a schematic diagram of the structure of the tail pressure roller assembly provided in an embodiment of the present invention.
[0035] In the image above:
[0036] A - Carrier reel; B - Packaging material;
[0037] 100 - Lower turntable assembly; 110 - Lower turntable lifting module; 120 - First mounting platform; 130 - Second mounting platform; 140 - Lower turntable rotation module;
[0038] 200 - Belt conveyor assembly; 210 - Third mounting platform; 220 - Guide wheel assembly; 230 - Transmission mechanism; 240 - Cut-off mechanism;
[0039] 300 - Upper turntable assembly; 310 - Gripper with head; 320 - Fourth installation platform; 330 - Upper turntable rotation module; 340 - Gripper lifting module;
[0040] 400 - with head sensor;
[0041] 500 - Headed pressure roller assembly;
[0042] 600 - Tail pressure roller assembly; 610 - Second moving plate; 620 - Auxiliary wheel arm linear module; 630 - Auxiliary wheel arm seat plate; 640 - Auxiliary wheel arm; 650 - Belt auxiliary wheel; 660 - Belt roller fixing plate; 670 - Belt roller; 680 - Elastic reset mechanism; 690 - Moving plate linear module; 6100 - Moving plate compression spring; 6110 - First moving plate; 6120 - Fixing plate; 6130 - Moving plate slider;
[0043] 700-Pressure plate assembly;
[0044] 800-Workbench. Detailed Implementation
[0045] Embodiments of the present invention are described in detail below. Examples of these embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and should not be construed as limiting the present invention.
[0046] The core of this invention is to provide an automated packaging device for semiconductor carrier reels, which can effectively automate the wrapping of packaging materials onto the carrier reels.
[0047] To enable those skilled in the art to better understand the technical solutions provided by the present invention, the present invention will be further described in detail below with reference to the accompanying drawings and specific embodiments.
[0048] For details, please refer to Figures 1-5 The present invention provides an automated packaging device for semiconductor carrier reels, used to package packaging material B, including but not limited to side tape or foam, on the side of carrier reel A. The automated packaging device mainly includes a lower turntable assembly 100, a material conveying assembly 200, an upper turntable assembly 300, a head gripper 310, a head pressure roller assembly 500, and a tail pressure roller assembly 600.
[0049] The lower turntable assembly 100 is used to drive the carrier tape A to rotate. Specifically, the movable end of the lower turntable assembly 100 can be detachably connected to the center of the carrier tape A.
[0050] The conveyor belt assembly 200 is used to convey packaging material B and can be cut to a preset length.
[0051] The movable end of the upper turntable assembly 300 is connected to the head gripper 310 and is used to drive the head gripper 310 to rotate circumferentially along the side wall of the carrier tape A. The head gripper 310 is used to hold the packaging material B from the material conveyor assembly 200.
[0052] The tape head of the packaging material B wound on the carrier tape A can be pressed against the side wall of the carrier tape A by the tape head pressure roller assembly 500.
[0053] The tail pressure roller assembly 600 is used to compact the tape attached to the tail of the packaging material B on the carrier tape reel A. The tail pressure roller assembly 600 includes a movable plate assembly, a movable plate linear module 690, a tape roller fixing plate 660, and a tape roller 670. The movable end of the movable plate linear module 690 is connected to the movable plate assembly. One end of the tape roller fixing plate 660 is rotatably connected to the tape roller 670, and the other end is connected to the movable plate assembly. The movable plate linear module 690 is used to drive the movable plate assembly and, together with the tape roller fixing plate 660 and the tape roller 670, move closer to or away from the carrier tape reel A.
[0054] The automated packaging device for semiconductor carrier reels provided in this solution utilizes a tape conveyor assembly 200 to convey packaging material B to the side of carrier reel A. After the tape head gripper 310 clamps the packaging material B from the tape conveyor assembly 200, the turntable assembly 300 drives the tape head gripper 310 to rotate circumferentially around the side wall of carrier reel A. The tape head pressure roller assembly 500 presses down on the tape head of the packaging material B, making it tightly adhere to carrier reel A. At this time, the tape conveyor assembly 200 can reverse the transmission to pull back the packaging material B a certain distance, so that the packaging material B is tightened on the side wall of carrier reel A. Simultaneously, the moving plate linear module 690 drives the moving plate assembly and drives the tape roller fixing plate 660 and tape roller 670 to move closer to the side wall of carrier reel A, so that the tape roller 670 sticks the tape to the edge tape or foam on the side wall of carrier reel A, thereby effectively realizing the automation of packaging material wrapping of carrier reel.
[0055] This solution also includes a belt head sensor 400 for detecting whether the packaging material B from the conveyor assembly 200 is in position. The belt head sensor 400 is connected to the main controller of the automated packaging device, which can control the movement of the upper turntable assembly 300 and the belt head sensor 400. When the belt head sensor 400 detects that the packaging material B has been conveyed to a position below the belt head gripper 310, the belt head gripper 310 clamps the packaging material B, and the upper turntable assembly 300 can drive the belt head gripper 310 and the packaging material B to rotate around the side wall of the conveyor belt A one revolution or other required number of revolutions.
[0056] like Figure 1The lower turntable assembly 100 is also used to drive the carrier tape A to rise and fall. Specifically, the lower turntable assembly 100 includes a lower turntable lifting module 110, a first mounting platform 120, a second mounting platform 130, and a lower turntable rotation module 140. The fixed end of the lower turntable lifting module 110 is fixed through the first mounting platform 120, the movable end of the lower turntable lifting module 110 is connected to the second mounting platform 130, the fixed end of the lower turntable rotation module 140 is connected to the second mounting platform 130, and the movable end of the lower turntable rotation module 140 can engage with the center hole of the carrier tape A. Furthermore, a movable pin can be provided on the movable end of the lower turntable rotating module 140. When it is necessary to drive the carrier tape A to rotate, the lower turntable lifting module 110 drives the rotating module to rise, allowing the movable pin of the lower turntable rotating module 140 to engage with the positioning groove on the central hole wall of the carrier tape A. When it is not necessary to drive the carrier tape A, the lower turntable lifting module 110 drives the lower turntable rotating module 140 to fall, allowing the movable pin of the lower turntable rotating module 140 to disengage from the positioning groove on the central hole wall of the carrier tape A. Of course, the movable end of the lower turntable rotating module 140 and the central hole of the carrier tape A can also be designed as matching irregular structures, which can restrict their circumferential movement but allow for relative axial movement.
[0057] In a specific embodiment, the material conveyor assembly 200 includes a third mounting platform 210 and a plurality of guide wheel sets 220, a transmission mechanism 230 and a cutting mechanism 240 disposed on the third mounting platform 210. The plurality of guide wheel sets 220 are rotatably mounted on the third mounting platform 210. The fixed end of the transmission mechanism 230 is mounted on the third mounting platform 210, and the movable end of the transmission mechanism 230 is used to drive a pair of guide wheels of the guide wheel sets 220 to rotate in opposite directions so that the packaging material B can pass smoothly between the guide wheel sets 220. The cutting mechanism 240 is used to cut off the packaging material B.
[0058] In a specific embodiment, the upper turntable assembly 300 includes a fourth mounting platform 320, an upper turntable rotation module 330, and a gripper lifting module 340. The fixed end of the upper turntable rotation module 330 is fixedly connected to the fourth mounting platform 320. The movable end of the upper turntable rotation module 330 can press down on the side of the carrier tape and drive the gripper lifting module 340 to rotate. The fixed end of the gripper lifting module 340 is connected to the movable end of the upper turntable rotation module 330, and the movable end of the gripper lifting module 340 is connected to the head gripper 310.
[0059] The lifting module 340 is used to lift the head gripper 310. When the head gripper 310 needs to hold the packaging material B, the main controller controls the lifting module 340 to lower the head gripper 310 and close it to hold the packaging material B. When the packaging material B is finished winding, the head gripper 310 opens to release the packaging material B, and the main controller controls the lifting module 340 to raise the head gripper 310.
[0060] In a specific embodiment, the head pressure roller assembly 500 includes a first linear module and a roller. The movable end of the first linear module is rotatably connected to the roller, and the roller is used to press the packaging material B against the side wall of the carrier tape A.
[0061] In a specific embodiment, this solution also includes a tail pressure roller assembly 600 for compacting the tape attached to the tail of the packaging material B on the carrier reel A. The tail pressure roller assembly 600 includes a movable plate assembly, a movable plate linear module 690, a tape roller fixing plate 660, a tape roller 670, an auxiliary wheel arm linear module 620, an auxiliary wheel arm seat plate 630, two auxiliary wheel arms 640, and a tape auxiliary wheel 650. The movable end of the movable plate linear module 690 is connected to the movable plate assembly. One end of the tape roller fixing plate 660 is rotatably connected to the tape roller 670, and the other end is connected to the movable plate assembly. The movable plate linear module 690... The auxiliary wheel arm linear module 620 is used to drive the moving plate assembly and, together with the tape roller fixing plate 660 and the tape roller 670, to move closer to or away from the carrier reel A. The fixed end of the auxiliary wheel arm linear module 620 is connected to the moving plate assembly, and the movable end is connected to the auxiliary wheel arm seat plate 630. One end of the auxiliary wheel arm 640 is hinged to the auxiliary wheel arm seat plate 630, and the other end is rotatably connected to the tape auxiliary wheel 650. The driving direction of the auxiliary wheel arm linear module 620 is the same as that of the moving plate linear module 690. The two auxiliary wheel arms 640 are located on both sides of the tape roller fixing plate 660 and are connected to the auxiliary wheel arm seat plate 630 through an elastic reset mechanism 680. The two auxiliary wheel arms 640 can be symmetrically arranged about the tape roller 670.
[0062] The linear module 690 drives the moving plate assembly, which in turn moves the tape roller fixing plate 660 and the tape roller 670 closer to the side wall of the carrier reel A. This causes the tape roller 670 to attach the tape to the edge tape or foam on the side wall of the carrier reel A. Simultaneously, the linear module 620 drives the auxiliary wheel arm seat plate 630, which in turn moves the auxiliary wheel arm 640 and the tape auxiliary wheel 650 toward the carrier reel A. Under the action of the elastic reset mechanism 680, the tape auxiliary wheel 650 presses the end of the tape tightly against the side wall of the carrier reel A. This achieves automatic tape application on the semiconductor carrier reel, effectively avoiding human error, standardizing the packaging process, and saving production costs for the company without damaging the carrier reel A.
[0063] The above setup ensures that the packaging material B adheres tightly to the circumference of the carrier tape A via the tape roller 670 and tape auxiliary roller 650 extending from the tail pressure roller assembly 600. Alternatively, the packaging material B can be cut off by the material conveyor assembly 200.
[0064] Based on the above specific embodiments, in one form, the elastic reset mechanism 680 includes two auxiliary wheel arm tension springs, with the two ends of the auxiliary wheel arm tension springs respectively connected to one of the auxiliary wheel arms 640 and the auxiliary wheel arm seat plate 630.
[0065] In another embodiment, the resilient reset mechanism 680 includes an auxiliary wheel arm tension spring, with its two ends connected to two auxiliary wheel arms 640 respectively. The auxiliary wheel arm tension spring has a structure that avoids interference with the tape roller fixing plate 660.
[0066] Furthermore, the movable plate assembly includes a first movable plate 6110, a second movable plate 610, and a movable plate compression spring 6100. The movable plate linear module's movable end is connected to the first movable plate 6110, and the first and second movable plates 610 are connected via the movable plate compression spring 6100. The fixed end of the auxiliary wheel arm linear module 620 is mounted on the second movable plate 610. The movable plate compression spring 6100 provides elastic movement space for the entire movable plate assembly, preventing hard contact between the tape roller 670 and the carrier reel A.
[0067] To improve the stability of the moving plate assembly, this solution also includes a fixed plate 6120 and a moving plate slider 6130. A first guide rail is provided on the fixed plate 6120, and the moving plate slider 6130 is slidably mounted on the first guide rail. The moving plate assembly is connected to the moving plate slider 6130. Specifically, when the moving plate assembly includes a first moving plate 6110, a second moving plate 610, and a moving plate compression spring 6100, the moving plate slider 6130 is actually connected to the second moving plate 610. Both the first moving plate 6110 and the second moving plate 610 slide in cooperation with the first guide rail.
[0068] Specifically, the linear module 690 of the moving plate can be a moving plate cylinder, or a linear module such as a linear motor or ball screw mechanism. In particular, the cylinder barrel of the moving plate cylinder is fixed to the side of the fixed plate 6120, and the piston rod of the moving plate cylinder is connected to the first moving plate 6110. This arrangement effectively saves the space required for arranging the moving plate cylinder and improves space utilization.
[0069] The auxiliary wheel arm linear module 620 can be an auxiliary wheel arm cylinder, or a linear module such as a linear motor or ball screw mechanism.
[0070] To improve the stability of the movement of the auxiliary wheel arm seat plate 630 and the auxiliary wheel arm 640, a second guide rail and an auxiliary wheel arm seat plate slider that slides with the second guide rail are provided on the tape roller fixing plate 660. The auxiliary wheel arm seat plate slider is connected to the auxiliary wheel arm seat plate 630.
[0071] This solution also includes a pressure plate assembly 700 for pressing the end of the packaging material B onto the carrier reel A. The pressure plate assembly 700 includes a pressure plate and a pressure plate lifting mechanism, the movable end of which is connected to the pressure plate. The pressure plate of the pressure plate assembly 700 presses down on the end of the packaging material B, which is pressed tightly against the circumference of the carrier reel A, thereby achieving the winding of the packaging material B onto the carrier reel A.
[0072] In addition, this solution also includes a worktable 800, an upper turntable assembly 300 and a head-mounted pressure roller assembly 500 mounted on the upper part of the worktable 800, and a lower turntable assembly 100 mounted on the lower part of the worktable 800.
[0073] This solution also includes a control system and a detection device for detecting whether the tape B on the carrier reel A is in place. The control system is connected to the detection device, the moving plate linear module 690 and the auxiliary wheel arm linear module 620 respectively. When the detection device detects that the tape B is in place, the control system controls the moving plate linear module 690 and the auxiliary wheel arm linear module 620 to move respectively.
[0074] To avoid human error and standardize the packaging process, this solution saves production costs for enterprises without damaging carrier reel A. Automating the wrapping of packaging materials onto the carrier reel is the first step in achieving automated carrier reel packaging.
[0075] The operation of the automated packaging equipment for semiconductor carrier tapes is as follows:
[0076] After the carrier reel A arrives at the workstation, the belt conveyor assembly 200 conveys the packaging material B to below the belt head gripper 310. The belt head sensor 400 detects the belt head of the packaging material B. The belt head gripper 310 clamps the belt head of the packaging material B and rotates it one revolution or the required number of revolutions under the drive of the upper turntable assembly 300. The belt head pressure roller assembly 500 presses the belt head tightly against the carrier reel A. The belt head gripper 310 releases the belt head and resets it. After the belt conveyor assembly 200 pulls the packaging material B back a certain distance, the belt tail pressure roller assembly 600 extends, making the packaging material B tightly adhere to the circumference of the carrier reel A. The belt conveyor assembly 200 cuts the packaging material B. The pressure plate assembly 700... Rotate the tray 700 to above the head of the packaging material B. The pressure plate assembly 700 presses down and adheres tightly to the head of the packaging material on the circumference of the carrier tape A. At this time, the head pressure roller assembly 500 resets. Then, the upper turntable assembly 300 and the lower turntable assembly 100 rotate synchronously to collect the remaining tail of the packaging material B into the carrier tape A. Next, the pressure plate assembly 700 resets, keeping the lower turntable assembly 100 stationary. The upper turntable assembly 300 rotates until the pressure plate assembly 700 is above the tail of the packaging material B. The pressure plate assembly 700 extends and presses down on the tail of the packaging material B. The tail pressure roller assembly 600 resets, completing the wrapping of the packaging material B on the circumference of the carrier tape A.
[0077] In the description of this application, it should be understood that the orientation descriptions, such as up, down, front, back, left, right, etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this application.
[0078] In the description of this application, "multiple" means two or more. If "first" or "second" is mentioned, it is only for the purpose of distinguishing technical features and should not be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated or the order of the technical features indicated.
[0079] As indicated in this application and claims, unless the context clearly indicates otherwise, the words "a," "an," "a," and / or "the" are not specifically singular and may include the plural. Generally, the terms "comprising" and "including" only indicate the inclusion of expressly identified steps and elements, which do not constitute an exclusive list, and the method or apparatus may also include other steps or elements. An element defined by the phrase "comprising an..." does not exclude the presence of other identical elements in the process, method, product, or apparatus that includes the element.
[0080] In the description of the embodiments of this application, unless otherwise stated, " / " means "or", for example, A / B can mean A or B; "and / or" in this document is merely a description of the relationship between related objects, indicating that three relationships can exist. For example, A and / or B can represent: A existing alone, A and B existing simultaneously, and B existing alone. Furthermore, in the description of the embodiments of this application, "multiple" refers to two or more.
[0081] In the description of this application, unless otherwise expressly defined, terms such as "setup," "installation," and "connection" should be interpreted broadly, and those skilled in the art can reasonably determine the specific meaning of the above terms in this application in conjunction with the specific content of the technical solution.
[0082] The various embodiments in this specification are described in a progressive manner, with each embodiment focusing on the differences from other embodiments. The same or similar parts between the various embodiments can be referred to each other.
[0083] This article uses specific examples to illustrate the principles and implementation methods of the present invention. The descriptions of the above embodiments are only for the purpose of helping to understand the method and core ideas of the present invention. It should be noted that those skilled in the art can make several improvements and modifications to the present invention without departing from the principles of the present invention, and these improvements and modifications also fall within the protection scope of the claims of the present invention.
Claims
1. An automated packaging device for semiconductor carrier tapes, characterized in that, For packaging material (B) onto the side of carrier reel (A), including: The lower turntable assembly (100) is used to drive the carrier tape reel (A) to rotate; A material conveyor assembly (200) is used to convey packaging material (B) and can be cut to a preset length; The upper turntable assembly (300) and the head gripper (310) are provided. The movable end of the upper turntable assembly (300) is connected to the head gripper (310) and is used to drive the head gripper (310) to rotate circumferentially along the side wall of the carrier tape (A). The head gripper (310) is used to hold the packaging material (B) from the material conveyor assembly (200). A head pressure roller assembly (500) is used to press the packaging material (B) wound on the carrier tape reel (A); A tail pressure roller assembly (600) is used to compact the tape attached to the tail of the packaging material (B) on the carrier tape reel (A). The tail pressure roller assembly (600) includes a movable plate assembly, a movable plate linear module (690), a tape roller fixing plate (660), and a tape roller (670). The movable end of the movable plate linear module (690) is connected to the movable plate assembly. One end of the tape roller fixing plate (660) is rotatably connected to the tape roller (670), and the other end is connected to the movable plate assembly. The components are connected, and the moving plate linear module (690) is used to drive the moving plate assembly and, together with the tape roller fixing plate (660) and the tape roller (670), move closer to or away from the carrier reel (A). The belt tail pressure roller assembly (600) also includes an auxiliary wheel arm linear module (620), an auxiliary wheel arm seat plate (630), two auxiliary wheel arms (640), and a tape auxiliary wheel (650). The fixed end of the auxiliary wheel arm linear module (620) is connected to the moving plate assembly. The movable end is connected to the auxiliary wheel arm seat plate (630). One end of the auxiliary wheel arm (640) is hinged to the auxiliary wheel arm seat plate (630), and the other end is rotatably connected to the tape auxiliary wheel (650). The driving direction of the auxiliary wheel arm linear module (620) is the same as that of the moving plate linear module (690). The two auxiliary wheel arms (640) are located on both sides of the tape roller fixing plate (660) and are connected to the auxiliary wheel through the elastic reset mechanism (680). The arm seat plate (630) is connected; the movable plate assembly includes a first movable plate (6110), a second movable plate (610) and a movable plate compression spring (6100), the movable plate linear module's movable end is connected to the first movable plate (6110), the first movable plate (6110) and the second movable plate (610) are connected by the movable plate compression spring (6100), and the fixed end of the auxiliary wheel arm linear module (620) is disposed on the second movable plate (610).
2. The automated packaging apparatus for semiconductor carrier tapes according to claim 1, characterized in that, It also includes a belt head sensor (400) for detecting whether the packaging material (B) from the belt conveyor assembly (200) is in place.
3. The automated packaging apparatus for semiconductor carrier reels according to claim 1, characterized in that, The lower turntable assembly (100) is also used to drive the carrier tape (A) to rise and fall.
4. The automated packaging apparatus for semiconductor carrier tapes according to claim 3, characterized in that, The lower turntable assembly (100) includes a lower turntable lifting module (110), a first mounting platform (120), a second mounting platform (130), and a lower turntable rotating module (140). The fixed end of the lower turntable lifting module (110) is fixed through the first mounting platform (120), the movable end of the lower turntable lifting module (110) is connected to the second mounting platform (130), the fixed end of the lower turntable rotating module (140) is connected to the second mounting platform (130), and the movable end of the lower turntable rotating module (140) can engage with the center hole of the carrier tray (A).
5. The automated packaging apparatus for semiconductor carrier tapes according to claim 1, characterized in that, The conveyor belt assembly (200) includes a third mounting platform (210) and a plurality of guide wheel sets (220), a transmission mechanism (230) and a cutting mechanism (240) disposed on the third mounting platform (210). The movable end of the transmission mechanism (230) is used to drive a pair of guide wheels of the guide wheel set (220) to rotate in opposite directions so that the packaging material (B) can pass smoothly between the guide wheel sets (220). The cutting mechanism (240) is used to cut the packaging material (B).
6. The automated packaging apparatus for semiconductor carrier reels according to claim 1, characterized in that, The upper turntable assembly (300) includes a fourth mounting platform (320), an upper turntable rotating module (330), and a gripper lifting module (340). The fixed end of the upper turntable rotating module (330) is fixedly connected to the fourth mounting platform (320). The fixed end of the gripper lifting module (340) is connected to the movable end of the upper turntable rotating module (330). The movable end of the gripper lifting module (340) is connected to the headed gripper (310).
7. The automated packaging apparatus for semiconductor carrier tapes according to claim 1, characterized in that, The head pressure roller assembly (500) includes a first linear module and a roller, the movable end of the first linear module being rotatably connected to the roller, the roller being used to press the packaging material (B) against the side wall of the carrier reel (A).
8. The automated packaging apparatus for semiconductor carrier tapes according to claim 1, characterized in that, It also includes a fixed plate (6120) and a movable plate slider (6130). The fixed plate (6120) is provided with a first guide rail, and the movable plate slider (6130) is slidably disposed on the first guide rail. The movable plate assembly is connected to the movable plate slider (6130). And / or, the tape roller fixing plate (660) is provided with a second guide rail and an auxiliary wheel arm seat plate slider that slides with the second guide rail, and the auxiliary wheel arm seat plate slider is connected to the auxiliary wheel arm seat plate (630).
9. The automated packaging apparatus for semiconductor carrier reels according to claim 1, characterized in that, The moving plate linear module (690) is a moving plate cylinder, and / or the auxiliary wheel arm linear module (620) is an auxiliary wheel arm cylinder.
10. The automated packaging apparatus for semiconductor carrier reels according to claim 9, characterized in that, The cylinder of the movable plate cylinder is fixed to the side of the fixed plate (6120), and the piston rod of the movable plate cylinder is connected to the first movable plate (6110).
11. The automated packaging apparatus for semiconductor carrier tapes according to claim 1, characterized in that, It also includes a pressure plate assembly (700) for pressing the head of the packaging material (B) against the carrier tape (A). And / or, it also includes a worktable (800), with the upper turntable assembly (300) and the headed pressure roller assembly (500) mounted above the worktable (800), and the lower turntable assembly (100) mounted below the worktable (800).
Citation Information
Patent Citations
Automatic packaging device for semiconductor carrier tape reel
CN223355977U