Static discharging device, general assembly line and dispensing processing method

By designing the feeding and distributing mechanism of the static discharge equipment, the automatic and orderly discharge and static placement of materials to be static are realized, solving the problem of manual placement in the existing technology and improving the production efficiency of electronic product assembly lines.

CN119262797BActive Publication Date: 2026-11-06LUXSAN PRECISION ITECH (KUNSHAN) CO LTD
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Patent Information

Application Number
CN202411676131.1
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-11-21
Publication Date
2026-11-06
Estimated Expiration
2044-11-21

AI Technical Summary

Technical Problem

In existing electronic product assembly lines, robotic arms can only place materials to be placed at one position along the length of the product placement line, resulting in a low material placement density and affecting production efficiency. Manual assistance is required to increase the number of materials to be placed.

Method used

Design a static discharge device, including a feeding, distributing and static mechanism, to achieve orderly discharge and automatic static placement of materials to be static through the feeding and distributing device and the distributing mechanism, thereby reducing manual intervention.

Benefits of technology

It improves the capacity and efficiency of static material storage, reduces manual labor consumption, and enhances production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

This invention belongs to the technical field of electronic product production lines, and discloses a static discharge device, an assembly line, and a dispensing method. The static discharge device includes a feeding mechanism, a dispensing mechanism, and a static discharge mechanism arranged sequentially. The feeding mechanism includes a feeding and conveying device on which the materials to be statically discharged are carried. The discharge end of the feeding and conveying device has a dispensing position, allowing multiple materials to be statically discharged to move sequentially and intermittently to the dispensing position. The dispensing mechanism is connected to the feeding and conveying device and can sequentially and intermittently receive the materials to be statically discharged from the dispensing position. The static discharge mechanism and the feeding mechanism are arranged parallel to each other and spaced apart. The dispensing mechanism can move the materials to be statically discharged from the feeding mechanism to the feeding end of the static discharge mechanism, and arrange multiple materials to be statically discharged side-by-side and spaced apart along the width of the static discharge mechanism. This static discharge device can automatically and orderly discharge multiple materials to be statically discharged and automatically statically discharged, improving static discharge efficiency and reducing manual labor consumption.
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Description

Technical Field

[0001] This invention relates to the field of electronic product production line technology, and in particular to a static discharge device, an assembly line, and a dispensing process. Background Technology

[0002] In electronic products, adhesives are often used to assemble and connect various components. After the components are bonded with adhesive, they need to be left to stand for a period of time to allow the adhesive to solidify, thereby enhancing the reliability of the connection between the components.

[0003] In existing electronic product assembly lines, a product placement line is typically set up. Materials awaiting placement are placed on this line and then unloaded using robotic arms or similar devices. In the aforementioned electronic product assembly line, materials that have completed dispensing are also loaded onto the product placement line via robotic arms. However, the robotic arms can only place one material at a time along the length of the product placement line, resulting in a low placement density. This limits the number of materials that can be placed on the product placement line at a time, impacting the production efficiency of the electronic product assembly line. To increase the number of materials that can be placed on the product placement line at a time, manual placement of materials on the product placement line is still required.

[0004] Therefore, there is an urgent need for a static discharge device, an assembly line, and a dispensing process to solve the above problems. Summary of the Invention

[0005] According to one aspect of the present invention, the object is to provide a static discharge device that can automatically discharge multiple materials to be static in an orderly manner and perform automatic static discharge, thereby improving static discharge efficiency and reducing the consumption of manual labor.

[0006] To achieve this objective, the present invention adopts the following technical solution:

[0007] The static discharge equipment includes:

[0008] The feeding mechanism, the distributing mechanism, and the stationary mechanism are arranged sequentially.

[0009] The feeding mechanism includes a feeding and conveying device, on which the material to be stationary is carried. The discharge end of the feeding and conveying device is provided with a material distribution position, and multiple materials to be stationary can move sequentially and intermittently to the material distribution position.

[0010] The material distribution mechanism is connected to the material feeding and conveying device, and can sequentially and intermittently receive the materials to be placed at the material distribution position;

[0011] The settling mechanism and the feeding mechanism are arranged parallel to each other and spaced apart. The material distribution mechanism can move the material to be settling on the feeding mechanism to the feeding end of the settling mechanism and arrange multiple materials to be settling side by side and spaced apart in the width direction of the settling mechanism.

[0012] As a preferred embodiment of the static discharge device provided by the present invention, the feeding mechanism further includes a mistake-proof device, which is disposed on the side of the feeding and conveying device, and the preset structure on the material to be statically discharged corresponds to the mistake-proof device.

[0013] As a preferred embodiment of the static discharge device provided by the present invention, the feeding mechanism further includes a height detection device, and the static discharge device further includes a control mechanism. The height detection device is disposed on the side of the feeding and conveying device and is communicatively connected to the control mechanism, and is capable of monitoring the height of the material to be static on the feeding and conveying device.

[0014] When there are two or more materials to be settled stacked on the feeding and conveying device, the height detection device can send an over-height signal, and the control mechanism can control the feeding and conveying device to stop when the height detection device sends an over-height signal.

[0015] As a preferred embodiment of the static discharge device provided by the present invention, the feeding mechanism further includes a telescopic positioning device and a telescopic distributing device, wherein the telescopic positioning device and the telescopic distributing device are respectively disposed at the distributing position;

[0016] The telescopic positioning device is located downstream of the telescopic material distribution device. The telescopic positioning device can extend to block the front end of the material to be placed at the material distribution position, or retract to release the obstruction to the material to be placed at the material distribution position.

[0017] The telescopic material distribution device can extend to stop between the material to be placed at the distribution position and the material to be placed at the next work position above the distribution position, or it can retract to release the obstruction of the material to be placed at the next work position above the distribution position.

[0018] As a preferred embodiment of the static discharge device provided by the present invention, the feeding mechanism further includes a feeding position detection device, which is disposed on the side of the feeding and conveying device and can detect the material to be static located at the material distribution position.

[0019] When the material loading detection device detects that the material to be placed at the material distribution position has moved into place, the telescopic material distribution device extends.

[0020] As a preferred embodiment of the static discharge device provided by the present invention, the feeding mechanism further includes a removal detection device, which can detect the material to be statically discharged from the dispensing position;

[0021] When the removal detection device detects that the material to be placed has been removed from the material distribution position, the telescopic positioning device extends and the telescopic material distribution device retracts.

[0022] As a preferred embodiment of the static discharge device provided by the present invention, the material distribution mechanism includes a material distribution and conveying device and a pushing device. The material distribution and conveying device can receive the material to be static on the material distribution position, and the pushing device can push the material to be static on the material distribution and conveying device to the feeding end of the static mechanism.

[0023] As a preferred embodiment of the stationary discharge device provided by the present invention, the material distribution mechanism further includes a lifting guide rail and a translation guide rail. The translation guide rail is arranged parallel to the width direction of the stationary mechanism, and the lifting guide rail is arranged parallel to the spacing direction between the stationary mechanism and the feeding mechanism. The translation guide rail is movably arranged on the lifting guide rail, and the material distribution and transportation device is movably arranged on the translation guide rail.

[0024] As a preferred embodiment of the static discharge device provided by the present invention, the material distribution mechanism further includes a material distribution arrival detection device, which is disposed on the side of the material distribution and conveying device and can detect the material to be statically placed on the material distribution and conveying device.

[0025] When the material to be stationary is placed in place on the material distribution and conveying device, the translation guide rail can move along the lifting guide rail.

[0026] As a preferred embodiment of the static discharge device provided by the present invention, the static mechanism includes a partition device, which is disposed at the feeding end of the static mechanism and can divide the feeding end of the static mechanism into multiple static positions along the width direction. The static positions can accommodate the material to be static.

[0027] As a preferred embodiment of the static discharge device provided by the present invention, the static mechanism includes a static transport device, which is capable of transporting the material to be static. The material to be static is transported from the feeding end of the static transport device to the discharging end of the static transport device, and the adhesive in the material to be static can be statically solidified.

[0028] As a preferred embodiment of the static discharge device provided by the present invention, the static mechanism further includes a static exhaust fan, which is connected to the static transport device and is capable of discharging air from the static transport device.

[0029] As a preferred embodiment of the static discharge device provided by the present invention, the static discharge device further includes a feeding mechanism, which is disposed downstream of the static transport device and can transfer the statically disposed material to the downstream device.

[0030] According to another aspect of the present invention, an object is to provide an assembly line comprising a dispensing device and a settling discharge device as described in any of the above embodiments, the dispensing device being spaced apart on one side of the settling discharge device, the dispensing device being configured to dispense material to form the material to be settling, the material to be settling being placed on the feeding and conveying device, wherein the adhesive in the material to be settling is able to be settling and solidified during the process of passing through the settling mechanism.

[0031] According to another aspect of the present invention, an object is to provide a dispensing process method, said dispensing process method being performed on the final assembly line as described above, said dispensing process method comprising:

[0032] S10. Dispense adhesive into the material to form the material to be left to stand.

[0033] S20. Place the material to be left to stand on the feeding and conveying device;

[0034] S30. Using the material distribution mechanism, multiple materials to be stationary on the feeding and conveying device are moved sequentially and intermittently to the stationary mechanism.

[0035] S40. The settling mechanism transports the material to be settling to the next station within a preset time, and the adhesive in the material to be settling can be settling and solidified within the preset time.

[0036] The beneficial effects of this invention are:

[0037] The static discharge device provided by this invention includes a feeding mechanism, a distributing mechanism, and a static discharge mechanism arranged sequentially. The feeding mechanism includes a feeding and conveying device on which the material to be statically discharged is carried. The discharging end of the feeding and conveying device is provided with a distributing position, allowing multiple materials to be statically discharged to move sequentially and intermittently to the distributing position. Through the feeding and conveying device, the materials to be statically discharged can be automatically arranged with a certain gap before moving to the distributing mechanism, preventing the accumulation or pushing of multiple materials. The distributing mechanism is connected to the feeding and conveying device and can sequentially and intermittently receive the materials to be statically discharged from the distributing position. The static discharge mechanism and the feeding mechanism are arranged parallel to each other and spaced apart. The distributing mechanism can move the materials to be statically discharged from the feeding mechanism to the feeding end of the static discharge mechanism, and arrange multiple materials to be statically discharged side-by-side and spaced apart along the width direction of the static discharge mechanism. The aforementioned material distribution mechanism allows multiple materials to be placed side-by-side along the width of the settling mechanism, automatically and orderly distributing them and increasing the settling mechanism's capacity to hold materials. This settling mechanism automatically settles and transports materials, improving settling efficiency and reducing manual labor. Attached Figure Description

[0038] To more clearly illustrate the technical solutions in the embodiments of the present invention, the accompanying drawings used in the description of the embodiments of the present invention will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on the content of the embodiments of the present invention and these drawings without creative effort.

[0039] Figure 1 This is a schematic diagram of the static discharge device provided in an embodiment of the present invention;

[0040] Figure 2 This is a partial schematic diagram of the static discharge device provided in an embodiment of the present invention. Figure 1 ;

[0041] Figure 3 yes Figure 2 A magnified view of a section marked A in the middle;

[0042] Figure 4 yes Figure 2 A magnified view of a section marked B in the middle;

[0043] Figure 5 yes Figure 2 A magnified view of a section marked C in the middle;

[0044] Figure 6 This is a partial schematic diagram of the static discharge device provided in an embodiment of the present invention. Figure 2 ;

[0045] Figure 7 yes Figure 6 A magnified view of a section marked D in the middle;

[0046] Figure 8 This is a top view of a portion of the structure of the static discharge device provided in an embodiment of the present invention;

[0047] Figure 9 This is a top view of the positions of the error prevention device and the height detection device provided in the embodiment of the present invention;

[0048] Figure 10 This is a top view of the feeding mechanism provided in this embodiment of the invention at the material distribution position;

[0049] Figure 11 This is a top view of the material distribution mechanism provided in an embodiment of the present invention.

[0050] In the picture:

[0051] 100. Feeding mechanism; 110. Feeding and conveying device; 111. Material distribution station; 112. Feeding conveyor belt; 113. Feeding and conveying drive device; 120. Mistake-proof device; 130. Height detection device; 140. Telescopic positioning device; 150. Telescopic material distribution device; 160. Feeding position detection device; 170. Removal detection device; 180. Dust cover;

[0052] 200. Material distribution mechanism; 210. Material distribution and conveying device; 211. Material distribution and conveying belt; 212. Material distribution and conveying drive device; 220. Pushing device; 221. Pushing drive component; 222. Positioning push head; 230. Lifting guide rail; 240. Translation guide rail; 250. Material distribution arrival detection device; 260. External housing; 270. Material distribution air extraction device; 280. Lifting drive device; 290. Translation drive device;

[0053] 300. Stationary mechanism; 310. Spacing device; 320. Stationary transport device; 321. Stationary position; 322. Stationary transport belt; 323. Stationary transport drive device; 330. Stationary exhaust fan;

[0054] 400. Control mechanism;

[0055] 500. Feeding mechanism;

[0056] 600. Rack; 610. Emergency stop button. Detailed Implementation

[0057] The technical solution of the present invention will be further described below with reference to the accompanying drawings and specific embodiments.

[0058] To make the objectives, technical solutions, and advantages of the embodiments of the present invention clearer, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. The components of the embodiments of the present invention described and shown in the accompanying drawings can generally be arranged and designed in various different configurations.

[0059] Therefore, the following detailed description of the embodiments of the invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely to illustrate selected embodiments of the invention. All other embodiments obtained by those skilled in the art based on the embodiments of the invention without inventive effort are within the scope of protection of the invention.

[0060] It should be noted that similar labels and letters in the following figures indicate similar items. Therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures.

[0061] In the description of this invention, it should be noted that the terms "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship commonly used when the product of this invention is in use. They are used only for the convenience of describing the invention and for simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on the invention. Furthermore, the terms "first," "second," and "third," etc., are used only to distinguish descriptions and should not be construed as indicating or implying relative importance. In the description of this invention, unless otherwise stated, "a plurality of" means two or more.

[0062] In the description of this invention, it should also be noted that, unless otherwise explicitly specified and limited, the terms "set," "connect," and "fix" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection. Those skilled in the art can understand the specific meaning of the above terms in this invention based on the specific circumstances.

[0063] In this invention, unless otherwise explicitly specified and limited, "above" or "below" the second feature can include direct contact between the first and second features, or contact between the first and second features through another feature between them. Furthermore, "above," "over," and "on top" of the second feature includes the first feature directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature includes the first feature directly below or diagonally below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.

[0064] In this embodiment, the term "and / or" is merely a description of the relationship between associated objects, indicating that three relationships can exist. For example, A and / or B can represent: A existing alone, A and B existing simultaneously, or B existing alone. Additionally, in this invention, the character " / " generally indicates that the preceding and following associated objects have an "or" relationship.

[0065] Embodiments of the present invention are described in detail below. Examples of these embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and should not be construed as limiting the present invention.

[0066] Reference Figure 1 and Figure 2 This embodiment provides a static discharge device and an assembly line. The assembly line includes a dispensing device and the static discharge device provided in this embodiment. The dispensing device is spaced apart on one side of the static discharge device and is configured to dispense adhesive onto the material to form the material to be statically discharged. The static discharge device can transport and statically discharge the material to be statically discharged. After passing through the static discharge device, the adhesive in the material to be statically discharged can solidify. The static discharge device can also transport the solidified material to the next workstation.

[0067] Continue to refer to Figure 1 and Figure 2The stationary discharge equipment includes a feeding mechanism 100, a distributing mechanism 200, a stationary mechanism 300, a control mechanism 400, and a frame 600. The feeding mechanism 100, the distributing mechanism 200, and the stationary mechanism 300 are arranged sequentially and are all mounted on the frame 600. The control mechanism 400 is spaced apart on the side of the frame 600 and is communicatively connected to the feeding mechanism 100, the distributing mechanism 200, and the stationary mechanism 300, enabling it to control their operations. The stationary mechanism 300 is spaced apart below the feeding mechanism 100, and the distributing mechanism 200 is located at the rear end of the feeding mechanism 100 and at the front end of the stationary mechanism 300. This arrangement reduces the overall size of the stationary discharge equipment and minimizes its footprint in the factory.

[0068] Specifically, the feeding mechanism 100 includes a feeding and conveying device 110 on which the materials to be stationary are carried. The feeding and conveying device 110 has a discharging position 111 at its discharge end, allowing multiple materials to be stationary to move sequentially and intermittently to the discharging position 111. Through the feeding and conveying device 110, the materials to be stationary are automatically arranged with a certain gap before moving to the discharging mechanism 200, preventing the accumulation or pushing of multiple materials. The discharging mechanism 200 is connected to the feeding and conveying device 110 and can sequentially and intermittently receive the materials to be stationary on the discharging position 111. The stationary mechanism 300 is parallel to and spaced apart from the feeding mechanism 100. The discharging mechanism 200 can move the materials to be stationary on the feeding mechanism 100 to the feeding end of the stationary mechanism 300, arranging multiple materials side-by-side and spaced apart along the width of the stationary mechanism 300. The aforementioned material distribution mechanism 200 allows multiple materials to be placed side-by-side along the width of the settling mechanism 300, automatically and orderly arranging them without manual placement, reducing labor costs and increasing the settling mechanism 300's capacity to hold materials. This settling mechanism 300 automatically sets and transports materials, improving settling efficiency.

[0069] More specifically, the settling and unloading equipment also includes a feeding mechanism 500. This feeding mechanism 500 is located downstream of the settling mechanism 300 and can transfer the settling material to downstream equipment. In this embodiment, the feeding mechanism 500 specifically consists of multiple rolling rollers mounted on a feeding bracket. The settling material can move under the influence of gravity and the rotation of the rolling rollers to the next workstation on the final assembly line or to a feeding trolley.

[0070] Reference Figures 1-4 as well as Figures 8-10The feeding and conveying device 110 specifically includes a feeding conveyor belt 112, a feeding and conveying drive device 113, and a feeding and conveying bracket. The drive unit of the feeding and conveying drive device 113 is fixedly installed on the side of the feeding and conveying bracket, and the output unit of the feeding and conveying drive device 113 is coaxially connected to a feeding conveying shaft. The feeding conveyor belt 112 passes around the feeding conveying shaft. Under the action of the feeding and conveying drive device 113, the feeding conveying shaft can rotate, and under the frictional force between the feeding conveyor belt 112 and the feeding conveying shaft, the feeding conveyor belt 112 can rotate to transport the material placed on it from the dispensing equipment to the dispensing mechanism 200. In this embodiment, the feeding and conveying drive device 113 can specifically be a motor, which is communicatively connected to the control mechanism 400. The control mechanism 400 can control the start, stop, and speed of the feeding and conveying drive device 113. The control mechanism 400 is specifically a PLC controller, which is existing technology. Its structure and control principle will not be described in detail in this embodiment.

[0071] Specifically, refer to Figure 3 and Figure 9 The feeding mechanism 100 also includes a mistake-proofing device 120. The mistake-proofing device 120 is disposed on the side of the feeding conveyor 110, and the preset structure on the material to be placed corresponds to the mistake-proofing device 120. In this embodiment, the mistake-proofing device 120 is specifically a cylindrical structure spaced apart on the side of the feeding conveyor belt 112, and the preset structure on the material to be placed is specifically a manually selected structure, which may be a columnar structure at the top corner of the material. The correspondence between the mistake-proofing device 120 and the preset structure can be that the correct placement position of the material on the feeding conveyor belt 112 is when the mistake-proofing device 120 abuts against the preset structure, or it can be that the correct placement position of the material on the feeding conveyor belt 112 is when the mistake-proofing device 120 and the preset structure are positioned opposite each other in the width direction of the feeding conveyor belt 112. The specific correspondence can be selected according to actual needs.

[0072] To be more specific, refer to Figure 3 and Figure 9 The feeding mechanism 100 also includes a height detection device 130, which is located on the side of the feeding and conveying device 110 and is communicatively connected to the control mechanism 400. This device monitors the height of the material to be placed on the feeding and conveying device 110. When two or more materials are stacked on the feeding and conveying device 110, the height detection device 130 sends an over-height signal. The control mechanism 400 can then control the feeding and conveying drive device 113 to stop when the height detection device 130 sends the over-height signal. At this time, the rotation of the feeding conveyor belt 112 can also stop, allowing operators to inspect the materials to be placed on the feeding conveyor belt 112.

[0073] Reference Figure 4 and Figure 10 The feeding mechanism 100 also includes a telescopic positioning device 140 and a telescopic distributing device 150. The telescopic positioning device 140 and the telescopic distributing device 150 are respectively disposed on the distributing position 111. The telescopic positioning device 140 is located downstream of the telescopic distributing device 150. The telescopic positioning device 140 can extend to stop the front end of the material to be placed at the distributing position 111, or retract to release the obstruction of the material to be placed at the distributing position 111. The telescopic distributing device 150 can extend to stop between the material to be placed at the distributing position 111 and the material to be placed at the previous position on the distributing position 111, or retract to release the obstruction of the material to be placed at the previous position on the distributing position 111.

[0074] Specifically, the feeding mechanism 100 also includes a feeding position detection device 160. This device 160 is located on the side of the distributing station 111 and can detect whether the material to be placed at the distributing station 111 has moved into position. When the feeding position detection device 160 detects that the material to be placed is present at the distributing station 111 and has moved into position, the telescopic distributing device 150 extends to block the material to be placed at the previous station. In this embodiment, the feeding position detection device 160 can specifically be an infrared beam sensor.

[0075] More specifically, the feeding mechanism 100 also includes a removal detection device 170. The removal detection device 170 is located at the end of the material distribution station 111, on the side of the feeding conveyor belt 112, and can detect the removal of the material to be placed on the material distribution station 111. When the removal detection device 170 detects that the material to be placed on the material distribution station 111 has been removed, the telescopic positioning device 140 extends, and the telescopic material distribution device 150 retracts. In this embodiment, the removal detection device 170 can specifically be an infrared beam sensor.

[0076] The working logic between the telescopic positioning device 140, the telescopic material distribution device 150, the material loading detection device 160, and the removal detection device 170 is as follows:

[0077] In the initial state, the telescopic positioning device 140 extends and the telescopic distributing device 150 retracts, allowing the material to be placed to move into the distributing position 111 under the action of the feeding conveyor belt 112. When the feeding position detection device 160 detects the material to be placed, it indicates that a material to be placed has moved into position at the distributing position 111. At this time, the telescopic positioning device 140 retracts to open the movement path of the material to be placed at the distributing position 111; simultaneously, the telescopic distributing device 150 extends to block the material to be placed at the previous station of the distributing position 111. The material to be placed at the distributing position 111 continues to move forward under the action of the feeding conveyor belt 112. After moving completely past the removal detection device 170, the telescopic positioning device 140 extends again, and after 0.5 seconds, the telescopic distributing device 150 retracts to allow the material to be placed at the previous station of the distributing position 111 to move to the distributing position 111.

[0078] Continue to refer to Figure 1 The feeding mechanism 100 also includes a dust cover 180. The dust cover 180 is installed on the feeding and conveying device 110 and can isolate the feeding conveyor belt 112 and the material to be settled on the feeding conveyor belt 112 from the external environment, so as to prevent dust and other substances from adhering to the material to be settled and affecting the settling effect of the material to be settled.

[0079] Reference Figures 5-7 as well as Figure 11 The material distribution mechanism 200 includes a material distribution and conveying device 210 and a pushing device 220. The material distribution and conveying device 210 can receive the material to be placed from the material distribution position 111. The pushing device 220 can push the material to be placed on the material distribution and conveying device 210 to the loading end of the placement mechanism 300.

[0080] Specifically, the material distribution and conveying device 210 includes a material distribution and conveying support, a material distribution and conveying belt 211, and a material distribution and conveying drive device 212. The material distribution and conveying support is located at the rear end of the material distribution position 111. The drive end of the material distribution and conveying drive device 212 is located on the material distribution and conveying support. The output end of the material distribution and conveying drive device 212 is coaxially connected to a material distribution and conveying shaft. The material distribution and conveying belt 211 passes around the material distribution and conveying shaft. Under the action of the material distribution and conveying drive device 212, the material distribution and conveying shaft can rotate. This allows the material placed on the material distribution and conveying belt 211 to be moved from the material distribution position 111 and into place on the material distribution and conveying belt 211. In this embodiment, the material distribution and conveying drive device 212 can be a motor, which is communicatively connected to the control mechanism 400. The control mechanism 400 can control the start, stop and speed of the material distribution and conveying drive device 212.

[0081] To be more specific, refer to Figure 5 and Figure 11 The material distribution mechanism 200 also includes a lifting guide rail 230 and a translation guide rail 240. The translation guide rail 240 is arranged parallel to the width direction of the stationary mechanism 300. The lifting guide rail 230 is arranged parallel to the spacing between the stationary mechanism 300 and the feeding mechanism 100. The translation guide rail 240 is movably mounted on the lifting guide rail 230, and the material distribution and conveying device 210 is movably mounted on the translation guide rail 240. The lifting guide rail 230 allows adjustment of the height of the material to be stationed on the material distribution conveyor belt 211, moving the material from the height of the feeding mechanism 100 to the height of the stationary mechanism 300. The translation guide rail 240 allows selection of the placement position of the material to be stationed in the width direction of the stationary mechanism 300.

[0082] To be more specific, refer to Figure 5 and Figure 11 The material distribution mechanism 200 also includes a lifting drive device 280 and a translation drive device 290. The lifting drive device 280 is connected to the material distribution and transport bracket via a first lead screw or other transmission device. Rotation of the output shaft of the lifting drive device 280 drives the first lead screw to rotate, thereby moving the material distribution and transport bracket along the lifting drive device 280. The translation drive device 290 is connected to the material distribution and transport bracket via a second lead screw or other transmission device. Rotation of the output shaft of the translation drive device 290 drives the second lead screw to rotate, thereby moving the material distribution and transport bracket along the translation guide rail 240.

[0083] More specifically, refer to Figure 5 and Figure 11 The material distribution mechanism 200 also includes a material distribution positioning detection device 250. This device 250 is located on the side of the material distribution and conveying device 210, on the material distribution and conveying support, and can detect the material to be placed in position on the material distribution and conveying device 210. When the material to be placed in position on the material distribution and conveying device 210, the control mechanism 400 can control the lifting drive device 280 to start, causing the translation guide rail 240 to move along the lifting guide rail 230, and then control the translation drive device 290 to start, causing the material distribution and conveying support to move along the translation guide rail 240. In this embodiment, the material distribution positioning detection device 250 can specifically be an infrared beam sensor.

[0084] More specifically, refer to Figure 5The ejection device 220 includes an ejection drive 221 and a positioning push head 222. The ejection drive 221 is disposed on the side of the material distribution and conveying bracket, and can be a cylinder. The positioning push head 222 is fixedly connected to the output end of the ejection drive 221. The ejection drive 221 can drive the positioning push head 222 to move along the extension direction of the material distribution conveyor belt 211, so as to push the material to be stationary on the material distribution conveyor belt 211 to the stationary mechanism 300.

[0085] Preferably, in this embodiment, the positioning pusher 222 has a shovel-shaped structure, which can be matched with the preset hook structure at the end of the material to be placed so as to achieve the connection between the two.

[0086] The control logic of the aforementioned ejection device 220, material distribution detection device 250, lifting drive device 280, and translation drive device 290 is as follows:

[0087] In the initial state, the push-out drive 221 is located at the rear end of the material distribution positioning detection device 250, and both the lifting guide rail 230 and the translation guide rail 240 are in the material-picking state. When the material to be placed on the material distribution position 111 moves to the material distribution conveyor belt 211 and is moved by the material distribution conveyor belt 211 until it is sensed by the material distribution positioning detection device 250, the control mechanism 400 controls the lifting guide rail 230 and the translation guide rail 240 to move the material to be placed to the position facing the loading end of the placement mechanism 300. Then, the control mechanism 400 controls the push-out drive 221 to move, using the positioning push head 222 to push the material to be placed to the loading end of the placement mechanism 300. Then, after 0.5 seconds, the control mechanism 400 controls the push-out drive 221 to move again to retract the positioning push head 222 to the initial position.

[0088] Continue to refer to Figure 1 The material distribution mechanism 200 also includes an outer housing 260. The material distribution and conveying device 210, the ejection device 220, the lifting guide rail 230, the translation guide rail 240, the material distribution arrival detection device 250, the lifting drive device 280, and the translation drive device 290 are all housed within the outer housing 260. The outer housing 260 provides protection for all the devices housed within it.

[0089] Preferably, the material distribution mechanism 200 further includes a material distribution air extraction device 270, which is disposed on the outer casing 260 and can extract air from the outer casing 260. The material distribution air extraction device 270 can further ensure the cleanliness of the internal environment of the outer casing 260.

[0090] Reference Figure 1 , Figure 2 , Figure 6 and Figure 7The settling mechanism 300 includes a settling transport device 320, which transports the material to be settling from its loading end to its discharge end. The adhesive in the material can solidify during settling. The settling transport device 320 includes a settling transport belt 322 and a settling transport drive device 323. The output of the settling transport drive device 323 is fixedly mounted on the frame 600, and a settling transport rotating shaft is coaxially connected to the output of the settling transport drive device 323. The settling transport belt 322 passes around the rotating shaft. Under the action of the settling transport drive device 323, the rotating shaft can rotate, and under the friction between the settling transport belt 322 and the rotating shaft, the settling transport belt 322 can rotate, moving the material placed on it from its loading end to its unloading end. The unloading mechanism 500 is connected to the unloading end of the stationary conveyor belt 322. In this embodiment, the stationary conveyor drive device 323 can specifically be a motor, which is communicatively connected to the control mechanism 400. The control mechanism 400 can control the start, stop and speed of the stationary conveyor drive device 323.

[0091] Specifically, refer to Figure 7 The stationary mechanism 300 also includes a spacer device 310. The spacer device 310 is located at the loading end of the stationary conveyor belt 322 and can divide the loading end of the stationary conveyor belt 322 into multiple stationary positions 321 along the width direction. Each stationary position 321 can accommodate the material to be stationed. The material distribution and conveying support moves on the translation guide rail 240 and can choose to face one stationary position 321. In this embodiment, three stationary positions 321 are specifically provided. The material distribution mechanism 200 can push the material to be stationed into the three stationary positions 321 in the order of first the middle, then the left, and finally the right.

[0092] More specifically, the settling mechanism 300 also includes a housing, which is specifically located on the side of the frame 600 and can be connected and communicated with the dust cover 180 to protect the settling conveyor belt 322 and the materials to be settling on the settling conveyor belt 322.

[0093] More specifically, the stationary mechanism 300 also includes a stationary exhaust fan 330, which is connected to the housing of the mechanism and can exhaust air from the housing. This arrangement further ensures the cleanliness of the housing.

[0094] Continue to refer to Figure 1In this embodiment, the frame 600 is also equipped with an emergency stop button 610. The emergency stop button 610 is communicatively connected to the control mechanism 400. In the event of an emergency, the operator can send a stop signal to the control mechanism 400 through the emergency stop button 610. At this time, the control mechanism 400 can control the feeding and conveying drive device 113, the telescopic positioning device 140, the telescopic distributing device 150, the distributing and conveying drive device 212, the ejection drive device 221, the lifting drive device 280, the translation drive device 290, and the stationary conveying drive device 323 to stop.

[0095] The above settings can improve the safety of the static discharge equipment.

[0096] This embodiment also provides a dispensing process method. This dispensing process method is based on the final assembly line provided in this embodiment, and includes:

[0097] Step S10: Use dispensing equipment to dispense the material to form the material to be left to stand.

[0098] Step S20: Manually place the material to be left to stand onto the feeding and conveying device 110;

[0099] Step S30: Using the material distribution mechanism 200, the multiple materials to be stationary on the feeding and conveying device 110 are moved sequentially and intermittently to the stationary mechanism 300;

[0100] Step S40: The settling mechanism 300 transports the material to be settling to the next station within a preset time, and the adhesive in the material to be settling can be settling and solidified within the preset time.

[0101] Obviously, the above embodiments of the present invention are merely examples for clearly illustrating the present invention, and are not intended to limit the implementation of the present invention. Those skilled in the art will be able to make various obvious changes, readjustments, and substitutions without departing from the scope of protection of the present invention. It is neither necessary nor possible to exhaustively describe all embodiments here. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present invention should be included within the scope of protection of the claims of the present invention.

Claims

1. A static discharge device, characterized in that, include: The feeding mechanism (100), the distributing mechanism (200), and the stationary mechanism (300) are arranged in sequence. The feeding mechanism (100) includes a feeding and conveying device (110), on which the material to be placed is carried. The discharge end of the feeding and conveying device (110) is provided with a material distribution position (111), and multiple materials to be placed can move sequentially and intermittently to the material distribution position (111). The material distribution mechanism (200) is connected to the material feeding and conveying device (110) and can sequentially and intermittently receive the materials to be placed on the material distribution position (111); The stationary mechanism (300) and the feeding mechanism (100) are arranged parallel to each other and spaced apart. The material distribution mechanism (200) can move the material to be stationary on the feeding mechanism (100) to the feeding end of the stationary mechanism (300) and arrange multiple materials to be stationary side by side and spaced apart in the width direction of the stationary mechanism (300). The feeding mechanism (100) further includes a telescopic positioning device (140) and a telescopic distributing device (150), which are respectively disposed at the distributing position (111). The telescopic positioning device (140) is located downstream of the telescopic distributing device (150). The telescopic positioning device (140) can extend to stop the front end of the material to be placed at the distributing position (111), or retract to release the obstruction of the material to be placed at the distributing position (111). The telescopic distributing device (150) can extend to stop between the material to be placed at the distributing position (111) and the material to be placed at the previous station of the distributing position (111), or retract to release the obstruction of the material to be placed at the previous station of the distributing position (111). The material distribution mechanism (200) includes a material distribution and conveying device (210), a pushing device (220), a lifting guide rail (230), a translation guide rail (240), and a material distribution arrival detection device (250). The material distribution and conveying device (210) can receive the material to be placed on the material distribution position (111), and the pushing device (220) can push the material to be placed on the material distribution and conveying device (210) to the feeding end of the placement mechanism (300). The translation guide rail (240) is arranged parallel to the width direction of the placement mechanism (300), and the lifting guide rail (230) is parallel to the placement mechanism. The structure (300) and the feeding mechanism (100) are spaced apart and arranged in a directional manner. The translation guide rail (240) is movably arranged on the lifting guide rail (230), and the material distribution and conveying device (210) is movably arranged on the translation guide rail (240). The material distribution and placement detection device (250) is arranged on the side of the material distribution and conveying device (210) and can detect the material to be placed in place on the material distribution and conveying device (210). When the material to be placed in place on the material distribution and conveying device (210) is placed in place, the translation guide rail (240) can move along the lifting guide rail (230).

2. The static discharge device according to claim 1, characterized in that, The feeding mechanism (100) also includes a foolproof device (120), which is located on the side of the feeding and conveying device (110). The preset structure on the material to be placed corresponds to the foolproof device (120).

3. The static discharge device according to claim 1, characterized in that, The feeding mechanism (100) further includes a height detection device (130), and the static discharge device further includes a control mechanism (400). The height detection device (130) is located on the side of the feeding and conveying device (110) and is communicatively connected to the control mechanism (400), and can monitor the height of the material to be static on the feeding and conveying device (110). When there are two or more of the materials to be settled stacked on the feeding and conveying device (110), the height detection device (130) can issue an over-height signal, and the control mechanism (400) can control the feeding and conveying device (110) to stop when the height detection device (130) issues an over-height signal.

4. The static discharge device according to claim 1, characterized in that, The feeding mechanism (100) also includes a feeding position detection device (160), which is located on the side of the feeding and conveying device (110) and can detect the material to be placed on the material distribution position (111). When the feeding position detection device (160) detects that the material to be placed on the material distribution position (111) has moved into place, the telescopic material distribution device (150) extends.

5. The static discharge device according to claim 1, characterized in that, The feeding mechanism (100) also includes a removal detection device (170), which is capable of detecting the material to be left to stand removed from the material distribution position (111); When the removal detection device (170) detects that the material to be placed on the material distribution position (111) has been removed, the telescopic positioning device (140) extends and the telescopic material distribution device (150) retracts.

6. The static discharge device according to any one of claims 1-5, characterized in that, The settling mechanism (300) includes a spacer (310), which is disposed at the feeding end of the settling mechanism (300) and can divide the feeding end of the settling mechanism (300) into multiple settling positions (321) along the width direction. The settling positions (321) can accommodate the material to be settling.

7. The static discharge device according to any one of claims 1-5, characterized in that, The settling mechanism (300) includes a settling transport device (320), which is capable of transporting the material to be settling. The material to be settling is transported from the loading end of the settling transport device (320) to the discharge end of the settling transport device (320), and the adhesive in the material to be settling can be settling and solidified.

8. The static discharge device according to claim 7, characterized in that, The stationary mechanism (300) further includes a stationary exhaust fan (330), which is connected to the stationary transport device (320) and is capable of exhausting air from the stationary transport device (320).

9. The static discharge device according to claim 7, characterized in that, The static discharge equipment also includes a feeding mechanism (500), which is connected downstream of the static transport device (320) and can transfer the static material to the downstream equipment.

10. The final assembly line, characterized in that, Includes a dispensing device and a settling discharge device as described in any one of claims 1-9, wherein the dispensing device is spaced apart on one side of the settling discharge device, the dispensing device is configured to dispense material to form the material to be settling, the material to be settling is placed on the feeding and conveying device (110), and the adhesive in the material to be settling can be settling and solidified during the process of passing through the settling mechanism (300).

11. A dispensing process, characterized in that, The dispensing process is performed based on the final assembly line as described in claim 10, and the dispensing process includes: S10. Dispense adhesive into the material to form the material to be left to stand. S20. Place the material to be left to stand on the feeding and conveying device (110); S30. Using the material distribution mechanism (200), multiple materials to be stationary on the feeding and conveying device (110) are moved sequentially and intermittently to the stationary mechanism (300). S40. The settling mechanism (300) transports the material to be settling to the next station within a preset time, and the adhesive in the material to be settling can be settling and solidified within the preset time.

Citation Information

Patent Citations

  • Standing discharging equipment and final assembly production line

    CN223291784U