A pipeline mixing device for mud treatment

CN119258881BActive Publication Date: 2026-08-21XUZHOU XUGONG ENVIRONMENTAL TECH CO LTD
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Patent Information

Application Number
CN202411735943.9
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-11-29
Publication Date
2026-08-21
Estimated Expiration
2044-11-29

AI Technical Summary

Technical Problem

[0004]在专利号为“CN202020847630.3”的专利中公开了一种泥浆处理用加药搅拌螺旋输送一体机,通过电机带动螺旋叶片进行旋转,从而实现泥浆混合物的搅拌和输送,但是对于较高浓度的泥浆时,旋转的螺旋叶片还是会出现搅拌不均匀的现象

Benefits of technology

1、本发明通过设置偏心螺旋搅拌体在对夹管内,偏心螺旋搅拌体上的轴杆偏离中轴线,与对夹管的内部之间的间隙不断变化,通过反复挤压泥浆,对泥浆内的药物完全混合,通过驱动件驱动传动盘的转动,从而带动偏心螺旋搅拌体旋转,从而实现对泥浆的挤压、搅拌和传输。

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Abstract

The application discloses a pipeline mixing device for mud treatment in the field of mud treatment, which comprises a pair of clamping pipes and a spiral body winch, the pair of clamping pipes are in the form of a cylindrical structure with open ends, the spiral body winch comprises a transmission disc and an eccentric spiral stirring body, the transmission disc is connected with a driving part, the driving part is used for driving the transmission disc to rotate, thereby driving the eccentric spiral stirring body to rotate, one end of the pair of clamping pipes is provided with a positioning flange, and the transmission disc is connected with the positioning flange. The eccentric spiral stirring body is arranged in the pair of clamping pipes, the shaft rod on the eccentric spiral stirring body deviates from the central axis, the gap between the eccentric spiral stirring body and the inner part of the pair of clamping pipes is continuously changed, the medicine in the mud is completely mixed through repeated extrusion of the mud, the rotation of the transmission disc is driven by the driving part, thereby driving the eccentric spiral stirring body to rotate, and the extrusion, stirring and transmission of the mud are realized.
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Description

Technical Field

[0001] This invention relates to the field of mud treatment, and more particularly to a pipeline mixing device for mud treatment. Background Technology

[0002] In the process of mud dewatering, mud conditioning is the most critical step, playing a key role in modifying the mud, improving the mud-water separation effect, and increasing the mud dewatering efficiency.

[0003] Conventional pipe mixers mainly utilize the fact that fluid passes through a spiral fixed inside a pipe, achieving fluid impact and cutting, and the spiral body rotates and mixes the fluid.

[0004] Patent CN202020847630.3 discloses an integrated screw conveyor for mud treatment, which uses a motor to drive the screw blades to rotate, thereby achieving the mixing and conveying of the mud mixture. However, for high-concentration mud, the rotating screw blades still exhibit uneven mixing. Furthermore, since one end of the screw blade is connected to the motor, transmission instability occurs, and the screw blades may damage the pipeline.

[0005] Mixing within a single spiral pipe significantly reduces the effectiveness of mud mixing and carries the risk of clogging the pipe, severely impacting the processing efficiency and effectiveness of downstream mud dewatering equipment. Summary of the Invention

[0006] The purpose of this invention is to provide a pipe mixing device for mud treatment, wherein an eccentric spiral agitator is installed inside the clamped pipe to squeeze and mix the mud mixture entering the pipe, thereby improving the mud mixing effect.

[0007] To solve the above technical problems, the following technical solution is adopted: This invention provides a pipeline mixing device for mud treatment, including a clamped pipe and a spiral winch. The clamped pipe is a cylindrical structure with open ends. The spiral winch includes a transmission disc and an eccentric spiral agitator. The eccentric spiral agitator is disposed inside the clamped pipe. The transmission disc is disposed at one end of the clamped pipe. The transmission disc is connected to a driving component. The driving component is used to drive the transmission disc to rotate, thereby driving the eccentric spiral agitator to rotate. The clamping tube is provided with a positioning flange at one end, and the transmission disc is connected to the positioning flange.

[0008] Optionally, two clamping pipes are provided, and one end of each clamping pipe is connected to the positioning flange. The transmission disc is provided between the two positioning flanges. The eccentric spiral agitator is disposed in one of the clamping pipes, and the slurry enters from the other end of the other clamping pipe.

[0009] Optionally, a sliding sleeve for guiding the rotation of the transmission disc and a packing for lubrication are provided between the positioning flange and the transmission disc.

[0010] Optionally, the sliding sleeve is provided with a sliding groove, and both sides of the transmission disc are provided with convex rings that cooperate with the sliding groove.

[0011] Optionally, the sliding sleeve is mounted on the positioning flange, the positioning flange is provided with a flange groove for cooperating with the sliding sleeve, and the side of the flange groove is provided with a positioning protrusion for positioning and mounting the sliding sleeve.

[0012] Optionally, the transmission disc has annular grooves on both sides for mounting the packing.

[0013] Optionally, the positioning flange is provided with bolt holes, and the two positioning flanges are connected by a fastening bolt assembly.

[0014] Optionally, the eccentric spiral mixer includes a spiral blade and a shaft. The shaft has a multi-segment staggered structure, with at least two segments arranged off-center from the central axis of the spiral blade. The end of the shaft is connected to the transmission disk.

[0015] Optionally, the transmission disc is provided with a cross-shaped baffle at its center for breaking and cutting the mud.

[0016] Optionally, the driving component includes a motor, a drive pulley, and a transmission belt. The motor is connected to the drive pulley, and the drive pulley is connected to the transmission disc via the transmission belt.

[0017] Compared with the prior art, the beneficial effects achieved by the present invention are as follows: 1. This invention sets an eccentric spiral agitator inside a clamping tube. The shaft of the eccentric spiral agitator is off-axis, and the gap between it and the inside of the clamping tube changes continuously. By repeatedly squeezing the mud, the medicine in the mud is completely mixed. The drive unit drives the transmission disk to rotate, thereby driving the eccentric spiral agitator to rotate, thus realizing the squeezing, stirring and transmission of the mud.

[0018] 2. The present invention provides a sliding sleeve and a packing between the transmission disc and the positioning flange, which guides and lubricates the rotation of the transmission disc, so that it remains stable and efficient during rotation.

[0019] 3. The present invention has a cross-shaped baffle at the center of the transmission disc. The baffle cuts and breaks the incoming mud, allowing it to enter the clamping pipe for better stirring. The rotating transmission disc performs preliminary mixing of the mud, and better stirring of mud with high concentration. Attached Figure Description

[0020] Figure 1This is a schematic diagram of the overall structure of the pipeline mixing device for mud treatment in an embodiment of the present invention; Figure 2 This is a schematic diagram showing the disassembled structure of the pipeline mixing device for mud treatment in an embodiment of the present invention; Figure 3 This is a three-view structural diagram of the spiral winch body in an embodiment of the present invention; Figure 4 This is a schematic diagram of the clamping pipe and positioning flange structure in an embodiment of the present invention; Figure 5 This is a schematic diagram of the positioning flange structure in an embodiment of the present invention; Figure 6 This is a schematic diagram of the planar structure of the sliding sleeve in an embodiment of the present invention; Figure 7 This is a schematic diagram of the packing structure in an embodiment of the present invention.

[0021] Explanation of reference numerals in the attached figures: 1. First pair of clamps; 2. Spiral winch; 3. Packing; 4. Sliding sleeve; 5. Second pair of clamps; 6. Fastening bolt assembly; 7. Motor; 8. Drive belt; 9. Drive wheel; 10. Drive disc; 11. Eccentric spiral agitator; 12. Positioning flange; 13. Bolt hole; 14. Slide groove; 15. Raised ring; 16. Flange slide groove; 17. Positioning protrusion; 18. Annular groove; 19. Cross-shaped baffle. Detailed Implementation

[0022] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. The following description of at least one exemplary embodiment is merely illustrative and is in no way intended to limit the present invention or its application or use. Example 1

[0023] like Figures 1-2 As shown, this embodiment provides a pipeline mixing device for mud treatment, including a clamped pipe and a spiral winch 2. The clamped pipe is a cylindrical structure with open ends. The spiral winch 2 includes a transmission disc 10 and an eccentric spiral agitator 11. The eccentric spiral agitator 11 is disposed inside the clamped pipe. The transmission disc 10 is disposed at one end of the clamped pipe. The transmission disc 10 is connected to a driving member. The driving member is used to drive the transmission disc 10 to rotate, thereby driving the eccentric spiral agitator 11 to rotate. The clamping tube is provided with a positioning flange 12 at one end, and the transmission disc 10 is connected to the positioning flange 12.

[0024] Specifically, the transmission disc 10 has a through hole in the center for the mud to pass through. The mud enters the clamp tube through the rotation of the transmission disc 10. Because the shaft of the eccentric spiral agitator 11 is off the central axis, the mud passing through is squeezed on one side of the clamp tube and transported on the other side when it rotates. The rotating eccentric spiral agitator 11 stirs, squeezes and transports the mud, and the mud and medicine are completely mixed. For some mud with high concentration, it can also be stirred evenly and will not be blocked in the clamp tube. Example 2

[0025] This embodiment provides a pipeline mixing device for mud treatment based on Embodiment 1, with the following differences: like Figure 2 As shown, the clamping pipe includes a first clamping pipe 1 and a second clamping pipe 5. One end of the first clamping pipe 1 and the second clamping pipe 5 is equipped with a positioning flange 12, and the other end is equipped with a conventional flange. The ends of the two clamping pipes with positioning flanges 12 are connected. A transmission disc 10 is disposed between the two positioning flanges 12. An eccentric spiral agitator 11 is disposed inside the first clamping pipe 1. The second clamping pipe 5 is used to enter the mud mixture. The other end of the second clamping pipe 5 is connected to the mud inlet. The other end of the first clamping pipe 1 is connected to the reaction tank. The mud mixture enters the second clamping pipe 5 from the mud inlet. The first clamping pipe 1 transports the mixed mud mixture to the reaction tank, where the mud mixture reacts fully.

[0026] like Figure 3 As shown, the eccentric spiral mixer 11 includes spiral blades and a shaft. The shaft has a multi-segmented, staggered structure, with at least two ends positioned off-center from the central axis of the spiral blades to achieve an eccentric arrangement. The ends of the shaft are connected to the center of the transmission disk 10. When the eccentric spiral mixer 11 rotates, the shaft, positioned off-center from the spiral blades, forms a larger gap with the wall of the first pair of clamping tubes 1, thus compressing the slurry transported to that position. As the slurry is transported to the next position, the gap between the spiral blades and the first pair of clamping tubes 1 increases, further transporting the compressed slurry. Through the rotation of the spiral blades, the slurries mix with each other, resulting in a more uniform slurry mixture after the eccentric spiral mixer 11 is installed.

[0027] like Figure 2 As shown, a sliding sleeve 4 for guiding the rotation of the transmission disk 10 and a packing 3 for lubrication are provided between the positioning flange 12 and the transmission disk 10. There are two sliding sleeves 4 and two packing 3. The two sliding sleeves 4 are respectively installed on the two positioning flanges 12, and the two packing 3 are respectively installed on the two sides of the transmission disk 10.

[0028] like Figure 2 , such as 3, Figure 4As shown, the positioning flange 12 is provided with a flange groove 16 for installing the sliding sleeve 4. A positioning protrusion 17 is provided on the side of the flange groove 16 for positioning and installing the sliding sleeve 4, thereby positioning and installing the sliding sleeve 4 within the flange groove 16. Both sides of the transmission disc 10 are provided with annular grooves 18 for installing the packing 3, and a raised ring 15 is provided on the outer annular surface of the annular groove 18.

[0029] like Figure 3 , Figure 6 , Figure 7 As shown, the sliding sleeve 4 is provided with a sliding groove 14, and the transmission disk 10 is installed in the sliding groove 14 through the convex ring 15. The transmission disk 10 is guided to rotate within the sliding sleeve 4. The packing 3 can be made of graphite material. The graphite packing 3 is located on both sides of the transmission disk 10 to achieve the lubrication effect when the transmission disk 10 rotates.

[0030] like Figure 2 , Figure 5 As shown, the positioning flange 12 is provided with bolt holes 13. The diameter of the annular surface where the bolt holes 13 are located is larger than the diameter of the transmission disc 10. The two positioning flanges 12 are connected by a fastening bolt assembly 6. The transmission disc 10 between the two flanges has a rotational clearance. The fastening bolt assembly 6 ensures the stable rotation of the transmission disc 10. The transmission disc 10 rotates with resistance between the two positioning flanges 12, ensuring the stability of the rotation.

[0031] like Figure 3 As shown, a cross-shaped baffle 19 is provided in the center of the transmission disc 10. The baffle breaks and cuts the mud, which facilitates subsequent uniform mixing.

[0032] like Figure 2 As shown, the driving component includes a motor 7, a drive wheel 9, and a transmission belt 8. The motor 7 is connected to the drive wheel 9, and the drive wheel 9 is connected to the transmission disc 10 through the transmission belt 8. The transmission belt 8 is sleeved on the transmission disc 10. The rotation of the drive wheel 9 drives the transmission disc 10 to rotate. The rotating transmission disc 10 then drives the eccentric spiral agitator 11 set in the first pair of clamping tubes 1 to rotate, so as to uniformly mix the mud and transfer it to the next process.

[0033] In use, the mud and medicine are added into the second pair of clamp tubes 5. The mud is broken and cut by the cross-shaped baffle in the middle of the transmission disc 10 and is initially mixed. Then it enters the first pair of clamp tubes 1. During the rotation of the eccentric spiral agitator 11, the gap between the spiral blades at each position inside the first pair of clamp tubes 1 and the inner wall of the first pair of clamp tubes 1 is different. The mud and medicine entering the first pair of clamp tubes 1 are repeatedly squeezed and stirred. The mud and medicine are completely mixed and then output from the other end of the first pair of clamp tubes 1.

[0034] In the description of this invention, it should be understood that the terms "center," "longitudinal," "lateral," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicating orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, are used only for the convenience of describing the invention and for simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the invention. Furthermore, the terms "first," "second," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined with "first," "second," etc., may explicitly or implicitly include one or more of that feature. In the description of this invention, unless otherwise stated, "a plurality of" means two or more. In the description of this invention, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal communication between two components. Those skilled in the art will understand the specific meaning of the above terms in this invention based on the specific circumstances.

[0035] The above description is only a preferred embodiment of the present invention. It should be noted that for those skilled in the art, several improvements and modifications can be made without departing from the technical principles of the present invention, and these improvements and modifications should also be considered within the scope of protection of the present invention.

Claims

1. A pipeline mixing device for mud treatment, characterized in that, The device includes a clamping tube and a spiral winch. The clamping tube is a cylindrical structure with open ends. The spiral winch includes a transmission disc and an eccentric spiral stirring body. The eccentric spiral stirring body is disposed inside the clamping tube. The transmission disc is disposed at one end of the clamping tube. The transmission disc is connected to a driving component. The driving component is used to drive the transmission disc to rotate, thereby driving the eccentric spiral stirring body to rotate. The clamping tube is provided with a positioning flange at one end, and the transmission disc is connected to the positioning flange. The eccentric spiral mixer includes a spiral blade and a shaft. The shaft has a multi-segment staggered structure, with at least two segments arranged off-center from the central axis of the spiral blade. The end of the shaft is connected to the transmission disc.

2. The pipeline mixing device for mud treatment according to claim 1, characterized in that, Two clamping pipes are provided, and one end of each clamping pipe is connected to a positioning flange. A transmission disc is provided between the two positioning flanges. The eccentric spiral agitator is installed inside one of the clamping pipes, and the slurry enters from the other end of the other clamping pipe.

3. The pipeline mixing device for mud treatment according to claim 2, characterized in that, A sliding sleeve for guiding the rotation of the transmission disc and a packing for lubrication are provided between the positioning flange and the transmission disc.

4. The pipeline mixing device for mud treatment according to claim 3, characterized in that, The sliding sleeve is provided with a sliding groove, and both sides of the transmission disc are provided with convex rings that cooperate with the sliding groove.

5. The pipeline mixing device for mud treatment according to claim 3, characterized in that, The sliding sleeve is mounted on the positioning flange, and the positioning flange is provided with a flange groove for cooperating with the sliding sleeve. The side of the flange groove is provided with a positioning protrusion for positioning and installing the sliding sleeve.

6. The pipeline mixing device for mud treatment according to claim 3, characterized in that, Both sides of the transmission disc are provided with annular grooves for mounting the packing.

7. The pipeline mixing device for mud treatment according to claim 2, characterized in that, The positioning flange is provided with bolt holes, and the two positioning flanges are connected by a fastening bolt assembly.

8. The pipeline mixing device for mud treatment according to claim 1, characterized in that, The transmission disc is equipped with a cross-shaped baffle at its center for breaking and cutting the mud.

9. The pipeline mixing device for mud treatment according to claim 1, characterized in that, The driving component includes a motor, a drive wheel, and a transmission belt. The motor is connected to the drive wheel, and the drive wheel is connected to the transmission disc via the transmission belt.

Citation Information

Patent Citations

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