One-piece molded inductor with negative temperature coefficient of loss characteristics and preparation method thereof

By using passivation and coating processed soft magnetic metal powder, an integrated molded inductor with high inductance value and negative temperature coefficient is prepared, which solves the problems of increased loss and low inductance value at high temperatures in the prior art, and achieves efficient inductance performance.

CN119252644BActive Publication Date: 2025-03-25INNER MONGOLIA UNIV OF TECH
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Patent Information

Application Number
CN202411768047.2
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-12-04
Publication Date
2025-03-25
Estimated Expiration
2044-12-04

AI Technical Summary

Technical Problem

The existing integrated molded inductors have increased losses at high temperatures and have low inductance values, making it difficult to meet the needs of high-frequency and high-precision electronic components.

Method used

Using soft magnetic metal powder, including passivation and coating treatment carbonyl iron powder and aerosolized iron nickel powder, an integrated molded inductor with high inductance value and negative temperature coefficient of loss is prepared through high pressure pressing and staged heat treatment processes.

Benefits of technology

The stability and loss of inductor value at high temperatures are achieved, the conversion efficiency of inductors is improved, and the demand for high-frequency and high-precision electronic components is met.

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Abstract

The present invention discloses an integrated inductor with a negative temperature coefficient of loss characteristics and a preparation method thereof, comprising: preparation of soft magnetic metal powder: passivation, coating, granulation, and lubricant addition treatment of carbonyl iron powder and atomized iron-nickel powder respectively to obtain two soft magnetic metal powders; pressing the treated atomized iron-nickel powder as the middle column of the integrated inductor, and heat treatment; bonding the middle column in the coil; burying the coil in the treated carbonyl iron powder, pressing and baking to obtain. The integrated inductor obtained by the present invention has a high inductance value, and its loss does not increase with the increase of temperature. Its conversion efficiency at 100°C is higher than 25°C, and it has the characteristics of high inductance and negative temperature coefficient of loss.
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