Cigarette package rejection, cutting and inner cigarette recovery system
Patent Information
- Application Number
- CN202411624468.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-14
- Publication Date
- 2026-10-30
- Estimated Expiration
- 2044-11-14
AI Technical Summary
[0004]针对现有技术的不足,本发明提供了卷烟包装机剔除烟包切割及烟包内烟支复检回收系统,具备效率高等优点,解决了现有的烟支复检效率低的问题
[0016]该卷烟包装机剔除烟包切割及烟包内烟支复检回收系统,通过在机架上设有供料及输送机构、切割机构、拆包机构和复检及分类机构,可对烟包进行自动供料输送,并由切割机构对烟包进行切割,然后通过拆包机构对烟包的包装与烟支进行拆包分离,后由复检及分类机构对烟支进行复检及分类,整个过程全自动化设计,无需人工操作,效率高,可满足烟包内的烟支复检回收工作。
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Figure CN119284315B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of cigarette re-inspection technology, specifically to a cigarette packaging machine system for cutting and removing cigarette packs and re-inspecting and recycling cigarettes inside the packs. Background Technology
[0002] Cigarettes are a type of tobacco product. They are made by drying tobacco, cutting it into shreds, and rolling it into paper rolls. The finished cigarettes are cylindrical strips with lengths of approximately 88, 89, and 94 mm and diameters of 5, 6.4, and 7.8 mm. As demand increases, cigarette production speeds are getting faster and faster, and companies are becoming more stringent in their requirements for product quality. The appearance quality of cigarette sticks influences consumers' choices to a certain extent.
[0003] In actual cigarette recycling production, due to machine malfunctions, various packaging defects may occur during the small-pack packaging process, resulting in defective products. Cigarette packaging equipment will reject defective cigarette packs; however, the cigarettes inside the packs are qualified and intact, and it is necessary to remove the intact cigarettes from the defective packs and return them to the packaging line. The above process is generally carried out manually, which is inefficient and labor-intensive. Therefore, there is an urgent need for a cigarette packaging machine system for rejecting cigarette packs, cutting cigarette packs, and re-inspecting and recycling cigarettes inside the packs, so as to facilitate the conveying, cutting, and re-inspection of cigarette packs, and to convey the intact cigarettes back to the packaging line. Summary of the Invention
[0004] To address the shortcomings of existing technologies, this invention provides a cigarette packaging machine system for removing and cutting cigarette packs and for re-inspecting and recycling cigarettes inside the packs. This system has advantages such as high efficiency and solves the problem of low efficiency in existing cigarette re-inspection.
[0005] To achieve the above objectives, the present invention provides the following technical solution: a cigarette packaging machine system for cutting and inspecting cigarette packs and recycling cigarettes inside the packs, comprising a frame, a feeding and conveying mechanism for feeding and conveying cigarette packs on the frame, a cutting mechanism adjacent to the feeding and conveying mechanism for cutting the cigarette packs on the frame, a disassembly mechanism adjacent to the cutting mechanism on the frame for separating the cigarette packs from the cigarettes on the frame, and an inspection and sorting mechanism located below the disassembly mechanism on the frame for inspecting and sorting the cigarette packs and cigarettes.
[0006] Furthermore, the feeding and conveying mechanism includes a cigarette pack box fixed to the bottom of the inner side of the frame. A first linear module is fixed to the front end of the cigarette pack box, and a push plate located inside the cigarette pack box is fixed to the rear end of the first linear module. An upper conveyor belt and a lower conveyor belt are fixed to the upper and lower sides of the rear end of the frame, respectively. A smoke supply hood corresponding to the opening of the cigarette pack box is provided above the lower conveyor belt, so that the cigarette packs can enter the lower conveyor belt through the smoke supply hood. A side conveyor belt located to the right of the upper and lower conveyor belts is provided at the right end of the frame. Several placement plates for conveying cigarette packs are fixed to the outer surface of the side conveyor belt.
[0007] Furthermore, a mounting plate is fixed to the rear end of the first linear module, and two connecting rods are fixed to the rear end of the mounting plate. Two elongated holes are opened at the front end of the cigarette pack box, and the rear end of the connecting rods passes through the elongated holes into the interior of the cigarette pack box, and the connecting rods are fixed to the push plate.
[0008] Furthermore, the cutting mechanism includes a first dual-axis linear module fixed to the frame, a first suction cup fixed to the bottom end of the first dual-axis linear module, a cigarette pack holder corresponding to the left end of the upper conveyor belt fixed to the frame, a second linear module fixed to the right end of the cigarette pack holder, a first cylinder fixed to the top end of the second linear module, a packaging gripper fixed to the output shaft of the first cylinder, a second cylinder fixed to the frame directly above the cigarette pack holder, a second suction cup fixed to the output shaft of the second cylinder, a first turntable fixed to the left end of the cigarette pack holder, a cigarette pack clamp fixed to the right end of the first turntable, a top material cylinder fixed to the frame directly in front of the cigarette pack holder, a top material plate fixed to the output shaft of the top material cylinder, and a cutting assembly corresponding to the top material plate on the frame.
[0009] Furthermore, the cutting assembly includes a fixing plate fixed to the frame and located on the side of the top plate. A first motor is fixed to the rear end of the fixing plate. The output shaft of the first motor is equipped with a transmission assembly. A second turntable is rotatably connected to the top of the rear end of the fixing plate. A clamping cylinder is fixed to the rear end of the second turntable. A first clamping plate is fixed to the output shaft of the clamping cylinder. A second dual-axis linear module is fixed on the frame and located above the first clamping plate. A cutting motor is fixed to the rear end of the second dual-axis linear module. A cutting head is fixed to the output shaft of the cutting motor.
[0010] Furthermore, the rear end of the second turntable is fixed with a fixed clamping plate corresponding to the first clamping plate, and a cutting gap is provided between the fixed clamping plate and the first clamping plate.
[0011] Furthermore, the transmission assembly includes a drive wheel fixed to the output shaft of the first motor, and a driven wheel rotatably connected to the top of the front end of the fixed plate. A transmission belt drives the driven wheel and the drive wheel, and the driven wheel is fixed to the second turntable via a connecting shaft.
[0012] Furthermore, the unpacking mechanism includes a connecting plate fixed to the frame. A third dual-axis linear module is fixed to the left end of the connecting plate. A third cylinder is fixed to the third dual-axis linear module. A second clamping plate is fixed to the output shaft of the third cylinder. A third linear module is fixed to the bottom of the right end of the connecting plate. A connecting frame is fixed to the third linear module. A seat plate is fixed to the top surface of the connecting frame. Three baffles are fixed to the top surface of the seat plate. A fourth cylinder is fixed to the left end of the connecting frame. A pusher frame is fixed to the output shaft of the fourth cylinder. A fifth cylinder is fixed to the frame. A third clamping plate is fixed to the output shaft of the fifth cylinder. A baffle frame is rotatably connected to the rear end of the connecting frame. An auxiliary component is provided at the rear end of the baffle frame.
[0013] Furthermore, the auxiliary component includes a ninth cylinder fixed to the frame, the output shaft of the ninth cylinder being fixed to a base frame, a rotary motor being fixed to the left end of the base frame, a connecting block being fixed to the output shaft of the rotary motor, a housing being fixed to the output shaft of the connecting block, a sixth cylinder being fixed to the right end of the connecting block, a hinge plate being hinged to the output shaft of the sixth cylinder located directly below the housing, a support plate being fixed to the frame, a fourth linear module being fixed to the left end of the support plate, a seventh cylinder being fixed to the fourth linear module, and a fourth clamping plate being fixed to the output shaft of the seventh cylinder.
[0014] Furthermore, the re-inspection and sorting mechanism includes a guide cover fixed to the frame and located below the unpacking mechanism. A guide box is fixed to the bottom end of the guide cover. A rotating disk is rotatably connected to the frame. Cigarette plates are fixed around the upper surface of the rotating disk. A detector located on the side of the rotating disk is fixed to the frame. A feeding hopper located on the side of the detector is fixed to the frame. Two fifth linear modules are fixed to the front end of the frame. An eighth cylinder is fixed to the fifth linear module. A third suction cup is fixed to the output shaft of the eighth cylinder. Two cigarette conveyor belts located at the right end of the feeding hopper are fixed to the frame. Several baffles are fixed to the outer surface of the cigarette conveyor belts for conveying intact cigarettes.
[0015] Compared with the prior art, the technical solution of this application has the following beneficial effects:
[0016] This cigarette packaging machine features a cigarette pack cutting and cigarette re-inspection and recycling system. Equipped with a feeding and conveying mechanism, a cutting mechanism, a unpacking mechanism, and a re-inspection and sorting mechanism on the frame, it automatically feeds and conveys cigarette packs. The cutting mechanism cuts the packs, the unpacking mechanism separates the packaging from the cigarettes, and the re-inspection and sorting mechanism re-inspects and sorts the cigarettes. The entire process is fully automated, requiring no manual operation, and is highly efficient, effectively meeting the requirements for cigarette re-inspection and recycling within the packs. Attached Figure Description
[0017] Figure 1 This is a schematic diagram of the structure of the present invention;
[0018] Figure 2 This is a side view of the present invention;
[0019] Figure 3 This is a schematic diagram of the feeding and conveying mechanism of the present invention;
[0020] Figure 4 This is a schematic diagram of the cutting mechanism of the present invention;
[0021] Figure 5 This is a side view of the cutting mechanism of the present invention;
[0022] Figure 6 This is a schematic diagram of the unpacking mechanism of the present invention;
[0023] Figure 7 This is a side view of the unpacking mechanism of the present invention;
[0024] Figure 8 This is a schematic diagram of the structure of the housing and hinge plate of the present invention;
[0025] Figure 9 This is a schematic diagram of the re-inspection and classification mechanism of the present invention.
[0026] In the diagram: 1. Frame; 2. Feeding and conveying mechanism; 201. Cigarette pack box; 202. First linear module; 203. Push plate; 204. Lower conveyor belt; 205. Cigarette hood; 206. Upper conveyor belt; 207. Side conveyor belt; 208. Placement plate; 3. Cutting mechanism; 301. First dual-axis linear module; 302. First suction cup; 303. Cigarette pack holder; 304. Second linear module; 305. First cylinder; 306. Packaging gripper; 307. Second cylinder; 308. Second suction cup; 309. First turntable; 310. Cigarette pack clamp; 311. Top material cylinder; 312. Top material plate; 313. Fixing plate; 314. First motor; 315. Transmission assembly; 316. Second turntable; 317. Clamping cylinder; 318. First clamping plate; 319. Second dual-axis linear module; 320. Cutting motor; 321. Cutting head; 4. Unpacking mechanism; 401. Connecting plate, 402 Third dual-axis linear module, 403 Third cylinder, 404 Second clamping plate, 405 Third linear module, 406 Connecting frame, 407 Seat plate, 408 Baffle, 409 Fourth cylinder, 410 Pusher frame, 411 Fifth cylinder, 412 Third clamping plate, 413 Baffle frame, 414 Ninth cylinder, 415 Base frame, 416 Rotary motor, 417 Connecting block, 418 Box, 419 Sixth cylinder, 420 Hinge plate, 421 Support plate, 422 Fourth linear module, 423 Seventh cylinder, 424 Fourth clamping plate, 5 Re-inspection and classification mechanism, 501 Guide cover, 502 Guide box, 503 Rotary disc, 504 Cigarette plate, 505 Detector, 506 Discharge hopper, 507 Fifth linear module, 508 Eighth cylinder, 509 Third suction cup, 510 Cigarette conveyor belt. Detailed Implementation
[0027] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0028] Please see Figure 1-2 The cigarette packaging machine in this embodiment includes a cigarette pack cutting and cigarette re-inspection and recycling system, which includes a frame 1, a feeding and conveying mechanism 2 for feeding and conveying cigarette packs, a cutting mechanism 3 adjacent to the feeding and conveying mechanism 2 for cutting the cigarette packs, a disassembly mechanism 4 adjacent to the cutting mechanism 3 for disassembling and separating the cigarette packs from the cigarettes, and a re-inspection and sorting mechanism 5 located below the disassembly mechanism 4 for re-inspecting and sorting the cigarette packs and cigarettes.
[0029] It should be noted that by setting up the feeding and conveying mechanism 2, the cutting mechanism 3, the unpacking mechanism 4, and the re-inspection and sorting mechanism 5, it is convenient to feed and convey the cigarette packs, cut the packaging, disassemble the packaging, and re-inspect and recycle the cigarettes.
[0030] Please see Figure 3 To facilitate the feeding and conveying of cigarette packs, the feeding and conveying mechanism 2 in this embodiment includes a cigarette pack box 201 fixed to the bottom of the inner side of the frame 1. A first linear module 202 is fixed to the front end of the cigarette pack box 201, and a push plate 203 located inside the cigarette pack box 201 is fixed to the rear end of the first linear module 202. An upper conveyor belt 206 and a lower conveyor belt 204 are fixed to the upper and lower sides of the rear end of the frame 1, respectively. A cigarette supply hood 205 corresponding to the opening of the cigarette pack box 201 is provided above the lower conveyor belt 204 so that the cigarette packs can enter the lower conveyor belt 204 through the cigarette supply hood 205. A side conveyor belt 207 located to the right of the upper conveyor belt 206 and the lower conveyor belt 204 is provided at the right end of the frame 1. Several placement plates 208 for conveying cigarette packs are fixed to the outer surface of the side conveyor belt 207.
[0031] The first linear module 202 has a mounting plate fixed to its rear end, and two connecting rods are fixed to the rear end of the mounting plate. The front end of the cigarette pack box 201 has two elongated holes. The rear end of the connecting rods passes through the elongated holes to the interior of the cigarette pack box 201. The connecting rods are fixed to the push plate 203. During the lifting and lowering process, the push plate 203 can drive the cigarette packs located in the cigarette pack box 201 to lift and lower.
[0032] In this embodiment, the feeding and conveying mechanism 2 is driven by the push plate 203 to lift and feed the tobacco packs, and the lower conveyor belt 204, the side conveyor belt 207 and the lower conveyor belt 204 convey the tobacco packs.
[0033] Please see Figure 4-5 To achieve the cutting of cigarette packs, the cutting mechanism 3 in this embodiment includes a first dual-axis linear module 301 fixed to the frame 1. A first suction cup 302 is fixed to the bottom end of the first dual-axis linear module 301. A cigarette pack holder 303 corresponding to the left end of the upper conveyor belt 206 is fixed to the frame 1. A second linear module 304 is fixed to the right end of the cigarette pack holder 303. A first cylinder 305 is fixed to the top end of the second linear module 304. A packaging gripper 3 is fixed to the output shaft of the first cylinder 305. 06. A second cylinder 307 is fixed on the frame 1, located directly above the cigarette pack holder 303. A second suction cup 308 is fixed to the output shaft of the second cylinder 307. A first turntable 309 is fixed to the left end of the cigarette pack holder 303. A cigarette pack clamp 310 is fixed to the right end of the first turntable 309. A top material cylinder 311 is fixed on the frame 1, located directly in front of the cigarette pack holder 303. A top material plate 312 is fixed to the output shaft of the top material cylinder 311. A cutting assembly corresponding to the top material plate 312 is provided on the frame 1.
[0034] Additionally, the cutting assembly includes a fixing plate 313 fixed to the frame 1 and located on the side of the top plate 312. A first motor 314 is fixed to the rear end of the fixing plate 313. The output shaft of the first motor 314 is provided with a transmission assembly 315. A second turntable 316 is rotatably connected to the top of the rear end of the fixing plate 313. A clamping cylinder 317 is fixed to the rear end of the second turntable 316. A first clamping plate 318 is fixed to the output shaft of the clamping cylinder 317. A second dual-axis linear module 319 is fixed on the frame 1 and located above the first clamping plate 318. A cutting motor 320 is fixed to the rear end of the second dual-axis linear module 319. A cutting head 321 is fixed to the output shaft of the cutting motor 320.
[0035] Meanwhile, the rear end of the second turntable 316 is fixed with a fixed clamping plate corresponding to the first clamping plate 318, and a cutting gap is provided between the fixed clamping plate and the first clamping plate 318, so that the cutting head 321 can be inserted into the cutting gap to cut the cigarette pack.
[0036] Furthermore, the transmission assembly 315 includes a drive wheel fixed to the output shaft of the first motor 314, and a driven wheel rotatably connected to the top front end of the fixed plate 313. A transmission belt is connected between the driven wheel and the drive wheel. The driven wheel is fixed to the second turntable 316 through a connecting shaft. When the output shaft of the first motor 314 rotates, it drives the drive wheel to rotate. In conjunction with the transmission belt, the driven wheel drives the second turntable 316 to rotate.
[0037] In this embodiment, the cutting mechanism uses a cigarette pack clamp 310 to hold one end of the cigarette pack, while the other end is held by a packaging claw 306. After the first turntable 309 rotates, the plastic packaging on the cigarette pack is torn open. Then, the cigarette pack is held again by the first clamping plate 318 on the cutting assembly, and the surface of the cigarette pack is quickly cut by the cutting head 321.
[0038] Please see Figure 6-8To separate the cigarette stick from the pack, the unpacking mechanism 4 in this embodiment includes a connecting plate 401 fixed to the frame 1. A third dual-axis linear module 402 is fixed to the left end of the connecting plate 401. A third cylinder 403 is fixed to the third dual-axis linear module 402. A second clamping plate 404 is fixed to the output shaft of the third cylinder 403. A third linear module 405 is fixed to the bottom of the right end of the connecting plate 401. A connecting frame 406 is fixed to the third linear module 405. A base plate 407 is fixed on the top surface of the connecting frame 406, and three baffles 408 are fixed on the top surface of the base plate 407. A fourth cylinder 409 is fixed on the left end of the connecting frame 406, and a pusher frame 410 is fixed on the output shaft of the fourth cylinder 409. A fifth cylinder 411 is fixed on the frame 1, and a third clamping plate 412 is fixed on the output shaft of the fifth cylinder 411. A baffle frame 413 is rotatably connected to the rear end of the connecting frame 406, and an auxiliary component is provided at the rear end of the baffle frame 413.
[0039] It should be noted that the auxiliary components include a ninth cylinder 414 fixed on the frame 1, the output shaft of the ninth cylinder 414 is fixed to a base frame 415, the left end of the base frame 415 is fixed to a rotary motor 416, the output shaft of the rotary motor 416 is fixed to a connecting block 417, the output shaft of the connecting block 417 is fixed to a housing 418, the right end of the connecting block 417 is fixed to a sixth cylinder 419, the output shaft of the sixth cylinder 419 is hinged to a hinge plate 420 located directly below the housing 418, a support plate 421 is fixed on the frame 1, the left end of the support plate 421 is fixed to a fourth linear module 422, the fourth linear module 422 is fixed to a seventh cylinder 423, and the output shaft of the seventh cylinder 423 is fixed to a fourth clamping plate 424.
[0040] In this embodiment, the unpacking mechanism 4 moves the cigarette pack to the baffle 408 via the second clamping plate 404 and pushes it via the pusher 410. Then, the cigarette pack moves into the box 418, and the fourth clamping plate 424 removes the packaging of the cigarette pack. The cigarette stick falls down after the box 418 rotates, thus separating the cigarette pack packaging from the cigarette stick.
[0041] Please see Figure 9In order to re-inspect and recycle cigarettes, the re-inspection and sorting mechanism 5 in this embodiment includes a guide cover 501 fixed on the frame 1 and located below the unpacking mechanism 4. A guide box 502 is fixed at the bottom of the guide cover 501. A rotating disk 503 is rotatably connected to the frame 1. Cigarette plates 504 are fixed around the upper surface of the rotating disk 503. A detector 505 located on the side of the rotating disk 503 is fixed on the frame 1. A feeding hopper 506 located on the side of the detector 505 is fixed on the frame 1. Two fifth linear modules 507 are fixed at the front end of the frame 1. An eighth cylinder 508 is fixed on the fifth linear module 507. A third suction cup 509 is fixed on the output shaft of the eighth cylinder 508. Two cigarette conveyor belts 510 located on the right end of the feeding hopper 506 are fixed on the frame 1. Several baffles are fixed on the outer surface of the cigarette conveyor belts 510 for conveying intact cigarettes.
[0042] In this embodiment, the re-inspection and sorting mechanism 5 is driven by a rotating disk 503 to rotate the cigarettes, a third suction cup 509 to move the cigarettes, and a detector 505 to detect the cigarettes. For unqualified cigarettes, they are fed into the hopper 506, while qualified cigarettes are transported back to the packaging line by the cigarette conveyor belt 510.
[0043] The working principle of the above embodiments is as follows:
[0044] Material feeding and conveying: The cigarette pack is located inside the cigarette pack box 201. The first linear module 202 works and drives the push plate 203 to move upward, so that the cigarette pack on the push plate 203 moves and moves from the notch on the cigarette pack box 201 to the smoke supply hood 205, and enters the lower conveyor belt 204. It is then conveyed by the lower conveyor belt 204 to the placement plate 208 on the side conveyor belt 207, and then conveyed by the upper conveyor belt 206 to the cutting mechanism 3.
[0045] Cigarette pack cutting: The first dual-axis linear module 301 operates, driving the first suction cup 302 to move. The first suction cup 302 moves the cigarette pack from the upper conveyor belt 206 to the cigarette pack holder 303. Then, the output shaft of the second cylinder 307 drives the second suction cup 308 to rise and fall. The second suction cup 308 picks up the cigarette pack and moves it upward. Then, the cigarette pack clamp 310 clamps one end of the cigarette pack, while the other end is clamped by the packaging claw 306. Finally, the first turntable 309 rotates, causing the cigarette pack to rotate, thus... The plastic packaging on the cigarette pack is torn open, and the cigarette pack is moved to the top plate 312. The top cylinder 311 drives the cigarette pack to move upward. After the cigarette pack enters the first clamping plate 318, the second dual-axis linear module 319 drives the cutting head 321 to move. The cutting motor 320 drives the cutting head 321 to work. At the same time, the first motor 314 works, and in conjunction with the transmission component 315, the first clamping plate 318 and the cigarette pack are rotated, so that the cutting head 321 can quickly cut the surface of the cigarette pack.
[0046] Unpacking of cigarette packs: After being cut, the cigarette packs are moved by the third dual-axis linear module 402, which moves the second clamping plate 404. The third cylinder 403 drives the second clamping plate 404 to move the cigarette packs. In conjunction with the third linear module 405, the seat plate 407 is moved, so that the cigarette packs are moved to the baffle 408. Then, the third clamping plate 412 guides the material to prevent the cigarette packs from scattering and allows the cigarette packs to enter the box 418. At this time, the hinge plate 420 is in the closed state. Then, the rotary motor 416 works to drive the connecting block 417 and the box 418 to rotate, so that the hinge plate 420 faces upward. The fourth linear module 422 and the seventh cylinder 423 drive the fourth clamping plate 424 to move and remove the cigarette packs from the box 418. After that, the box 418 is reset and rotated, the hinge plate 420 is opened, and the cigarettes fall into the guide cover 501.
[0047] Re-inspection and classification: Cigarettes enter the cigarette plate 504 through the guide cover 501 and guide box 502. The rotating disk 503 drives the cigarette plate 504 to rotate, so that the cigarettes can be distributed on the four cigarette plates 504. Then, through the operation of the two fifth linear modules 507, the third suction cup 509 moves horizontally. The eighth cylinder 508 drives the third suction cup 509 to lift up and down. The detector 505 detects the cigarettes. For unqualified cigarettes, the third suction cup 509 moves to the top of the discharge hopper 506, so that the unqualified cigarettes are discharged through the discharge hopper 506. For qualified cigarettes, they are transported again to the cigarette packaging line by the cigarette conveyor belt 510.
[0048] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.
[0049] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A cigarette packaging machine system for cutting and removing cigarette packs and re-inspecting and recycling cigarettes inside the packs, comprising a frame (1), characterized in that: The frame (1) is provided with a feeding and conveying mechanism (2) for feeding and conveying cigarette packs. The frame (1) is provided with a cutting mechanism (3) adjacent to the feeding and conveying mechanism (2) for cutting the cigarette pack packaging. The frame (1) is provided with a disassembly mechanism (4) adjacent to the cutting mechanism (3) for disassembling and separating the cigarette pack packaging from the cigarette sticks. The frame (1) is provided with a re-inspection and sorting mechanism (5) located below the disassembly mechanism (4) for re-inspecting and sorting the cigarette packs and cigarette sticks. The cutting mechanism (3) includes a first dual-axis linear module (301) fixed on the frame (1). The bottom end of the first dual-axis linear module (301) is fixed with a first suction cup (30). 2) An upper conveyor belt (206) and a lower conveyor belt (204) are fixed on the upper and lower sides of the rear end of the frame (1), respectively. A cigarette pack holder (303) corresponding to the left end of the upper conveyor belt (206) is fixed on the frame (1). A second linear module (304) is fixed on the right end of the cigarette pack holder (303). A first cylinder (305) is fixed on the top of the second linear module (304). A packaging gripper (306) is fixed on the output shaft of the first cylinder (305). A second cylinder (307) is fixed on the frame (1) directly above the cigarette pack holder (303). A second suction cup (308) is fixed on the output shaft of the second cylinder (307). The cigarette pack holder (303) A first turntable (309) is fixed at the left end, and a cigarette pack clamp (310) is fixed at the right end of the first turntable (309). A top material cylinder (311) located directly in front of the cigarette pack seat (303) is fixed on the frame (1). A top material plate (312) is fixed to the output shaft of the top material cylinder (311). A cutting assembly corresponding to the top material plate (312) is provided on the frame (1). The re-inspection and classification mechanism (5) includes a guide cover (501) fixed on the frame (1) and located below the unpacking mechanism (4). A guide box (502) is fixed at the bottom end of the guide cover (501). A rotating disk (503) is rotatably connected to the frame (1). The surface of the rotating disk (503) is... Cigarette plates (504) are fixed around the surface. A detector (505) located on the side of the rotating disk (503) is fixed on the frame (1). A hopper (506) located on the side of the detector (505) is fixed on the frame (1). Two fifth linear modules (507) are fixed at the front end of the frame (1). An eighth cylinder (508) is fixed on the fifth linear module (507). A third suction cup (509) is fixed on the output shaft of the eighth cylinder (508). Two cigarette conveyor belts (510) located on the right end of the hopper (506) are fixed on the frame (1). Several baffles are fixed on the outer surface of the cigarette conveyor belts (510) for conveying intact cigarettes.
2. The cigarette packaging machine system for cutting and removing cigarette packs and re-inspecting and recycling cigarettes inside the packs according to claim 1, characterized in that: The feeding and conveying mechanism (2) includes a cigarette pack box (201) fixed to the bottom of the inner side of the frame (1). A first linear module (202) is fixed to the front end of the cigarette pack box (201). A push plate (203) located inside the cigarette pack box (201) is fixed to the rear end of the first linear module (202). A smoke supply hood (205) corresponding to the opening of the cigarette pack box (201) is provided above the lower conveyor belt (204) so that the cigarette packs can enter the lower conveyor belt (204) through the smoke supply hood (205). A side conveyor belt (207) located to the right of the upper conveyor belt (206) and the lower conveyor belt (204) is provided at the right end of the frame (1). A number of placement plates (208) for conveying the cigarette packs are fixed to the outer surface of the side conveyor belt (207).
3. The cigarette packaging machine system for cutting and removing cigarette packs and re-inspecting and recycling cigarettes inside the packs according to claim 2, characterized in that: The rear end of the first linear module (202) is fixed with an installation plate, and the rear end of the installation plate is fixed with two connecting rods. The front end of the cigarette pack box (201) has two elongated holes. The rear end of the connecting rods passes through the elongated holes to the interior of the cigarette pack box (201), and the connecting rods are fixed to the push plate (203).
4. The cigarette packaging machine system for cutting and removing cigarette packs and re-inspecting and recycling cigarettes inside the packs according to claim 1, characterized in that: The cutting assembly includes a fixing plate (313) fixed on the frame (1) and located on the side of the top plate (312). A first motor (314) is fixed at the rear end of the fixing plate (313). The output shaft of the first motor (314) is provided with a transmission assembly (315). A second turntable (316) is rotatably connected to the top of the rear end of the fixing plate (313). A clamping cylinder (317) is fixed at the rear end of the second turntable (316). A first clamping plate (318) is fixed at the output shaft of the clamping cylinder (317). A second dual-axis linear module (319) is fixed on the frame (1) above the first clamping plate (318). A cutting motor (320) is fixed at the rear end of the second dual-axis linear module (319). A cutting head (321) is fixed at the output shaft of the cutting motor (320).
5. The cigarette packaging machine system for cutting and removing cigarette packs and re-inspecting and recycling cigarettes inside the packs according to claim 4, characterized in that: The rear end of the second turntable (316) is fixed with a fixed clamping plate corresponding to the first clamping plate (318), and a cutting gap is provided between the fixed clamping plate and the first clamping plate (318).
6. The cigarette packaging machine system for cutting and removing cigarette packs and re-inspecting and recycling cigarettes inside the packs according to claim 4, characterized in that: The transmission assembly (315) includes a drive wheel fixed on the output shaft of the first motor (314). The transmission assembly (315) also includes a driven wheel rotatably connected to the top of the front end of the fixed plate (313). A transmission belt is connected between the driven wheel and the drive wheel. The driven wheel is fixed to the second turntable (316) by a connecting shaft.
7. The cigarette packaging machine system for cutting and removing cigarette packs and re-inspecting and recycling cigarettes inside the packs according to claim 1, characterized in that: The unpacking mechanism (4) includes a connecting plate (401) fixed to the frame (1). A third dual-axis linear module (402) is fixed to the left end of the connecting plate (401). A third cylinder (403) is fixed to the third dual-axis linear module (402). A second clamping plate (404) is fixed to the output shaft of the third cylinder (403). A third linear module (405) is fixed to the bottom of the right end of the connecting plate (401). A connecting frame (406) is fixed to the third linear module (405). The top of the connecting frame (406) is... A base plate (407) is fixed on the surface of the frame (1), and three baffles (408) are fixed on the top surface of the base plate (407). A fourth cylinder (409) is fixed on the left end of the connecting frame (406), and a pusher frame (410) is fixed on the output shaft of the fourth cylinder (409). A fifth cylinder (411) is fixed on the frame (1), and a third clamping plate (412) is fixed on the output shaft of the fifth cylinder (411). A baffle frame (413) is rotatably connected to the rear end of the connecting frame (406), and an auxiliary component is provided at the rear end of the baffle frame (413).
8. The cigarette packaging machine system for cutting and removing cigarette packs and re-inspecting and recycling cigarettes inside the packs according to claim 7, characterized in that: The auxiliary components include a ninth cylinder (414) fixed on the frame (1), the output shaft of the ninth cylinder (414) is fixed to a base frame (415), the left end of the base frame (415) is fixed to a rotary motor (416), the output shaft of the rotary motor (416) is fixed to a connecting block (417), the connecting block (417) is fixed to a housing (418), the right end of the connecting block (417) is fixed to a sixth cylinder (419), the output shaft of the sixth cylinder (419) is hinged to a hinge plate (420) located directly below the housing (418), a support plate (421) is fixed on the frame (1), the left end of the support plate (421) is fixed to a fourth linear module (422), the fourth linear module (422) is fixed to a seventh cylinder (423), and the output shaft of the seventh cylinder (423) is fixed to a fourth clamping plate (424).
Citation Information
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Tobacco bale splitting and checking system and using method
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Automatic cigarette case disassembling device
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